AC2NONCDELL - EATON CUTLER HAMMER

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Flexible

options for

every application

Rotary disconnect switches

Eaton’s new line of rotary disconnects provides OEM customers with a

flexible product offering that has industry-leading fault current ratings.

The product range encompasses both the ULT 98 and UL 508 standards, and is the latest in a series

of new and innovative products from the switching device product line.

The R5 (Rotary 508) Series of switches are UL 508 listed devices that are suitable for use as motor

disconnects. Ideal for panel builders and custom control cabinets, the R5 Series is excellent for isolation

of circuits in panels, or as enclosed motor disconnects when located downstream from appropriate

overcurrent protection.

This totally new line of products incorporates a truly modular design,

allowing for simple addition of fourth poles, neutral modules, auxiliary

contact modules and many other popular accessories.

Additionally, when protected by applicable upstream fusing, these products can be rated up to

65 kAIC—one of the highest short-circuit ratings in the industry. The R5 switches are available

in two frame sizes—A-Frame (16–40A) and B-Frame (60–80A).

The R9 (Rotary 98) product offering consists of UL 98 listed fusible and non-fusible products that

may be used as service entrance devices, or anywhere a local means of disconnect is needed or

required. Both the fusible and non-fusible products span six frame sizes, or footprints, and have

100 kAIC or 200 kAIC ratings.

The R9 offering includes a modular grouping of non-fusible switches

at the low end of the range (30–100A), providing a compact, flexible

solution where physical space is a concern.

As with the UL 508 products, these units allow for simple addition of fourth pole modules, neutral

modules and other accessories. The balance of the line includes two-, three- and four-pole devices

for safe isolation of any low voltage circuit. Further, the fusible products employ double-break-per-pole

functionality, a safety feature that fully isolates the fusing when the switch is in the OFF position.

In addition to the R5 and R9 products, the new offering also includes a series of smaller footprint 30A,

fusible molded-case switch disconnects in a compact design. These R4 (Rotary 489) units are listed to

UL 489, and provide a small overcurrent device with short-circuit ratings of 100 kAIC.

The R5, R9 and R4 products have available new, state-of-the-art selector and pistol handle designs to

give the final installation an up-to-date, professional look. In addition to the new handles, each offering

includes an entirely new line of shafts, auxiliary contacts, terminal shields and other accessories.

Powering business worldwide

Eaton delivers power in thousands of products and

systems that are answering the demands of today’s

ever-changing world. We help customers manage

power needed for trucks, cars, machinery, aircraft,

buildings and entire business enterprises worldwide—

and we do it in a way that consumes fewer resources.

R5 Series Non-Fusible

UL 508 (CSA 22.2 No.14)

16–80A

See page 5

R9 Series Non-Fusible—Compact

UL 98 (CSA 22.2 No.4)

30A, 60A and 100A

See page 13

R9 Series Non-Fusible

UL 98 (CSA 22.2 No.4)

100–1200A

See page 20

R9 Series Fusible

UL 98 (CSA 22.2 No.4)

30–800A

See page 28

R9 Series DC Rated

UL 98 (CSA 22.2 No.4)

See page 47

MTS—Manual

Transfer Switches

See page 55

Enclosed Rotary

Disconnects (R5)

See page 64

Switching Devices PG00802002E—September 2012 www.eaton.com 1

Switching Devices

UL®/CSA® Standards for Disconnect Switches . . . . . . . . . . . . . . . . . . 2

R5 Series (UL 508) Non-Fusible 16–80A

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

R9 Series (UL 98) Non-Fusible 30–1200A

30–100A (Compact)

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

100–1200A

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

R9 Series (UL 98) Fusible 30–800A

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

R9 Series (UL 98) DC Rated Disconnects

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

MTS—Manual Transfer/Double Throw Switches

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Enclosed Rotary Disconnects

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

2 Switching Devices PG00802002E—September 2012 www.eaton.com

Switching Devices

Introduction

Contents

Description Page

UL/CSA Standards for Disconnect Switches . . . . . 2

UL Standards for Electrical Machinery . . . . . . . . . . 2

Eaton Solutions for UL 508 and NFPA 79 . . . . . . . 3

UL®/CSA® Standards for

Disconnect Switches

UL 98—Enclosed and

Deadfront Switches

(CSA C22.2 No. 4)

