Carling Technologies 2S-Series Sub-Miniature Toggle Switches TM 2S1-Series Sub-Miniature Toggle Switch 2SS-Series Sealed Sub-Miniature Toggle Switch 2SM-Series Sealed Surface Mount Sub-Miniature Toggle Switch 2S1-Series Ordering Scheme Specifications Contact Rating . . . . . . . . . refer to ordering scheme Electrical Life . . . . . . . . . . 30,000 make & break cycles @ full load Contact Resistance. . . . . . 20 m max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts. Insulation Resistance . . . 1000 M min. Dielectric Strength . . . . . . 1500 Volts RMS @ sea level Operating Temperature . . . -30C to +85C Index of Protection . . . . . . 2SS & 2SM-Series: IP67 Solder Heat Resistance. . . MIL-STD-202, Method 210 Actuator Travel . . . . . . . . . 25 Materials Case . . . . . . . . . . . . . . . . all UL 94 V-0 2S1-Series: Dially phthalate (DAP) 2SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized 2SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized Toggle. . . . . . . . . . . . . . . 2S1-Series: Brass, chrome plated. 2SS & 2SM-Series: Brass, chrome plated or nylon, internal o-ring sealed Bushing . . . . . . . . . . . . . . 2S1-Series: Brass, nickel plated 2SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 2SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized (UL 94V-0) Housing. . . . . . . . . . . . . . .Stainless Steel Switch Support . . . . . . . . . Brass, tin plated Terminal Seal . . . . . . . . . . Epoxy 2S1 - MSP 1 - T1 - B4 - M6 Q E 1 Series 2 Poles 3 Circuit 4 Actuator Style 5 Bushing 6 Termination 7 Contact 8 Seal 6 TERMINATION M1 Solder Lug M2 PCB M6 PC Mount, 90 horizontal M7 PC Mount, 90 vertical VS2 PC Mount, U bracket, .620 mounting x .460 high VS3 PC Mount, U bracket, .620 mounting x .630 high VS21 Snap-In, U bracket 1 SERIES 2S1 Sub-Miniature Toggle Switch 2 POLES MSP single pole - uses terminals 1, 2 & 3. MDP double pole uses terminals 1,2, 3, 4, 5 & 6. 3 CIRCUIT ( ) - momentary 1 2 3 4 5 Switching Position: 2-3, 5-6 ON ON ON (ON) ON 4 ACTUATOR STYLE T1 Round toggle .358 length T2 Round toggle .220 length 5 BUSHING1 B1 B2 B3 B4 B5 B6 B7 B8 OPEN NONE NONE OFF OFF OFF 2-1, 5-4 ON (ON) ON (ON) (ON) T3 Round toggle .299 length T4 Round toggle .433 length Threaded Standard, keyway Non-Threaded Standard, keyway Threaded Short, keyway Non-Threaded Short, keyway High Torque, 7.5mm, flat High Torque, 8.0mm, keyway Long threaded Metric Note: 1 All Switches come with standard nut, washer and locking ring shipped bulk. B5 & B7 bushing styles use small locking ring. 7 CONTACT Material Terminal Plating Rating gold over silver3 3A@125VAC or 28VDC, G silver1 1.5A @ 250VAC 2 K gold tin-lead4 0.4VA max. @20V max (AC/DC) P silver1 tin-lead4 3A@125VAC or 28VDC, 1.5A @ 250VAC 1 1 Q silver silver 3A@125VAC or 28VDC, 1.5A @ 250VAC R gold2 gold2 0.4VA max. @20V max (AC/DC) Approvals UL CSA - UL CSA UL CSA - NOTE: Tin-lead option available with PC type terminations only. 1 Moveable contact & terminals: copper alloy, silver plate 2 Moveable contact & terminals: copper alloy with gold plated over nickel plate 3 Terminals: silver plate with outer layer in gold plating 4 Outer terminals: copper alloy with tin-lead over nickel plate 8 EPOXY SEAL E epoxy seal www.carlingtech.com 13 Carling