Part No: DPS120125U-P5P-TK Pre RA, Unit: mm Description: AC/DC Page No: 1 of 13 1 GENERAL oon Coen ctee eee e hee C toe bys eedbeuy pong cetvetee Gel tsviscpenes set tchestaytrQcoenecietoctvii eters tteesee 2 Ll Description ----- beet tne entes eee rec nes atte ereeses rune yaevetenanees coped eee eg cues cceccresueeyreterene lees 3 1.2 DC Output Requirements 0. ei ein tt rtnnosn3 2 INPUT REQUIREMENTS 0-120 ete erties nnencineiencn 3 2.2 AC Inrush Current ccc eee re eee cee eee cee cene teense lcenerecceteneen eee caeesnsteees so cecevaeeeunsaeres eed 23 Brownout and Brownout Recovery: sees meee testa be he eraee rer serennre beeen cate Susser ens rd 23.1 Brownout occ Lies dep shane dene een cere C arenes stew etree peas wake weve eee ene seen ens 4 2.3.2 Brownout Recovery aires a ey cones enee eee eee eee e Ere Cue eR LEE BERD E REN ae EON MEER ERE EEE EBES Lene tear eens od 233 Efficiency beeen bore a wenn res Spee newest nes seers wey ke eRe ewe ene enw n ne rane HEHE Eee ema sane anaes civ tiueees were had a 3.41 Load/Line Regulation cece ane eyens bo eva vba u cent pee ec aw ee ewer nes WaT EE ree EN SEE EN ee EERE EEA ED EEE ER EEDA EEE EES cute peguene beteveeee La An DM HN SS 35 Rise Time beeen rn Denne eRe He eae eee EES ES Ltt es wene ween segeenreneeee beet parece ne esate neta nee seen env cuwat encase ba e\ evar ere seees vesetaverses nN wd ON CRON 3.9 Overshoot ccc cece eee er es ene ece terres creed tie beacon rsncnssas neers ee rstenseeenevssensuetrneesaiarineeeeaseesssounens 3.10 Dynamic Response --~ weet ce ccd cater venevneiseeeanco vase etieeees epaneeee sense evnreecsunaeereneyenesy beeevteeees ceseeeners 7 3.11 Components Thermal Derating 0-70.80) estes ree teessnsrcres res cece etenacerncnsrnnsemcsnesrnssecsen 4.1 Enclosure And Layout-0e essere tes e ictneesy ced eeesepeeeestcsetsuvaneschepeveeeeetenetteetetenes 7 42? Input and Output Configuration view ween nese ens peereye bu rtsgeeaesenee wie nev een er ere tans nee een feet pan yn sae cc ewenavens woke cow e ev uvereeres 7 421 Strain Relief Pull Testor crs setveeer pereens SL ney becker eens sane essa ee en ee rtre Deen tear enteentn rnc ensaraasenensener rss FF 422 Strain Relief Bend Pest ccc re eer ers sneer serena ass ce Nene re b penne te cn e gene newer aay b ware pene hb ee teneten ewes 7 5 REGULATORY COMPLIANCE. been ewe eee wu eM euew ners SER Mer een ere eee eT Rae POS Cree Ve wren en mmr ne Ree cer ee tn 8 All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre RA, Unit: mm Description: AC/DC Page No: 2 of 13 5.1. EMC Specifications <---:e eee tc ene nc ence casera ene arean 8 $1.1. Radiated and Conducted Emission << ---0cr eect eet tet ee reeset enter ceacincen 5.12 Immunity ee ee bee yan ee L ete Ee ete te nena See eee oS ee Sere eee eee e er err errr seucecvrraes Seer won sees nese CO OS MOD MD MO NO 6.1 Temperature: screens bevees Sa ene beeen mene esther ims eeneee PRD E EPR EUR Deh eee DERE ERE EEE LENORE DEL URL o oer er eset 9 6.2 Humidity cone eens Paes ee eer eees ena one ee ve bu ens venerenses Dob been E AS ERV EL egw URE DR ERD SECC HE EO REE eS vaeeeeeets by heen seen eb ee wena s een eae peaeeceee rare TO 6.3 Vibration nev eraeeeees bora ennes bee yeeeeteeeeen vane cera eres we ven tbe eens Peay ENE ELE EN EN CEES eons eer Canes ans ebay ees ty er eres bebe eden teen naree 10 BA SOK ce eee eee en ean eG Can Ce cen Faun Enea S ees ete Dat eto roan CC ed MES EE CIN SaeguHns eA oRs toe t one cceeectgntey 6.4.2 Transportation Simulation: -0- Deere rete enters CED EE TOR ERE LEMON CEES ERAT CLE LED EE SEER ARE EDEL TERROR EE EMA E ENDO EOE Q NAME PLATE occ err cee eee bocce ess ecevsensteeaoennenset titans: cortege ccnecesneeeseuussucaeaeerees cerecrenses 8.1 Dimension of name plate 9 DIMENSION OF OUTPUT PLUG & DC CORD All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 NaN VaAolt | exes in) 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre RA, Unit: mm Description: AC/DC Page No: 3 of 13 1 GENERAL 1.1 Description This specification defines the performance and characteristics of a adaptor, single-phase 75watis. Single output level power supply. This specification also define world wide safety requirements and manufactures process test requirements. Simple design philosophy. * Overload Latch-Off protection during either (a) specified power threshold requirements or (b) short circuit condition. * Reliability level of 50K hours MTBF & 0.5% annual field failure rate @ 25 C. DC output voltage must be Safe Extra Low Voltage (SELV) & Limited Power as defined by iEC60950 3 edition. The maximum room ambient temperature (Tra), as mentioned in clause 1.4.12 of IEC 60950 3% edition, for the external power supply is 40 C. 1.2 DC Output Requirements The power supply shall have one requlated DC outputs of +12V. The table below defines the total regulation band for the output , which includes line regulation , load regulation ,and effects due to environmental conditions and aging . Voltage shall be measured at the power supply output connector. Output Output Current Range Output Voltage Range Ripple & Noise Min. Max. Min. Max. Max. +12V 0.0A 1.25A 11.4V 12.6V 100mV Ripple & Noise Test : Add 0.1uF/50V ceramic capacitor across the output terminal. Measured with 20MHz Bandwidth Oscilloscope. 2 INPUT REQUIREMENTS 2.1 Input Conditions The Supply shall operate over the voltage ranges as follows: All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre RA, Unit: mm Description: AC/DC Page No: 4 of 13 Rated Input Voltage 100-240Vac Operating Range 90-264Vac Rated Input Frequency 50/60Hz +/- 3Hz Maximum input power 21.43W Power Consumption (No Loading) Max. 0.6W 2.2. AC Inrush Current Peak inrush current shall be limited to 60 A for a cold start. Under both cold & warm start conditions, there shall be no immediate damage or long term impact on the reliability of the Supply. The conformance test for this requirement shall be performed at +12.5% of the rated input voltage. Voltage and current waveforms will be observed on an oscilloscope following closure of the external power switch. Switch closure will be repeated until the waveforms show closure coincident with a voltage peak. The current measured during this occurrence will be defined as the peak inrush current. 2.3 Brownout and Brownout Recovery The supply shail be subjected to the following tests while under maximum rated load No component damage is permitted 2.3.1 Brownout 108 Vac 60 Hz te 0 Vac @ 60 Hz in 1 volt decrements in 30 minutes (North American) 180 Vac 50 Hz to 0 Vac @ 50 Hz in 1 volt decrements In 30 minutes (Continental Europe. United Kingdom and Australian 108 Vac 50 Hz to 0 Vac @ 50 Hz in 1 volt decrements in 30 minutes (Universal) 2.3.2 Brownout Recovery 0 vac 60 Hz to 108 Vac @ 60 HZ in 1 volt decrements in 30 minutes (North America) 0 vac 50 Hz to 180 Vac @ 50 Hz in 1 volt decrements in 30 minutes (continental Europe United Kingdom and Australian) 0 Vac 50 Hz to 108 VAC @ 50 Hz in 1 volt decrements in 30 minutes (Universal) After completion of the test, power will be reapplied within the rated line voltage ranges and normal operation is expected. All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre RA, Unit: mm Description: AC/DC Page No: 5 of 13 2.3.3 Efficiency The efficiency of the Supply shall meet the following requirements: Supply: Load: Line Efficiency Universal Rated Output 90 264 Vac = 70% 2.4 On/Off and On/Standby Cycling The Supply shail be subjected to the following test to ensure proper turn on and reliability. The four conditions are: 705 Vac 60 Hz (North American) 175 Vac 50 Hz (Continental Europe, United Kingdom and Australian) 88 Vac 60 Hz & 270 Vac 50 Hz (Universal) The Supply shall be cycled between: On and Off using an external switching device which interrupts the current into the Supply. The cycle profile shall use the following sequence: Step Number - Procedure Step Repetitions Output Load 1 0.5 seconds ON, 0.5 seconds Off 4 Rated Output Current 2 1.0 seconds ON, 1.0 seconds Off 4 Rated Output Current 3 2.0 seconds ON, 2.0 seconds Off 4 Rated Output Current 4 4.0 seconds ON, 4.0 seconds Off 4 Rated Output Current 5 8.0 seconds ON, 8.0 seconds OFF 4 Rated Output Current 6 16 seconds ON, 16 seconds Off 4 Rated Output Current 7 32 seconds ON, 32. seconds Off 4 Rated Output Current. 3. OUTPUT REQUIREMENTS 3.1. Output Voltage , Current Output# Voltage Minimum load Max load Peak load 4 +12V OA 1250mA * 3.1.1 Load/Line Regulation The output voltage shall be statically regulated for all combinations of load, line and environment including cross regulation as shown, Output# Normal Voltage Min. Voltage Max. Voltage Tolerance *12V +11.4V +12.6V +/-5% All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre RA, Unit: mm Description: AC/DC Page No: 6 of 13 3.1.2 Light Load Output Voltage The output voltage shall be within the specified limits shown when subjected to the following conditions: Line voltage: 90 Vac 264 Vac 50 & 60 Hz (Universal) Load: lo < 10mA de Ambient temperature: 0 C ~ 40 C Output voltage: 12 Vide +/-5% No damage or hazardous condition will occur with the DC output connector disconnected from the load under all input line conditions. 3.2 Over voltage Protection The output voltage shall be clamped by internal protection zener. 3.3. Over Current Protection The output shall be protected against the over current conditions. A power cycle shall be required to restore normal operation. 3.4 Short Circuit Protection The power supply shall have self-limiting protection. The output shall be protected against short circuit conditions. 3.5 Rise Time The Supply shail have a start-up rise time of less than 20 msec to rise to within regulation limits for all DC outputs. 3.6 Hold Up Time When power off , DC output +12V must be maintain 10 msec in regulation limit at 115Vac and full load. 3.7 Turn On Delay Time 2000 msec @ Full load 3.8 Output Ripple Maximum Ripple must be less than1QQmVpp when subjected to the following conditions: Bandwidth: Limited 1Hz to 20MHz (PARD) Line voltage: 100Vac-240Vac 50 & 60 Hz (Universal) Output Load: Full Load All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Date: 8/20/04 Unit: mm Part No: DPS120125U-P5P-TK Pee eo oe ee OTe 3.9 Overshoot During either Turn-On (120Vac or 240Vac) or Turn-Off (AC voltage absent} of the power supply, the output voltage shall not exceed 12.84Vdc. No voltage of opposite polarity shall be present on the output during turn-on or turn-off. 3.10 Dynamic Response