North America Amphenol Industrial Product Group 191 Delaware Avenue Sidney, NY 13838-1395-USA Telephone: 888-364-9011 Fax:520-397-7169 www.amphenol-industrial.com Asia Amphenol Technology {Zhuhai) Co.,Ltd. Address:No.63, Xinghan Rd, Phase 2, Science and Technology Industrial Park, Sanzao Town, Jinwan, Zhuhai, PRC Tel: (86)756-3989725 Fax: (86) 756-3989768 www.amphenol-industrial.com Amphenol(R) Amphe-Lite M3 & S1 High Performance Circular Connector www.amphenol-industrial.com Notice: Specifcations are subject to change without notice. Contact your nearest Amphenol Corporation Sales Offce for the latest specifcations. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifcations are typical and may not apply to all connectors. IC-9 Amphenol is one of the largest manufacturers of interconnect products in the world. The company designs, manufactures and markets electrical, electronic and fiber optic connectors, coaxial and flat-ribbon cable, and interconnect systems. Amphenol has long been the accepted leader in providing quality connectors and interconnect systems to the Industrial, Military and Telecommunication markets. Amphenol Industrial Products Group Amphenol Technology (Zhuhai) Co., Ltd. The Amphenol Industrial Products Group (AIPG), a division of the Amphenol Corporation, is a prominent manufacturer of cylindrical connectors known around the world. Amphenol lndustrial's product lines consist of rectangular, standard miniature, fiber optic, EMI/EMP filter, and a variety of special application connectors. Established in 2007, Amphenol Technology (Zhuhai) Co., Ltd. is a manufacturing facility for the Amphenol Industrial Products Group, which serves a number of industrial markets, included but not limited to Factory Automation, Transportation, Heavy Equipment, Alternative Energy, Oil & Gas, Server/Data Comm and Power Distribution. Manufacturing connectors since 1932, we take pride that the Amphenol Industrial Products Group is the undisputed leader in interconnect systems for harsh environment applications. Innovations like our RADSOK(R) contact technology can provide roughly 50% more current through the same size pin. Connectors utilizing this RADSOK(R) technology will outperform similar products in the market hands down. Amphenol Technology (Zhuhai) Co., Ltd. covers an area of 306,449 square feet (28,470m 2 ) and is equipped with CNCs, plating, injection molding and assembly workshops. This plant specializes in the design and manufacturing of industrial connectors featuring high power, high density inserts, medium to high voltage electrical properties, and harsh environment applications. The Sidney, NY facility, nestled at the foothills of the Catskill Mountains, is over 307,000 square feet (28,521 m2 ). This complex houses over 1,000+ employees incorporating state-of-the-art manufacturing technologies. The facility is both ISO9001 certified and qualified to MIL-STD-790 requirements. Many of the products produced here have been certified by independent standards including UL, IEC/TUV, ATEX, IECEx and MA. The facility is also certified to ISO 9001, ISO 14001 and TS16949. Amphenol Amphe-Lite M3&S1 Product Introduction For Amphe-Lite M3 Amphenol 's Amphe- Lite M3 is based on the MIL- DTL- 38999 Ill. Designed for harsh environments, the product is pertinent, but not limited, to the following markets and applications: Features and Benefits For Amphe-Lite M3 * High Vibration Resistance. * * * Control Systems Commercial Aircraft * * Telecommunications Equipment