Sensor I/O Connectors XS2 Water- and Environment-resistive FA Connector Saves Wiring and Maintenance Effort Compact FA connector meets IP67 requirements and ensures a 94V-0 fire retardant rating. A wide array of connectors makes a wiring system more modular, simplifies maintenance, and reduces downtime. Cables with connectors and connector assemblies are available. Solderless and soldering models are available. Construction Lock spring Fixture Watertight bushing Solder-cup pin O-ring Contact block Cable clamp Cover Cap Specifications Rated current 3A Rated voltage 125 VDC, 250 VAC Contact resistance 40 m max. (20 mV max., 100 mA max.) (See note 1) Insulation resistance 1,000 M min. (at 500 VDC) Withstand voltage 1,500 VAC for 1 min (leakage current: 1 mA max.) (See note 2) Enclosure rating IP67 (IEC529) Electrical protection Class 0 Insertion tolerance 200 times min. Vibration resistance At 10 to 500 Hz, 1.5 mm (0.059 in.) amplitude (or 10 G), no current shut-off for more than 1 s. Assembled fixture strength Tensile: 98 N (10 kgf)/15 sec. Torsion: 0.98 N S m (10 kgf S cm)/15 sec. Cable hold strength Cable diameter: 98 N (10 kgf) for 15 sec. 6 mm 4 to 5 mm 49 N (5 kgf) for 15 sec. 3 mm 29 N (3 kgf) for 15 sec. Ambient temperature Operating: -25C to 70C Note: 1. 2. The value indicates the contact resistance of the connector. The value indicates the dielectric strength of the connector. Materials/Finish Contact block PBT resin (UL94V-0); for DC: light grey; for AC: dark grey (see note 1) Contact Brass/nickel base, 0.4-m gold plating (See note 2) Fixtures Brass with nickel plating (See note 3) Cap Black PBT resin (UL94V-0) Cable clamp Polyamide resin (UL94-0); 6-mm: white; 4-/3-mm: black Pin clamp White polyamide resin (UL94V-0) Lock spring LCP resin Watertight bushing Rubber Cover Assembled: PBT resin (UL94V-0)/black Polyvinyl chloride (UL94V-0)/black Molded: Ring Steel O-ring Note: 1. 2. 3. Rubber The pin blocks of the XS2R, XS2M, and XS2P are made of polyamide resin (UL94V-0). The contact of the XS2F, XS2H, and XS2W is made of phosphorus bronze. The thread bracket of the XS2R is made of white aluminum. XS2 Sensor I/O Connectors 5 Recommended Cables Cable Cab e ou outer e d diameter a ee Conductor sizes Solderless models 6 mm 5 to 6 mm 4 mm 4 to 5 mm 3 mm 3 to 4 mm Two types of pins are available. Soldering models 0.5 mm2 max. Socket Appearance DC type Male contact AC type Female contact Male contact Female contact Note: The AC and DC connectors are different as shown here and therefore cannot be connected together. XS2 Sensor I/O Connectors 6 Configuration : connections, : wiring Cables Sensors Used with Sensors and Limit Switches Incorporating Connectors Cable with Connector Proximity Switch (with connector) XS2W E2E Terminal connector E2E Compact Limit Switch (with connector) D4CC Compact Enclosure Switch (with connector) More than one XS2W can be used for connection. Connector Assembly (Solderless or Soldering Model) and Cables with Connectors D4E-jN XS2C XS2H Used as Connectors for Sensors Incorporating Lead Wires Connector Assembly (Solderless or Soldering Model) XS2G Use the XS2G as a connector for a sensor that has lead wires. Cable with Connector and Connector Assembly (Solderless or Soldering Model) XS2F XS2G Used as Sensor Components (by Sensor Manufacturers) Connector with Cable XS2H Connector Assembly (Solderless or Soldering Model) XS2C XS2G Use the XS2H as the built-in connector of a sensor. Built-in Sensor Connector XS2M (Embedded model with screw thread) XS2M (Embedded model with no screw thread) Connector Assembly (Solderless or Soldering Model) XS2C Use the XS2M as the built-in connector of a sensor. Used as Panel-mounting Connectors Panel-mounting Connector XS2M Flange-mounting Model XS2M Screw-mounting Model Cable with Connector XS2F XS2 Sensor I/O Connectors 7 Personal Computer PT (Programmable Terminal) Terminal Box (Panel-mounting) Connector Terminal Box XW3A Host Link Cable XW2Z Connector for Terminal Box XS2P Use the XS2P for the connector of a terminal box. Wiring with crimp-style terminals PC Connector-Terminal Conversion Unit XW2C (with power-supply common terminal and operation indicator) XW2B (with no power supply common terminal or operation indicator) Terminal Block (Optional) Cable XW2Z XS2 Sensor I/O Connectors 8 Classification Item Cable with Connector Model XS2W with socket and plug for both cable ends XS2F with socket for single cable end XS2H with plug for single cable end Connector Assembly: (Solderless or soldering model) Used as sensor cable or connection cable connectors. XS2G Plug XS2C Socket XY2F Crimp Tool Terminal Box Connector: Used as the connectors of terminal boxes. XS2P Socket T Joint: Used for bifurcated wiring or daisy-chain connection. XS2R Plug/Socket Built-in Sensor Connector: Used as built-in sensor connectors. XS2M Plug Panel-mounting Connector: Used as the panel-mounting connectors of I/O boxes. XS2M Plug Appearance XS2 Sensor I/O Connectors 9 XS2W Sensor I/O Connector with Socket and Plug Used for Both Cable Ends Ordering Information Orders are accepted in multiples of the minimum order. Item e Cab e pu Cable pulling g di direction ti Standard S a da d cab cable e Straight/Straight S a g /S a g No. o of o cable cab e conductors d t 4 L-shaped/L-shaped s a ed/ s a ed Straight/L-shaped S a g / s a ed L-shaped/Straight s a ed/S a g Vibration-proof ba o oo robot obo cab cable e Straight/Straight S a g /S a g Cable Cab e length e g ( ) (m) 5 6 7 8 2 XS2W-D421-D81-A 5 XS2W-D421-G81-A 10 XS2W-D421-J81-A 2 XS2W-D422-D81-A 10 5 XS2W-D422-G81-A 5 2 XS2W-D423-D81-A 10 5 XS2W-D423-G81-A 5 2 XS2W-D424-D81-A 10 5 XS2W-D424-G81-A 5 1 XS2W-D421-C81-R 10 0 2 XS2W-D421-D81-R 5 XS2W-D421-G81-R 10 XS2W-D421-J81-R 9 1. Type W: Connector with socket and plug for both cable ends 2. AC/DC (Shape of Engaged Portion) D: DC 3. No. of Connector Poles 4: 4 poles 4. Pin plating 2: 0.4-m gold plating 5. Cable Pulling Direction 1: Straight/Straight 2: L-shaped/L-shaped 3: Straight (XS2F)/L-shaped (XS2H) 4: L-shaped (XS2F)/Straight (XS2H) 6. Cable Length C: 1 m (for only cables pulled straight) D: 2 m G: 5m J: 10 m (for only cables pulled straight) 7. Wiring For pins 1, 2, 3, and 4 8: Brown, white, blue, and black (for DC) 8. Connector for Single Cable End/Both Cable Ends 1: Connector for both cable ends 9. Cable Specification A: Standard R: Minimum order 10 0 XS2W-D421-C81-A XS2W-D42j-j81-j 2 3 4 Model 1 Model Number Legend 1 DC Vibration-proof cable (for only cables pulled straight) 5 5 XS2 Sensor I/O Connectors 10 XS2W Sensor I/O Connector with Sockets and Plugs Used for Both Cable Ends XS2W-D42j-j81-A Standard Cable XS2W-D421-j81-R Vibration-proof Robot Cable (Only for Cables Pulled Straight) Dimensions Straight/Straight Connectors 6 dia. 14.9 dia. 14.9 dia. L-shaped/L-shaped Connectors 6 dia. Wiring Diagram (4-conductor Model) Contact No. Straight/L-shaped Connectors 14.9 dia. Brown White Blue Black (DC) Cable conductor color 6 dia. 14.9 dia. L-shaped/Straight Connectors 6 dia. XS2 Sensor I/O Connectors 11 XS2F Sensor I/O Connector with Socket Used for Single Cable End Model Number Legend XS2F-jj2j-jj0-j 1 2 3 4 5 6 7 8 9 1. Type F: Sensor I/O Connector (with Socket Used for Single Cable End) 2. AC/DC (Shape of Engaged Portion) A: AC D: DC 3. No. of Connector Poles 4: 4 poles 5: 5 poles 4. Pin plating 2: 0.4-m gold plating 5. Cable Pulling Direction 1: Straight 2: L-shaped 6. Cable Length C: 1 m D: 2m G: 5m J: 10 m (2- and 5-m-long cables are available for models with five connector poles.) 7. Wiring For pins 1, 2, 3, and 4 For pins 1, 2, 3, 4, and 5 A: Brown, ---, ---, and blue (for DC) G: B: ---, ---, brown, and blue (for AC) C: Brown, ---, blue, and black 8: Brown, white, blue, and black (for DC) 9: Brown, white, blue, and black (for AC) Brown, white, blue, black, and gray 8. Connector for Single Cable End/Both Cable Ends 0: Connector for single cable end 9. Cable Specification/E2E Connection Only A: Standard R: Vibration-proof cable (for only cables pulled straight) TR: E2E connection only (See note) Note: Refer to page 17 for wiring, which is different from the wiring specifications shown as suffix item 7 on this page. XS2 Sensor I/O Connectors 12 Non-polar DC (for Sensors and Limit Switches) 6. Cable Length 3: 2 m 4: 5 m 7. Wiring For pins 1, 2, 3, and 4 1: ---, ---, black, and white 8. Connector for Single Cable End/Both Cable Ends 0: Connector for single cable end 9. Cable Specification --Note: Items 6, 7, and 9 apply only to models for non-polar DC. XS2 Sensor I/O Connectors XS2F Sensor I/O Connector with Socket Used for Single Cable End XS2F-j42j-jj0-A Standard Cable XS2F-j42j-jj0-R Vibration-proof Robot Cable (Only for Cables Pulled Straight) XS2F-j42j-jj0 Standard Cable (Only for Non-polar DC) 13 XS2 Sensor I/O Connectors 14 Ordering Information Orders are accepted in multiples of the minimum order. Item e Standard S a da d cab cable e Cable pulling Cab e pu g di ti direction Straight S ag No. o of o cable cab e d t conductors 2 Cable Cab e length e g ( ) (m) 1 XS2F-A421-CB0-A --- XS2F-D421-C80-A XS2F-A421-C90-A XS2F-D421-DA0-A XS2F-A421-DB0-A XS2F-D421-DC0-AZ --- XS2F-D421-D80-AZZ XS2F-A421-D90-A XS2F-D421-GA0-A XS2F-A421-GB0-A XS2F-D421-GC0-AZ --- XS2F-D421-G80-AZZ XS2F-A421-G90-A XS2F-D421-JA0-A XS2F-A421-JB0-A XS2F-D421-JC0-A --- XS2F-D421-J80-A XS2F-A421-J90-A XS2F-D422-CA0-A XS2F-A422-CB0-A XS2F-D422-CC0-A --- XS2F-D422-C80-A --- XS2F-D422-DA0-A XS2F-A422-DB0-A XS2F-D422-DC0-AZ --- XS2F-D422-D80-AZ --- XS2F-D422-GA0-A XS2F-A422-GB0-A XS2F-D422-GC0-AZ --- XS2F-D422-G80-AZ --- XS2F-D422-JA0-A XS2F-A422-JB0-A 3 XS2F-D422-JC0-A --- 4 XS2F-D422-J80-A --- XS2F-D421-CA0-R XS2F-A421-CB0-R XS2F-D421-C80-R XS2F-A421-C90-R XS2F-D421-DA0-R XS2F-A421-DB0-R XS2F-D421-D80-R XS2F-A421-D90-R XS2F-D421-GA0-R XS2F-A421-GB0-R XS2F-D421-G80-R XS2F-A421-G90-R XS2F-D421-JA0-R XS2F-A421-JB0-R XS2F-D421-J80-R XS2F-A421-J90-R XS2F-D422-CA0-R XS2F-A422-CB0-R XS2F-D422-C80-R --- XS2F-D422-DA0-R XS2F-A422-DB0-R XS2F-D422-D80-R --- XS2F-D422-GA0-R XS2F-A422-GB0-R XS2F-D422-G80-R --- XS2F-D422-JA0-R XS2F-A422-JB0-R 2 2 3 4 2 5 3 4 2 10 0 3 4 2 1 3 4 2 2 3 4 2 5 3 4 2 Straight S ag 2 10 0 1 4 2 2 4 2 5 4 2 10 0 4 L-shaped s a ed 2 1 4 2 2 4 2 5 4 2 10 0 4 S a da d cab Standard cable e ( (non-polar) l ) Straight S ag L-shaped s a ed Minimum u d order AC XS2F-D421-CC0-A 4 Vibration-proof ba o oo robot b t cable bl DC XS2F-D421-CA0-A 3 L-shaped s a ed Model 10 0 10 0 5 5 10 0 10 0 5 5 10 0 10 0 5 5 10 0 10 0 5 5 XS2F-D422-J80-R --- 2 2 XS2F-D421-310 XS2F-A421-310 10 2 5 XS2F-D421-410 XS2F-A421-410 5 2 2 XS2F-D422-310 XS2F-A422-310 10 2 5 XS2F-D422-410 XS2F-A422-410 5 XS2 Sensor I/O Connectors 15 Dimensions Straight Connectors 18 6 dia. 5 dia. 14.9 dia. 5 dia. 34 DC AC L-shaped Connectors 6 dia. 5 dia. 5 dia. DC AC Wiring Diagram Item Two-conductor model Contact No. Standard cable Vibration-proof robot cable Standard cable (non-polar DC) XS2F-j42j-jj0-A XS2F-j42j-jj0-R XS2F-j42j-jj0 Brown Contact No. Black White Cable conductor color Blue (DC) Cable conductor color Contact No. Brown Blue (AC) Cable conductor color Three-conductor model Contact No. Brown --- Blue Black (DC) Cable conductor color Four-conductor model Contact No. Brown White Blue Black (DC/AC) Cable conductor color --- XS2 Sensor I/O Connectors 16 XS2F-j42j-jj0-TR E2E Connection Cable The XS2F-j42j-jj0-TR is a dedicated connection cable for the E2E. The Cable has pin numbers and color lead wires that are the same as the corresponding terminal numbers and the colors of the E2E lead wires. The Cable is dark gray and marked with a lot number jjjj-TR to discriminate the Cable from the standard XS2F. Ordering Information Orders are accepted in multiples of the minimum order. Cab e pu Cable pulling g di direction ti Straight/Straight S a g /S a g No. o of o cable cab e conductors d t 2 L-shaped/L-shaped