These requirements cover

enclosed or deadfront

switches, with or without

provision for fuses, at 600V

or less. These products are

used as disconnecting means

without restrictions; they are

heavy-duty products requiring

2.00 inches (50.0 mm)

minimum of creepage

distance between phases,

which gives maximum safety

for users and installation.

The short-circuit withstand

of those products goes up

to 200 kA.

UL 489—Molded Case

Switches (CSA C22.22 No. 5)

These requirements cover

molded case circuit breakers,

molded case switches and

fused molded case switches,

rated at 600V or less and

6000A or less.

Typical Control Panel UL Standards for Electrical

Machinery

UL 508—Industrial Control

Equipment (CSA C22.2 No. 14)

These requirements cover

manual, magnetic and solid-

state starters and controllers,

overload relays, pushbuttons,

selector switches and

control lights.

These products are smaller,

requiring only a creepage

distance between phases

of 0.50 inch (12.7 mm).

Their use as a disconnecting

means is limited to local

disconnection of motors.

These products can be used

as a disconnect means only

when they have been

additionally tested “suitable

as motor disconnect.” This

additional testing ensures

that the switch has a proper

closing capacity on a short

circuit. UL 508 devices

cannot be used as main

disconnect of an electrical

panel, e.g., at the entrance

of control panels.

A manual motor controller

marked “suitable as motor

disconnect” shall be installed

only on the load side of

the branch circuit protective

device [UL 508A 30.33

and NEC 430.109 (6)].

NFPA® 79 Electrical

Standard for Industrial

Machinery

The following types of

machines are identified

as industrial machinery:

●Metalworking machine

tools, including machines

that cut or form metal

●Plastics machinery

●Wood machinery, including

woodworking, laminating

and sawmill machines

●Assembly machines

●Material handling

machines, including

industrial robots and

transfer machines

●Inspection and testing

machines, including

coordinate measuring

and in-process

gauging machines

UL 98 or UL 489

Non-Fusible

Disconnect Switches

Fusible Disconnect

Switches

UL 508

Non-Fusible Switches

Switching Devices PG00802002E—September 2012 www.eaton.com 3

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Switching Devices

Introduction

Eaton solutions for UL 508A and NFPA 79

The changes in UL 508A and NFPA 79 impact the design and

construction of your equipment. Important modifications concern

major safety issues, the disconnect means and the interlocking

of the enclosure door.

The disconnect shall be operable independent of the door position.

The disconnect must be operable, by qualified persons,

independent of the door position without the use of accessory

tools or devices.

Note: NFPA 79; Paragraph 5.3.3.1 (5) T.

An operating mechanism for the disconnecting means shall be

operable independent of the door position without the use of

accessory tools or devices.

Note: UL 508A; Paragraph 66.6.3 c.

The disconnect means is not closable with the enclosure door open,

unless an interlock is operated by deliberate action.

The interlocking means shall fulfill the following requirement:

Prevent closing of the disconnect means while the enclosure

door is open, unless an interlock is operated by deliberate action.

Note: NFPA 79; Paragraph 6.2.3.1.2.

The disconnecting means is not closable with the enclosure

door open, unless an interlock is operated by deliberate action.

Note: UL 508A; Paragraph 66.1.5.

Operable independent of the position of the door

Door closed: operation with the

external handle through the door.

Door open: A robust optional kit with a

handle directly fitted on the shaft of the

switch allows the operation when the

door is open.

Operated by a deliberate action

1Push

Door open: It is necessary to push the

handle from OFF to ON. This deliberate

action permits the operator to turn and

switch ON. This action is necessary as

in most cases there is no padlock on the

switch when somebody opens the door

of an enclosure.