Medical Instrumentation * * Vehicle Signal interconnects High-Performance Test Equipment Peripheral Sealing Gasket Acme threads provide coupling durability and quick-mating. High-density connectors suitable for small footprint designs. Using crimp contacts, able to be removable. Scoop-proof Design Pin Contacts are recessed to protect from shortening and damage when mating Triple Lead Thread * 100% scoop-proof shells. * Self-Locking Threaded Coupling. * 9 shell sizes and 5 Keyway options are available to eliminate mismating. * 17 insert patterns with a sandwich structure design rated to IP67 in the mated condition. Contacts for printed circuit board and fiber optics are available upon request. * Amphe-Lite M3 can withstand 500-hours of salt spray corrosion when plated with our Gray Zn Ni plating suffix is 072. * Amphe-Lite M3 is able to be mated with the connectors in accordance with specifications MIL-DTL38999 Series 111. Coupling Nut Pin Contact Silicone Wire Sealing Grommet Anti-Vibration Spring Multiple-Tine Retaining Clip assures positive retention with inwardly-deflecting tines that lock securely behind contact shoulder Stainless Steel Contact Shroud lnterfacial Sealing Five Keys and Keyways One Major/Four Minor assure proper alignment of connector halves ALM00 Wall mount Receptacle Lead-in Chamber guides contacts together when mating Key Features: ALM07 Jam nut Receptacle 1. Service Class F Amphe-Lite M3 uses superior silicone seals providing increased fluid resistance. 2. Provides excellent EMI shielding and grounding through 100% metal to metal bottoming. 3. Acme threads provide coupling durability. Completely mates in one 360-degree turn of the coupling nut to provide the fastest and easiest equipment assembly and maintenance possible. 4. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot scoop the pins and cause a shorting or bending of contacts. 5. A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. 6. With Gray ZnNi Plating the connector can reach 500 salt spray hours and is RoHS compliant. ALM06 Straight Plug ALM07 Jam nut with PC tail Amphenol Amphe-Lite M3&S1 Technical Data For Amphe-Lite M3 Shell Dimensions For Amphe-Lite M3 ALMOO - Wall Mounting Receptacle Operating Temperature -65C- +125C Relative Humidity Up to 98% When temperature is 40C Mating Life 500 Cycles minimum Normal Temperature status ~5000 M Insulation Resistance s 2 PLACES Humid status ~ 100 M @ 2 PLACES Flammability of Insulation Material ~ Ul94 V-0 2 PLACES I Lubricating oils, hydraulic fluids, coolants, deicing fluids per Chemical Resistance B THREAD MIL-STD-1344A Method 1016 condition A-1 ( F Class) EMI Shielding 100MHz~10GHz, Minimum attenuation of 50dB Electroless Nickel: 48H Salt Spray Resistance Gray ZnNi : 500 H Sine vibration: Sine vibration: frequency:10-2000Hz, T 4 PLACES accelerated speed 294m/S2 l~l.oos@I Vibration Resistance Random Vibration: frequency:100~1000Hz, TT 4 PLACES l~l.oos@I power spectral density:1 g2/Hz 3ms half-sine vibration, accelerated speed peak: 300g Shock Resistance Contact Size Contact Diameter Contact Resistance Current Rating Lead Wire Sectional Area <=12 5 <0.3247 1.00 <=5 7.5 <0.5189 16 1.6 <=2.5 13 < 1.318 12 2.40 <=1.5 23 <3.332 22D 0.76 20 s Shell Size Max 9 11 13 15 17 19 21 23 25 0.948 1.043 1.137 1.232 1.323 1.449 1.575 1.701 1.823 R1 R2 T +.008 -.006 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 .128 .128 .128 .128 .128 .128 .128 .154 .154 TT +.008 -.006 M +.000 -.005 LL .005 B Thread Class 2A 0.1P-0.3L-TS (PLATED) V Thread Metric . 