FF-SG Series Safety light curtain Compact and cost-effective unit FEATURES * Active Optoelectronic Protective Device compliant with the requirements of the IEC/EN 61496-1 and IEC/EN 61496-2 European norms for Type 4 electrosensitive protective equipment * Meets applicable parts of North American standards and regulations OSHA 1910.212 and 217; ANSI B11.1 series; ANSI RIA 15.06 and CSA * Self-contained unit. No electrical connection necessary between emitter and receiver * 2 safety static outputs with short-circuit and cross-fault detection * Resolutions available: o18 mm / 0.7 in for finger detection o30 mm / 1.2 in for hand detection * Protection height up to 1758 mm / 69.2 in * Scanning range up to 6 m / 19.7 ft * Electrical connection: M12 (8 pin) connectors * Compact size: only 42 mm2 x 55 mm2 / 1.65 in2 x 2.16 in2 cross sectional area * Optional interface control module for more switching capabilities and additional features TYPICAL APPLICATIONS * Presses and punches * Woodworking machines * Electronic assembly * Textile machines * Pressing, moulding and thermoforming machines The Honeywell FF-SG is a self-contained light curtain that does not require a sepa- Approved as Type 4 (picture not contractual) per IEC/EN 61496-1/2 rate control unit for operation. As soon as an object is detected inside the protection field, the FF-SG opens its two safety static outputs to generate an emergency stop condition that is used to remove dangerous machine motion when properly interfaced with the machine stopping circuitry. When connected to the FF-SRL60252 optional interface control module, the FF-SG provides a wide variety of advanced functions: cross-monitored relays, final switching devices monitoring for the control of external contactors or relays, choice between automatic restart or start and restart interlock as well as relay status indicators. The FF-SG is designed in compliance with IEC/EN 61496-1 and IEC/EN 61496-2 standards and meets the requirements for a Type 4 Active Optoelectronic Protective Device, the safest level for safety products. The product received an EC type test certificate from the French INRS notified body, required in Europe for safety equipment as per the 98/37/EC Machinery Directive. It meets the applicable parts of North American standards and regulations (OSHA, ANSI and CSA) for light curtains and control reliability and bears the CCSAus listing mark, making it a product usable in all parts of the world. The cross section of 42 mm2 x 55 mm2 / 1.65 in2 x 2.16 in2 makes installation possible in tight spaces, especially with the help of the included mounting hardware. Indicators provide information on the output status and failure diagnostics. The housing has a dovetail slot mounting system to adapt brackets anywhere along the housing. The optional FF-SRL60252 interface control module easily fit inside the machine control panel with its DIN rail mount housing. ! WARNING MISUSE OF DOCUMENTATION * The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system installation information. * Complete installation, operation and maintenance information is to be referenced for each product. Failure to comply with these instructions could result in death or serious injury. Compact and cost-effective unit FF-SG * Type 4 according to the IEC/EN 61496-1 and IEC/EN 61496-2 standards * Control reliable per OSHA 29 CFR 1910.217 definition * 2 safety static outputs with short-circuit and cross-fault detection Approved as Type 4 per IEC/EN 61496-1/2 Dimensions in millimeters / inches, meters / feet, weights in kg / lbs Features Type Resolutions Protection heights Nominal scanning ranges Supply voltage Power consumption Outputs Maximum cable length Response time LED status indicators Cross sectional area Emission Effective aperture angle Light immunity Electrical noise immunity Ambient temperature Vibrations Sealing Material Electrical connection FF-SG18 o 18 mm / 0.7 in FF-SG30 o 30 mm / 1.2 in See Table 1 0,3 m to 6 m / 1 ft to 19.67 ft 24 Vdc (15 %) Emitter: 5 W max. * Receiver: 5 W max. (see Table 1) 2 safety static outputs (switching capacity: 0,3 A / 24 Vdc) 100 m / 328 ft 15 ms to 21,5 ms (see Table 1) Emitter: failure alarm, power Receiver: outputs status, beam status W 42 mm2 x D 55 mm2 / W 1.65 in2 x D 2.16 in2 (see Table 1 for complete housing dimensions) Infrared modulated light source (925 nm) 2, 25 % (in compliance with the IEC/EN 61496-2) Sun: 20 000 lux * Lamp: 15 000 lux IEC 61000-4-4: level III / IEC 61000-4-3: level III Operating temperature: 0 C to 55 C / 32 F to 131 F Storage temperature: -20 C to 75 C / -4 F to 167 F IEC/EN 61496-1: 10 to 55 Hz frequency range, 1 octave/min. sweep rate, 0,35 mm 0,05 