Insulation Piercing Connectors Selection of Connectors and Application Tools The connectors on these pages will penetrate all standard copper and aluminum magnet wire insulations such as: heavy Formvar, poly-thermaleze, polyester, polyurethane, etc. For special insulations, consult Customer Services. Splices E9809 A B Rectangular Wire Range, Inches A B C* A 214420 .43 .25 .22 B 220004 220001 220002-TB 220006 .17 .34 .34 .47 .11 .17 .25 .25 .03 .09 .09 .09 468 - 1,724 1,277 - 4,205 2,985 - 6,687 5,162 - 12,330 32 - 24** 26 - 17** 24 - 14** 16 - 12 - .02 - .04 .02 - .05 .05 - .08 - .02 - .09 .02 - .10 .05 - .16 8400 3000 3000 2500 C 22L004 22L001 22L002 22L006 22L008 22L009 .15 .32 .32 .45 .70 .70 .11 .16 .25 .25 .50 .55 .03 .10 .10 .13 .12 .20 128 - 2,028 808 - 5,162 2,048 - 9,110 2,580 - 12,330 12,960 - 30,550 36,120 - 86,000 32 - 24** 26 - 17** 24 - 15** 16 - 12 18 - 14 16 - 5 - .02 - .04 .02 - .05 .05 - .08 .04 - .06 .08 - .18 - .02 - .10 .02 - .11 .05 - .16 .06 - .38 .08 - .38 1000 1000 1000 1000 100 100 D 210214S 204210S .63 .69 .38 .53 .17 .25 4,110 - 20,760 10,380 - 52,480 14(a) - 10 12(b) - 2(e) .08 - .09 .10 - .16 .08 - .18 .10 - .26 250 100 E 204210SH .69 .53 .47 20,760 - 104,960 12(c) - 2(d) .10 - .16 .10 - .26 100 F 22L009H .70 .55 .38 72,000 - 132,000 16 - 5 .08 - .18 .08 - .38 100 G 220015 220019 220023 1.50 1.50 1.75 .88 .88 .88 (e) (e) (e) 50,000 - 115,000 110,000 - 175,000 110,000 - 230,000 - - - .100 - .175 .175 - .325 .175 - .325 .300 - .625 .300 - .625 .300 - .625 50 25 25 H 314118S .63 .38 .13 3,260 - 12,330 .05 - .06 .05 - .18 250 I 220016 220020 220024 3.13 3.13 3\.63 .88 .88 .88 (e) (e) (e) 100,000 - 230,000 220,000 - 350,000 220,000 - 460,000 .100 - .175 .175 - .325 .175 - .325 .300 - .625 .300 - .625 .300 - .625 25 25 25 D Circular Mil Area Round Wire Range, AWG Catalog Number C E Dimensions (R) - 21 (4) - 12 (2) Thickness - Width - Pkg. Qty. 1000 F G H I 15 - 13 - - - *Reference dimension. See installing die illustration for gauging. ** Not recommended for aluminum magnet wire finer than 21 gauge. (a) Four wires max. (b) Six wires max. (c) Six wires max. each barrel (d) Conductors heavier than 6 AWG require special dies. Contact Thomas & Betts for assistance. (e) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum. On a reel NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. C A B 4 Insulation Piercing Connectors Splices (Continued) See note (a). Catalog Number A B E9809 Dimensions, Inches Stud Size A B C D E Circular Mil Area Rectangular Round Wire Wire Range, Inches Range, AWG Thickness Width A 210214MT - .63 .63 .75 .25 .19 20,000 - 105,000 5 - 13 B 210MT14 210MT38 1/4 3/8 1.00 1.00 1.44 1.44 .82 .82 - - .09 .09 20,000 - 105,000 20,000 - 105,000 5 - 13 5 - 13 A 204210MT .69 .94 1.03 .25 .25 90,000 - 215,000 3 - 10 B 204MT14 204MT38 1.00 1.00 1.44 1.44 .91 .91 - - .12 .12 90,000 - 215,000 90,000 - 215,000 3 - 10 3 - 10 1/4 3/8 Lower Half .08 - .15 .08 - .49 Upper Half .25 max .75 max. (R) Pkg. Qty. 250 25 25 Lower Half .10 - .25 .10 - .92 Upper Half .25 max 1.03 max. 100 25 25 (a) This space may be used for terminal tongue insert, stripped stranded copper wire, stripped copper magnet wire, or left empty. NOTE: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. E A C D E C B B 5 A