216 . 194 . 194 . 173 .194 .194 .194 .242 .242 .775 .775 .775 .775 .775 .775 .745 .745 .745 .913 .913 .913 .913 .913 .913 .911 .911 .911 .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 M12x1-6g M15x1-6g M18X1-6g M22X1-6g M25x1-6g M28X1-6g M31x1-6g M34X1-6g M37X1-6g Amphenol Amphe-Lite M3&51 Shell Dimensions For Amphe-Lite M3 ALM06 - Straight Plug Shell Dimensions For Amphe-Lite M3 ALM07 - Jam Nut Receptacle G l.234MAX~ c - - - - - - - 1 . 2 8 0 MAX_ _ ___, ,-o---------<;i'.)Q------, B THREAD B THREAD H VTHREAD K REF SHELL SIZES 9/11 .871 ~,--..+-.091 MAX SHELL SIZES 13/25 .878 Shell Size 9 11 13 15 17 19 21 23 25 Max B Thread Class 2A 0.1P-0.3L-TS (PLATED) V Thread Metric Shell Size .010 .858 .984 1.157 1.279 1.405 1.515 1.641 1.767 1.889 .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 M12X1-6g M15x1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34x1-6g M37x1-6g 9 11 13 15 17 19 21 23 25 1.062 1.250 1.375 1.500 1.625 1.182 1.938 2.062 2.188 Q Dia s H Hex +.017 -.016 LL .005 B Thread Class 2A 0.1P-0.3L-TS (PLATED) V Thread Metric .938 1.062 1.250 1.375 1.438 1.562 1.750 1.938 2.000 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 2.323 .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 M12X1-6g M15x1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34x1-6g M37x1-6g Amphenol Amphe-Lite M3&S1 Dust Cap For Amphe-Lite M3 Back Shell For Amphe-Lite M3 Receptacle Cap L CRIMP Shell Size B (Max) D Dia +.010 -.000 A Thread Class 2B 0.1P-0.3L-TS 9 11 13 15 17 19 21 23 25 .875 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875 .703 .844 1.016 1.414 1.266 1.391 1.516 1.641 1.766 .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Shell Size B (Max) D Dia +.030 -.000 A Thread Class 2A 0.1P-0.3L-TS Shell Size (Max) 9 11 13 15 17 19 21 23 25 .895 1.000 1.171 1.299 1.436 1.543 1.670 1.787 1.914 .516 .641 .766 .891 1.016 1.141 1.266 1.343 1.516 .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 9 11 13 15 17 19 21 23 25 .787 .984 1.024 1.180 1.376 1.417 1.535 1.654 1.712 Plug Cap .::::.:i:1--8-----,-..~ - ---------CR-IM_e~ Oo N D Cable Range (mm) L REF 3-6.5 4-8 4-8 5-10 5-10 13-18 13-18 18-25 18-25 2.106 2.106 2.106 2.106 2.106 2.106 2.106 2.106 2.106 Amphenol Amphe-Lite M3&51 Product Introduction For Amphe-Lite S1 Features and Benefits For Amphe-Lite S 1 Amphenol 'sAmphe- Lite S1 is based on the MIL- DTL- 38999 and is RoHS compliant. The product is pertinent, but not limited, to the following markets and applications. * * Control Systems * Commercial Aircraft * Telecommunication Equipment * Vehicle Signal interconnects * Medical Instrumentation * High-Performance Test Equipment * * * * * * SpringFinger(EMI/RFI) Five Keys and Keyway One Major/Four Minor to assure proper alignment of connector halves before contact engagement. * Plug Barrel Bayonet Pin Quick-Mating, Bayonet Coupling A three-point positive bayonet coupling system affords the Amp he-Lite S1 a quick- mating mechanism and provides an audible and tactile "click". High Vibration Resistant High-density connectors suitable for small footprint designs. Uses removable crimp contacts. 100% scoop-proof shells. 