Limited Internal Ericsson Internal PRODUCT TABLE OF CONTENTS SPECIFICATION E Prepared (also subject responsible if other) SEC/S Marshall Wang EFEIDEN Approved 1 (1) (4) No. Checked 1/1301-BMR 001 52-EN/LZT 653146 Uen 305 Uen Specification Technical Date PKM 4000B PI series Intermediate Bus Converters SEC/D (Julia You) 2009-11-30 2008-7-23 Input 36-75 V, Output up to 33 A / 380 W Rev Reference EN/LZT 146 305 R5C March 2010 G H (c) Ericsson AB Key Features * Industry standard Quarter-brick 57.9 x 36.8 x 11.6 mm (2.28 x 1.45 x 0.46 in.) * High efficiency, typ. 96 % at 12 Vout 50% load & 48Vin * 1500 Vdc input to output isolation * Meets safety requirements according to IEC/EN/UL 60950 * More than 1.1 million hours MTBF General Characteristics * * * * * * * * * * * N+1 parallelable Input under voltage protection Over temperature protection Output over voltage protection Output short-circuit protection Remote control Optional latching OTP, OVP Optional baseplate Optional case to ground pin (only with baseplate) Highly automated manufacturing ensures quality ISO 9001/14001 certified supplier Safety Approvals Contents General Information Safety Specification Absolute Maximum Ratings ............................................................. 2 ............................................................. 3 ............................................................. 4 Product Program 12.0 V/25 A Electrical Specification 12.0 V/33 A Electrical Specification Ordering No. PKM 4204B PI ...................................... 5 PKM 4304B PI ...................................... 9 EMC Specification Operating Information Thermal considerations Connections Mechanical Information Soldering Information Delivery Information Product Qualification Specification ........................................................... 13 ........................................................... 14 ........................................................... 16 ........................................................... 17 ........................................................... 18 ........................................................... 20 ........................................................... 20 ........................................................... 21 Design for Environment Meets requirements in hightemperature lead-free soldering processes. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 2 (4) No. SEC/S Marshall Wang Approved Checked 1/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate Bus Converters SEC/D (Julia You) 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Rev Reference 2 EN/LZT 146 305 R5C March 2010 H (c) Ericsson AB General Information Ordering Information Compatibility with RoHS requirements See Contents for individual product ordering numbers. The products are compatible with the relevant clauses and requirements of the RoHS directive 2002/95/EC and have a maximum concentration value of 0.1% by weight in homogeneous materials for lead, mercury, hexavalent chromium, PBB and PBDE and of 0.01% by weight in homogeneous materials for cadmium. Option Positive Remote Control Logic Lead length 3.69 mm (0.145 in) Lead length 4.57 mm (0.180 in) Lead length 2.79 mm (0.110 in) Baseplate Case to ground pin () Latching protections (OTP,OVP) Suffix P LA LB LC HS G LP Ordering No. PKM 4304B PIP PKM 4304B PILA PKM 4304B PILB PKM 4304B PILC PKM 4304B PIHS PKM 4304B PIHSG PKM 4304B PILP Note: (1) Case to ground pin only available with baseplate Note: (2) If several options needed below sequence is to be used LOGIC OPTION AE LATCHING PROT. AE BASEPLATE AE CASE GROUND AE PIN LENGTH, example: PKM4304BPIPLPHSGLA Reliability The Mean Time Between Failure (MTBF) is calculated at full output power and an operating ambient temperature (TA) of +40C. Different methods could be used to calculate the predicted MTBF and failure rate which may give different results. Ericsson Power Modules currently uses two different methods, Ericsson failure rate data system DependTool and Telcordia SR332. Predicted MTBF for the series is: 1.8 million hours according to Telcordia SR332, issue 1, Black box technique. The Ericsson failure rate data system is based on field tracking data. The data corresponds to actual failure rates of components used in Information Technology and Telecom (IT&T) equipment in temperature controlled environments (TA = -5...