s a ed/ s a ed Straight/Straight S a g /S a g 3 L-shaped/L-shaped s a ed/ s a ed Model Cable Cab e length e g (m) ( ) DC 2 XS2F-D421-DD0-TR XS2F-A421-DB0-TR 10 5 XS2F-D421-GD0-TR XS2F-A421-GB0-TR 5 2 XS2F-D422-DD0-TR XS2F-A422-DB0-TR 10 5 XS2F-D422-GD0-TR XS2F-A422-DB0-TR 5 2 XS2F-D421-DC0-TR --- 10 5 XS2F-D421-GC0-TR --- 5 2 XS2F-D422-DC0-TR --- 10 5 XS2F-D422-GC0-TR --- 5 Dimensions Straight Connectors 18 6 dia. 5 dia. 14.9 dia. 5 dia. 34 DC Minimum u o order de AC AC L-shaped Connectors 6 dia. 5 dia. 5 dia. DC AC XS2 Sensor I/O Connectors 17 XS2F-j42j-jj0-TR E2E Connection Cable Wiring Diagram Model XS2F-D42j-jD0-TR Wiring diagram No. of cable conductors 2 Contact No. Blue Brown (DC) Cable conductor color XS2F-A42j-jB0-TR Contact No. Brown Blue (AC) Cable conductor color XS2F-D42j-jC0-TR Contact No. 3 Brown Blue Black (DC) Cable conductor color Applicable Proximity Sensors XS2F model Proximity Sensor Old connector model XS2F-D42j-jD0-TR E2E-XjD1-P1 E2E-XjD1-M1J-T E2E-XjD2-P1 Y92E-P1D2j XS2F-D42j-jC0-TR E2E-XjE1-P1 Y92E-P1D3j XS2F-D42j-j80-j E2E-XjD1S-P1 Y92E-P1D4j XS2F-A42j-jB0-TR E2E-XjY1-P1 E2E-XjY2-P1 Y92E-P1A2j Note: There is no difference in wiring method and cable wire color between the XS2F and Y92E. XS2 Sensor I/O Connectors 18 XS2F-D521-jG0-A Sensor I/O Connector (with Five Poles for DC) Ordering Information Orders are accepted in multiples of the minimum order. No. o o of cab cable e co conductors duc o s Cable Cab e length e g ((m)) DC Model 5 Minimum order 2 XS2F-D521-DG0-A 10 5 XS2F-D521-GG0-A 5 Dimensions Straight Connectors Note: Use the XS2F-D521-jG0-A in combination with the XS2-D521-jG0-A. 18 6 dia. 5 dia. 14.9 dia. 34 Wiring Diagram Pin Arrangements (Engagement Side) Contact No. Brown White Blue Black Gray Cable conductor color XS2 Sensor I/O Connectors 19 XS2H Sensor I/O Connector with Plug for Single Cable End Model Number Legend XS2H-jj21-jj0-A 1 2 3 4 5 6 7 8 9 1. Type H: Connector with plug for single cable end 2. AC/DC A: AC D: DC 3. No. of Connector Poles 4: 4 poles 5: 5 poles 4. Pin plating 2: 0.4-m gold plating 5. Cable Pulling Direction 1: Straight 6. Cable Length A: 0.3 m C: 1 m 7. Wiring For pins 1, 2, 3, and 4 For pins 1, 2, 3, and 4 8: Brown, white, blue, and black (for DC) A: Brown, ---, ---, and blue (for DC) 9: Brown, white, blue, and black (for AC) B: ---, ---, brown, and blue (for AC) For pins 1, 2, 3, 4, and 5 G: Brown, white, blue black, and gray C: Brown, ---, blue, and black (for DC) 8. Connector for Single Cable End/Both Cable Ends 0: Connector for single cable end 9. Cable Specification A: Standard XS2 Sensor I/O Connectors 20 XS2H Sensor I/O Connector with Plug for Single Cable End XS2H-j421-jj0-A Standard Cable Dimensions Straight Connectors 18 5 dia. 6 dia. 5 dia. 14.9 dia. 34 DC AC Wiring Diagram Two-conductor Model Three-conductor Model Contact No. Contact No. Brown Contact No. Blue (DC) Cable conductor color Brown Blue (AC) Cable conductor color Four-conductor Model Contact No. Brown Blue Black (DC) Cable conductor color Brown White Blue Black (DC/AC) Cable conductor color XS2 Sensor I/O Connectors 21 XS2H-D521-jG0-A Sensor I/O Connector with Five Poles for DC Ordering Information Orders are accepted in multiples of the minimum order. No. of connector poles 4 Cable pulling p lling direction S ag / Straight/ St i ht Straight No. of cable cond ctors conductors Size 0.5 0 5 2 mm2 Cable length (m) 0.3 0 3 DC AC XS2H-D421-AA0-A XS2H-A421-AB0-A XS2H-D421-AC0-A --- XS2H-D421-A80-A XS2H-A421-A90-A XS2H-D421-CA0-A XS2H-A421-CB0-A 3 XS2H-D421-CC0-A --- 4 XS2H-D421-C80-A XS2H-A421-C90-A 0.3 XS2H-D521-AG0-A --- 1 XS2H-D521-CG0-A --- 3 4 1 2 5 Model 0.3 0 3 mm2 5 Minimum order 10 0 Dimensions Straight Connectors Note: Use the XS2H-D521-jG0-A in combination with the XS2F-D521-jG0-A. 18 5 dia. 6 dia. 14.9 dia. 34 Wiring Diagram Pin Arrangements (Engagement Side) Five-conductor Model Contact No. Brown White Blue Black Gray Cable conductor color XS2 Sensor I/O Connectors 22 XS2G Sensor I/O Connector with Solderless/Soldering Plug Assembly Ordering Information Orders are accepted in multiples of the minimum order. Suitable Su ab e cab cable ed dia. a ( (mm) ) 6-mm-dia. 6 d a model ode t 6 mm di (5 to dia.)) 4-mm-dia. d a model ode (4 to t 5 mm di dia.)) 3 3-mm-dia. d a model ode (3 to t 4 mm di dia.)) Cab e pu Cable pulling g di direction ti Model Co ec o Connection method th d Minimum u o order de DC AC Crimping XS2G-D4C1 XS2G-A4C1 Soldering XS2G-D421 XS2G-A421 L-shaped Soldering XS2G-D422 --- Straight S ag Crimping XS2G-D4C3 XS2G-A4C3 Soldering XS2G-D423 XS2G-A423 L-shaped Soldering XS2G-D424 --- Straight S ag Crimping XS2G-D4C5 XS2G-A4C5 Soldering XS2G-D425 XS2G-A425 Soldering XS2G-D426 --- Straight S ag L-shaped 50 Dimensions XS2G-j4Cj (Solderless Model) XS2G-j42j (Soldering Model) Straight Connectors 5 dia. 5 dia. 16 dia. DC XS2G-D42j (Soldering Model) L-shaped Connectors AC 5 dia. 16 dia. DC Note: Plug pins for solderless models are sold separately. 14.2 dia. XS2 Sensor I/O Connectors 23 XS2C Sensor I/O Connector with Solderless/Soldering Plug Assembly Ordering Information Orders are accepted in multiples of the minimum order. Suitable Su ab e cab cable ed dia. a ( (mm) ) 6-mm-dia. 6 d a model ode t 6 mm di (5 to dia.)) Cab e pu Cable pulling g di direction ti Straight S ag L-shaped s a ed 4-mm-dia. d a model ode t 5 mm di (4 to dia.)) Straight S ag L-shaped s a ed 3-mm-dia. 3 d a model ode t 4 mm di (3 to dia.)) Model Co ec o Connection method th d Straight S ag L-shaped s a ed Minimum u o order de DC AC Crimping XS2C-D4C1 XS2C-A4C1 Soldering XS2C-D421 XS2C-A421 Crimping XS2C-D4C2 XS2C-A4C2 Soldering XS2C-D422 XS2C-A422 Crimping XS2C-D4C3 XS2C-A4C3 Soldering XS2C-D423 XS2C-A423 Crimping XS2C-D4C4 XS2C-A4C4 Soldering XS2C-D424 XS2C-A424 Crimping XS2C-D4C5 XS2C-A4C5 Soldering XS2C-D425 XS2C-A425 Crimping XS2C-D4C6 XS2C-A4C6 Soldering XS2C-D426 XS2C-A426 50 Note: Plug pins for solderless models are sold separately. Dimensions XS2C-j4Cj (Solderless Model) XS2C-j42j (Soldering Model) Straight Connectors 5 dia. 5 dia. 14.9 dia. L-shaped Connectors 5 dia. 5 dia. 14.9 dia. DC AC 14.2 dia. XS2 Sensor I/O Connectors 24 XS2U Solderless Pin for XS2G Ordering Information Suitable conductor size (mm2) Model 0.18 to 0.3 XS2U-3121 0.5 to 0.75 XS2U-3122 Minimum order Note: Orders are accepted in multiples of a minimum order of 100 Units. 100 00 Dimensions A dedicated tool is required to press-fit wires to the XS2U. Refer to page 32. XS2U-312j Plug Pin Slit 1 dia. C dia. 2 dia. 2.3 dia. XS2U Socket Pin for XS2C Ordering Information Suitable conductor size (mm2) Model 0.18 to 0.3 XS2U-2221 0.5 to 0.75 XS2U-2222 Minimum order Note: Orders are accepted in multiples of a minimum order of 100 Units. 100 00 Dimensions XS2U-222j Socket Pin Slit C dia. Dimensions Model Suitable conductor cond ctor size (mm2) 2 dia. 2.3 dia. Dimensions Dimension (mm) A B C No. of slits Model Suitable conductor cond ctor size (mm2) Dimension (mm) No. of slits A B C XS2U-2221 0.18 to 0.3 16.7 6.1 0.8 1 XS2U-3121 0.18 to 0.3 20.0 6.1 0.8 1 XS2U-2222 0.5 to 0.75 16.8 6.2 1.3 0 XS2U-3122 0.5 to 0.75 20.1 6.2 1.3 0 XS2 Sensor I/O Connectors 25 XS2P Sensor I/O Connector with Panel-mounting Socket for Terminal Boxes Ordering Information Orders are accepted in multiples of the minimum order. Lock oc method e od Model Pin s shape ape Minimum order u o de DC AC Rear lock Solder cap pin XS2P-D421-2 XS2P-A421-2 Front o lock oc Solder cap pin XS2P-D422-2 XS2P-A422-2 DIP pin XS2P-D422-1 XS2P-A422-1 50 Dimensions XS2P-j421-2 (with Solder Cap Pins) Rear Lock Model Rubber bushing Panel 20 dia. 14.6 dia. XS2P-j422-1 (with DIP Pins) XS2P-j422-2 (with Solder Cap Pins) Front Lock Model With Solder Cap Pins Panel 14 dia. Panel Cutout Rubber bushing With DIP Pins Rubber Panel bushing 2 dia. 20 dia. 14 dia. 16 dia. PCB-mounting Dimensions +0.3 0 16 Land 24 min. Note: The panel thickness is 1 to 4 mm. 24 min. Four, 2.2-dia.holes 5 dia. XS2 Sensor I/O Connectors 26 XS2R Sensor I/O Connector with Y-joint Plug/Socket Ordering Information Orders are accepted in multiples of the minimum order. Cable Cab e Connector Co ec o DC Cable length L (m) With cab cable e Without cable Co ec o for Connector o b th cable both bl ends Model 0.5 XS2R-D426-B11-F 1 XS2R-D426-C11-F 2 XS2R-D426-D11-F 3 XS2R-D426-E11-F Connector for single cable end 2 XS2R-D426-D10-F 5 XS2R-D426-G10-F Connector for both cable ends --- XS2R-D426-1 Minimum u order d 5 10 Dimensions XS2R-D426-j11-F Connector for Both Cable Ends with Y-joint Plug/Socket Wiring Diagram 4.6 dia. Blue mark 6 dia. XS2R-D426-j10-F Connector for Single Cable End with Y-joint Plug/Socket Wiring Diagram 4.6 dia. Black Blue White Brown Blue mark XS2R-D426-j-1 Connector for Both Cable Ends with Y-joint Plug/Socket without Cable 4.5 dia. Blue mark 6 dia. Wiring Diagram XS2 Sensor I/O Connectors 27 XS2R Sensor I/O Connector with T-joint Plug/Socket Ordering Information Orders are accepted in multiples of the minimum order. Type ype DC Model Aggregate gg ega e model ode XS2R-D422-1 Minimum order 20 0 XS2R-D422-5 Bifurcated model XS2R-D423-1 Daisy-chain model XS2R-D424-1 Dimensions Internal Connections XS2R-D422-1 A (Female) B (Female) XS2R-D422-1 XS2R-D422-5 Aggregate Models 14.6 dia. C (Male) XS2R-D422-5 A (Female) B (Female) C (Male) XS2R-D423-1 Bifurcated Model Internal Connections A (Male) B (Male) C (Female) 14.6 dia. XS2R-D424-1 Daisy-chain Model Internal Connections A (Female) 14.6 dia. C (Female) B (Male) XS2 Sensor I/O Connectors 28 XS2R Application Examples XS2R-D422-1 (Aggregate Model) Sensor Sensor XS2G/XS2H XS2R-D422-1 XS2G/XS2H A pair of Two-wire Sensors or Three-wire Sensors can be connected as shown in the illustration. The XS2R-D422-5 has feedthrough connections, thus working as a connector for the extension cable. XS2W/XS2F/XS2C Photomicrosensor Photomicrosensor XS2R-D423-1 (Bifurcated Model) XS2W/XS2F/XS2C XS2R-D423-1 XS2W/XS2F/XS2C Two or Three-wire Sensor signals can be bifurcated. Proximity sensor XS2G/XS2H Sensor XS2R-D424-1 (Daisy-chain Model) Two-wire Sensors with contact output can be connected through a daisy chain to obtain AND output. Sensor 1 Sensor 2 Sensor 3 Sensor 4 Precautions Before using the XS2R with Sensors, make sure that the wiring of the Sensors and the internal connections of the XS2R are correct. XS2 Sensor I/O Connectors 29 XS2M Sensor Connector with Male Contact Dimensions XS2M-D421 (DC) XS2M-A421 (AC) (Screw-embedding Type) Mounted Dimensions O-ring 5 dia. Resin filled 5 dia. 10.5 dia. DC 8 dia. 9.45 +0.05 dia. 0 0.7 1.2 AC 9.4 dia. 4 10 16 6.7 min. Note: After mounting, anchor the solder-cups by injecting resin. XS2M-D422 (DC) XS2M-A422 (AC) (Non-screw Embedding Type) Mounted Dimensions 5 dia. O-ring 9.6 dia. 5 dia. 10.5 dia. 9.4 dia. 15.7 min. Resin filled 9.45 +0.05 dia. 0 10.8 DC AC 0.7 16 1.2 6.5 M12 x 10 Note: After mounting, anchor the solder-cups by injecting resin. XS2 Sensor I/O Connectors 30 XS2M Panel-mounting Connector Plug Dimensions XS2M-D423 (For DC) XS2M-A423 (For AC) (Flange-mounting Type) Panel Dimensions Rubber bushing 5 dia. 5 dia. +1 6.5 1.5 10 0 dia. Four, 3.2 dia. 2.5 dia. 3.2 dia. M12 20 14 20 14 14 14 20 20 DC AC 140.1 9.4 dia. 10.5 dia. 2 10 140.1 0.7 16 21 min. 1 XS2M-j424-1 (With DIP Pins) XS2M-j424-2 (With Solder Cap Pins) (Screw-mounting Model) Panel Cutout 16 +0.3 0 dia. Panel Rubber bushing 2 dia. 5 dia. 24 min. Note: 20 dia. 16 dia. The panel thickness is 1 to 4 mm. PCB-mounting Dimensions Land DC AC 21 min. Four, 2.2-dia. holes Ordering Information Orders are accepted in multiples of the minimum order. Mounting ou g method e od Embedded model with screw thread Solder So de ca cap pin Embedded model with no screw thread Flange-mounting model Screw-mounting Sc e ou g model ode Model Pin s shape ape Minimum order u o de DC AC XS2M-D421 XS2M-A421 XS2M-D422 XS2M-A422 XS2M-D423 XS2M-A423 DIP pin