9 shell sizes and 5 Keyway options are available to eliminate mismating. Various of Insert Pattens and Contacts Available 17 insert patterns with a sandwich structure design rated to I P67 in the mated condition. Contacts for printed circuit board and fiber optics are available upon request. Corrosion Resistance Amphe-Lite S1 is able to pass the 500-hour salt spray corrosion test by using Gray Zn Ni plating. Suffix is 072. Peripheral Sealing Gasket Socket Contact Rigid-Hard Dielectric Insulator Coupling Nut Multiple-Tine Retaining Clip Lead-in Chamber lnterfacialSeal Silicone Wire Sealing Grommet Scoop-Proof Design featuring recessed pin contacts to protect against short circuits and damage when mating Receptacle Shell ALS06 Straight Plug Key Features: 1. Service Class F Amphe-Lite S1 uses superior silicone seals providing increased fluid resistance. 2. Provides excellent EMI shielding and grounding through 100% metal to metal bottoming. 3. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot scoop the pins and cause a shorting or bending of contacts. 4. A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. 5. With Gray Zn Ni Plating the connector can reach 500 salt spray hours and is Ro HS compliant. 6. Bayonet coupling, quick-mating. ALS02 Box Mount Receptacle Amphenol Amphe-Lite M3&S1 Shell Dimensions For Amphe-Lite S1 ALS06 - Straight Plug Shell Dimensions For Amphe-Lite S1 Pattern ALS02 - Box Mount Receptacle V THREAD Shell Size Q REF A Thread Class 2A UNEF Shell Size Max 9 11 13 15 17 19 21 23 25 .827 .949 1.121 1.234 1.378 1 .488 1.611 1.733 1.856 . 4375-28 . 5625-24 . 6875-24 . 8125-20 . 9375-20 1.0625-18 1.1875-18 1.3125-18 1.4375-18 9 11 13 15 17 19 21 23 25 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 s R D1 +.000 -.005 D2 .005 K +.005 -.000 M +.000 -.005 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .572 .700 .850 .975 1.100 1.207 1.332 1.457 1.582 .433 .557 .676 .801 .986 1.082 1.157 1.282 1.407 .094 .094 .094 .094 .094 .094 .122 .122 .122 .280 .280 .280 .280 .280 .280 .311 .311 .311 Amphenol Amphe-Lite M3&51 Cap for Amphe-Lite S1 Insert Patterns 51 Receptacle Cap Suggested Operating Voltage(Sea Level) Service Rating AC(RMS) 400 300 600 900 M N I II .797 MAX 0D CRIMP Shell Size B MAX D Dia +.010 -.000 9 11 13 15 17 19 21 23 25 .875 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875 .703 .844 1.016 1.414 1.266 1.391 1.516 1.641 1.766 Test Voltage (Sea Level) DC 550 450 850 1250 1300 1300 1300 1300 VRMS VRMS VRMS VRMS e ..,.,.,..,,!'"~. @ 9-98 11-2 11-35 13-4 13-98 13-71 Service Rating I I M I I I Number of Contact 3 2 13 4 10 2 20 16 22D 16 20 12 15-2 15-19 15-35 15-97 15-AC 17-8 Service Rating I I M M II Number of Contact 2 19 37 4 8 24 2 8 Contact Size 10 20 22D 16 20 22D 16 16 Insert Pattern Contact Size @ 0.,1 ll1il,12"3 a) ~11 ll' 'I, e e J !',,KeJc/l C E Insert Pattern 51 Plug Cap II * CRIMP~r/JD Shell Size MAX D Dia +.010 -.000 9 11 13 15 17 19 21 23 25 .895 1.000 1.171 1.299 1.436 1.543 1.670 1.787 1.914 .516 .641 .766 .891 1.016 1.141 1.266 1.343 1.516 B I Insert Pattern 17-26 17-35 21-16 I I M I I Number of Contact 26 55 16 100 48 8 Contact Size 20 16 16 22D 20 Service Rating 23-35 25-4 16 Amphenol Amphe-Lite M3&S1 Amphe-Lite M3 Series alternate insert positioning MASTER KEY/KEYWAY POSITION Shell Size Key & keyway arrangement identification letter N 9 A B C D E N 11, 13, A B and C 15 D E N 17 and 19 A B C D E N 21, 23, A B and C 25 D E AR 0 or AP 0 BSC BR 0 or BP 0 BSC CR0 or DR0 or cpo opo BSC BSC 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 Amphe-Lite S1 Series alternate insert positioning A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. MASTER KEY/KEYWAY POSITION Receptacle Keyway Positon Shell Size Keyway N KeywayA Keyway B KeywayC Keyway D RECEPTACLE (front face shown) 13 15 17 19 23 25 95 95 95 95 95 95 75 74 77 77 80 80 63 