amplitude, 20 sweeps per axis, for 3 axes IP 65, NEMA 4, 13 Housing: aluminium alloy * Front plate: polymethyl methacrylate (PMMA) End caps: polycarbonate M12 8 pole connectors Ordering information Dimensions Each listing consists of an emitter, a receiver, two (mm / in) pairs of brackets and a test rod. AM2-L Model (see Table 1) PH Resolutions 18: o 18 mm / 0.7 in 30: o 30 mm / 1.2 in TH FF-SG 87,4 (1) Protection Height for the minimum detected object size or resolution (2) Sensing Field Height (full screen height) (3) Total Height 35 15 2 www.honeywell.com/sensing 12,4 55 42 32,5 Table 1 Model Protection height (mm ) FF-SG18 FF-SG30 Total height (mm ) 031 050 070 089 109 128 147 306 318 498 510 690 702 NA 894 NA 1086 NA 1278 NA 1470 338 530 722 914 1106 1298 1490 15 15 15 15 15 15 15,5 15,5 17,5 17,5 19,5 19,5 NA 21,5 Response time (ms) FF-SG18 FF-SG30 Safety distances European EN 999 standard (in mm, 100 mm = 3.9 in) FF-SG18 FF-SG30 S 2000 (t1 + t2) + 32, with S 100 S 2000 (t1 + t2) + 128, with S 100 If S 500, then use: S 1600 (t1 + t2) + 32, with S 500 If S 500, then use: S 1600 (t1 + t2) + 128, with S 500 Normal approach Hl Hu S Parallel approach S H S 1600 (t1+ t2) + (1200 - 0.4 H), with H 875 or S 1600 (t1+ t2) + 850, with 875 H 1000 Angled approach S Hu If 30, then use one of the formula given for a normal approach. If 30, then use one of the formula given for a parallel approach, with Hu 1000. Where: S: Minimum safety distance (mm, 100 mm = 3.9 in) t1: Light curtain response time (s) t2: Machine stopping time (s) H: Height of the detection plane above the reference floor (in mm, 100 mm = 3.9 in) Hu: Height of the uppermost beam above the reference floor (in mm, 100 mm = 3.9 in) Hl: Height of the lowest beam above the reference floor ( in mm, 100 mm = 3.9 in) For more information, refer to the EN 999 European standard or comply with the requirements on safety distances given by the type C European standard (if existing or available) for the considered machine. 3 Safety distances per USA OSHA/ANSI requirements (in inches, 1 in = 25,4 mm) FF-SG18: 0.7 in resolution (min. object sensitivity) Ds = K x (Ts + TC + Tr) + Dpf FF-SG30: 1.2 in resolution (min. object sensitivity). Normal approach Ds Ds = 63 x (Ts + Tc + Tr) + 1.48 in Ds = 63 x (Ts + Tc + Tr) + 3.08 in Hl Hu Note: If Hu is less than 48", then Dpf = 48" (reach over). Parallel approach Ds H Ds = 63 x (Ts + Tc + Tr) + 48 Angled approach If 30 then use a normal approach formula. Ds Where Ds: K: Ts: Tc: Tr: Dpf: H: Hu: Hl: Hu Hl If 30 then use a parallel approach formula. Minimum safety distance Approach speed (called "hand speed") = 63 in / s Worst case stopping time of the machine (s) Worst case response of the machine's control (s) Response time of the safety devices (light curtain plus its interface - meaning the response time including the mechanical relay outputs in seconds) Depth penetration factor (in) Height of the detection plane above the reference floor (in) Height of the uppermost beam above the reference floor (in) Height of the lowest beam above the reference floor (in). For Normal approach, assumption is that Hl is not greater than 12 in unless the application prevents access even with Hl at a distance greater than 12 in) For more information, refer to the US regulations and standards (OSHA 29 CFR 1910.212 and 1910.217, ANSI B11.1, B11.2, B11.19, B11.20 and R15.06). 4 www.honeywell.com/sensing Wiring diagram (using the FF-SRL60252 safety control module) The FF-SRL60252 interface control module is set in the Manual restart mode without FSD monitoring: (dc+) (dc+) 2,5 A slow fuse 2,5 A slow fuse Phase (dc+) 2,5 A slow fuse Fuse Fuse NO P/B 2 FF-SG receiver 8 7 A1(+) S33 3 OSSD2 OSSD1 2 FF-SG emitter 8 7 4 1 6 S34 13 FF-SRL60252 relay module 5 internal fuse A2(-) S12 23 33 41 34 42 K1 K2 S22 14 24 Dual channel machine control circuit (recommended circuit) (dc-) Neutral (dc-) OSSD1 and OSSD2: Output Signal Switching Devices (light curtain safety contacts) N.O. P/B: normally open contact of a push-button NOTICE Improper use of the FF-SG light curtain The cross-monitoring of the FF-SG static outputs is based upon a self-checking principle which guarantees the detection of an output shortcircuit and the detection of a short-circuit between the outputs (cross-fault detection). The FF-SRL60252 interface control module is designed to be interfaced with Honeywell safety static outputs devices. Compatibility of the FF-SG with any other emergency stop safety control module is not guaranteed. 