TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A PJ Highlights & Features Universal AC Input (85Vac - 264Vac) Low Inrush Current / Low Leakage Current High efficiency and PF factor to conserve energy Conforms to harmonic current IEC/EN 61000-3-2, Class D Conformal coating on PCBA to protect against chemical and dust pollutants Remote ON/OFF (Optional for 150W) Versatile configuration options: Open Frame, L Frame, Enclosed Long life capacitors Safety Standards CB Certified for worldwide use Model Number: Unit Weight: PJ-24V150W A Open Frame. 0.29 kg (0.64 lb) Enclosed: 0.50 kg (1.10 lb) Dimensions (L x W x D): Open Frame: 160 x 75 x 37 mm (6.30 x 2.95 x 1.46 inch) Enclosed: 188 x 85 x 47 mm (7.40 x 3.35 x 1.85 inch) General Description The PJ series of Open Frame Power Supply comes with universal AC input at 85Vac to 264Vac. Other features include low leakage / Inrush current and conformal coating on the PCBAs to provide protection against dust and chemical pollutants. The built-in active PFC provides PF > 0.97 and fulfills Harmonic Current Emission according to IEC/EN 61000-3-2. The PJ series is certified for EMC standards according to EN 55011 for industrial, scientific and medical (ISM) radio-frequency equipment and EN 55032 for Industrial Technology Equipment (ITE) radio-frequency equipment and EMS according to EN 55024. In addition, the detachable input and output connectors are from JST and only recognized Japanese capacitors are used. Metal chassis and case cover are available as options for different installation preferences. The PJ series conforms to major international safety standards according to EN/UL 60950-1 standards and are fully compliant with RoHS Directive 2011/65/EU for environmental protection. Model Information PJ Open Frame Power Supply Model Number PJ-24V150W A Input Voltage Range Rated Output Voltage Rated Output Current 85-264Vac 24Vdc 6.30A Model Numbering CC Code PJ - 24V PJ Series Output Voltage Output Power 1 P 150W A Product Type Remote ON/OFF Function Delta Standard B - Open Frame N - No Remote ON/OFF L - L Frame R - With Remote ON/OFF C - Enclosed All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Specifications Input Ratings / Characteristics Nominal Input Voltage 100-240Vac Input Voltage Range 85-264Vac Nominal Input Frequency 50-60Hz Input Frequency Range 47-63Hz Input Current 1.90A typ. @ 100Vac, 0.95A typ. @ 200Vac Efficiency at 100% Load 88.0% typ. @ 100Vac, 91.0% typ. @ 200Vac Max Inrush Current (Cold Start) 15A typ. @ 100Vac, 30A typ. @ 200Vac Power Factor Correction 0.99 typ. @ 100Vac, 0.97 typ. @ 200Vac Leakage Current 0.2mA @ 100Vac, 0.4mA @ 240Vac Output Ratings / Characteristics* Nominal Output Voltage 24Vdc Output Voltage Tolerance 1% (initial set point tolerance from factory) Output Voltage Adjustment Range 21.6-26.4Vdc Output Current 6.30A Output Power 150W Line Regulation < 96mV Load Regulation < 150mV Ripple (20MHz) < 120mVpp @ 0C to 50C, < 160mVpp @ -10C to 0C Ripple Noise (20MHz) < 150mVpp @ 0C to 50C, < 180mVpp @ -10C to 0C Start-up Time 500ms typ. @ 100Vac Hold-up Time 20ms typ. @ 100Vac (100% load) Dynamic Response (Overshoot & Undershoot O/P Voltage) 5% @ 0-50% load and 50-100% load (Slew Rate: 0.1A/S) Start-up with Capacitive Loads 4,000F Max *For power de-rating from 50C to 70C, see power de-rating on page 3 Mechanical Case Cover / Chassis SGCC Dimensions Open Frame Enclosed 160 x 75 x 37 mm (6.30 x 2.95 x 1.46 inch) 188 x 85 x 47 mm (7.40 x 3.35 x 1.85 inch) Unit Weight Open Frame Enclosed 0.29 kg (0.64 lb) 0.50 kg (1.10 lb) Indicator NA Cooling System Convection Terminal Input Output Wire 2 P JST B3P5-VH (LF)(SN) V-: JST B7P-VH (LF)(SN), V+: JST B6P-VH (LF)(SN) AWG 22-18 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Environment Surrounding Air Temperature Operating -10C to +70C Storage -25C to +75C Power De-rating Refer to Engineering Data Fig.1.1~Fig.1.5 on Page7~9 Operating Humidity 5 to 95% RH (Non-Condensing) Operating Altitude 0 to 5,000 Meters (16,400 ft) Shock Test (Non-Operating) IEC 60068-2-27, 196.1m/S (20G),11ms, once along X, Y, and Z axis Vibration (Operating) IEC 60068-2-6, 10Hz to 55Hz @ 19.6m/S (2G); 3 min