+65C). Telcordia SR332 is a commonly used standard method intended for reliability calculations in IT&T equipment. The parts count procedure used in this method was originally modelled on the methods from MIL-HDBK-217F, Reliability Predictions of Electronic Equipment. It assumes that no reliability data is available on the actual units and devices for which the predictions are to be made, i.e. all predictions are based on generic reliability parameters. Exemptions in the RoHS directive utilized in Ericsson Power Modules products include: Lead in high melting temperature type solder (used to solder the die in semiconductor packages) Lead in glass of electronics components and in electronic ceramic parts (e.g. fill material in chip resistors) Lead as an alloying element in copper alloy containing up to 4% lead by weight (used in connection pins made of Brass) Quality Statement The products are designed and manufactured in an industrial environment where quality systems and methods like ISO 9000, 6 (sigma), and SPC are intensively in use to boost the continuous improvements strategy. Infant mortality or early failures in the products are screened out and they are subjected to an ATE-based final test. Conservative design rules, design reviews and product qualifications, plus the high competence of an engaged work force, contribute to the high quality of our products. Warranty Warranty period and conditions are defined in Ericsson Power Modules General Terms and Conditions of Sale. Limitation of Liability Ericsson power Modules does not make any other warranties, expressed or implied including any warranty of merchantability or fitness for a particular purpose (including, but not limited to, use in life support applications, where malfunctions of product can cause injury to a person's health or life). Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) SEC/S Marshall Wang Approved Checked 1/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate Bus Converters SEC/D (Julia You) 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Safety Specification General information Ericsson Power Modules DC/DC converters and DC/DC regulators are designed in accordance with safety standards IEC/EN/UL60950, Safety of Information Technology Equipment. IEC/EN/UL60950 contains requirements to prevent injury or damage due to the following hazards: * * * * * * 3 (4) No. Electrical shock Energy hazards Fire Mechanical and heat hazards Radiation hazards Chemical hazards On-board DC-DC converters are defined as component power supplies. As components they cannot fully comply with the provisions of any Safety requirements without "Conditions of Acceptability". It is the responsibility of the installer to ensure that the final product housing these components complies with the requirements of all applicable Safety standards and Directives for the final product. Component power supplies for general use should comply with the requirements in IEC60950, EN60950 and UL60950 "Safety of information technology equipment". There are other more product related standards, e.g. EC61204-7 "Safety standard for power supplies", IEEE802.3af "Ethernet LAN/MAN Data terminal equipment power", and ETS300132-2 "Power supply interface at the input to telecommunications equipment; part 2: DC", but all of these standards are based on IEC/EN/UL60950 with regards to safety. PKM-B has the following stand-off (see mechanical drawing for further information): - 0.7 mm stand-off to tallest insulated part (signal transformer's plastic housing) - 0.7 mm stand-off to tallest unconnected (floating) conductive part (the integrated transformer's and output inductor's ferrite cores) - 0.95 mm stand-off to tallest connected conductive part (input- and output capacitors) Ericsson Power Modules DC/DC converters and DC/DC regulators are UL60950 recognized and certified in accordance with EN60950. The flammability rating for all construction parts of the products meets requirements for V-0 class material according to IEC 60695-11-10. Rev Reference 3 EN/LZT 146 305 R5C March 2010 H (c) Ericsson AB The products should be installed in the end-use equipment, in accordance with the requirements of the ultimate application. Normally the output of the DC/DC converter is considered as SELV (Safety Extra Low Voltage) and the input source must be isolated by minimum Double or Reinforced Insulation from the primary circuit (AC mains) in accordance with IEC/EN/UL60950. Isolated DC/DC converters It is recommended that a slow blow fuse with a rating twice the maximum input current per selected product be used at the input of each DC/DC converter. If an input filter is used in the circuit the fuse should be placed in front of the input filter. In the rare event of a component problem in the input filter or in the DC/DC converter that imposes a short circuit on the input source, this fuse will provide the following functions: * Isolate the faulty DC/DC converter from the input power source so as not to affect the operation of other parts of the system. * Protect the distribution wiring from excessive current and power loss thus preventing hazardous overheating. The galvanic isolation is verified in an electric strength test. The test voltage (Viso) between input and output is 1500 Vdc or 2250 Vdc for 60 seconds (refer to product specification). Leakage current is less than 100 A at nominal input voltage. 