XS2M-D424-1 XS2M-A424-1 Solder cap pin XS2M-D424-2 XS2M-A424-2 50 XS2 Sensor I/O Connectors 31 Connector Covers Water-resistive Covers XS2Z-11 XS2Z-11 M12 male screw M12 XS2Z-12 XS2Z-12 M12 The Water-resistive Cover ensures IP67. When mounting the Water-resistive Cover to a Connector, be sure to apply a torque range between 0.39 and 0.49 N * m (4 and 5 kgf * cm) to tighten the Water-resistive Cover. M12 x 1.0 female screw (thread bracket) Orders are accepted in multiples of the minimum order. Model ode Minimum u order o de Suitable connector Material ae a Model XS2Z-11 50 White aluminum ea u u XS2Z-12 Mounting portion XS2G/XS2H/XS2M/XS2R M12 male screw XS2C/XS2R/XS2F/XS2P M12 female screw (thread bracket) Dust Covers XS2Z-13 XS2Z-13 M12 male screw XS2Z-15/XS2Z-14 XS2Z-15 XS2Z-14 M12 female screw (thread bracket) The Dust Cover is for dust prevention and does not ensure IP67. When mounting the Dust Cover to a connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. Pin block (female pins) Orders are accepted in multiples of the minimum order. Model ode XS2Z-13 XS2Z-14 XS2Z-15 Minimum u order d 50 Suitable connector Material ae a Model Mounting portion Transparent polyvinyl chloride XS2G/XS2H/XS2M/XS2R M12 male screw Red ed polyvinyl o y y chloride c o de XS2C/XS2R/XS2F/XS2P S C/ S / S / S Pin block (female pins) M12 female screw (mounting bracket) XS2 Sensor I/O Connectors 32 Tools The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/2-01). Crimp Tool XY2F-0002 Mount the XY2F-0003 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XY2F-0003 Locator. Tool in open position Tool in closed position Locator XY2F-0003 Selector dial Locator guide (Set to 6.) XY2F-0001 Crimp Tool XY2F-0003 Locator Use the Crimp Tool to crimp a cable conductor to the XS2U Solderless Pin used with the XS2C or XS2G Solderless Connector. XY2F-0001 Pin-block Extraction Tool Use this tool to extract pin blocks from covers mounted to the pin blocks in order to make wiring changes of pin blocks. Extraction Procedure 1. Disconnecting Components Disconnect all components on the cap side from the cover. Make sure that the pin block is outside the Tool. Tool Pin block Pin Cover block Rubber Cable bushing clamp Cap Cover Guide Cover Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. 2. Extracting Pin Block Insert the claws of the Tool into the four holes of the cover. Guide Pin block Extracting direction Holes Precautions Claws The pin block must not be extracted from the same Connector more than 3 times, otherwise the proper enclosure rating of the pin block or Connector will not be maintained. XS2 Sensor I/O Connectors 33 Assembly Procedure for XS2C/XS2G Connector Assemblies 1. Connector and Cable External Diameters Connectors for 6-, 4-, and 3-mm-diameter Cables (i.e., Cables that are 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. Connectors for 6-mm-diameter Cables use white cable clamps. Connectors for 4 and 3-mm-diameter Cables use black cable clamps. A watertight bushing for 6-mm-diameter Cable has no stripe, that for 4-mm-diameter Cable has a single stripe, and that for 3-mm-diameter Cable has two stripes. 2. Component Insertion Mount the XY2F-0003 Locator to DMC's AFM8 (M25520/2-01) Press-fit Tool, both of which are sold separately, and set the selector dial of the Crimp Tool to 6. After mounting the solderless pins to the Locator, fully insert the conductors to the solderless pins. Squeeze the handle of the Crimp Tool to press-fit the conductors to the solderless pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) * Crimping Cable Conductors to Pin Clamp Pin clamp Press Straight Model Cover Watertight Cable bushing clamp 1 to 1.5 Cap L-shaped model Watertight bushing Ring Cable clamp After press-fitting the conductors to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the conductor colors correspond to the pin clamp numbers that are identical to the connector pin numbers. * Mounting Pin Clamp to Pin Block Pin Block Pin Clamp Cap Key groove Key groove Cover Key XS2C use As shown in the above illustration, connect the above components to the Cable with its end processed. 3. Wiring (Processing Cable End) Soldering Model Strip 10 mm of the Cable sheath and 4 mm of each conductor. Before soldering conductors and solder cap pins together, solder-coat each of them. The following conditions are recommended for soldering each solder cap pin. Soldering iron: 30 to 60 W Soldering temperature: 280C to 340C Soldering period: 3 s max. The length marked *A should be 6.5 mm max., otherwise the proper enclosure rating of the connector will not be maintained. XS2B/G use Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. 4. Inserting Pin Block Pin Block (Soldering Model) Cover (Straight Model) Lock spring O-ring Polarity key Positioning key (triangle mark) Solderless Model Triangle mark L-shaped Model Solderless Model * Crimping Strip 14 mm of the Cable sheath and 4 mm of each conductor. Make sure that each conductor is not damaged and its end strands are not spread out. Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. If the L-shaped cover is used, the relationship between the position of the polarity key on the engaged side and cable pulling direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90. XS2 Sensor I/O Connectors 34 Fully insert the positioning key until the positioning key is hidden by the casing. 5. Mounting Cap After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand within a torque of 0.39 and 0.49 N * m (4 and 5 kgf * cm). Cap After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. Cable external diameter (mm) Connector Co ec o 6 mm 5 mm 4 mm 3 mm For 6-mm-dia. cable 1 0 --- --- For 4-mm-dia. cable --- 2 1 --- For 3-mm-dia. cable --- --- 2 1 Recommended Cable When using a standard cable for connection to a Connector Assembly, the cable should be 3 to 6 mm in external diameter and each conductor size should be 0.18 to 0.75 mm2 if the Connector Assembly is a solderless model and 0.5 mm2 maximum if the Connector Assembly is a soldering model. Connector Arrangement For the purposes of safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side (Plug) Connecting Cable (Socket) (Plug) Panel Side (Power-supply Side) (Socket) Precautions Tightening Cap (Connector Assembly) 1. Do not use pliers to tighten caps, otherwise the caps may be damaged. Be sure to tighten each cap by hand within a torque range between 0.39 and 0.49 N * m (4 and 5 kgf * cm). 2. If caps are not tightened securely, the Connectors may not maintain their proper enclosure rating (i.e., IP67) or the caps may drop off due to vibration. Connector Connection and Disconnection When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. Do not hold the cable part when disconnecting Connectors. Connectors engaged with sockets must be fully inserted into the sockets. Then tighten the thread brackets carefully so that the threads will not be damaged. Fully tighten thread brackets within a torque range between 0.39 and 0.49 N * m (4 and 5 kgf * cm) and be sure that the threads of the opposite parts are hidden by the thread brackets. When disconnecting Connectors, be sure so loosen the thread brackets. Do not loosen the caps. Thread brackets must be loosened in the cutout direction. Cutout Loosen Thread bracket Enclosure Rating Do not impose external force continuously on the joints of pin blocks and covers, otherwise the Connectors may not keep its proper enclosure rating (i.e., IP67). Connectors are not fully watertight. Do not use them underwater. Connectors are of resin mold construction. Do not impose excessive force on them. Sensor I/O Connectors XS3 More Compact than the Popular XS2 Sensor I/O Connectors. Saves Wiring Effort and Ideal for Compact Machines and Installations Water-resistive, compact connector meets IP67 requirements. M8 screw and S8 snap-in models are available for connection. Greatly saves installation space, such as terminal box or conduit space. Ideal for a wide variety of FA and OA applications. Ensures ease of equipment maintenance and reduces downtime required for equipment maintenance. Cables with connectors require no harness work. Standard models with robot cables are available. Comparison between XS3 and XS2 Item XS3 (S8 model) XS3 (M8 model) XS2 (M12 model) Appearance Actual size Actual size Actual size Securing method S8 (snap-in) Cable external dia. 4 mm dia. M8 (screw) 6 mm dia. Cable specification Robot cable Standard and robot cables Specifications M12 (screw) Materials/Finish Rated current 1A Contact block PBT resin: light grey or black Rated voltage 125 VDC Contact Brass/nickel base, 0.4-m gold plating Contact resistance 40 m max. (20 mV max., 100 mA max.) (See note 1) Thread bracket (M8) Shell (S8) Nickel-plated brass Insulation resistance 1,000 M min. (at 500 VDC) Cover Black thermoplastic elastomer Withstand voltage 1,000 VAC for 1 minute (leakage current 1 mA max.) (See note 2) O-ring Rubber Enclosure rating IP67 (IEC529) Electrical protection Class 0 Insertion tolerance 200 times min. Tensile strength 50 N (5.1 kgf/15 sec) Ambient temperature Operating: -25C to 70C Note: 1. 2. The value indicates the contact resistance of the connector. The value indicates the dielectric strength of the connector. Pin Arrangement (Engaged Side) DC Plug Socket XS3 Sensor I/O Connectors 38 Configuration : connections, : wiring Sensor M8 Models: OMRON is planning to release Sensors and Limit Switches that incorporate XS3 Sensor I/O Connectors. Used with Sensors and Limit Switches Incorporating Connectors Sensor E3V3 Used as Sensor Components (by Sensor Manufacturers) Connector with Cable XS3H Use the XS3H as the built-in connector of a sensor. M8/S8 Common Model Used as Sensor Components (by Sensor Manufacturers) XS3M (Embedded model) Use the XS3M as the built-in connector of a sensor. S8 Model Used as Sensor Components (by Sensor Manufacturers) Connector with Cable XS3H Use the XS3H as the built-in connector of a sensor. XS3 Sensor I/O Connectors Cables M8 Model 39 Terminal Box (Panel-mounting) M8 Model Connector for Terminal Box Connector with Cable XS3W XS3P Use the XS3P as the connector of a terminal box. More than one XS3W Cable can be used for connection. Connector-Terminal Conversion Unit XW2C (with power-supply common terminal and operation indicator) XW2B (with no power supply common terminal or operation indicator) Connector with Cable XS3F Terminal Block (Optional) S8 Model S8 Model Connector for Terminal Box Connector with Cable XS3W XS3P Use the XS3P as the connector of a terminal box. More than one XS3W Cable can be used for connection. Connector-Terminal Conversion Unit XW2C (with power-supply common terminal and operation indicator) XW2B (with no power supply common terminal or operation indicator) Connector with Cable XS3F Terminal Block (Optional) XS3 Sensor I/O Connectors 40 XS3W Sensor I/O Connector with Socket and Plug Used for Both Cable Ends Ordering Information M8 Model Item Cable pulling direction Vibration-proof ba o oo robot obo cable bl Straight/Straight S a g /S a g No. of cable conductors Cable length (m) 4 L-shaped/L-shaped s a ed/ s a ed Straight/Straight S a g /S a g L-shaped/L-shaped s a ed/ s a ed Model 1 XS3W-M421-401-R 2 XS3W-M421-402-R 5 XS3W-M421-405-R 2 XS3W-M422-402-R 5 XS3W-M422-405-R 2 XS3W-M423-402-R 5 XS3W-M423-405-R 2 XS3W-M424-402-R 5 XS3W-M424-405-R S8 Model Item Cable pulling direction Vibration-proof ba o oo robot obo cable bl Straight/Straight S a g /S a g No. of cable conductors Cable length (m) 4 L-shaped/L-shaped s a ed/ s a ed Straight/Straight S a g /S a g L-shaped/L-shaped s a ed/ s a ed Model 1 XS3W-S421-401-R 2 XS3W-S421-402-R 5 XS3W-S421-405-R 2 XS3W-S422-402-R 5 XS3W-S422-405-R 2 XS3W-S423-402-R 5 XS3W-S423-405-R 2 XS3W-S424-402-R 5 XS3W-S424-405-R Model Number Legend Use the information on this page as well as Ordering Information above to determine the specifications of the models when ordering. XS3W-j42j-4jj-R 1 2 3 4 5 6 1. Securing Method M: M8 screw model S: 4. Wiring For pins 1, 2, 3, and 4 S8 screw model 8: 2. No. of Connector Poles 4: 4 poles 5. Cable Length 01: 1 m 3. Cable Pulling Direction 1: Straight/Straight 02: 2 m 05: 5 m 2: L-shaped/L-shaped 3: Straight (XS3F)/L-shaped (XS3H) 4: L-shaped (XS3F)/Straight (XS3H) Wiring Diagram Socket 6. Cable Specification R: Vibration-proof cable Connection Counterparts Cable conductor color Brown White Blue Black Contact No. Brown, white, blue, and black Plug Item Socket side Plug side XS3W (M8) XS3M (common) XS3H (M8) XS3F (M8), XS3W (M8), XS3P (M8) XS3W (S8) XS3M (common) XS3H (S8) MS3F (S8), XS3W (S8), XS3P (S8) Note: 1. 