period, 60 min per axis for all X, Y, Z direction Protections Overvoltage 27.6-33.6V, Latch Mode Overload / Overcurrent > 105% of rated load current, Hiccup Mode, Non-Latching (Auto-Recovery) Over Temperature Latch Mode Short Circuit Hiccup Mode, Non-Latching (Auto-Recovery when the fault is removed) Protection Against Shock Class I with PE* connection *PE: Primary Earth Reliability Data MTBF > 200,000 hrs. as per JEITA RCR-9102B Expected Cap Life Time 10 years (115Vac, 50% load @ 40C) Safety Standards / Directives Safety Entry Low Voltage Electrical Safety SELV (EN 60950-1) TUV Bauart UL/cUL recognized CB scheme to EN 60950-1 UL 60950-1 and CSA C22.2 No. 60950-1 (File No. E131881) IEC 60950-1 ITE IEC 60950-1 CE In conformance with EMC Directive 2014/30/EU and Low Voltage Directive 2014/35/EU Material and Parts Galvanic Isolation 3 P RoHS Directive 2011/65/EU Compliant Input to Output 3.0KVac Input to Ground 2.0KVac Output to Ground 0.5KVac All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A EMC Emission (CE&RE) CISPR 32, EN 55032, FCC Title 47: Class B Immunity to Electrostatic Discharge IEC 61000-4-2 Level 4 Criteria A1) Air Discharge: 15kV Contact Discharge: 8kV Radiated Field IEC 61000-4-3 Level 3 Criteria A1) 80MHz-1GHz, 10V/M with 1kHz tone / 80% modulation Electrical Fast Transient / Burst IEC 61000-4-4 Level 3 Criteria A1) 2kV Surge IEC 61000-4-5 Conducted IEC 61000-4-6 Level 3 Criteria A1) Common Mode2): 2kV Differential Mode3): 1kV Level 3 Criteria A1) 150kHz-80MHz, 10Vrms Power Frequency Magnetic Fields IEC 61000-4-8 Criteria A1) Magnetic field strength 30A/Meter Voltage Dips IEC 61000-4-11 100% dip; 1 cycle (20ms); Self Recoverable Low Energy Pulse Test (Ring Wave) IEC 61000-4-12 Harmonic Current Emission Level 3 Criteria A1) Common Mode2): 2kV Differential Mode3): 1kV IEC/EN 61000-3-2, Class D Voltage Fluctuation and Flicker IEC/EN 61000-3-3 1) Criteria A: Normal performance within the specification limits 2) Asymmetrical: Common mode (Line to earth) 3) Symmetrical: Differential mode (Line to line) Block Diagram 4 P All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Dimensions Open Frame L x W x D: 160 x 75 x 37 mm (6.30 x 2.95 x 1.46 inch) L Frame L x W x D: 188 x 85 x 47 mm (7.40 x 3.35 x 1.85 inch) Item Device Description 1 Input Connector 2 Output Connector 3 VR 4 Remote ON/OFF (JST B2B-XH-A) 5 Chassis 5 P Notes Dimensions are in mm For information on Mounting Torque, and I/O Connector and Housing, please refer to the Instruction Manual. For L Frame type: There are 6 threaded mounting holes and 5 normal mounting holes. For Open Frame type: There are 4 normal mounting holes. All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Enclosed L x W x D: 188 x 85 x 47 mm (7.40 x 3.35 x 1.85 inch) Item Device Description 6 P Notes 1 Input Connector 2 Output Connector 3 VR 4 Remote ON/OFF (JST B2B-XH-A) 5 Cover 6 Chassis Dimensions are in mm For information on Mounting Torque, and I/O Connector and Housing, please refer to the Instruction Manual. For Enclosed type: There are 6 threaded mounting holes and 5 normal mounting holes. All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Assembly & Installation Assembly Reference Open Frame L Frame / Enclosed For safety reasons, please ensure the mounted device is kept at 4mm safety distance at all sides from other components and equipments. Please insert an insulation sheet between the system and product, if the safety distance is less than 4mm. Use flexible cable (stranded or solid) of AWG No. 22-18. Please refer to Table 1 for the recommended Housing and Terminal. For the Remote ON/OFF function, use flexible cable (stranded or solid) of AWG No. 28-22. Table 1 Connector (Board Mounting) Housing Input (JST) B3P5-VH(LF)(SN) VHR-5N Output (JST)(V) B7P-VH(LF)(SN) VHR-7N Output (JST)(V+) B6P-VH(LF)(SN) VHR-6N B2B-XH-A(LF)(SN) XHP-2 Remote ON/OFF Function (Option) 7 P All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) Terminal SVH-21T-P1.1 SXH-001T-P0.6 TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Mounting Orientation Any excessive twisting or bending may damage the device's PCB. Please handle the device with care. The device