61 65 65 69 69 127 129 125 125 121 121 115 116 113 113 110 110 RECEPTACLE (front face shown) Plug Key Positon PLUG (front face shown) Shell Size KeyN Key A KeyB KeyC KeyD 13 15 17 19 23 25 95 95 95 95 95 95 75 74 77 63 61 65 65 69 69 127 129 125 125 121 121 115 116 113 113 110 110 770 80 80 PLUG (front face shown) Amphenol Amphe-Lite M3&S1 How to Order For Amphe-Lite M3 & S1 ALM P.Q 1:: 9 - 35 P A~ -072 Contact Installation Guide 1. Crimp Tool Preparation ,---, Crimp Tool DMC M22520/1-01 Turret Heads Contact Size Hand-Crimp Tool Power-Crimp Tool PINS 22D M22520/2-01 WA22 M22520/2-09 M22520/2-0 22 M22520/1-01 WA27F M22520/1-04 M22520/1-04 Omit for Electroless Nickel Plating 16 M22520/1-01 WA27F M22520/1-04 M22520/1-04 072: Gray Zinc Nickel 22 M22520/1-01 WA27F M22520/1-04 M22520/1-04 10 TP-201423 or 1716P-1 - - - Shell Finish: Series: ALM:Amphe-Lite M3 ~ ALS:Amphe-Lite S1 Alternate Positions: Shell Type: Omit for standard position : N 02: Box mount receptacle A, B, C or D for alternate position, 00: Wall mount receptacle Insertion/Extraction Tool SIZE Tool Description 10 C 10-538988-010 M81969-14-05 Gray/(White) 12 C 10-538988-012 M81969-14-04 Yellow/(White) Color depending on the shell. 07: Jam nut receptacle 06: Straight plug Contact Type: P: S: C: D: Insert Material: F: Fluonnated silicone rubber 1 - - - - - - ~ FD: Silicone rubber Pin Socket PC Tail Pin contact PC Tail Socket contact 16 C10-538988-016 M81969-14-03 Blue/(White) 20 C 10-538988-020 M81969-14-10 Red/(White) 22D C10-538988-22D M81969-14-01 Green/(White) 'The tool shown in this example is a Size #20 Shell Size: SOCKETS ~-----------< / Insert arrangemen (refer to Insert Patterns page) 09/11/13/15/17/19/21/23/25 2. Crimping Contact Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted. Example: ALM02F15-19P(072) :Thread coupling, box mounting receptacle, Fluorinated silicone rubber, Shell size 15, 1 Insert Pattern 15-19, Pin crimp contacts, N keyway, with Gray ZnNi plating .. ALS06F15-19S(072) : Bayonet coupling, Plug, Fluorinated silicone rubber, Shell size 15, Insert pattern 15-19, Socket crimp contacts, N Keyway, with Gray ZnNi plating. l Standard Packaging 2.2 The Amphe-Lite M3 & S1 Series are shipped with connectors and contacts packaged in bulk. Consult 2.3 2.4 Amphenol Industrial, Sidney NY for special packaging requirements. 2.1 Adjust the locator of the crimp tool. 2.3 Insert the wire into the crimp tool, crimp the wire. Connectors include the contacts 2.2 Insert the contact into the crimp tool. 2.4 Take the wire out, check the wire is well crimped or not through the contact hole. When ordering the connectors, crimp contacts will be packaged with plug and receptacle. Using suffix (LC), for example, ALM00F15-19P(LC), would provide a connector without contacts. Amphenol Amphe-Lite M3&S1 Contact Installation Guide 3. Contact Insertion 4. Contact Extraction 3.1 4.1 Using the plastic extraction tool with the proper color code corresponding to contact size, place wire in tool. Use proper plastic insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. 4.2 3.2 Insert tool against contact shoulder. With firm and even pressure insert wired contact and tool tip into the center of the contact cavity. Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. 4.3. Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. 3.3 Press on the tool, when the contact bottoms out, a slight "click" can be heard. This signals the tines of the metal retaining clip have snapped into place behind contact shoulder.