2. Cables can be extended with more than one XS3W. M8 screw models and S8 snap-in models cannot be connected to each other. XS3 Sensor I/O Connectors 41 XS3W-M42j-4jj-R M8 Screw Model with Vibration-proof Robot Cable Dimensions Straight/Straight Connectors L-shaped/L-shaped Connectors M8 4 dia. Socket 4 dia. Plug 9 dia. 10 dia. Straight/L-shaped Connectors L-shaped/Straight Connectors 4 dia. 4 dia. 20.5 XS3W-S42j-4jj-R S8 Snap-in Model with Vibration-proof Robot Cable Dimensions Straight/Straight Connectors L-shaped/L-shaped Connectors 4 dia. 4 dia. Socket Plug 8.2 dia. 8.2 dia. 8.2 dia. Straight/L-shaped Connectors 4 dia. L-shaped/Straight Connectors 4 dia. XS3 Sensor I/O Connectors 42 XS3F Sensor I/O Connector with Socket for Single Cable End Ordering Information M8 Model Item Cable pulling direction Vibration-proof ba o oo robot obo cable bl Straight S ag No. of cable conductors Cable length (m) 4 L-shaped s a ed 4 Model 1 XS3F-M421-401-R 2 XS3F-M421-402-R 5 XS3F-M421-405-R 1 XS3F-M422-401-R 2 XS3F-M422-402-R 5 XS3F-M422-405-R S8 Model Item Cable pulling direction Vibration-proof ba o oo robot obo cable bl Straight S ag No. of cable conductors Cable length (m) 4 L-shaped s a ed 4 Model 1 XS3F-S421-401-R 2 XS3F-S421-402-R 5 XS3F-S421-405-R 1 XS3F-S422-401-R 2 XS3F-S422-402-R 5 XS3F-S422-405-R Model Number Legend Use the information on this page as well as Ordering Information above to determine the specifications of the models when ordering. XS3F-j42j-4jj-R 1 2 3 4 5 6 1. Securing Method M: M8 screw model S: S8 screw model 4. Wiring For pins 1, 2, 3, and 4 4: 5. Cable Length 01: 1 m 2. No. of Connector Poles 4: 4 poles 02: 2 m 3. Cable Pulling Direction 1: Straight 2: L-shaped Brown, white, blue, and black 05: 5 m 6. Cable Specification R: Vibration-proof cable Wiring Diagram Connection Counterparts Contact No. Item Brown White Blue Black Cable conductor color Model XS3W (M8) XS3M (common), XS3H (M8), XS3W (M8) XS3W (S8) XS3M (common), XS3H (S8), XS3W (S8) Note: M8 screw models and S8 snap-in models cannot be connected to each other. XS3 Sensor I/O Connectors 43 XS3F-M42j-4jj-R M8 Screw Model with Vibration-proof Robot Cable Dimensions Straight Connectors 4 dia. 9 dia. L-shaped Connectors 4 dia. 9 dia. XS3F-S42j-4jj-R S8 Snap-in Model with Vibration-proof Robot Cable Dimensions Straight Connectors 4 dia. L-shaped Connectors 4 dia. XS3 Sensor I/O Connectors 44 XS3H Sensor I/O Connector with Plug for Single Cable End Ordering Information M8 Model Item Cable pulling direction Vibration-proof ba o oo robot obo cable bl Straight S ag No. of cable conductors Cable length (m) 4 L-shaped s a ed Model 0.3 XS3H-M421-4C3-R 1 XS3H-M421-401-R 0.3 XS3H-M422-4C3-R 1 XS3H-M422-401-R S8 Model Item Cable pulling direction Vibration-proof ba o oo robot obo cable bl Straight S ag No. of cable conductors Cable length (m) 4 L-shaped s a ed Model 0.3 XS3H-S421-4C3-R 1 XS3H-S421-401-R 0.3 XS3H-S422-4C3-R 1 XS3H-S422-401-R Model Number Legend Use the information on this page as well as Ordering Information above to determine the specifications of the models when ordering. XS3H-j42j-4jj-R 1 2 3 4 5 6 1. Securing Method M: M8 screw model S: 4. Wiring For pins 1, 2, 3, and 4 S8 screw model 4: 2. No. of Connector Poles 4: 4 poles 5. Cable Length C3: 0.3 m 01: 1 m 3. Cable Pulling Direction 1: Straight 2: Brown, white, blue, and black 6. Cable Specification R: Vibration-proof cable L-shaped Wiring Diagram Connection Counterparts Contact No. Item Brown White Blue Black Cable conductor color Model XS3H (M8) XS3F (M8), XS3W (M8), XS3P (M8) XS3H (S8) XS3F (S8), XS3W (S8), XS3P (S8) Note: M8 screw models and S8 snap-in models cannot be connected to each other. XS3 Sensor I/O Connectors 45 XS3H-M42j-4jj-R M8 Screw Model with Vibration-proof Robot Cable Dimensions Straight Connectors Four, 1 dia. 4 dia. 10 dia. L-shaped Connectors 4 dia. Four, 1 dia. 10 dia. XS3H-S42j-4jj-R S8 Snap-in Model with Vibration-proof Robot Cable Dimensions Straight Connectors 2.15 4 dia. Four, 1 dia. L-shaped Connectors 4 dia. Four, 1 dia. XS3 Sensor I/O Connectors 46 XS3P Sensor I/O Connector with Panel-mounting Socket for Terminal Boxes XS3P-M421-1 M8 Screw Model DIP Pins XS3P-M421-2 M8 Screw Model Solder Cap Pins Ordering Information Connection method Panel mounting Pin shape M8 8 screw sc e mounting ou g Front o lock oc or o rear ea lock oc S8 ssnap-in a Front o lock oc or o rear ea lock oc Model DIP pins XS3P-M421-1 Solder cap pins XS3P-M421-2 DIP pins XS3P-S421-1 Solder cap pins XS3P-S421-2 Minimum order 50 Note: Orders are accepted in multiples of the minimum order. Dimensions XS3P-M421-1 (DIP Pins) XS3P-M421-2 (Solder Cap Pins) Four, 1 dia. 1.2 dia. 18 dia. 18 dia. Solder cap hole 0.8 dia. x 2.5 M12 x 10 M12 x 1.0 nut Rubber bushing Rubber bushing M12 x 1.0 nut XS3P-S421-1 S8 Snap-in Model DIP Pins XS3P-S421-2 S8 Snap-in Model Solder Cap Pins Dimensions XS3P-S421-1 (DIP Pins) XS3P-S421-2 (Solder Cap Pins) Four, 1 dia. 1.2 dia. 18 dia. 18 dia. M12 x 1.0 nut Rubber bushing Solder cap hole 0.8 dia. x 2.5 M12 x 1.0 nut Rubber bushing Mounting Dimensions for XS3P Screw or Snap-in Models Panel Cutout PCB-mounting Dimensions Panel-mounting Dimensions Rear Lock Land Front Lock 24 min. Panel Panel Four, 1.2 dia. +0.2 12 dia. 0 24 min. Note: The panel thickness is 1 to 3 mm. Nut Rubber bushing Connection Counterparts Item Model XS3P (M8) XS3H (M8), XS3W (M8) XS3P (S8) XS3H (S8), XS3W (S8) Note: M8 screw models and S8 snap-in models cannot be connected to each other. Rubber Nut bushing XS3 Sensor I/O Connectors 47 XS3M Embedded Sensor I/O Connector with Screw Thread XS3M-K421-1 Embedded Model with DIP Pins XS3M-K421-2 Embedded Model with Solder Cap Pins Ordering Information Connection Counterparts Item Connection method Embedded bedded model ode Pin shape Model Model XS3M DIP pins XS3M-K421-1 Solder cap pins XS3M-K421-2 XS3F (M8/S8), XS3W (M8/S8) Note: The plug can be connected to both M8 screw and S8 snap-in models. Dimensions XS3M-K421-1 Embedded Model with DIP Pins Mounting Dimensions Four, 1 dia. Four, 1 dia. 1 dia. +0.05 5.8 dia. 0 5.8 dia. 6.5 dia. 6.9 dia. 6.5 dia. 5.80.2 dia. 5.6 dia. Resin filled XS3M-K421-2 Embedded Model with Solder Cap Pins Mounting Dimensions M8 x 1.0 0.4 1 dia. Four, 1 dia. Four, 1 dia. +0.05 5.8 dia. 0 5.8 dia. 6.5 dia. 6.9 dia. 6.5 dia. 5.80.2 dia. 5.6 dia. Resin filled Solder cap hole 0.7 dia. x 1.7 XS3 Common Connector Cover XS3Z-13 Dust Cover XS3Z-15 Dust Cover M8 Socket M8 Socket XS3-13 XS3-15 S8 Socket The Dust Cover is for dust prevention and does not ensure IP67. When mounting the Dust Cover to a Connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. S8 Socket Model ode Material ae a Suitable connector Model XS3Z-13 S3 3 XS3Z-15 Red ed polyvinyl o y y chloride c o de Red polyvinyl chloride Mounting portion XS3H/XS3M M8 plug XS3F S8 socket XS3H S8 plug XS3F M8 socket XS3 Sensor I/O Connectors 48 Precautions Connections The XS3 and XS2 Sensor I/O Connectors cannot be connected to each other. Before connecting the XS3 Sensor I/O Connector to a sensor or limit switch incorporating a connector, check this catalog and make sure that the XS3 Sensor I/O Connector is an applicable type. Do not connect M8 screw models and S8 snap-in models together, otherwise the proper enclosure rating of the Connectors will not be maintained. Enclosure Rating Do not impose external force continuously on the joints of pin blocks and covers, otherwise the Connectors may not keep its proper enclosure rating (i.e., IP67). Connector Connection and Disconnection Before connecting or disconnecting Connectors, make sure that no power is being supplied to the Connectors. When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. Do not touch the engagement side of any Connector with wet hands. If there is any water on the Connector or near the Connector, be sure to wipe off the water before connecting or disconnecting the Connector, otherwise the Connector may short-circuit internally or not ensure good insulation. Do not use pliers to tighten mounting the thread bracket, otherwise the thread bracket may be damaged. Be sure to tighten each thread bracket by hand within a torque of 0.3 and 0.4 N * m (3.1 and 4.1 kgf * cm). If the thread bracket is not tightened securely, the Connector may not maintain its proper enclosure rating or the thread bracket may fall off due to vibration. Fully insert S8 snap-in models until the Connectors are hidden by the metal casing of the opposite parts, otherwise the Connectors will not maintain their proper enclosure rating or the thread brackets may drop off due to vibration. Make sure that engagement side of any Connector is free of metal dust or power. If Connectors are used in places with vibration or shock, secure the engaged side of each Connector, otherwise the Connectors may be disconnected or fail to maintain their proper enclosure rating. Connectors are not fully watertight. Do not use them underwater. Connectors do not resist water. Do not use Connectors in places where oil may be sprayed onto the Connectors. Connectors are of resin mold construction. Do not impose excessive force on them. Panel Mounting When mounting Connectors to panels, refer to page 46 and provide rubber bushings and nuts to the Connectors. Then apply a torque between 0.4 and 0.6 N * m (4.1 and 6.1 kgf * cm) to mount the Connectors. Do not store Connectors in the following places for an extended time. * Places with dust and high humidity. * Places with ammonia gas or sulfide gas. Cable Wire Color The XS3 Sensor I/O Connector uses the following lead wire colors. Pin No. Model ode DC 8-mm-dia. DC4 1 2 Broan White 3 Blue 4 Black XS3 Sensor I/O Connectors 49 Connector-Terminal Conversion Unit XW2C Incorporates Power Supply Common Terminals and Operation Indicators, and Saves Wiring Effort in Control Panels for Input Devices Power supply common terminals for input devices. Compact 50-mm width. Operation indicators make it possible to monitor the ON and OFF conditions of input signals with ease. DIN track mounting and screw mounting are available. Dedicated cables are available (sold separately). Ordering Information Number of input points Input mode 16 NPN input (negative common) Model XW2C-20G5-IN16 Specifications Rated current 1 A/common Rated voltage 12 to 24 VDC Number of inputs 16 Input indicator Orange LED Power supply voltage range 12 to 24 VDC5% LED current 10 mA/point at 24 VDC Insulation resistance 50 M min. (at 500 VDC) Dielectric strength 500 VAC for 1 min Enclosure rating IP10 (IEC529) Electrical protection Class 0 Ambient temperature Operating: 0C to 55C Dimensions XW2C-20G5-IN16 Flat cable connector (MIL-type plug) Two, 4,5 dia. Terminal Lock for DIN track mounting XW2C Connector-Terminal Conversion Unit 53 Terminal Arrangement XG4A-2031 Flat-cable Connector (mated side) Triangle mark Terminal Blue (black) Brown (white) Brown (red) Blue (black) Black (white) External power supply 12 to 24 VDC Photoelectric Sensor Proximity Sensor (3-wire Sensor with NPN output and built-in amplifier) Note: 2-wire DC Proximity Sensor Limit Switch The lead wire colors of Photoelectric Sensors and Proximity Sensors have been changed in compliance with the latest applicable JIS standards. Colors in parentheses are previous ones. Dedicated Cable Refer to pages 68 to 71. Note: The G79-jC Cable with a connector for the G7TC cannot be used due to a difference in wiring. 