24 V DC systems The input voltage to the DC/DC converter is SELV (Safety Extra Low Voltage) and the output remains SELV under normal and abnormal operating conditions. 48 and 60 V DC systems If the input voltage to Ericsson Power Modules DC/DC converter is 75 Vdc or less, then the output remains SELV (Safety Extra Low Voltage) under normal and abnormal operating conditions. Single fault testing in the input power supply circuit should be performed with the DC/DC converter connected to demonstrate that the input voltage does not exceed 75 Vdc. If the input power source circuit is a DC power system, the source may be treated as a TNV2 circuit and testing has demonstrated compliance with SELV limits and isolation requirements equivalent to Basic Insulation in accordance with IEC/EN/UL60950. Non-isolated DC/DC regulators The input voltage to the DC/DC regulator is SELV (Safety Extra Low Voltage) and the output remains SELV under normal and abnormal operating conditions. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EXUEFYA Approved 1 (10) No. Checked 4 2/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Rev Reference EN/LZT 146 305 R5C March 2010 E (c) Ericsson AB Absolute Maximum Ratings Characteristics Tref Operating Temperature (see Thermal Consideration section) min typ max Open frame -40 +125 Base plate option -40 +95 Unit C TS Storage temperature -55 +125 VI Input voltage -0.5 +80 V Viso Isolation voltage (input to output test voltage) 1500 Vdc 100 V Vtr Input voltage transient (tp 100 ms) VRC Remote Control pin voltage (see Operating Information section) Positive logic option -0.5 15 Negative logic option -0.5 15 C V Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and performance may degrade in an unspecified manner. Fundamental Circuit Diagram Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 2 (10) No. EXUEFYA Approved Checked 5 2/1301-BMR 653Technical Uen Specification Date Rev PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Reference EN/LZT 146 305 R5C March 2010 E Input 36-75 V, Output up to 33 A / 380 W (c) Ericsson AB 12 V/25 A Electrical Specification PKM 4204B PI Tref = -40 to +90 C for open frame and -40 to +60C for base plate option, VI = 36 to 75 V, IO = 0 to 25 A unless otherwise specified under Conditions. Typical values given at: Tref = +25C, VI= 53 V, max IO , unless otherwise specified under Conditions. Characteristics Conditions Min typ max Unit VI Input voltage range 75 V VIoff Turn-off input voltage Decreasing input voltage 32 33 34 V VIon Turn-on input voltage Increasing input voltage 34 35.2 36 CI Internal input capacitance PO Output power Efficiency Pd Power Dissipation 36 17.6 V F VI = 75 V 0 290 W VI = 53 V 0 286 W VI = 36 V 0 283 W 50 % of max IO 96.2 max IO 95.8 50 % of max IO , VI = 48 V 96.4 max IO , VI = 48 V 95.9 max IO 12.4 W 3 W % Pli Input idling power IO= 0 A, VI = 53 V PRC Input standby power VI = 53 V (turned off with RC) fs Switching frequency VOi Output voltage initial setting and accuracy Tref = +25C, VI = 53 V, IO = 0 A Output voltage tolerance band 0 to 100 % of max IO Idling voltage IO = 0 A Line regulation max IO, from min VI to max VI 0.2 V Load regulation VI = 53 V, from min IO to max IO 0.4 V Load transient voltage deviation VI = 53 V, Load step 25-75-25 % of max IO, di/dt = 5 A/s see Note 1 0.8 V 0.1 ms VO Vtr ttr tr ts tf tRC Load transient recovery time Ramp-up time (from 10-90 % of VOi) Start-up time 0.1 W 100 125 150 kHz 11.85 11.9 11.95 V 11.0 12.5 V 11.5 12.5 V 3 7 15 ms 4 12 25 ms max IO (from VI connection to 90 % of VOi) VI shut-down fall time max IO IO = 0 A 0.1 2.4 ms (from VI off to 10 % of VO) RC start-up time max IO 10 ms ms RC shut-down fall time max IO 6 (from RC off to 10 % of VO) IO = 0 A 2.4 0 s s IO Output current Ilim Current limit threshold Tref < max Tref 36 A Isc Short circuit current Tref = 25C, see Note 2 42 A VOac Output ripple & noise See ripple & noise section, max IO 200 mVp-p OVP Input over voltage protection Output over voltage protection 83 13.5 V Note 1: Output filter 2 x 220 F, 100 m, tantalum + 33 F, ceramic Note 2: See Operating Information section 25 A Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 3 (10) No. Approved 6 2/1301-BMR 653Technical Uen Specification EXUEFYA Checked Date Rev PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Reference