2Turn

ON to OFF action permits the operator

to turn and switch ON. That is a major

safety issue; switching ON directly

without any other action is extremely

dangerous. The use of a padlock does

not comply with the request of the

standard; when the panel door is

opened, there is generally no padlock,

and anybody can turn the switch ON.

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Switching Devices

Introduction

The disconnect means shall be able to be locked in the OPEN position

independent of the door position.

The circuit disconnecting device shall be provided with a

permanent means, permitting it to be locked in the OFF position

only independent of the door position. When locked, remote as

well as local closing shall be prevented.

Note: NFPA 79; Paragraph 5.3.3.1 (3).

An operating mechanism for the disconnecting means shall be

able to be locked in the OFF position independent of the door

position. When locked, closing of the disconnect is not possible.

Note: UL 508A; Paragraph 66.6.3 d.

The interlocking of the enclosure door shall be provided with means

to defeat the interlock without removing the power.

The interlocking means required by 66.1.5 shall be provided with

all of the following:

●Means to defeat the interlock without removing power,

and requires the use of a tool to operate

●Reactivated automatically when all the doors are closed

Note: Added 66.1.5.1 effective March 1, 2007. UL 508A;

Paragraph 66.1.5.1.

NFPA 79; Paragraph 6.2.3.1.2 states that the [enclosure]

interlocking means shall meet the following requirements:

●Use a device or tool to allow qualified persons to defeat

the interlock

●Be reactivated automatically when the door is closed

Locked in the open position independent of the door position

Door close: The external through-

the-door handle is padlocked when

locked closing of the disconnect is

not possible.

Door open: A strong metallic padlock

kit allows up to three padlocks. The

padlocking means is easily accessible,

when locked closing of the disconnect

is not possible.

Defeat the interlock without removing the power

A tool allows defeat of the interlock without

removing power. The interlocking is reactivated

automatically when the door is closed.

Switching Devices PG00802002E—September 2012 www.eaton.com 5

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Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Contents

Description Page

Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 5

Features, Benefits and Functions . . . . . . . . . . . . . . 5

Standards and Certifications. . . . . . . . . . . . . . . . . . 5

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Technical Data and Specifications. . . . . . . . . . . . . . 10

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Product Overview

R5 Series (UL® 508 listed)

products are manually

operated modular switches.

Load break switching and

isolation provide safety

solutions for any low voltage

circuit, particularly for

machine and control circuits.

The R5 Series products are

manual motor controllers

suitable as motor disconnect.

Features, Benefits

and Functions

●Up to 65 kAIC

short-circuit rating

●Direct or external operation

●Compact footprint

●DIN rail or base mount

●Wide range of accessories

●Open and enclosed devices

●Modular design

●Integrated terminals

for additional safety

●Padlockable design (direct,

toggle and external handles)

●Product can be reverse fed

Overview

1External front handle

2Shaft extension for external handle

3Direct handle

4Switched fourth-pole module

5Terminal shroud

6Auxiliary contacts

Note: For further details, please see the installation instructions

supplied with each device.

Standards and Certifications

Conformity to Standards

●UL 508 listed, Guide NLRV, File E165150

●CSA® C22.2 No.14, File 217736

●IEC 60947-3, EN 60947-3

●CCC

●CE

R5 Series Non-Fusible 16–80A

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Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Product Selection

R5 Series

Accessories

Notes

1Toggle version includes direct handle.

2Includes shaft and accessory cap.