54 XW2C Connector-Terminal Conversion Unit Precautions Wiring Do not wire the Unit while power is supplied to the Unit, otherwise the terminals may be short-circuited with the cable and the Unit may malfunction. Do not connect or disconnect the connector while power is supplied to the Unit, otherwise the Unit may malfunction. Terminal Wire Connections Follow the instructions below to connect the wires directly to the M3.5 screw terminals: The wires can be connected to the M3.5 screw terminal via the following crimp terminals: 2-3.5 type (round type) 2Y-3.5 type (fork type) DIN Track Mounting Secure both ends of the XW2C with end plates. Terminal Screw Tightening Torque When connecting crimp terminals to the terminal block, be sure to tighten each crimp terminal to 0.59 N * m (6 kgf * cm). XW2C Connector-Terminal Conversion Unit 55 Connector-Terminal Conversion Unit XW2B Enables Easy Conversion between Connector and Terminal Block, and Reduces Wiring Easily mounts to DIN track or via screws. Compact 45-mm width. MIL-approved flat-cable connectors built-in. Terminal blocks available with either M2.4 or M3.5 terminal screws. Dedicated cables are available for the PC (sold separately). Ordering Information Connector type Flat-cable connector Model XW2B-jjG4 Connector Flat-cable connector XW2B-jjG5 Twin connector XW2B-40G5-T Daisy chain XW2B-20G5-D Multi-pole square connector XW2B-jjY4 XW2B-jjY5 PCB I/O connector Flat-cable connector Terminals Appearance Reference page M3 screw terminals 58 M3.5 screw terminals 59 M3.5 screw terminals 60 61 Multi-pole square connector plug (made by Honda Tsushin Kogyo) XW2B-jjX5 Multi-pole square connector socket (made by Honda Tsushin Kogyo) XW2B-40F5-P PCB I/O connector plug (made by Fujitsu) M3 screw terminals 62 M3.5 screw terminals 63 64 M3.5 screw terminals 65 Specifications Item e Flat-cable connector Multi-pole square connector PCB I/O connector XW2B-jjGj XW2B-jjYj XW2B-40F5-P Rated current 1A Rated voltage 125 VAC Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 500 VAC for 1 min (with a current leakage of 1 mA max.) Enclosure rating IP00 Electrical protection Class 0 Ambient temperature Operating: -25C to 80C XW2B Connector-Terminal Conversion Unit 57 Among the XW2B Series, the use of two Connector-Terminal Conversion Unit models for the 32-point I/O Unit saves the most wiring effort and space. Twin Connector Type (Refer to page 60.) The XW2B-40G5-T Connector-Terminal Conversion Unit is a twin connector model that connects to the 32-point I/O Unit with no additional Connector-Terminal Conversion Unit. SYSMAC I/O Unit XW2B-20G5 XW2B-20G5 Daisy Chain Type XW2B-40G5-T (Refer to page 61.) SYSMAC I/O Unit The XW2B-20G5-D Connector- Terminal Conversion Unit is a daisy chain model that makes it possible to distribute the output signals of the 32-point I/O Unit. XW2B-20G5-D XW2B-20G5-D SYSMAC I/O Unit XW2B Connector-Terminal Conversion Unit 58 XW2B Flat-cable Connector Type with M3 Screw Terminals Ordering Information No. of contacts Model 20 XW2B-20G4 34 XW2B-34G4 40 XW2B-40G4 50 XW2B-50G4 Model Connector Flat-cable connector MIL-type socket Connector Strain relief Discrete-wire IDC connector 2-row socket Connector (See note 1) Semi-cover (See note 2) XW2B-20G4 XG4M-2030 XG4T-2004 XG5M-2032-N XG5M-2035-N XG5S-1001 XW2B-34G4 XG4M-3430 XG4T-3404 XG5M-3432-N XG5M-3435-N XG5S-1701 XW2B-40G4 XG4M-4030 XG4T-4004 XG5M-4032-N XG5M-4035-N XG5S-2001 XW2B-50G4 XG4M-5030 XG4T-5004 XG5M-5032-N XG5M-5035-N XG5S-2501 Note: 1. 2. The XG5M-jj32-N or the XG5M-jj35-N may be used. Each connector requires two semi-covers. Dimensions XW2B-jjG4 Flat-cable connector (MIL-type plug) Two, 3.5 dia. holds Terminal Connection Diagram Flat-cable connector (mated side) Model Terminal (terminal side) N N N-1 N-1 N-2 N-2 N-3 N-3 No. of contacts Length of A Connector (See note 1) XW2B-20G4 20 67.5 XG4A-2031 XW2B-34G4 34 112.5 XG4A-3431 XW2B-40G4 40 135.0 XG4A-4031 XW2B-50G4 50 157.5 XG4A-5031 Note: 1. The flat-cable connector has one polarity slot. 2. The contact pitch of the terminals is 5.08 mm. 4 4 3 3 Use AWG22 to AWG16 wire, which is 0.3 2 to 1.25 mm2 thick. 2 1 1 The size of the wire inlet is 2.5 x 1.8 (W x Triangle mark H) mm. Refer to the connection diagrams on pages 72 to 76 when connecting the PC through a dedicated cable. Dedicated Cables Refer to pages 68 to 71. XW2B Connector-Terminal Conversion Unit 59 XW2B Flat-cable Connector Type with M3.5 Screw Terminals Ordering Information No. of contacts Model 20 XW2B-20G5 34 XW2B-34G5 40 XW2B-40G5 50 XW2B-50G5 Model Connector Flat-cable connector MIL-type socket Connector Strain relief Discrete-wire IDC connector 2-row socket Connector (See note 1) Semi-cover (See note 2) XW2B-20G5 XG4M-2030 XG4T-2004 XG5M-2032-N XG5M-2035-N XG5S-1001 XW2B-34G5 XG4M-3430 XG4T-3404 XG5M-3432-N XG5M-3435-N XG5S-1701 XW2B-40G5 XG4M-4030 XG4T-4004 XG5M-4032-N XG5M-4035-N XG5S-2001 XW2B-50G5 XG4M-5030 XG4T-5004 XG5M-5032-N XG5M-5035-N XG5S-2501 Note: 1. 2. Either the XG5M-jj32-N or the XG5M-jj35-N may be used. Each connector requires two semi-covers. Dimensions XW2B-jjG5 Flat-cable connector (MIL-type plug) Two, 3.5 dia. holes Terminal Connection Diagram Flat-cable connector (mated side) Model Terminal (terminal side) N N N-1 N-1 N-2 N-2 N-3 N-3 4 3 2 1 1 Connector (See note) 20 112.5 XG4A-2031 XW2B-34G5 34 180.0 XG4A-3431 XW2B-40G5 40 202.5 XG4A-4031 XW2B-50G5 50 247.5 XG4A-5031 2. 3 Length of A XW2B-20G5 Note: 1. 4 No. of contacts The flat-cable connector has one polarity slot. The contact pitch of the terminals is 8.5 mm. 2 Triangle mark Refer to the connection diagrams on pages 72 to 76 when connecting the PC through a dedicated cable. Dedicated Cables Refer to pages 68 to 71. XW2B Connector-Terminal Conversion Unit 60 XW2B Twin Connector Type with M3.5 Screw Terminals Ordering Information Model No. of contacts (See note 1) XW2B-40G5-T Note: 1. 2. 3. 40 The number of contacts indicates the number of poles of the terminal block. The flat-cable connector has one polarity slot. The contact pitch of the terminals is 8.5 mm. Model Connector Flat-cable connector MIL-type socket Strain relief XW2B-40G5-T Note: 1. 2. Connector (See note 2) XG4A-2031 XG4M-2030-T Discrete-wire IDC connector 2-row socket Connector (See note 1) XG5M-2032-N XG5M-2035-N Semi-cover (See note 2) XG5S-1001 Either the XG5M-jj32-N or the XG5M-jj35-N may be used. Each connector requires two semi-covers. Dimensions XW2B-40G5-T Flat-cable connector (MIL-type plug: XG4A-2031 x 2) Two, 3.5 dia. holes Terminal Connection Diagram Flat-cable connector (mated side) Terminal (terminal side) Lock for DIN track mounting Triangle mark Triangle mark Dedicated Cables Refer to pages 68 to 71. XW2B Connector-Terminal Conversion Unit 61 XW2B Daisy Chain Type with M3.5 Screw Terminals Ordering Information Model No. of contacts (See note 1) XW2B-20G5-D Note: 1. 2. 3. XG4A-2031 The number of contacts indicates the number of poles of the terminal block. The flat-cable connector has one polarity slot. The contact pitch of the terminals is 8.5 mm. Model Connector Flat-cable connector MIL-type socket Strain relief XW2B-20G5-D Note: 1. 2. Connector (See note 2) 20 XG4M-2030-T Discrete-wire IDC connector 2-row socket Connector (See note 1) XG5M-2032-N XG5M-2035-N Semi-cover (See note 2) XG5S-1001 Either the XG5M-jj32-N or the XG5M-jj35-N may be used. Each connector requires two semi-covers. Dimensions XW2B-20G5-D Flat-cable connector (MIL-type plug: XG4A-2031 x 2) F32 Two, 3.5 dia. holes Terminal Connection Diagram Flat-cable connector (mated side) Lock for DIN track mounting Terminal (terminal side) Triangle mark Triangle mark Dedicated Cables Refer to pages 68 to 71. Note: Contact your OMRON representatives for cables used with the XW2B. XW2B Connector-Terminal Conversion Unit 62 XW2B Multi-pole Square Connector Plug Type with M3 Screw Terminals Ordering Information No. of contacts Model 20 XW2B-20Y4 34 XW2B-34Y4 50 XW2B-50Y4 Model Connector (See note 1) Hood (See note 1) XW2B-20Y4 MR-20F (soldering) MRP-20F01 (crimp terminals) (see note 2) MR-20FW (wrapping) MR-20L XW2B-34Y4 MR-34F (soldering) MRP-34F01 (crimp terminals) (see note 2) MR-34FW (wrapping) MR-34L XW2B-50Y4 MR-50F (soldering) MRP-50F01 (crimp terminals) (see note 2) MR-50FW (wrapping) MR-50L Note: 1. 2. All the connectors and hoods are made by Honda Tsushin Kogyo. Use Honda Tsushin Kogyo's MRP-F113 or MRP-F103 crimp terminals. Dimensions XW2B-jjY4 Multi-point connector plug Two, 3.5 dia. holes Terminal Connection Diagram (with 50 Poles) Multi-pole squire connector (mated side) Terminal (terminal side) Lock for DIN track mounting Note: As shown in the above connection diagram, each terminal of the multi-pole square connector is wired to the corresponding terminal of the terminal block. Model No. of contacts Length of A Connector (See note 1) XW2B-20Y4 20 67.5 MR-20RMD2 XW2B-34Y4 34 112.5 MR-34RMD2 XW2B-50Y4 50 157.5 MR-50RMD2 Note: 1. 2. The connectors are made by Honda Tsushin Kogyo. The contact pitch of the terminals is 5.08 mm. Use AWG22 to AWG16 wire, which is 0.3 to 1.25 mm thick. The size of the wire inlet is 2.5 x 1.8 (W x H) mm. XW2B Connector-Terminal Conversion Unit 63 XW2B Multi-pole Square Connector Plug Type with M3.5 Screw Terminals Ordering Information No. of contacts Model 20 XW2B-20Y5 34 XW2B-34Y5 50 XW2B-50Y5 Model Connector (See note 1) Hood (See note 1) XW2B-20Y5 MR-20F (soldering) MRP-20F01 (crimp terminals) (see note 2) MR-20FW (wrapping) MR-20L XW2B-34Y5 MR-34F (soldering) MRP-34F01 (crimp terminals) (see note 2) MR-34FW (wrapping) MR-34L XW2B-50Y5 MR-50F (soldering) MRP-50F01 (crimp terminals) (see note 2) MR-50FW (wrapping) MR-50L Note: 1. 2. All the connectors and hoods are made by Honda Tsushin Kogyo. Use Honda Tsushin Kogyo's MRP-F113 or MRP-F103 crimp terminals. Dimensions XW2B-jjY5 Multi-point connector plug Two, 3.5 dia. holes Terminal Connection Diagram (with 50 Poles) Multi-pole squire connector (mated side) Terminal (terminal side) Lock for DIN track mounting Note: As shown in the above connection diagram, each terminal of the multi-pole square connector is wired to the corresponding terminal of the terminal block. Model No. of contacts Length of A Connector (See note 1) XW2B-20Y5 20 112.5 MR-20RMD2 XW2B-34Y5 34 180.0 MR-34RMD2 XW2B-50Y5 50 247.5 MR-50RMD2 Note: 1. 2. The connectors are made by Honda Tsushin Kogyo. The contact pitch of the terminals is 8.5 mm. XW2B Connector-Terminal Conversion Unit 64 XW2B Multi-pole Square Connector Socket Type with M3.5 Screw Terminals Ordering Information No. of contacts Model 20 XW2B-20X5 34 XW2B-34X5 50 XW2B-50X5 Model Connector (See note 1) Hood (See note 1) XW2B-20X5 MR-20M (soldering) MRP-20M01 (crimp terminals) (see note 2) MR-20MW (wrapping) MR-20L XW2B-34X5 MR-34M (soldering) MRP-34M01 (crimp terminals) (see note 2) MR-34MW (wrapping) MR-34L XW2B-50X5 MR-50M (soldering) MRP-50M01 (crimp terminals) (see note 2) MR-50MW (wrapping) MR-50L Note: 1. 2. All the connectors and hoods are made by Honda Tsushin Kogyo. Use Honda Tsushin Kogyo's MRP-F113 or MRP-F103 crimp terminals. Dimensions Multi-point connector socket XW2B-jjX5 Two, 3.5 dia. holes Terminal Connection Diagram (with 50 Poles) Multi-pole squire connector (mated side) Terminal (terminal side) Lock for DIN track mounting Note: As shown in the above connection diagram, each terminal of the multi-pole square connector is wired to the corresponding terminal of the terminal block. Model No. of contacts Length of A Connector (See note) XW2B-20X5 20 112.5 MR-20RFD2 XW2B-34X5 34 180.0 MR-34RFD2 50 247.5 MR-50RFD2 XW2B-50X5 Note: 1. 