EN/LZT 146 305 R5C March 2010 E Input 36-75 V, Output up to 33 A / 380 W (c) Ericsson AB 12 V/25 A Typical Characteristics PKM 4204B PI Efficiency Power Dissipation [W] [%] 15 100 95 36 V 10 36 V 48 V 90 48 V 53 V 75 V 85 53 V 5 75 V 0 80 0 5 10 15 20 0 25 [A] 5 10 15 20 25 [A ] Dissipated power vs. load current and input voltage at Tref = +25C Efficiency vs. load current and input voltage at Tref = +25C Output Characteristics Current Limit Characteristics [V] 12.0 [V] 12 11.8 9 36 V 36 V 11.6 48 V 48 V 6 53 V 53 V 11.4 75 V 11.2 75 V 3 38v 0 11.0 0 5 10 15 20 Output voltage vs. load current at Tref = +25C 25 [A] 0 10 20 30 40 [A] Output voltage vs. load current at IO > max IO , Tref = +25C Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 4 (10) No. EXUEFYA Approved Checked 2/1301-BMR 653Technical Uen Specification Date Rev PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Reference EN/LZT 146 305 R5C March 2010 E Input 36-75 V, Output up to 33 A / 380 W (c) Ericsson AB 12 V/25 A Typical Characteristics PKM 4204B PI Output Current Derating, open frame Thermal Resistance, open frame [C/W] [A] 25 10 20 8 3 .0 m/s 2 .5 m/s 2 .0 m/s 1 .5 m/s 1 .0 m/s 0 .5 m/s N at. C onv. 15 10 5 6 4 2 0 0 20 40 60 80 0 100 [C] 0.0 Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Output Current Derating, base plate option 0.5 1.0 1.5 2.0 2.5 3.0 [m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Thermal Resistance, base plate option [A] 25 [C/W] 10 20 8 3.0 m/s 2.5 m/s 2.0 m/s 1.5 m/s 1.0 m/s Na t. Con v. 15 10 5 6 4 2 0 0 20 40 60 80 100 [C] 0 0.0 Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Output Current Derating, base plate option with heat sink* 0.5 1.0 1.5 2.0 2.5 3.0[m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Thermal Resistance, base plate option with heat sink* [C/W] [A] 25 10 20 8 3.0 m/s 2.5 m/s 2.0 m/s 1.5 m/s 1.0 m/s Na t. Con v. 15 10 5 0 6 4 2 0 0 20 40 60 80 7 100 [C] Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. 0.0 0.5 1.0 1.5 2.0 2.5 3.0 [m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. *) Heat sink: finned aluminium, height: 0.23"; Thermal pad: thermal conductivity: 6W/mK, thickness: 0.25mm; Mounting: two M3 screws, torque: 0.44Nm NOTE: the product is not mechanically tested with heat sink Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EXUEFYA Approved Checked 2/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Rev Reference Start-up E (c) Ericsson AB PKM 4204B PI Shut-down Place your graph here Start-up enabled by connecting VI at: Tref = +25C, IO = 25 A resistive load, VI = 53V. Place your graph here Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Output Ripple & Noise Shut-down enabled by disconnecting VI at: Tref = +25C, IO = 25 A resistive load, VI = 53 V. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Output Load Transient Response Trace: output voltage (100 mV/div.). Time scale: 2 s/div. 8 EN/LZT 146 305 R5C March 2010 12 V/25 A Typical Characteristics Output voltage ripple at: Tref = +25C, VI = 53 V, IO = 25 A resistive load. 5 (10) No. Output voltage response to load current step-change (6.25-18.75-6.25 A) at: Tref =+25C, VI = 53 V. Top trace: output voltage (1 V/div.). Bottom trace: load current (20 A/div.). Time scale: 0.1 ms/div. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 6 (10) No. EXUEFYA Approved Checked 9 2/1301-BMR 653Technical Uen Specification Date Rev PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Reference EN/LZT 146 305 R5C March 2010 E Input 36-75 V, Output up to 33 A / 380 W (c) Ericsson AB 12 V/33 A Electrical Specification PKM 4304B PI Tref = -40 to +90C for open frame and -40 to +60C for base plate option, VI = 36 to 75 V, IO = 0 to 33 A unless otherwise specified under Conditions. Typical values given at: Tref = +25C, VI= 53 V, max IO , unless otherwise specified under Conditions. Characteristics Conditions min typ max Unit VI Input voltage range 75 V VIoff Turn-off input voltage Decreasing input voltage 32 33 34 V VIon Turn-on input voltage Increasing input voltage 34 35.2 36 CI Internal input capacitance PO Output power Efficiency Pd Power Dissipation 36 17.6 VI = 75 V 0 380 W VI = 53 V 0 377 W VI = 36 V 0 371 W 50 % of max IO 96.3 max IO 95.2 50 % of max IO , VI = 48 V 96.4 max IO , VI = 48 V 95.3 max IO Pli Input idling power IO= 0 A, VI = 53 V PRC Input standby power VI = 53 V (turned off with RC) fs Switching frequency VOi Output voltage initial setting and accuracy Tref = +25C, VI = 53 V, IO = 0 A Output voltage tolerance band 0 to 100 % of max IO Idling voltage IO = 0 A Line regulation max IO, from min VI to max VI Load regulation Vtr Load transient voltage deviation ttr Load transient recovery time VO tr ts tf tRC