Technologies 2S-Series Sub-Miniature Toggle Switches TM 2SS-Series Ordering Scheme 2SS - MSP 1 - T1 - B4 - M6 G E 1 Series 2 Poles 3 Circuit 4 Actuator Style 5 Bushing 6 Termination 7 Contact 8 Seal 6 TERMINATION M2 PCB M6 PC Mount, 90 horizontal M61 Snap-In PC Mount, 90 horizontal M7 PC Mount, 90 vertical M71 Snap-In PC Mount, 90 vertical VS2 PC Mount, U bracket, .620 mounting x .460 high VS21 Snap-In, U bracket 1 SERIES 2SS Sealed Sub-Miniature Toggle Switch 2 POLES MSP single pole - uses terminals 1, 2 & 3. MDP double pole uses terminals 1,2, 3, 4, 5 & 6. 3 CIRCUIT ( ) - momentary 1 2 3 4 5 Switching Position: 2-3, 5-6 ON ON ON (ON) ON 4 ACTUATOR STYLE T1 Round toggle .358 T2 Round toggle .220 T3 Round toggle .299 T4 Round toggle .433 OPEN NONE NONE OFF OFF OFF length length length length 2-1, 5-4 ON (ON) ON (ON) (ON) P1 ESD resistant plastic toggle .421 length P2 ESD resistant plastic toggle .272 length 5 BUSHING B4 Unthreaded bushing 7 CONTACT Material Terminal Plating Rating G silver1 gold over silver3 3A@125VAC or 28VDC, 1.5A @ 250VAC 2 K gold tin-lead plated4 0.4VA max. @20V max (AC/DC) P silver1 tin-lead plated4 3A@125VAC or 28VDC, 1.5A @ 250VAC 2 2 R gold gold plated 0.4VA max. @20V max (AC/DC) IP67 IP67 IP67 IP67 NOTE: Tin-lead option available with PC type terminations only. 1 Moveable contact & terminals: copper alloy, silver plate 2 Moveable contact & terminals: copper alloy with gold plate over nickel plate 3 Terminals: silver plate with outer layer in gold plating 4 Outer terminals: copper alloy with tin-lead over nickel plate 8 EPOXY SEAL E epoxy seal 2SM-Series Ordering Scheme 2SM - MSP 1 - T1 - M6 G E 1 Series 2 Poles 3 Circuit 1 SERIES 2SM Sealed Surface Mount Sub-Miniature Toggle Switch 2 POLES MSP single pole - uses terminals 1, 2 & 3. 3 CIRCUIT ( ) - momentary 1 2 3 4 5 Switching Position: 2-3 ON ON ON (ON) ON OPEN NONE NONE OFF OFF OFF 4 ACTUATOR STYLE T1 Round toggle .358 length T2 Round toggle .220 length P1 ESD resistant plastic toggle .421 length P2 ESD resistant plastic toggle .272 length 2-1 ON (ON) ON (ON) (ON) 4 Actuator Style 5 Termination 6 Contact 7 Seal 8 Packaging 5 TERMINATION M6 Surface Mount, 90 flat M7 Surface Mount, 90 vertical S6 Surface Mount, 90 horizontal 6 CONTACT Material Terminal Plating Rating gold over silver3 3A@125VAC or 28VDC, G silver1 1.5A @ 250VAC 2 K gold tin-lead plated4 0.4VA max. @20V max (AC/DC) P silver1 tin-lead plated4 3A@125VAC or 28VDC, 1.5A @ 250VAC 2 2 R gold gold plated 0.4VA max. @20V max (AC/DC) IP67 IP67 IP67 IP67 NOTE: Tin-lead option available with PC type terminations only. 1 Moveable contact & terminals: copper alloy, silver plate 2 Moveable contact & terminals: copper alloy with gold plate over nickel plate 3 Terminals: silver plate with outer layer in gold plating 4 Outer terminals: copper alloy with tin-lead over nickel plate 7 EPOXY SEAL E epoxy seal 8 PACKAGING Switches are bulk packed, unless T/R is specified at the end of the part number. T/R tape reel - 500 pieces per reel 14 www.carlingtech.com Carling Technologies 2S-Series Sub-Miniature Toggle Switches TM 2S-Series Dimensional Specifications: in. [mm] 2S1-Series ACTUATOR 1 T11 T2 Round Bat Round Short Bat T3 .098 DIA [O 2.50] Long Round Bat .098 DIA [O 2.50] .098 DIA [O 2.50] .358 [9.10] T4 Round Bat .433 [11.00] .299 [7.60] .220 [5.60] .098 DIA [O 2.50] BUSHING 1 B1 Threaded, Flat B5 Threaded, Flat B2 Non-Threaded, Flat B6 Non-Threaded, Flat 1/4-40 UNS 10-48 UNS .217 [5.50] .173 [4.40] .311 [7.90] .276 DIA [O 7.00] .224 FLAT [5.70] FLAT .020 [0.50] .020 [0.50] B3 Threaded Keyway B7 Threaded Keyway B4 Non-Threaded Keyway B8 Non-Threaded Keyway .032 [0.80] .039 [1.00] 10-48 UNS .217 [5.50] .018 [0.45] 1/4-40 UNS .284 DIA [O 7.20] .260 [6.60] .020 [0.50] .020 [0.50] .020 [0.50] PANEL MOUNTING 10-48 BUSHING (B1,B2,B3,B4 BUSHINGS) .023 [0.58] .195 DIA [O 4.95] 1/4 IN. BUSHING (B5,B6,B7,B8 BUSHINGS) .195 DIA [O 4.95] .250 DIA [O 6.35] .250 DIA [O 6.35] .033 [0.85] .240 [6.10] .250 DIA [O 6.35] .240 [6.10] .195 DIA [O 4.95] .010 [0.25] .179 [4.55] Without Locking Ring .022 [0.55] .094 DIA [O 2.38] .234 [5.94] Without Locking Ring With Small Locking Ring .094 DIA [O 2.38] With Small Locking Ring 2SS-Series ACTUATOR T1 T2 T3 T4 P1 ESD Resistant P2 Plastic Toggle .098 DIA [O 2.50] .098 DIA [O 2.50] .098 DIA [O 2.50] .098 DIA [O 2.50] .421 [10.70] ESD Resistant Plastic Toggle .240 [6.10] .342 [8.70] .098 DIA [O 2.50] . 551 [14.00] . 421 [10.70] .098 DIA [O 2.50] .268 [6.80] BUSHING B4 .177 [4.50] .177 DIA [O 4.50] NOTE: 1 Subtract 2.55mm from toggle length for B1 bushing. www.carlingtech.com 15 Carling Technologies 2S-Series Sub-Miniature Toggle Switches TM 2S-Series Dimensional Specifications: in. [mm] TERMINATION 2S1-Series SINGLE POLE PC MOUNTING DOUBLE POLE M1 M2 M1 M2 Standard Solder Lug PCB Standard Solder Lug PCB .059 [1.50] .118 [3.00] .028 [0.70] .039 [1.00] .158 [4.00] .061 [1.55] .043 DIA [O 1.09] .100 [2.54] .130 [3.30] .061 [1.55] .030 [0.76] .100 [2.54] .039 [1.00] .158 [4.00] .130 [3.30] .030 [0.76] .158 [4.00] .020 [0.50] Thk. .020 [0.50] Thk. .020 [0.50] Thk. .118 [3.00] .039 [1.00] PC MOUNTING .200 [5.08] .200 [5.08] .020 [0.50] Thk. 2SS-Series M2 SINGLE POLE DOUBLE POLE Epoxy Seal .030 [0.76] Epoxy Seal .030 [0.76] .122 [3.10] .120 [3.05] .200 [5.08] 2S-Series SINGLE POLE M6 .173 [4.40] .236 DIA [O 6.00] .035 [0.90] .189 DIA [O 4.80] .220 [5.60] PC MOUNTING .236 [6.00] .319 [8.10] .034 [0.85] .016 [0.40] .200 [5.08] .043 DIA [O 1.09] .201 [5.10] .098 DIA [O 2.50] .020 [0.50] .236 DIA [O 6.00] .030 [0.76] 16 .189 DIA [O 4.80] .200 [5.08] .220 [5.60] .200 [5.08] .100 [2.54] DOUBLE POLE .173 [4.40] PC MOUNTING .319 [8.10] .236 [6.00] .043 DIA [O 1.09] .200 [5.08] .034 [0.85] .016 [0.40] .100 [2.54] .100 [2.54] .358 [9.10] .098 DIA [O 2.50] .100 [2.54] .200 [5.08] .200 [5.08] .100 [2.54] .200 [5.08] .020 [0.50] www.carlingtech.com .100 [2.54] .043 DIA [O 1.09] .200 [5.08] Carling Technologies 2S-Series Sub-Miniature Toggle Switches TM 2S-Series Dimensional Specifications: in. [mm] TERMINATION M7 SINGLE POLE .173 [4.40] .236 DIA [O 6.00] .220 [5.60] PC MOUNTING .201 [5.10] .236 [6.00] .043 DIA [O 1.09] .319 [8.10] .098 DIA [O 2.50] .189 DIA [O 4.80] .016 [0.40] .100 [2.54] .020 [0.50] .030 [0.76] .200 [5.08] .200 [5.08] .030 [0.76] .100 [2.54] DOUBLE POLE .220 [5.60] .173 [4.40] .236 DIA [O 6.00] PC MOUNTING .358 [9.10] .236 [6.00] .098 DIA [O 2.50] .189 DIA [O 4.80] .043 DIA [O 1.09] .319 [8.10] .030 [0.76] .016 [0.40] .020 [0.50] .030 [0.76] .100 [2.54] .200 [5.08] .200 [5.08] .100 [2.54] .200 [5.08] .200 [5.08] VS2-VS3 U Bracket Snap-in VS2 VS3 SINGLE POLE PC MOUNTING .236 DIA [O 6.00] .189 DIA [O 4.80] VS2 .220 [5.60] .350 [8.90] .236 [6.00] .130 [3.30] .130 [3.30] .200 [5.08] .016 [0.40] .200 [5.08] .315 [8.00] VS2 VS3 .189 DIA [O 4.80] .130 [3.30] .030 [0.76] .400 [10.16] PC MOUNTING .220 [5.60] .043 DIA [O 1.09] .236 [6.00] .130 [3.30] .358 [9.10] .016 [0.40] .315 [8.00] .020 [0.50] 1.00 [25.4] 4.00 [10.16] VS2 VS3 .043 DIA [O 1.09] .100 [2.54] .400 [10.16] .200 [5.08] .100 [2.54] .200 [5.08] DOUBLE POLE .350 [8.90] .200 [5.08] .400 [10.16] .020 [0.50] 1.00 [25.4] 4.00 [10.16] .236 DIA [O 6.00] .030 [0.76] .100 [2.54] .358 [9.10] .030 [0.76] .030 [0.76] VS3 .043 DIA [O 1.09] .043 DIA [O 1.09] .200 [5.08] .100 [2.54] .400 [10.16] .200 [5.08] SNAP-IN TERMINATION M61 M71 VS21 M61,M71,VS21 have the same P.C. mounting but with snap-in bracket. www.carlingtech.com 17 Carling Technologies 2S-Series Sub-Miniature Toggle Switches TM 2SM-Series Dimensional Specifications: in. [mm] ACTUATOR T1 T2 Round Bat Round Bat P1 P2 ESD Resistant Plastic Toggle .098 DIA [O 2.50] ESD Resistant Plastic Toggle .098 DIA [O 2.50] .098 DIA [O 2.50] .425 [10.80] .098 DIA [O 2.50] .425 [10.80] .240 [6.10] .268 [6.80] For S6,M7 Only TERMINATION PC MOUNTING M6 90 Horizontal .240 [6.10] .319 [8.10] .161 [4.10] .098 [2.50] .161 [4.10] .016 [0.40] .142 [3.60] .030 [0.76] .090 [2.29] .357 [9.07] .080 [2.03] .100 [2.54] .286 [7.27] .393 [9.98] .040 [1.02] .140 [3.56] .020 [0.50] .226 [5.75] .177 DIA [O 4.50] .143 [3.63] .280 [7.10] EPOXY SEAL .150 [3.81] .080 [2.03] .128 [3.25] .040 [1.02] M7 90 Vertical PC MOUNTING .161 [4.10] .240 [6.10] .366 [9.30] .098 DIA [O 2.50] .177 DIA [O 4.50] .020 [0.50] .118 [3.00] .100 [2.54] .030 [0.76] .173 [4.39] EPOXY SEAL .161 [4.10] .280 [7.10] .217 [5.50] .561 [14.25] .079 [2.00] .125 [3.18] .221 [5.60] .016 [0.40] .118 [3.00] .100 [2.54] .125 [3.18] .326 [8.27] .063 [1.60] PC MOUNTING S6 90 Horizontal .240 [6.10] .319 [8.10] .098 [2.50] EPOXY SEAL .030 [0.76] .226 [5.75] .177 DIA [O 4.50] .142 [3.60] .143 [3.63] .161 [4.10] .016 [0.40] .353 [8.97] .161 [4.10] .280 [7.10] .140 [3.56] .080 [2.03] .100 [2.54] www.carlingtech.com .128 [3.25] .020 [0.50] .100 [2.54] .032 [0.80] 18 .040 [1.02] .079 [2.00] .421 [10.70] Carling Technologies 2S-Series Sub-Miniature Toggle Switches TM 2SM-Series Dimensional Specifications: in. [mm] REEL TAPING .069 [1.75] .331 [8.40] .158 [4.00] .079 [2.00] .059 DIA [O 1.50] .014 [0.35] .228 [5.80] .079 DIA [O 2.00] .819 [20.80] .098 [2.50] .415 [10.55] .488 [12.40] 1.260 [32.00] 1.118 [28.40] .453 [11.50] .248 [6.30] .630 [16.00] 5.0 FOR M6 ONLY .063 DIA [O 1.60] .158 [4.00] .394 [10.00] .272 [6.90] .354 [9.00] .071 [1.80] .305 [7.75] 1.114 [28.30] .504 [12.80] 1.598 [40.60] 1.732 [44.00] 6.10 [15.50] .252 [6.40] .866 [22.00] .098 [2.50] .197 [5.00] .634 [16.10] .014 [0.35] .386 [9.80] .315 [8.00] .591 [15.00] FOR M7 ONLY .236 [6.00] .069 [1.75] .197 [5.00] .158 [4.00] .079 [2.00] .059 DIA [O 1.50] .016 [0.40] .260 [6.60] .059 DIA [O 1.50] .559 [14.20] 1.260 [32.00] .618 [15.70] .039 [1.00] .421 [10.70] .882 [22.40] 1.118 [28.40] .339 [8.60] .630 [16.00] .472 [12.00] 30.0 .291 [7.40] .244 [6.20] FOR S6 ONLY www.carlingtech.com 19