is not recommended to be placed on low thermal conductive surfaces. For example, plastics. Prevent any foreign metal, particles or conductors from entering the device through the openings during installation. It may cause: -Electric shock; Safety hazard; Product failure. The power supply must be mounted by metal screws onto a grounded metal surface. It is highly recommended that the Earth terminal on the connector be connected to the grounded metal surface. Engineering Data Convection Output Load De-rating VS Surrounding Air Temperature Open Frame / L Frame Fig.1.1 De-rating for Mounting Orientation A, C > 50C de-rate power by 2% / C De-rating for Mounting Orientation B, E > 45C de-rate power by 2% / C De-rating for Mounting Orientation D > 40C de-rate power by 2.33% / C De-rating for Mounting Orientation F > 40C de-rate power by 1.66% / C 8 P Enclosed Fig.1.2 De-rating for Mounting Orientation A, B, C > 40C de-rate power by 2% / C De-rating for Mounting Orientation D, E > 30C de-rate power by 1.66% / C De-rating for Mounting Orientation F > 35C de-rate power by 2% / C All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Forced Cooling (Air Velocity > 0.7m/s) Output Load De-rating VS Surrounding Air Temperature Air Flow Direction Open Frame / L Frame Enclosed Notes 1. 2. 3. 4. Power supply components may degrade, or be damaged, when the power supply is continuously used outside the shaded region, refer to the graphs shown above. If the output capacity is not reduced when the surrounding air temperature is more than the upper limit temperature, the device will run into Over Temperature Protection. When activated, the output voltage will go into bouncing mode and will recover when the surrounding air temperature is lowered or the load is reduced as far as necessary to keep the device in working condition. Depending on the surrounding air temperature and output load delivered by the power supply, the device housing can be very hot! If the device has to be mounted in any other orientation, please do not hesitate to contact info@deltapsu.com for more details. Fig.1.3 De-rating for Mounting Orientation A to F > 60C de-rate power by 2% / C 9 P Fig.1.4 De-rating for Mounting Orientation A to F > 50C de-rate power by 2% / C All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Output Load De-rating VS. Input Voltage No output power de-rating for the input voltage range from 90Vac to 264Vac Functional Manual Remote ON/OFF Function You can remotely control the power supply unit to turn ON/OFF by using an external DC source. Follow the DC power source voltage and current limiting defined in the table below. Built-in Resistor Ri (ohm) 1k Voltage Between RC+ and RC- (V) Output ON Output OFF 5-12.5 0-0.5 Input Current (mA) 20 Max Notes 1. Remote ON/OFF circuits are isolated from input, output and PE. 2. Please check if the polarity of the wire connector is the same as the external DC source. If not, the power would not turn on and the internal components may be damaged. 3. You do not need an external resistance RO for current limit while the output voltage of external DC source is within the range of 512.5V. If the output voltage exceeds 12.5V, please use the following equation for the value of current limit resistance R O. = 10 P - (3.5 + 0.006 ) 0.006 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Functions Start-up Time The time required for the output voltage to reach 90% of its final steady state set value, after the input voltage is applied. Rise Time The time required for the output voltage to change from 10% to 90% of its final steady state set value. Hold-up Time Time between the collapse of the AC input voltage, and the output falling to 95% of its steady state set value. Graph illustrating the Start-up Time, Rise Time, and Hold-up Time Dynamic Response The power supply output voltage will remain within 5% of its steady state value, when subjected to a dynamic load from 0% to 100% of its rated current. 