Start-up time 18 % 34 4 W W 0.1 W 100 125 150 kHz 11.85 11.9 11.95 V 10.8 12.5 V 11.5 12.5 V 0.2 0.6 V VI = 53 V, from min IO to max IO 0.5 0.9 V VI = 53 V, Load step 25-75-25 % of max IO, di/dt = 5 A/s see Note 1 1 V 0.1 ms Ramp-up time (from 10-90 % of VOi) V F 3 7 15 ms 4 12 25 ms max IO (from VI connection to 90 % of VOi) VI shut-down fall time max IO IO = 0 A 0.1 2.4 ms (from VI off to 10 % of VO) RC start-up time max IO 10 ms ms RC shut-down fall time max IO 6 (from RC off to 10 % of VO) IO = 0 A 2.4 0 s s IO Output current Ilim Current limit threshold Tref < max Tref 41 A Isc Short circuit current Tref = 25C, see Note 2 47 A VOac Output ripple & noise See ripple & noise section, max IO 200 mVp-p OVP Input over voltage protection Output over voltage protection 83 13.5 V Note 1: Output filter 2 x 220 F, 100 m, tantalum + 33 F, ceramic Note 2: See Operating Information section 33 A Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 7 (10) No. 2/1301-BMR 653Technical Uen Specification EXUEFYA Approved Checked Date Rev PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Reference 10 EN/LZT 146 305 R5C March 2010 E Input 36-75 V, Output up to 33 A / 380 W (c) Ericsson AB 12 V/33 A Typical Characteristics PKM 4304B PI Efficiency Power Dissipation [%] [W] 100 25 20 95 36 V 90 36 V 15 48 V 48 V 53 V 85 75 V 80 10 53 V 75 V 5 0 0 5 10 15 20 25 30 [A] 0 5 10 15 20 25 30 [A] Dissipated power vs. load current and input voltage at Tref = +25C Efficiency vs. load current and input voltage at Tref = +25C Output Characteristics Current Limit Characteristics [V] [V] 12.0 12 11.8 9 36 V 36 V 11.6 48 V 48 V 6 53 V 53 V 11.4 75 V 11.2 75 V 3 38v 0 0 11.0 0 5 10 15 20 25 Output voltage vs. load current at Tref = +25C 30 10 20 30 40 50 [A ] [A] Output voltage vs. load current at IO > max IO , Tref = +25C Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 8 (10) No. EXUEFYA Approved Checked 2/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Rev Reference 11 EN/LZT 146 305 R5C March 2010 E (c) Ericsson AB 12 V/33 A Typical Characteristics PKM 4304B PI Output Current Derating, open frame Thermal Resistance, open frame [C/W] [A] 10 30 8 25 3 .0 m/s 2 .5 m/s 2 .0 m/s 1 .5 m/s 1 .0 m/s N at. C onv. 20 15 10 6 4 2 5 0 0 0 20 40 60 80 100 [C] 0.0 Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Output Current Derating, base plate option 0.5 1.0 1.5 2.0 2.5 3.0[m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Thermal Resistance, base plate option [C/W] [A] 10 30 8 25 3.0 m/s 2.5 m/s 2.0 m/s 1.5 m/s 1.0 m/s Nat. C onv. 20 15 10 5 6 4 2 0 0 20 40 60 80 0 100 [C] 0.0 Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Output Current Derating, base plate option with heat sink* 0.5 1.0 1.5 2.0 2.5 3.0[m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Thermal Resistance, base plate option with heat sink* [C/W] [A] 10 30 8 25 3.0 m/s 2.5 m/s 2.0 m/s 1.5 m/s 1.0 m/s Nat. C on v. 20 15 10 5 6 4 2 0 0 20 40 60 80 100 [C] 0 0.0 Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. 0.5 1.0 1.5 2.0 2.5 3.0[m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. *) Heat sink: finned aluminium, height: 0.23"; Thermal pad: thermal conductivity: 6W/mK, thickness: 0.25mm; Mounting: two M3 screws, torque: 0.44Nm NOTE: the product is not mechanically tested with heat sink Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EXUEFYA Approved Checked 2/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters SEC/D (Betty Wu) 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Rev Reference Start-up 12 EN/LZT 146 305 R5C March 2010 E (c) Ericsson AB 12 V/33 A Typical Characteristics PKM 4304B PI Shut-down Place your graph here Start-up enabled by connecting VI at: Tref = +25C, IO = 33 A resistive load, VI = 53V. Place your graph here Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Output Ripple & Noise Shut-down enabled by disconnecting VI at: Tref = +25C, IO = 33 A resistive load, VI = 53 V. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Output Load Transient Response Place your graph here Place your graph here Output voltage ripple at: Tref = +25C, VI = 53 V, IO = 33 A resistive load. 9 (10) No. Trace: output voltage (100mV/div.). Time scale: 2 s/div. Output voltage response to load current step-change (8.25-24.75-8.25 A) at: Tref =+25C, VI = 53 V. Top trace: output voltage (1 V/div.). Bottom trace: load current (20 A/div.). Time scale: 0.1 ms/div. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 1 (6) No. EXUEFYA Approved Checked 3/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Rev Reference 13 EN/LZT 146 305 R5C March 2010 J (c) Ericsson AB EMC Specification Conducted EMI measured according to EN55022, CISPR 22 and FCC part 15J (see test set-up). See Design note 009 for detailed information. The fundamental switching frequency is 125 kHz for PKM 4304B PI @ VI = 53 V, max IO. Conducted EMI Input terminal value (typ) Test set-up Layout recommendation External filter (class B) The radiated EMI performance of the DC/DC converter will depend on the PCB layout and ground layer design. It is also important to consider the stand-off of the DC/DC converter. If a ground layer is used, it should be connected to the output of the DC/DC converter and the equipment ground or chassis. Required external input filter in order to meet class B in EN 55022, CISPR 22 and FCC part 15J. A ground layer will increase the stray capacitance in the PCB and improve the high frequency EMC performance. EMI without filter 0 C4 L1 C1 L2 C2 + C3 + Module - - R Filter components: C1 = 1 + 1 F C2 = 1 + 1 F C3 = 1 + 1 + 33 F C4 = 2.2 nF C5 = 2.2 nF L1 = 0.809 mH L2 = 0.809 mH Output ripple and noise Output ripple and noise measured according to figure below. See Design Note 022 for detailed information. Ceramic Capacitor Tantalum Capacitor +Vout C5 0 0.1uF + 10uF -Vout *Conductor from Vout to capacitors = 50mm [1.97in.] Output ripple and noise test setup EMI with filter BNC Connector to Scope Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EXUEFYA Approved 2 (6) No. Checked Rev PKM 4000B PI series Intermediate EQUENXU Bus Converters 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Input Voltage The input voltage range 36 to 75 Vdc meets the requirements of the European Telecom Standard ETS 300 132-2 for normal input voltage range in -48 and -60 Vdc systems, -40.5 to -57.0 V and -50.0 to -72 V respectively. At input voltages exceeding 75 V, the power loss will be higher than at normal input voltage and Tref must be limited to absolute max 115C. The absolute maximum continuous input voltage is 80 Vdc. Turn-off Input Voltage The DC/DC converters monitor the input voltage and will turn on and turn off at predetermined levels. The minimum hysteresis between turn on and turn off input voltage is 1 V. Remote Control (RC) The products are fitted with a remote control function referenced to the primary negative input connection (- In), and positive logic options available. The RC function allows the DC/DC converter to be turned on/off by an external device like a semiconductor or mechanical switch. The RC pin has an internal pull up resistor to + In. The maximum required sink current is 0.2 mA. When the RC pin is left open, the voltage generated on the RC pin is max 10 V. The second option is "positive logic" remote control, which can be ordered by adding the suffix "P" to the end of the part number. The DC/DC converter will turn on when the RC pin is left open. Turn off is achieved by connecting the RC pin to the - In. To ensure safe turn off the voltage difference between RC pin and the - In pin shall be less than 1V. The DC/DC converter will restart automatically when this connection is opened. Input and Output Impedance The impedance of both the input source and the load will interact with the impedance of the DC/DC converter. It is important that the input source has low characteristic impedance. The performance in some applications can be enhanced by addition of external capacitance as described under External Decoupling Capacitors. If the input voltage source contains significant inductance, the addition of a 330 F capacitor across the input of the DC/DC converter will ensure stable operation. External Decoupling Capacitors When powering loads with significant dynamic current requirements, the voltage regulation at the point of load can be improved by addition of decoupling capacitors at the load. The most effective technique is to locate low ESR ceramic and electrolytic capacitors as close to the load as possible, using Reference EN/LZT 146 305 R5C March 2010 J (c) Ericsson AB several parallel capacitors to lower the effective ESR. The ceramic capacitors will handle high-frequency dynamic load changes while the electrolytic capacitors are used to handle low frequency dynamic load changes. Ceramic capacitors will also reduce any high frequency noise at the load. It is equally important to use low resistance and low inductance PWB layouts and cabling. For semi-regulated or fixed turns ratio IBC (intermediate bus converters), there is no limit on the value of external output capacitance, but there are practical performance considerations that need to be made when using very large capacitor values such as ramp-up time of the DC/DC converter output voltage during start-up or turn-off discharge considerations. If there are any questions associated with a specific application configuration, please contact