2. The connectors are made by Honda Tsushin Kogyo. The contact pitch of the terminals is 8.5 mm. XW2B Connector-Terminal Conversion Unit 65 XW2B PCB I/O Connector Type with M3.5 Screw Terminals Ordering Information No. of contacts 40 Model XW2B-40F5-P Model Connector (40-pole socket) (See note 1) XW2B-40F5-P Note: 1. 2. FCN-361J040-AU (soldering) FCN-363J040-AU (crimp terminals) Cover (See note 1) FCN-360C040-B All the connectors and hoods are made by Fujitsu. For the special connecting cable between the XW2B-40F5-P and the AC Servo Driver (U Series), refer to the OMNUC U-series User's Manuals. Dimensions XW2B-40F5-P PCB I/O connector (40-pole plug) Two, 3.5 dia. holes Terminal Connection Diagram FCN-364P040-AU plug (mated side) Lock for DIN track mounting Terminal (terminal side) Model XW2B-40F5 No. of contacts 40 Connector and circuits (See note) FCN-364P40-AU (connector) FCN-360A1 (fixing bracket) Note: The connectors are made by Fujitsu. The contact pitch of the terminals is 5.08 mm. XW2B Connector-Terminal Conversion Unit 66 Precautions Wiring Do not wire the Unit while power is supplied to the Unit, otherwise the terminals may be short-circuited with the cable and the Unit may malfunction. Do not connect or disconnect the connector while power is supplied to the Unit, otherwise the Unit may malfunction. Terminal Wire Connections Follow the instructions below to connect the wires directly to the M3 screw terminals: The diameter of each wire must be 0.3 to 1.25 mm2 (AWG22 to AWG16). The tip of each wire must be prepared as follows: Terminal Screw Tightening Torque When the wires with or without crimp terminals are connected to the terminal, apply the following tightening torque to screw in the wires or the crimp terminals. Terminal Tightening torque kgf S cm (N S m) M3 screw 4 (0.40) M3.5 screw 6 (0.59) Apply the following flat-blade screwdriver to the M3 terminal blocks. 6 mm Mounting The wire insertion mouth of the M3 screw terminals is 1.8 x 2.5 (H x W) mm. The wires can be connected to the M3.5 screw terminal via the following crimp terminals: Round Type Blade size 2.9 to 3.5 mm Fork Type 0.7-mm groove 3.7 dia. 3.7 6.8 max. Dismounting Applicable crimp terminal Round ou d type y e Fork o type y e 1.25-3.5 Applicable wire AWG22-16 (0.30 to 1.25 mm2) mm2) 2-3.5 AWG16-14 (1.25 to 2.0 1.25Y-3.5 AWG22-16 (0.30 to 1.25 mm2) 2Y-3.5 AWG16-14 (1.25 to 2.0 mm2) The wires can be connected to the M3 screw terminal via the following crimp terminals: Round Rod Type Applicable crimp terminal Round rod type Blade type Blade Type Applicable wire TC-05 =1 AWG22-18 (0.30 to 0.75 mm2) TC-1.25S = 1.5 AWG22-16 (0.30 to 1.25 mm2) BT1.25-9-1 BT1.25-10-1 W = 2.2 AWG22-16 (0.30 to 1.25 mm2) Note: The crimp terminals of round and blade types are made by Nichifu. More than one XW2B Connector-Terminal Connection Unit can be densely mounted to a DIN track. The mounting stays on both sides of the XW2B can be moved to the bottom side of the XW2B. Secure both ends of the XW2B with end plates. When dismounting the XW2B from the DIN track, apply a flat-blade screwdriver to the sliding part, unlock the XW2B, and pull the XW2B as shown in the following. XW2B Connector-Terminal Conversion Unit 67 Servo Terminal Unit XW2B Terminal Unit with Connector and Terminal Block Connects the Servo Driver to the Position Control Unit with Minimal Wiring Effort Relays control signals between the Servo Driver and the Position Control Unit or CQM1 PC (with a built-in pulse I/O function) with minimal wiring effort. Connectors are wired with a single screwdriver and no soldering is required. Dedicated Cable connects Units. Only 24 VDC is required for control signal use. Terminal block saves space and uses M3.0 screws. Easily mounts to DIN track or via screws. Ordering Information Applicable Servo Driver U-series R88D-UPjjj R88D-UTjjj R88D-UEPjjj M-series R88D-MTjj H-series R88D-Hjjj Applicable Position Control Unit/CQM1 Servo Terminal Unit Appearance C200H-NC112 C200HW-NC113 XW2B-20J6-1B 81 C200H-NC211 C200HW-NC213 C200HW-NC413 XW2B-40J6-2B 83 CQM1-CPU43 XW2B-20J6-3B 85 Specifications Item XW2B-jjJ6-j Rated current 1 A (at a temperature of 30C max.) Rated voltage 24 VDC Insulation resistance 5 M min. (at 500 VDC) Dielectric strength 500 VAC for 1 min (with a current leakage of 1 mA max.) Enclosure rating IP00 Electrical protection Class 0 Ambient temperature Operating: 0C to 55C Reference page XW2B Servo Terminal Unit 79 Ideal for Wiring the Servo Driver and Position Control Unit Conventional Method Requires Major Wiring Effort. Servo Driver Position Control Unit The connectors are soldered. Connector on the Position Control Unit side Connector on the Servo Driver side Power supply Switch/Sensor Servo Terminal Unit All wires are connected to the Servo Terminal Unit with ease. Position Control Unit Servo Terminal Unit Servo Driver Power supply Switch/Sensor * Relays control signals between the Servo Driver and the Position Control Unit with minimal wiring effort. * Connectors are wired with a single screwdriver and no soldering is required. * Dedicated Cable connects Units. XW2B Servo Terminal Unit 80 Combinations of the Servo Terminal Unit, Servo Driver, Position Control Unit, and CQM1 PC Position Control Unit, and CQM1 Cable on the Position Control Unit side Servo Terminal Unit Cable on the Servo Driver side Servo Driver (see note 2, 3 and 5) Position Control Unit (for one axis) for C200H Cable for C200H-NC112 Servo Terminal Unit for C200H-NC112 XW2Z-jjjJ-A1 C200H-NC112 XW2B-20J6-1B (see note 1) XW2Z-jjjJ-A4 (For R88D-UEPjjj) Position Control Unit (for one axis) for C200H Cable for C200HW-NC113 U-series Cable U-series Servo Driver XW2Z-jjjJ-B1 R88D-UPjjj XW2Z-jjjJ-B4 R88D-UTjjj XW2Z-jjjJ-B5 R88D-UEPjjj (see note 4) Servo Terminal Unit for C200HW-NC113 XW2Z-jjjJ-A6 C200HW-NC113 XW2B-20J6-1B (see note 1) XW2Z-jjjJ-A8 (For R88D-UEPjjj) (see note 2, 3 and 5) Position Control Unit (for two axis) for C200H Cable for C200H-NC211 XW2Z-jjjJ-A2 C200H-NC211 Servo Terminal Unit for C200H-NC211 Position Control Unit (for two axes/four axes) for C200HW Cable for C200HW-NC213 (two axes) and C200HWNC413 (four axes) M-series Servo Driver XW2B-40J6-2B (see note 1) XW2Z-jjjJ-B2 XW2Z-jjjJ-A5 (For R88D-UEPjjj)) (see note 5) M-series Cable R88D-MTjjj (see note 5) Servo Terminal Unit for C200HW-NC213 (two axes) and C200HW-NC413 (four axes) XW2Z-jjjJ-A7 C200HW-NC213 C200HW-NC413 XW2Z-jjjJ-A9 (For R88D-UEPjjj)) XW2B-40J6-2B (see note 5) (see note 3) (see note 2, 3 and 5) (see note 3) CQM1 (for one/two axes) Cable for CQM1-CPU43-EV1 Servo Terminal Unit for CQM1-CPU43-EV1 CQM1-CPU43 XW2Z-jjjJ-A3 XW2B-20J6-3 (see note 1) Note: H-series Cable H-series Servo Driver XW2Z-jjjJ-B3 R88D-Hjjj 1.Has the functions of the conventional XW2B-20J6-1, XW2B-40J6-2, and XW2B-20J6-3 and can be connected to the R88D-UEPjjj. 2.Two cables will be required on the Servo Driver side if the C200H-NC211 (for two axes) is used. 3.Two cables each will be required on the Servo Terminal Unit and Position Control Unit side and on the Servo Driver side if the CQM1-CPU43-EV1 is used for two axes. 4.Use the XW2Z-jjjJ-A4 Cable when connecting to the C200H-NC112 and use the XW2Z-jjjJ-A5 Cable when connecting to the C200H-NC211. 5.Two cables each will be required on the Servo Terminal Unit and Position Control Unit side and on the Servo Driver side if the C200HW-NC413 (four axes) is used. XW2B Servo Terminal Unit 81 Applicable Cables Position Control Units C200H-NC112 C 00 C C200H-NC211 C 00 C CQM1-CPU43 CQ C U 3 C200HW-NC113 C 00 C 3 C 00 C200HW-NC213 C 3 C200HW NC413 C200HW-NC413 Connecting Cables XW2Z-jjjJ-A1 jjjJ Servo Terminal Units XW2B-20J6-1B 0J6 Connecting Cables Servo Drivers XW2Z-jjjJ-B1 R88D-UPjjj XW2Z-jjjJ-B2 R88D-MTjj XW2Z-jjjJ-B3 R88D-Hjjj XW2Z-jjjJ-B4 R88D-UTjjj XW2Z-jjjJ-A4 XW2B-20J6-1B XW2Z-jjjJ-B5 R88D-UEPjjj XW2Z-jjjJ-A2 jjjJ XW2B-40J6-2B 0J6 XW2Z-jjjJ-B1 R88D-UPjjj XW2Z-jjjJ-B2 R88D-MTjj XW2Z-jjjJ-B3 R88D-Hjjj XW2Z-jjjJ-B4 R88D-UTjjj XW2Z-jjjJ-A5 XW2B-40J6-2B XW2Z-jjjJ-B5 R88D-UEPjjj XW2Z-jjjJ-A3 jjjJ 3 XW2B-20J6-3B 0J6 3 XW2Z-jjjJ-B1 R88D-UPjjj XW2Z-jjjJ-B2 R88D-MTjj XW2Z-jjjJ-B3 R88D-Hjjj XW2Z-jjjJ-B4 R88D-UTjjj XW2Z-jjjJ-B5 R88D-UEPjjj XW2Z-jjjJ-B1 R88D-UPjjj XW2Z-jjjJ-B2 R88D-MTjj XW2Z-jjjJ-B3 R88D-Hjjj XW2Z-jjjJ-B4 R88D-UTjjj XW2Z-jjjJ-A6 jjjJ 6 XW2B-20J6-1B 0J6 XW2Z-jjjJ-A8 XW2B-20J6-1B XW2Z-jjjJ-B5 R88D-UEPjjj XW2Z-jjjJ-A7 jjjJ XW2B-40J6-2B 0J6 XW2Z-jjjJ-B1 R88D-UPjjj XW2Z-jjjJ-B2 R88D-MTjj XW2Z-jjjJ-B3 R88D-Hjjj XW2Z-jjjJ-B4 R88D-UTjjj XW2Z-jjjJ-B5 R88D-UEPjjj XW2Z-jjjJ-A9 XW2B-40J6-2B XW2B Servo Terminal Unit with M3.0 Terminals for the C200H-NC112/C200HW-NC113 Ordering Information Model XW2B-20J6-1B Applicable Position Control Unit C200H-NC112 (for one axis) C200HW-NC113 (for one axis) Dimensions XW2B-20J6-1B NC Unit side Servo side Two, 3.5 dia. Terminal block (20 P) with rotary cover Note: The terminal block has a terminal pitch of 7.62 mm. Connecting to Terminal Block The terminal signal name varies with the Servo Driver. For details refer to the Operation Manual of the Servo Driver in use. The Servo Terminal Unit is provided with terminal nameplates. Affix a nameplate corresponding to the Servo Driver onto the terminal cover. XW2B Servo Terminal Unit 82 NC112/NC113-U/UE Models Emergency stop CW limit Common CCW limit NC112/NC113-M Models Origin proximity Common Common Emergency stop Remote Common interrupt CW limit CCW limit Origin proximity Common Common Common Common Remote Common Common interrupt (see note 1) 24 VDC 24 VDC 24 VDC Note: 24 VDC Use mode 2 for origin search. Note: Use mode 3 for origin search. NC112/NC113-H Models Emergency stop CW limit CCW limit Origin proximity Common Common Common Note: Remote Common Common interrupt 24 VDC 24 VDC Note: Use mode 3 for origin search. 1. The XB contact is used to turn the electromagnetic brake on and off. 2. The open terminal must be left unconnected. 3. 0-V and common terminals are connected internally. 4. The suitable crimp terminal is R1.25-3 (round or fork type). XW2B Servo Terminal Unit 83 XW2B Servo Terminal Unit with M3.0 Terminals for the C200H-NC211, C200HW-NC213, and C200HW-NC413 Ordering Information Model XW2B-40J6-2B Applicable Position Control Unit C200H-NC211 (for two axes) C200HW-NC213 (for two axes) C200HW-NC413 (for four axes) Dimensions XW2B-40J6-2B NC Unit side X-axis Servo side Y-axis Servo side Triangle mark Two, 3.5 dia. Terminal block (40 P) with rotary cover Note: The terminal block has a terminal pitch of 7.62 mm. Connecting to Terminal Block The terminal signal name varies with the Servo Driver. For details refer to the Operation Manual of the Servo Driver in use The Servo Terminal Unit is provided with terminal nameplates. Affix a nameplate corresponding to the Servo Driver onto the terminal cover. XW2B Servo Terminal Unit 84 NC211/213/413-U/UE Models X/Y-axis emergency stop X-axis CCW limit X-axis CW limit Common Common X-axis origin proximity X-axis RUN X-axis MING X-axis Comremote mon interrupt Common Common X-axis ALM X-axis BKIR Y-axis CW limit X-axis X-axis RESET ALMC OM Y-axis origin proximity Y-axis CCW limit Y-axis RUN Y-axis MING ComCom- Y-axis mon remote mon interrupt Common Common Y-axis ALM Y-axis BKIR Y-axis Y-axis RESET ALM COM (see note 1) (see note 1) 24 VDC 24 VDC 24 VDC Note: Use mode 2 for origin search. NC211/213/413-M Models X/Y-axis emergency stop X-axis CW limit Common X-axis CCW limit Common X-axis origin proximity Common X-axis RUN X-axis remote interrupt Note: X-axis X-axis X-axis PLOCK CLIM READY Common Common X-axis ALM Y-axis CW limit Y-axis CCW limit Common X-axis X-axis RESET ECRST Y-axis origin proximity Common Y-axis Y-axis RUN PLOCK Y-axis remote interrupt Common Y-axis Y-axis CLIM READY Common Y-axis ALM Y-axis Y-axis RESET ECRST 24 VDC 24 VDC 24 VDC Note: Use mode 3 for origin search. NC211/213/413-H Models X/Y-axis emergency stop X-axis CW limit Common X-axis CCW limit Common X-axis origin proximity Common X-axis remote interrupt X-axis RUN X-axis X-axis EM MING Common Common X-axis CLIM X-axis ALM Y-axis CW limit Y-axis CCW limit Common X-axis X-axis RESET ECRST Common 24 VDC 24 VDC Y-axis origin proximity Y-axis remote interrupt Y-axis RUN Y-axis EM Common Y-axis MING Common Y-axis CLIM Y-axis ALM Y-axis Y-axis RESET ECRST 24 VDC Note: Use mode 3 for origin search. 