The power supply output voltage shall not undershoot or overshoot beyond the specified limits shown after applying load changes with a 0.15A/usec slew rate on the output. The load change will be applied with a 50% duty cycle. Voltage Limits Load Change Minimum Maximum 11.4 Vde 12.6 Vde 20% to 80% load and back to 20% 3.11 Components Thermal Derating Under nominal output load conditions and any input operating conditions, all components shall not exceed 85% thermal derating. All magnetic components shall not exceed their designed safety rated temperatures for the insulation. 4 MECHANICAL 4.1 Enclosure And Layout The Power Supply enclosure shall have no openings to its enclosure. The enclosure plastic shall be UL recognized flammability rating 94V-1 or better and black in color. Casing Mechanical layout and material acc. To EN60950, UL94V-1 (housing) Weight : {27g (Max.) Dimensions: 82x43.5x30mm Colour : black 4.2 input and Output Configuration Input Pin: US Pin Output Connector : DC Plug Type JACK-PLUG: 5.5*2.1*12mm Polarity: Center."+ Cable: 6FT VW-1 2468 80C 300V 22AWG 2C BLACK+WHITE 4.2.1 Strain Relief Pull Test Put the DC cable connector in fixture and apply 60N force on the cable 25 times at | time per second. The cable shall not disengage.Long term stretch test is made with 30N for 1 hour. 4.2.2 Strain Relief Bend Test Put the DC cable connector in appropriate fixture and apply 200g/ load to the cable. Then swing the All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 Www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre RA, Unit: mm Description: AC/DC Page No: 8 of 13 DC cabie connector 6,000 times from 90 to -90" ata rate of 10 to 15 cycles per minute Any crake in the strain relief is not allowed, the strain relief shall not detach form DC cable connector, and the conduction resistance shall not change by more than 10% from initial. 4.3 Label or Marking Marking shall be legible and locate within specified area. Attachment test : stick 3 M 600 scotch tape on test area for 30 seconds. Then remove tape in vertical direction. no removal of marking is allowed. Durability test : test according to IEC950 paragraph 1.7.15. The rubbing shall be to and fro 5 times on test area. After the test , the marking shail be legible without fading. 5 REGULATORY COMPLIANCE 5.1 EMC Specifications The external power supply must meet all specification in this section. it is required that the external power supply work closely with the **** in order to get the best EMC solution. 5.1.1 Radiated and Conducted Emission The power supply shall complied to: FCC part 15 : Class B for radiated and conducted emissions. EN55022 , 1992 , Class B for radiated and conducted emissions, GB9254-1998,GB17625.1-2003 .1.2 Immunity .1.2.1 Electrostatic Discharge Immunity EN 55024:1998, EN 61000-4-2 -Alr Discharge: +8kV - Contact Discharge: +4kV - Performance Criteria B Electrostatic-discharge test by contract or air should be conducted with Static-discharge tester, energy storage capacitance of 15OpF, and discharge resistance of 3300, 8KV air discharge, 4KV contact discharge. 5.1.2.2 Radiated Field Immunity EN 55024:1998, EN 61000-4-3 ~ Frequency Range: 80-1000MHz - Field Strength: 3 V/m with 80% amplitude modulation of 1kHz - Performance Criteria A Radio-frequency electromagnetic field susceptibility test, RS 80-1000MHz, 3V/m, 80%AM(1KH2). All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 Wwww.