your local Ericsson representative for support. Parallel Operation The PKM 4000B Series DC/DC converters can be connected in parallel with a common input. Paralleling is accomplished by connecting the output voltage pins and input pins directly. No external components are necessary. Up to 90% of max output current can be used from each module. Layout considerations should be made to avoid unbalanced current sharing. For more details on paralleling, please consult your local Ericsson Power Modules representative. Input Voltage 53V 12.0 Output Voltage (V) Operating information 14 3/1301-BMR 653Technical Uen Specification Date module 1 module 2 module 1 + 2 11.8 11.6 11.4 11.2 0 10 20 30 40 Output Current (A) 50 60 Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EXUEFYA Approved 3 (6) No. Checked 3/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Over Temperature Protection (OTP) The DC/DC converters are protected from thermal overload by an internal over temperature shutdown circuit. When Tref as defined in thermal consideration section exceeds 125C the DC/DC converter will shut down. The DC/DC converter will make continuous attempts to start up (non latching mode) We provide an optional variant of the product with a latching OTP. Add suffix "LP" to the standard product code to order the latching version. The latching OTP version has a latching OVP as well. If the OTP/OVP is latched the module can be put in operation either by switching OFF and ON the input voltage or drive OFF and ON the RC (Remote Control) pin. Over Voltage Protection (OVP) The DC/DC converters have output over voltage protection that will shut down the DC/DC converter in over voltage conditions. The DC/DC converter will make continuous attempts to start up (non-latching mode) and resume normal operation automatically after removal of the over voltage condition. Add suffix "LP" to the standard product code to order the latching version. The latching OVP version has a latching OTP as well. If the OTP/OVP is latched the module can be put in operation either by switching OFF and ON the input voltage or drive OFF and ON the RC (Remote Control) pin. Over Current Protection (OCP) The DC/DC converters include current limiting circuitry for protection at continuous overload. The output voltage will decrease towards zero when the output current exceeds max output current (max Io). Under output short circuit, when the output current is in excess of max output current (max Io), the DC/DC Converter will enter a hiccup mode protection. The DC/DC converter will resume normal operation after removal of the overload or short circuit. Rev Reference EN/LZT 146 305 R5C March 2010 J (c) Ericsson AB 15 Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EXUEFYA Approved 4 (6) No. Checked 3/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Thermal Consideration Rev Reference 16 EN/LZT 146 305 R5C March 2010 J (c) Ericsson AB Definition of reference temperature (Tref) General The product is designed to operate in various thermal environments and sufficient cooling must be provided to ensure reliable operation. Cooling is achieved mainly by conduction, from the pins to the host board, and convection. The size and copper thickness of the host board will have impact on the Conduction cooling. Convection cooling is dependant on the airflow across the DC/DC converter. Increased airflow enhances the cooling of the DC/DC converter. The Output Current Derating graph found in the Output section for each model provides the available output current vs. ambient air temperature and air velocity at Vin = 53 V. The DC/DC converter is tested on a 254 x 254 mm, 35 m (1 oz), 16-layer test board mounted vertically in a wind tunnel with a cross-section of 305 x 305 mm. Proper cooling of the DC/DC converter can be verified by measuring the temperature at reference point. The temperature at these positions should not exceed the max values provided in the table below. Position Device Designation max value Reference PCB - 125C The reference temperature is used to monitor the temperature limits of the product. Temperatures above maximum Tref are not allowed and may cause degradation or permanent damage to the product. Tref is also used to define the temperature range for normal operating conditions. Tref is defined by the design and used to guarantee safety margins, proper operation and reliability of the module. Ambient Temperature Calculation By using the thermal resistance the estimated maximum allowed ambient temperature can be calculated. 