1. The XB contact is used to turn the electromagnetic brake on and off. 2. When only a single axis is used, short-circuit the unused axis' CW limit and CCW limit to the common terminal. 3. The open terminal must be left unconnected. 4. 0-V and common terminals are connected internally. 5. The suitable crimp terminal is R1.25-3 (round or fork type). XW2B Servo Terminal Unit 85 XW2B Servo Terminal Unit with M3.0 Terminals for the CQM1-CPU43-EV1 Ordering Information Model XW2B-20J6-3B Applicable CQM1 CQM1-CPU43-EV1 (for one or two axes) Note: Two Servo Terminal Units will be required if the CQM1-CPU43-EV1 is used for two axes. Dimensions XW2B-20J6-3B CQM1 side Servo side Two, 3.5 dia. holds Terminal block (20 P) with rotary cover Note: The terminal block has a terminal pitch of 7.62 mm. Connecting to Terminal Block The terminal signal name varies with the Servo Driver. For details refer to the Operation Manual of the Servo Driver in use. The Servo Terminal Unit is provided with terminal nameplates. Affix a nameplate corresponding to the Servo Driver onto the terminal cover. CQM1-M Models CQM1-U Models Common Common (see (see note 1) note 1) 24 VDC (see note 3) (see (see note 1) note 1) (see note 2) CQM1 Input Unit CQM1 Input Unit Common Common 24 VDC (see note 2) 24 VDC 24 VDC CQM1-H Models Note: (see (see note 1) note 1) CQM1 Input Unit Common Common (see note 2) 24 VDC 24 VDC 1. When this signal is input, the output pulses of the CQM1 can be input to the high-speed counters directly. 2. Input this signal output to the CQM1 Input Unit. 3. The XB contact is used to turn the electromagnetic brake on and off. 4. Phase Z is an open collector output. 5. The open terminal must be left unconnected. 6. 0-V and common terminals are connected internally. 7. The suitable crimp terminal is R1.25-3 (round or fork type). XW2B Servo Terminal Unit 86 XW2Z Cable for Servo Terminal Unit Connecting the Position Control Unit/CQM1 and Servo Terminal Unit For C200H-NC112 Use XW2Z-jjjJ-A1 XW2Z-jjjJ-A4 (R88D-UEPjjj) Wiring Diagram XW2Z-jjjJ-A1 C200H-NC112 (PCB I/O connector with 40 poles) XW2Z-jjjJ-A4 XW2B-20J6-1B (XG4M-2630) C200H-NC112 (PCB I/O connector with 40 poles) XW2B-20J6-1B (XG4M-2630) Connector Position Control Unit side FCN-367J040-AU/F (Fujitsu) Servo Terminal Unit side XG4M-2630-T For C200HW-NC113 Use XW2Z-jjjJ-A6 XW2Z-jjjJ-A8 (R88D-UEPjjj) Wiring Diagram XW2Z-jjjJ-A6 C200H-NC113 (PCB I/O connector with 40 poles) XW2Z-jjjJ-A8 XW2B-20J6-1B (XG4M-2630-T) C200H-NC113 (PCB I/O connector with 40 poles) Connector Position Control Unit side FCN-367J040-AU/F (Fujitsu) Servo Terminal Unit side XG4M-2630-T Crimp terminal Crimp terminal XW2B-20J6-1B (XG4M-2630-T) XW2B Servo Terminal Unit 87 For C200H-NC211 Use Wiring Diagram XW2Z-jjjJ-A2 XW2Z-jjjJ-A2 XW2Z-jjjJ-A5 (R88D-UEPjjj) C200H-NC211 (Multi-pole square connector with 34 poles) XW2Z-jjjJ-A5 XW2B-40J6-2B (XG4M-3430) C200H-NC211 (Multi-pole square connector with 34 poles) XW2B-40J6-2B (XG4M-3430) Connector Position Control Unit side Heat-shrinkable tube MR-34LF (Honda Tsushin Kogyo) Servo Terminal Unit side XG4M-3430-T For C200HW-NC213/NC413 Use Wiring Diagram XW2Z-jjjJ-A7 XW2Z-jjjJ-A7 XW2Z-jjjJ-A9 (R88D-UEPjjj) C200H-NC213/NC413 (Multi-pole square connector with 34 poles) XW2Z-jjjJ-A9 XW2B-40J6-2B (XG4M-3430-T) C200H-NC213/NC413 (Multi-pole square connector with 34 poles) Connector Position Control Unit side MR-34LF (Honda Tsushin Kogyo) Servo Terminal Unit side XG4M-3430-T Crimp terminal Crimp terminal XW2B-40J6-2B (XG4M-3430-T) XW2B Servo Terminal Unit 88 For CQM1 Use Wiring Diagram XW2Z-jjjJ-A3 XW2Z-jjjJ-A3 CQM1-CPU43-EV1 (XM2D-1501) XW2B-20J6-3B (XG4M-1630) Connector Position Control Unit side Servo Terminal Unit side Hood cover XM2D-1501 Socket XM2S-1511 Hood XG4M-1630-T Ordering Information Cable on the Position Control Unit Side Cable length L (mm) Model Applicable Position Control Unit Applicable Servo Terminal Unit C200H-NC112 C 00 C ((for o o one ea axis) s) XW2B-20J6-1 0J6 C200H-NC211 (for C 00 C ( o two o axes) a es) XW2B-40J6-2 0J6 CQ CQM1-CPU43-EV1 C U 3 (f one or ttwo axes)) (for XW2B-20J6-3 0J6 3 (See note o e 1)) XW2-100J-A3 (See note 1) 500 XW2Z-050J-A4 C200H-NC112 one axis) C 00 C ((for o o ea s) XW2B-20J6-1B 0J6 1,000 XW2Z-100J-A4 500 XW2Z-050J-A5 C200H-NC211 C 00 C (for ( o two o axes) a es) XW2B-40J6-2B 0J6 1,000 XW2Z-100J-A5 500 XW2-050J-A6 C200H-NC113 one axis) C 00 C 3 ((for o o ea s) XW2B-20J6-1B 0J6 1,000 XW2-100J-A6 500 XW2-050J-A8 1,000 XW2-100J-A8 500 XW2-050J-A7 XW2B-40J6-2B 0J6 (See note o e 2)) 1,000 XW2-100J-A7 C200HW-NC213 C 00 C 3 (for ( o two o axes) a es) C200HW NC413 (f C200HW-NC413 (for ffour axes)) 500 XW2Z-050J-A9 (See note 2) 500 XW2-050J-A1 1,000 XW2-100J-A1 500 XW2-050J-A2 1,000 XW2-100J-A2 500 XW2-050J-A3 (See note 1) 1,000 1,000 XW2Z-100J-A9 (See note 2) Note: 1. 2. Two cables each will be required on the Servo Terminal Unit and Position Control Unit side and on the Servo Driver side if the CQM1-CPU43 is used for two axes. Two cables each will be required on the Servo Terminal Unit and Position Control Unit side and on the Servo Driver side if the C200HW-NC413 (four axes) is used for two axes. XW2B Servo Terminal Unit 89 Connecting Servo Driver and Servo Terminal Unit For U Series Use Wiring Diagram XW2Z-jjjJ-B1 XW2Z-jjjJ-B1 XW2Z-jjjJ-B4 XW2Z-jjjJ-B5 R88D-UPjjj (Half-pitch connector with 36 poles) XW2Z-jjjJ-B4 XW2B-jjJ6-jB (XG4M-2030) Connector Servo Driver side Servo Terminal Unit side Heat-shrinkable tube 10136-3000VE Plug 10336-52A0-008 Hood (both Sumitomo 3M) XG4M-2030-T XW2Z-jjjJ-B5 R88D-UPjjj (Half-pitch connector with 36 poles) XW2B-jjJ6-jB (XG4M-2030) For M Series Use Wiring Diagram XW2Z-jjjJ-B2 R88D-MTjj (Multi-pole square connector with 50 poles) Connector Servo Driver side Servo Terminal Unit side Heat-shrinkable tube MR-50LF (Honda Tsushin Kogyo) XG4M-2030-T XW2B-jjJ6-jB (XG4M-2030) R88D-UPjjj (Half-pitch connector with 36 poles) XW2B-jjJ6-jB (XG4M-2030) XW2B Servo Terminal Unit 90 For H Series Use Wiring Diagram XW2Z-jjjJ-B3 R88D-Hjjj (XM2A-3701) Connector XW2B-jjJ6-jB (XG4M-2030) Servo Driver side XM2A-3701 Plug XM2S-3711 Hood Servo Terminal Unit side XG4M-2030-T Hood cover Ordering Information Cable on the Servo Driver Side Cable length L (mm) Model 1,000 XW2-100J-B1 2,000 XW2-200J-B1 1,000 XW2-100J-B2 2,000 XW2-200J-B2 1,000 XW2-100J-B3 2,000 XW2-200J-B3 1,000 XW2Z-100J-B4 2,000 XW2Z-200J-B4 1,000 XW2Z-100J-B5 2,000 XW2Z-200J-B5 Applicable Servo Driver R88D-UPjjj 88 U jjj R88D-MTjj 88 jj Applicable Servo Terminal Unit XW2B-20J6-1B 0J6 XW2B 40J6 2B (See (S note) t ) XW2B-40J6-2B XW2B-20J6-3B R88D-Hjjj 88 jjj R88D-UTjjj 88 U jjj R88D-UEPjjj 88 U jjj Note: Two cables will be required on the Servo Driver side if the XW2B-40J6-2B is used for two axes. XW2B Servo Terminal Unit Specifications Item 91 XW2Z-jJ-Aj/Bj Rated current 1A Rated voltage 24 VDC Contact resistance 20 m max. (with 100 mA max. at 20 mV max.) (See note 1) Insulation resistance 5 M min. (at 500 VDC) Dielectric strength 500 VAC for 1 min (with a current leakage of 1 mA max.) (See note 2) Enclosure rating IP00 Electrical protection Class 0 Ambient temperature Operating: 0C to 55C Note: 1. 2. The resistance indicated is the contact resistance of the connector. The voltage indicated is the dielectric strength of the connector. Precautions Wiring The open terminal must be left unconnected. 0-V and common terminals are connected internally. Do not wire the Unit while power is supplied to the Unit, otherwise the terminals may be short-circuited with the cable and the Unit may malfunction. Do not connect or disconnect the connector while power is supplied to the Unit, otherwise the Unit may malfunction. Terminal Wire Connections The suitable crimp terminal is R1.25-3 (round or fork type). Mounting More than one XW2B Servo Terminal Unit can be densely mounted to a DIN track, in which case, move the mounting stays from both sides of the XW2B to the bottom of the XW2B. Secure both ends of the XW2B with end plates. Terminal Screw Tightening Torque When connecting crimp terminals or wires to the terminal block, be sure to tighten each crimp terminal or wire to 0.5 to 0.8 N * m (4.9 to 7.8 kgf * cm). Host Link Cable (RS-232C Cable for PC) XW2Z Ideal Cable and Connector for Host Link Communications between the PC and Personal Computer Ordering Information Host Link Cable (RS-232C cable for PC) SYSMAC S S C side s de Wiring pattern Cable length L C20-LK201-V1 C500-LK203 C500-LK201-V1 C120-LK201-V1 C200H-LK201 CV500-LK201 (Port 1 in all duplex mode) D-sub 25-pin plug C200HS-CPU31/33/21/23 CQM1-CPU21 CQM1-CPU41 CQM1-CPU42 CQM1-CPU43 CQM1-CPU44 (with RS-232C) RS 232C) C20H, C28H, C40H, C60H (Built-in host link) D-sub 9-pin plug D-sub 25-pin plug PC side Connector hood FG Host link side Connector hood FG C200HS-CPU31/33/21/23 CQM1-CPU21 CQM1-CPU42 CQM1-CPU43 CQM1-CPU44 (with RS-232C) D-sub 25-pin plug PC side Connector hood FG Model XW2Z-200P Host link side Shield Shield D-sub 9-pin plug PC side Connector hood FG 2m Host os link s side de Connector hood FG 5m XW2Z-500P 2m XW2Z-200R 5m XW2Z-500R D-sub 25-pin plug 2 m XW2Z-200S Host link side Shield Connector hood FG CV500/1000/2000 CVM1 (Built-in host link) CV500-LK201 CV500 LK201 (Port 2 in all duplex mode) C200HE-CPU42 C200HG-CPU43/63 C200HX-CPU44/64 C200HW-COM02 C200HW-COM04 C200HW-COM05 C200HW-COM06 CPM1-CIF01 5m XW2Z-500S Personal computer (IBM PC/AT or compatible) PT (NT20M, NT600M, NT610C, or NT610G) XW2Z Host Link Cable (RS-232C Cable for PC) 101 Host Link Cable (RS-232C cable for PC) SYSMAC S S C side s de Wiring pattern C20-LK201-V1 C500-LK203 C500-LK201-V1 C120-LK201-V1 C200H-LK201 C200H LK201 C CV500-LK201 (Port 1 in all duplex mode) D-sub 25-pin plug C200HS-CPU31/33/21/23 CQM1-CPU21 CQM1-CPU42 CQM1-CPU43 CQM1-CPU44 D-sub 9-pin plug PC side Connector hood FG D-sub 25-pin plug Host os link s side de Model 2m XW2Z-200P-V 5m XW2Z-500P-V 2m XW2Z-200S-V 5m XW2Z-500S-V Host link side Connector hood FG Shield PC side Connector hood FG Cable length L D-sub 25-pin plug Shield Personal computer (IBM PC/AT or compatible) Host link side Connector hood FG CV500/1000/2000 CVM1 (Communication port ort 2) C200HE-CPU42 C200HG-CPU43/63 C200HX-CPU44/64 C200HW-COM02 C200HW-COM04 C200HW-COM05 C200HW-COM06 CPM1-CIF01 PT: Dedicated NT20S Cable SYSMAC S S C side s de Wiring pattern CQM1-CPU21 CQM1-CPU41 CQM1-CPU42 CQM1-CPU43 CQM1-CPU44 (with RS-232C) C200HS-CPU31/32/21/23 CV500/1000/2000-CPU01 CVM1-CPU01/11 CV500-LK201 (Communications port 2) C200HE-CPU42 C200HG-CPU43/63 C200HX-CPU44/64 C200HW-COM02 C200HW-COM04 C200HW-COM05 C200HW-COM06 CPM1-CIF01 Cable length L (mm) D-sub 9-pin plug D-sub 9-pin plug PC side Connector hood FG Cable length L Host os link s side de Model 2m XW2Z-200T 5m XW2Z-500T Host link side Shield Connector hood FG PT (NT20M, NT20S, NT600S, NT620S, NT620C, NT30, or NT30C) XW2Z Cable 102 Connection Example SYSMAC Side CQM1 C Series CV Series XW2Z Host Link Cable Host Link Side Personal computer PT Specifications Item XW2Z-jP/R/S/T Rated current 1A Rated voltage 125 VAC Contact resistance 15 m max. (with 100 mA max. at 20 mV max.) (See note 1) Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 500 VAC for 1 min (with a current leakage of 1 mA max.) (See note 2) Enclosure rating IP00 Electrical protection Class 0 Ambient temperature Operating: -25C to 80C Note: 1. 