11 P All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Inrush Current Overload & Overcurrent Protections (Auto-Recovery) Inrush current is the peak, instantaneous, input current measured and, occurs when the input voltage is first applied. For AC input voltages, the maximum peak value of inrush current will occur during the first half cycle of the applied AC voltage. This peak value decreases exponentially during subsequent cycles of AC voltage. The power supply's Overload (OLP) and Overcurrent (OCP) Protections will be activated when output current exceeds 105% of IO (Max load). In such occurrence, the VO will start to droop and once the power supply has reached its maximum power limit, the protection is activated and the power supply will go into "Hiccup mode" (Auto-Recovery). The power supply will recover once the fault condition of the OLP and OCP is removed and IO is back within the specifications. Overvoltage Protection The power supply's overvoltage circuit will be activated when its internal feedback circuit fails. The output voltage shall not exceed its specifications defined on Page 3 under "Protections". The power supply should be latch. Short Circuit Protection (Auto-Recovery) The power supply's output OLP/OCP function also provides protection against short circuits. When a short circuit is applied, the output current will operate in "Hiccup mode", as shown in the illustration in the OLP/OCP section on this page. The power supply will return to normal operation after the short circuit is removed. 12 P Additionally, if the IO is <105% but >100% for a prolong period of time (depending on the load), the Over Temperature Protection (OTP) will be activated due to high temperature on critical components. The power supply will then go into latch mode until the fault is removed and the mains is reapplied. Over Temperature Protection As mentioned above, the power supply also has Over Temperature Protection (OTP). This is activated when the overload condition persists for an extended duration and the output current is below the overload trigger point but >100% load. In the event of a higher operating condition at 100% load, the power supply will run into OTP when the surrounding air temperature is higher than the operating temperature. When activated, the output voltage will go into latch mode until the mains is reapplied and the surrounding air temperature drops to its normal operating temperature. All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03) TECHNICAL DATASHEET PJ Open Frame Power Supply 24V 150W 1 Phase / PJ-24V150W A Others Delta RoHS Compliant Restriction of the usage of hazardous substances The European directive 2011/65/EU limits the maximum impurity level of homogeneous materials such as lead, mercury, cadmium, chrome, polybrominated flame retardants PBB and PBDE for the use in electrical and electronic equipment. RoHS is the abbreviation for "Restriction of the use of certain hazardous substances in electrical and electronic equipment". This product conforms to this standard. Conformal Coating The Protective Coating Technology Delta Electronics Group has designed the perfect dipping technique which penetrates everywhere including under device, and prevents leakage. The conformal coating dipping can be applied to PCBs or circuit board. The coating preserves the performance of precision electronic primarily by preventing ionizable contaminants such as salt from reaching circuit nodes, where the material slumps around sharp edges. This can be a problem especially in highly conversing atmosphere. Attention Delta provides all information in the datasheets on an "AS IS" basis and does not offer any kind of warranty through the information for using the product. In the event of any discrepancy between the information in the catalog and datasheets, the datasheets shall prevail (please refer to www.DeltaPSU.com for the latest datasheets information). Delta shall have no liability of indemnification for any claim or action arising from any error for the provided information in the datasheets. Customer shall take its responsibility for evaluation of using the product before placing an order with Delta. Delta reserves the right to make changes to the information described in the datasheets without notice. 13 P All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 03)