5 Accessories Safety control modules FF-SRL60252 Dual channel relay module for safety light curtains with static safety outputs (to be ordered separately as an option) - compatible with safety light curtains with static outputs only - 24 Vdc - Category 4 per EN 954-1 - Selectable start mode and FSD monitoring - 3 NO, 1 NC internally redundant safety relay outputs - 22,5 mm / 0.89 in width FF-SRM200P2 Muting module (to be ordered separately as an option) - connection of 1 or 2 safety devices - modes of operation: unidirectional or bidirectional muting, mutual exclusion - connection of 2 or 4 auxiliary muting sensors - 24 Vdc - category 4 per EN 954-1 - manual start mode, FSD monitoring - programmable max. muting time - crossfault monitoring of inputs - self monitored muting lamp output - 3 NO safety relay outputs - static outputs for output status and diagnostic information - 45 mm / 1.77 in FF-SRL59022 Multi-safety device control module with Presence Sensing Device Initiation (PSDI) (to be ordered separately as an option) - accept up to three safety devices working in a guard-only mode or a single safety light curtain working in a single stroke/dual stroke mode - 24 Vdc - category 4 per EN 954-1 - manual start mode and FSD monitoring - cross-fault monitoring of inputs - 3 NO safety relay outputs - static outputs for relay output status and diagnostic information - 45 mm / 1.77 in ac to dc power supply FF-SXZPWR050 ac to dc power supply Input voltage: 85 to 264 Vac Output voltage: 24 to 28 Vdc / 2,1 A to 1,8 A Dimensions: 97 mm x 75 mm x 45 mm / 3.82 in x 2.95 in x 1.77 in Mounting: DIN rail Approvals: UL508 listed, UL1950, cUL/CSA-C22.2, EN/IEC 60950, EN 50178 (to be ordered separately as an option). 6 www.honeywell.com/sensing Mounting bracket kit FF-SXZ634178 Right angle bracket kit (delivered with the FF-SG) includes two right angle brackets with four sets of M5 bolts, nuts and washers. Anti-vibration kit FF-SYZAD Kit of 2 straight brackets and 4 anti-vibration dampers (mounting hardware included) - to substitute for the FF-SYZ634178 brackets delivered with the FF-SG package. NOTICE PROTECTION AGAINST HIGH VIBRATION In case of high vibrations, order: - 2 sets of FF-SYZAD kit for light curtain systems with protection height below 1000 mm / 39.4 in. - 3 sets of FF-SYZAD kit for light curtain systems with protection height greater or equal to 1000 mm / 39.4 in. M12 single-ended cordsets, female, 8-pin Catalogue listing FF-SXZCAM128U02-S FF-SXZCAM128U05-S FF-SXZCAM128U05-90S FF-SXZCAM128U10-S FF-SXZCAM128U10-90S Description 2 m length, straight 5 m length, straight 5 m length, right angle 10 m length, straight 10 m length, right angle M12 screw connector, female, straight FF-SXZCOM128 8 pin 7 Sales and service Warranty and remedy its Honeywell serves its customers through a world-wide network of sales offices and manufacture as being free of defective distributors. For application assistance, current specifications, pricing or the name materials of the nearest distributor, contact a nearby sales office or call: Honeywell warrants and goods faulty of workmanship. Contact your local sales office for Telephone warranty information. If warranted goods Argentina are returned to Honeywell during that Australia 613 9420 5555 period of coverage, Honeywell will repair Brazil 55 11 865 2055 54 11 4383 7012 or replace without charge those items if China 86 21 623 70 237 finds defective. The foregoing is the Czeck Republic 420 602 364 696 Buyer's sole remedy and is in lieu of all Denmark 45 20 60 75 05 other Finland 358 9 3480 101 warranties, expressed or France 33 (0)1 60 19 82 68 Germany 49 69 80 64 559 particular purpose. India 91 22 641 0897 While we provide application personally, Japan 81 3 67 6730 7208 through our literature and the Honeywell Korea 822 799 6114 5 Website, it is up to the customer to Malaysia 037 958 4988 determine the suitability of the product in Mexico 52 5 259 19 66 the application. Netherlands 31 20 5656 911 implied, including those of merchantability and fitness for a New Zealand 64 9 623 5050 notice. The information we supply is Poland 48 22 606 09 00 believed to be accurate and reliable as Romania 40 1 211 0076 of this printing. However, we assume no Singapore 656 355 2828 responsibility for its use. Slovak Republic 421 7 5824 7403 South Africa (Republic of) 27 11 805 1201 South Korea 82 2 799 6167 Sweden 46 8 775 55 00 Switzerland 41 1 855 24 40 United Kingdom 44 1698 481 000 Specifications may change without United States 1 800 537 6945 Thailand 662 693 3099 Internet http://www.honeywell.com/sensing/ info.sc@honeywell.com Automation and Control Solutions Honeywell 21 Chemin du Vieux Chene 38240 Meylan Cedex Tel: (33) 4 76 41 72 00 www.honeywell.com 107061-26-EN FR26 GLO 306 Printed in France 107061-30-EN FR26 GLO 407 Printed in France April 2007 (c) 2007 Honeywell International Inc.