1. The power loss is calculated by using the formula ((1/) - 1) x output power = power losses (Pd). = efficiency of converter. E.g 96 % = 0.96 2. Find the thermal resistance (Rth) in the Thermal Resistance graph found in the Output section for each model. Calculate the temperature increase ( T). T = Rth x Pd 3. Max allowed ambient temperature is: Ta=Max Tref - T. E.g. PKM4204B PI at 53Vin 20Aout 1.5 m/s 1. ((1/0.96) - 1) x 240W = 10 W o o 2. 10 W x 3.5 C = 35 C 3. 125o C - 35o C = max ambient temperature is 90o C The actual temperature will be dependent on several factors such as the PCB size, number of layers and direction of airflow. Top view Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EXUEFYA Approved Checked 3/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate EQUENXU Bus Converters 2009-11-30 Input 36-75 V, Output up to 33 A / 380 W Connections Pin 1 5 (6) No. Designation Function +In Positive input 2 RC Remote control 3 Case Case to GND (optional) 4 -In Negative input 5 -Out Negative output 6 +Out Positive output Rev Reference EN/LZT 146 305 R5C March 2010 J (c) Ericsson AB 17 E Ericsson Internal PRODUCT SPECIFICATION Prepared (also subject responsible if other) MICUPEZ Approved Checked 4/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate See BusConverters MPM/BK (N. Johansson) 1 2007-07-11 Input 36-75 V, Output up to 33 A / 380 W Mechanical Information 1 (3) No. Rev Reference EN/LZT 146 305 R5C March 2010 C (c) Ericsson AB 18 E Ericsson Internal PRODUCT SPECIFICATION Prepared (also subject responsible if other) MICUPEZ Approved 2 (3) No. Checked 4/1301-BMR 653Technical Uen Specification Date PKM 4000B PI series Intermediate See BusConverters MPM/BK (N. Johansson) 1 2007-07-11 Input 36-75 V, Output up to 33 A / 380 W Mechanical Information- Base plate version Rev Reference EN/LZT 146 305 R5C March 2010 C (c) Ericsson AB 19 E Ericsson Internal PRODUCT SPECIFICATION Prepared (also subject responsible if other) MICUPEZ TechnicalReference Specification 5/1301-BMR 653 Uen Approved 1 (3) No. Checked Date PKM 4000B PI series Intermediate Bus MPM/BK (N Johansson) See Converters 1 2007-03-30 Input 36-75 V, Output up to 33 A / 380 W Soldering Information -- Through Hole Mounting The product is intended for through hole mounting in a PCB. When wave soldering is used, the temperature on the pins is specified to maximum 260 C for maximum 10 seconds. Maximum preheat rate of 4 C/s and temperature of max 150 C is suggested. When hands soldering care should be taken to avoid direct contact between the hot soldering iron tip and the pins for more than a few seconds in order to prevent overheating. A no-clean (NC) flux is recommended to avoid entrapment of cleaning fluids in cavities inside of the DC/DC power module. The residues may affect long time reliability and isolation voltage. Delivery package information The products are delivered in antistatic trays. Tray specifications Material PE foam, dissipative Surface resistance 10E5 to 10E12 ohms/square Tray capacity 20 converters/tray Box capacity 20 converters Weight Product - Open frame 1100 g full, 140 g empty Product -- Base plate option 1480 g full, 140 g empty Rev EN/LZT 146 305 R5C March 2010 A (c) Ericsson AB 20 E Ericsson Internal PRODUCT SPECIFICATION Prepared (also subject responsible if other) 2 (3) No. MICUPEZ TechnicalReference Specification 5/1301-BMR 653 Uen Approved Checked Date PKM 4000B PI series Intermediate Bus MPM/BK (N Johansson) See Converters 1 2007-03-30 Input 36-75 V, Output up to 33 A / 380 W 21 Rev EN/LZT 146 305 R5C March 2010 A (c) Ericsson AB Product Qualification Specification Characteristics External visual inspection IPC-A-610 Change of temperature (Temperature cycling) IEC 60068-2-14 Na Temperature range Number of cycles Dwell/transfer time -40 to +100C 1000 15 min/0-1 min Cold (in operation) IEC 60068-2-1 Ad Temperature TA Duration -45C 72 h Damp heat IEC 60068-2-67 Cy Temperature Humidity Duration +85C 85 % RH 1000 hours Dry heat IEC 60068-2-2 Bd Temperature Duration +125C 1000 h Immersion in cleaning solvents IEC 60068-2-45 XA Method 2 Water Glycol ether Isopropyl alcohol +55 5C +35 5C +35 5C Mechanical shock IEC 60068-2-27 Ea Peak acceleration Duration Pulse shape Directions Number of pulses 100 g 6 ms Half sine 6 18 (3 + 3 in each perpendicular direction) Operational life test MIL-STD-202G method 108A with power cycling Tref Load Duration 125C Nominal 1000 h Resistance to soldering heat IEC 60068-2-20 Tb Solder temperature Duration Max 270C 10-13 s Robustness of terminations IEC 60068-2-21 Ua1 Tensile force 20 N for 10 s Solderability IEC 60068-2-20 Ta Preconditioning Temperature, SnPb Eutectic Temperature, Pb free Steam ageing 1 h 5 min 235 5C 260 5C Vibration, broad band random IEC 60068-2-64 Fh Frequency Spectral density Duration 10 to 500 Hz 0.07 g2/Hz 10 min in each 3 perpendicular directions