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre AA Unit: mm Description: AC/DC Page No: 9 of 13 .1.2.3 Fast Transient Immunity EN 5024:1998, EN 61000-4-4 - Power line: 1kV - Signal line: 0.5kV - Performance Criteria B .1.2.4 Surge Immunity EN 5024:1998, EN 61000-4-5 ~ 1.2/50 usec Open Circuit voltage ~ 8/20 usec Short Circuit current - Power line: 1kV - Line to Earth: 2kV Lighting Surge Voltage of differential and common modes shall be applies across AC input lines and cross input and frame ground. .2 Safety Requirements and Certification .2.1 Regulatory Standard The power supply shall complied the following international regulatory standards Country Certified Status Standard UL USA. Meet UL 60950 CSA Canada Meet CSA C22.2 NO.950 TUV Europe Meet TUVA/DE-EN60950 CE Europe Meet Declared& CE Mark PSE CB Report ccc CHINA Meet GB4943-2001 5.2.2 Additional Safety Requirements Dielectric Withstand Voltage, Primary-to-Secondary: 3000 Vac. 5m A. 1 MINUTE. Insulation Resistance, Input to output: 50M OHM at 500 VDC. Reinforced insulation system, Primary-to-Ground and Primary-to-Secondary. The leakage current shall not exceed 0.25mA. 6 PRODUCT ENVIRONMENTAL REQUIREMENTS 6.1 Temperature Operating: 0 C- +40 C Non-Operating ~40 C- +80 C All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre AA SESE EEE 1) Description: AC/DC Page No: 10 of 13 6.2 Humidity Operating: 5% - 90% (Non Condensing) 6.3 Vibration Frequency Sicpe Power Spectra_ Density Random 3 to 100 Hz 0 0.015 g2 fHz 100 to 137 Hz -6dB/octave ~ 137 to 357 Hz 0 0086 g2 /Hz 350 to 500 Hz -6dB/octave ~ 500Hz (~2.41Grms) _ 0.0039 g2 fHz 15 minutes/axis along all three axes 6.4 Shock 6.4.1 End Use Handling (operational) Half sine shock Duration <3msec Delta V 165cm/sec Note: Minimurn 3 shocks on each of 6 faces while product is powered on 6.4.2 Transportation Simulation Trapezoidal shock: Acceleration: 50 g Delta V: 742 emisec Note: Minimum 3 shocks on each of 6 faces All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cui.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pe AA Unit: mm Description: AC/DC Page No: 11 of 13 7 Appearance Drawing: (Unit: mm) NOTE:1. Case cover & chassis material: PC/ABS (UL94V-1) BLACK 2.AC PIN MATERIAL:BRASS (NI PLATED) All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Date: 8/20/04 Unit: mm Part No: DPS120125U-P5P-TK Pee e772 oa Ea 8 NAME PLATE 8.1 Dimension of name plate (Unit: mm) a | PF vr inc ao ADAPTER MODEL : KSAFD1 2001 25W1US P/N: DPS120125U-P5P-TK INPUT: 100~-240V ~ 50/60Hz 0. 4A OUTPUT :+12V === 1. 25A 31,80 fe (*,c(hus LISTED i Tested To Comply i i Fe: FCC Standards F215890 | FORHOME OR oFFIce use TE. Power Supply | For indoor use only O@@ MADE IN CHINA Note: 1. MATERIAL: POLYESTER+PET; COATING:0.25+-0.05mm 2. White characters Black background All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 Wwww.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005Part No: DPS120125U-P5P-TK Pre AA Unit: mm Description: AC/DC Page No: 13 of 13 9 Dimension of output plug & DC cord (Unit: mm) PVC 3035P BLACK WHITE PVE 3038P 0 Gene cn UA cose Se ES (ie 7 | md LoL 1830450. NOTE: 1. WIRE TYPE: VW-1 2468 80 C 300V 6FT(1830mm) 2C 22AWG BLACK+WHITE 2. WIRE JACKET MATERIAL:PVC (94V-0) 3. THE POLARITY: Q-e-@ All information contained herein applies only to the above listed part number. Other versions of this part number with electrical or mechanical variations are available. Contact CUI Inc. for futher assistance. Phone: 800.275.4899 Fax: 503.372.1266 www.cul.com 9615 SW Allen Bivd., Ste. 103, Beaverton OR 97005