2. The resistance indicated is the contact resistance of the connector. The voltage indicated is the dielectric strength of the connector. Materials/Finish Item Connector Co ec o Parts XM2A-0901 090 XM2A 2501 XM2A-2501 XM2S-0911/2511 Cable UL2464 interface cable Materials/Processing Housing Milky polyamide resin (UL94V-0) Contact Contact-carrying part/press-fit part: Brass and nickel plated with 0.2-m-thick gold Shell Nickel-plated steel Housing Nickel-plated ABS resin Equivalent to AWG28 XW2Z Host Link Cable (RS-232C Cable for PC) 103 Connector Terminal Box Tough Terminal Box for Wiring Sensor I/O Connectors Greatly Saves Outer-panel Wiring Effort Compact, tough model satisfies IP67 requirements. Available for proximity sensors, limit switches, and photoelectric sensors with sensor I/O connectors. Incorporates power and operation indicators. Uses a single mounting method regardless of the number of I/O points, which ensures easy system expansion. Models with a built-in self-diagnostic function are available. Specifications Rated current 4 points: 0.6 A 6 points: 0.4 A 8 points: 0.3 A Rated voltage 10 to 30 VDC Contact resistance 40 m max. (with 100 mA max. at 20 mV max.) (See note 1) Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 500 VAC for 1 min (with a current leakage of 1 mA max.) (See note 2) Enclosure rating IP67 (IEC529) Electrical protection Class 0 Cable retention force 98 N (10 kgf)/15 s Withstand insertion times 200 times Ambient temperature Operating: -25C to 70C Note: 1. 2. The resistance indicated is the contact resistance of the connector. The voltage indicated is the dielectric strength of the connector. XW3A XW3A Connector Terminal Box 105 Materials/Finish Item Connector Co ec o Parts Materials/Processing Bracket Brass plated with nickel Contact block Light gray polyamide resin (UL94V-0) Contact Brass and nickel plated with 0.4-m-thick gold Cable Cable Light gray sheath. Conductor size: 0.34 mm Case Case 2-wire model: Light gray PBT resin (UL94V-0) 3-wire model: Dark gray PBT resin (UL94V-0) Bushing Rubber PCB Glass-epoxy board (FCL-GE4) Sealing Epoxy resin Note: The XW3A-P448-j11-R uses a vibration-resistant cable with a black sheath and a conductor size of 0.3 mm. Applicable Connectors XS2G Connector assembly plug (solderless/soldering type) XS2W Cable with a socket/plug and both-end connectors XS2H Cable with a plug and connector XW3A Connector Terminal Box 106 XW3A Connector Terminal Box Ordering Information I/O points 2-wire DC 3-wire DC (PNP) 3-wire DC (NPN) 4 XW3A-P442-G11 XW3A-P443-G11 XW3A-P445-G11 6 XW3A-P642-G11 XW3A-P643-G11 XW3A-P645-G11 8 XW3A-P842-G11 XW3A-P843-G11 XW3A-P845-G11 Dimensions XW3A-P44j-G11 (Four I/O Points) Power indicator (green LED) Operation indicator (red LED) Three, 4.5 dia. 9 dia. 14 dia. Power indicator (green LED) Operation indicator (red LED) XW3A-P64j-G11 (Six I/O Points) Two, 4.5 dia. 9 dia. 9 dia. 14 dia. 4.5 dia. XW3A-P84j-G11 (Eight I/O Points) Power indicator (green LED) Operation indicator (red LED) Two, 4.5 dia. 9 dia. 14 dia. 9 dia. 4.5 dia. XW3A Connector Terminal Box 107 XW3A Connector Terminal Box with Vibration-resistant Cable for Sensors with Self-diagnostic Function Ordering Information I/O points 4 Cable length L (mm) 4-wire DC (self-diagnostic model) 2,000 XW3A-P448-D11-R 5,000 XW3A-P448-G11-R Dimensions/Connection Diagram XW3A-P448-j11-R (Four I/O points) Power indicator (green LED) Operation indicator (red LED) Three, 4.5 dia. 9 dia. Blue (Negative power supply) Yellow (Positive power supply) Power indicator (green LED) White (Signal 1) Orange (Signal 5) Operation indicator (red LED) Gray (Signal 2) White 1 (Signal 6) Yellow 1 (Signal 3) Blue 1 (Signal 7) 14 dia. Orange 1 (Signal 4) Gray 1 (Signal 8) Sensor output: Signal lines 1, 2, 3, and 4 Self-diagnostic output: Signal lines 5, 6, 7, and 8 Applications Examples Reduces Malfunctions and Downtime Connects to Sensors with self-diagnostic function Prevents line interruption due to Sensor malfunctioning. Vibration-resistant cable Reduces wire disconnection at movable components. Easy Sensor replacement or installation Reduces Sensor wiring effort. E2E-X7D1S-M1J Vibration-resistant cable XW3A-P448-j11-R Conventional operation. The Connector Terminal Box is used. Peripheral wiring with XW3A. Applicable Sensors with Self-diagnostic Function E3E-X7D1S-MJ Proximity Sensor E3S-5E4S1-M1J Photoelectric Sensor Note: The above Sensors are special models. Contact your OMRON representative for details. XW3A Connector Terminal Box 108 Connections of Input Devices with Sensor I/O Connectors Direct Connection Type XS2W Cable with connector Proximity Sensor Limit Switch Photoelectric Sensor Connector-Terminal Connection Type Pre-wired Type Proximity Sensor Limit Switch Photoelectric Sensor Proximity Sensor Limit Switch Photoelectric Sensor XW3A Connector Terminal Box XW3A Connector Terminal Box XS2G Connector Assembly (solderless/soldering type) XW3A Connector Terminal Box Input Devices Using Sensor I/O Connectors Connector Terminal Box XW3A-Pj42-G11 Cable --- Input devices using Sensor I/O Connectors 2-wire DC Proximity Sensor Connector-Terminal connection type E2E-X3D1-M1GJ, E2E-X3D1-M1J-T, E2E-X7D1-M1GJ, E2E-X7D1-M1J-T, E2E-X10D1-M1GJ, and E2E-X10D1-M1J-T E2E-X8MD1-M1GJ, E2E-X14MD1-M1GJ, and E2E-X20MD1-M1GJ E2EQ-X3D1-M1GJ, E2EQ-X7D1-M1GJ, and E2EQ-X10D1-M1GJ XS2W-D42j-j81-A Direct connection type ty e E2E-X3D1-M1G, E2E-X7D1-M1G, and E2E-X10D1-M1G E2E-X8MD1-M1G, E2E-X14MD1-M1G, and E2E-X20MD1-M1G --- Limit Switch XS2W-D42j-j81-A XW3A-Pj43-G11 XS2W-D42j-j81-A 3-wire DC Proximity Sensor (PNP) Connector-Terminal connection type WLj-jDK1EJj (See note 1) and D4C-j0jj-DK1EJj (See note 2) Direct connection type WLj-jK13 (See note 1), D4E-jj10N (See note 2), and D4CC-jjjj (See note 2) Direct connection type ty e E2E-X2F1-M1, E2E-X5F1-M1, and E2E-X10F1-M1 E2E-X5MF1-M1, E2E-X10MF1-M1, and E2E-X18MF1-M1 XW3A-Pj45-G11 XS2W-D42j-j81-A Photoelectric Sensor (PNP) Direct connection type E3S-AT36, E3S-AT86, E3S-AD36, E3S-AD37, E3S-AD38, E3S-AD86, E3S-AD87, E3S-AD88, E3S-AR36, and E3S-AR86 --- 2-wire DC Proximity Sensor Connector-Terminal connection type E2E-X3D1-M1J-T, E2E-X7D1-M1J-T, and E2E-X10D1-M1J-T XS2W-D42j-j81-A 3-wire DC Proximity Sensor (NPN) Direct connection type ty e E2E-X2E1-M1, E2E-X5E1-M1, and E2E-X10E1-M1 E2E-X5ME1-M1, E2E-X10ME1-M1, and E2E-X18ME1-M1 XS2W-D42j-j81-A Photoelectric Sensor (NPN) Direct connection type E3S-AT16, E3S-AT66, E3S-AD16, E3S-AD17, E3S-AD18, E3S-AD66, E3S-AD67, E3S-AD68, E3S-AR16, and E3S-AR66 --- Limit Switch Connector-Terminal connection type WLj-jDK1EJj (See note 1) and D4C-j0jj-DK1EJj (See note 2) Direct connection type WLj-jK13 (See note 1), and D4E-jj10N (See note 2) XS2W-D42j-j81-A Note: 1. 2. 3. Any of these models is available provided that only its SPST-NO contact is used. Any of these models is available provided that it uses an NO connection. Use the XS2G Connector assembly in combination with a pre-wired input device. XW3A Connector Terminal Box 109 Attaching the XS2G Connector to Pre-wired Input Device Connector Co ec o Terminal T i lB Box Input devices and connector terminal number 3-wire DC (NPN) 1: +, 3: -, 4: output 2-wire DC (with polarity) 1: +, 4: - 2-wire DC (with polarity) 3: -, 4: + 2-wire DC (with no polarity) 3, 4 Limit Switch 3-wire DC (PNP) 1: +, 3: -, 4: output XW3A-Pj42-G11 No Yes No Yes Yes No XW3A-Pj43-G11 No No No No No Yes XW3A-Pj45-G11 Yes No Yes Yes Yes No Connector Terminal Boxes for Input Devices with Sensor I/O Connectors Input device Type Photoelectric Sensor Connection method Direct connection type NPN PNP Proximity o y Se Sensor so Cable Cab e Connector Co ec o Terminal T i lB Box XS2W-D42j-j81-A XW3A-Pj45-G11 Model E3S-AT16/66, E3S-AR16/66, and E3S-AD16/17/18/66/67/68 E3S-AT36/86, E3S-AR36/86, and E3S-AD36/37/38/86/87/88 2-wire e DC C Co ec o e Connector-Terminal a connection ti ttype E2E-XjD1-M1J-T XW3A-Pj43-G11 --- XW3A-Pj45-G11 XW3A-Pj42-G11 E2E-XjD1-M1GJ and E2E-XjD1-M1J-T E2E-XjMD1-M1GJ E2EQ-XjD1-M1GJ Direct ec connection co ec o t type 3-wire 3 e DC NPN E2E-XjD1-M1G XS2W-D42j-j81-A S j j8 E2E-XjMD1-M1G XW3A-Pj45-G11 3 j 5G E2E-XjE1-M1 E2E-XjME1-M1 PNP XW3A-Pj43-G11 3 j 3G E2E-XjF1-M1 E2E-XjMF1-M1 Limit Switch Connector-Terminal connection type WLj-jDK1EJj (See note 1) and D4C-j0jj-DK1EJj (See note 2) --- Direct connection type WLj-jK13 (See note 1) and D4E-jj10N (See note 2) XS2W-D42j-j81-A D4CC-jjjj (See note 2) Note: 1. 2. Any of these models is available provided that only its SPST-NO contact is used. Any of these models is available provided that it uses an NO connection. XW3A-Pj42-G11 XW3A-Pj45-G11 XW3A-Pj42-G11 XW3A Connector Terminal Box 110 Connection Diagram XW3A-Pj42-G11 for 2-wire DC (With or Without Polarity) Blue (Negative power supply) Power indicator (green LED) Brown (Positive power supply) Operation indicator (red LED) XW3A-Pj43-G11 for 3-wire DC (PNP) Blue (Negative power supply) Connector terminal number Connector number Power indicator (green LED) Brown (Positive power supply) Blue (Negative power supply) Connector terminal number Connector number White (Signal 1) White (Signal 1) XW3A-Pj45-G11 for 3-wire DC (NPN) and 2-wire DC (Without Polarity) Operation indicator (red LED) White (Signal 1) Operation indicator (red LED) Gray (Signal 2) Gray (Signal 2) Gray (Signal 2) Pink (Signal 3) Pink (Signal 3) Pink (Signal 3) Red (Signal 4) Red (Signal 4) Red (Signal 4) Black (Signal 5) Black (Signal 5) Black (Signal 5) Purple (Signal 6) Purple (Signal 6) Purple (Signal 6) White/red (Signal 7) White/red (Signal 7) White/red (Signal 7) White/blue (Signal 8) White/blue (Signal 8) White/blue (Signal 8) Note: 1. 2. 3. Power indicator (green LED) Brown (Positive power supply) The above wiring diagrams are for eight-point input use. Figures in parentheses indicate conductor numbers. The expression "white/red" means white and red stripes. Refer to pages 108 to 109 for input devices that can be connected through the above connectors. Mounting Dimensions Three M3 or 4.5 dia. holes Note: Mounting dimensions do not change with the number of input points. Connector terminal number Connector number XW3A Connector Terminal Box 111 Precautions Connector Connection or Disconnection Before using a Sensor or Limit Switch, check this datasheet and be sure that the Sensor or Limit Switch can be connected. Be sure to turn off the power supplied to the XW3A before Connector connection or disconnection. Do not touch the engaged side of any Connector with a wet hand. If a Connector is wet with water, wipe the Connector and be sure that the connector is completely dry. Be sure that there is no metal plate or power on the engaged side of any Connector. Applicable Connectors Applicable Connectors are the XS2G (assembly type), XS2H (monoblock type), and XS2W (monoblock type). Cable Connection Be sure to wire the cable correctly according to the wiring diagram so that the blue wire will be connected to the negative power supply terminal and the brown wire will be connected to the positive power supply terminal. If there is any wiring mistake, the load will not operate or the operation indicator will not light. Be sure to connect a load to the signal lines to operate the Sensor. Power Supply and Operation Indicators When power is supplied, the green power indicator will be lit. When the Sensors connected to the XW3A are in operation, the corresponding operation indicators will be lit. After a Connector is engaged, tighten the Connector securely with a mounting bracket. The XS2B (assembly type) and XS2E (monoblock type) cannot be used. Be sure to put the XS2Z-12 Waterproof Cover or XS2Z-15 Dust Cover on any Connector that is not used. Only DC Sensors can be connected to the XW3A. Do not connect AC Sensors. Such DC Sensors are twowire (with light-gray casings) or three-wire DC (with dark-gray casings) models, both of which need negative common connection.