Ampere

Rating

Three-Pole Toggle

Switch Only 1

Three-Pole Rotary

Switch Only

Direct

Handle

Front and Right

External Handle SH00

(Choose one)

Front and Right

External Handle SH0

(Choose one)

Shaft for SH0 and

SH00—5 x 5 mm—

In (mm)

16 — R5A3016U DHR5 SH00

Black

3R, 12

SHB00N12

SH00

Red

3R, 12

SHR00N12

SH00

Black

4, 4X

SHB00N4X

SH00

Red

4, 4X

SHR00N4X

SH0

Black

3R, 12

SHB0N12

SH0

Red

3R, 12

SHR0N12

SH0

Black

4, 4X

SHB0N4X

SH0

Red

4, 4X

SHR0N4X

2.20 (55.5)

SF55SH5X5

3.50 (90.0)

SF90SH5X5

5.90 (150.0)

SF150SH5X5

7.90 (200.0)

SF200SH5X5

12.60 (320.0)

SF320SH5X5

25 — R5A3025U

30 T5A3030U R5A3030U

40 T5A3040U R5A3040U

60 T5B3060U R5B3060U

80 T5B3080U R5B3080U

+++

Switch body Direct handle Switch body Shaft External handle

+++

Direct Operation External Operation

Ampere Rating Switched Fourth-Pole Module

Auxiliary Contacts

(Choose one)

Terminal

Shrouds

Door

Mounting Kit 2

16 S4PR516 1NO + 1NC

AC1NONC

2NO

AC2NO

TS1R5A

TS3R5A

DMK

25 S4PR525

30 S4PR530

40 S4PR540

60 1P

TS1R5B

TS3R5B

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Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Handles

Direct Handle

Door Interlocked External Handle (Defeatable) 1

Shafts

Shaft Extensions for External Handle

Guide Cone

Note

1 Allows door to be opened when switch is in the ON position.

Ampere Rating Handle Color Catalog Number

16–80 Black DHR5

Ampere Rating Handle Color Handle Size NEMA Type Rating Catalog Number

Front and Right Side Operation I–0

16–80 Black SH00 3R, 12 SHB00N12

16–80 Black SH00 4, 4X SHB00N4X

16–80 Red/Yellow SH00 3R, 12 SHR00N12

16–80 Red/Yellow SH00 4, 4X SHR00N4X

16–80 Black SH0 3R, 12 SHB0N12

16–80 Black SH0 4, 4X SHB0N4X

16–80 Red/Yellow SH0 3R, 12 SHR0N12

16–80 Red/Yellow SH0 4, 4X SHR0N4X

Direct Handle

Size 00 Handle

Size 0 Handle

Description Ampere Rating Use with Handle Type

Shaft Length

In (mm) Catalog Number

Standard lengths: 55 mm, 90 mm, 150 mm,

200 mm, 320 mm

For 3/4-pole switches: shafts are for external

front and side handle

For 6/8-pole switches and changeover

switches: shafts are for external

front and side handle

16–80 SH00/SH0 2.17 (55.0) SF055SH5X5

16–80 SH00/SH0 3.54 (90.0) SF090SH5X5

16–80 SH00/SH0 5.91 (150.0) SF150SH5X5

16–80 SH00/SH0 7.87 (200.0) SF2003H5X5

16–80 SH00/SH0 12.60 (320.0) SF320SH5X5

Description Ampere Rating Use with Handle Type Catalog Number

The guide cone facilitates an easier

connection between the shaft and a Size 00 or

Size 0 external selector handle. It allows the

shaft up to 10 mm of vertical play when making

the connection

16–80 SH00 and SH0 SFGAB

Shaft 5 x 5

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Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Additional Pole Configurations

Switched Fourth-Pole Module

Auxiliary Contact Configurations

Auxiliary Contact Module

Description Ampere Rating Number of Poles Type Catalog Number

Add one or two poles and transform:

• Three-pole R5 Series load break

switch into a four-pole

• Six-pole R5 Series switch into

an eight-pole

• Three-pole changeover switch into

a four-pole

16 1 Switched S4PR516

25 1 Switched S4PR525

30 1 Switched S4PR530

40 1 Switched S4PR540

Description Ampere Rating Type Catalog Number

Early-break/same-make and

signalization of positions 0 and I by

NO + NC or 2NO auxiliary contacts.

They can be mounted on the left or

on the right side of the device. Two

modules maximum.

16–80 1NO + NC AC1N0NC

16–80 2NO AC2NO

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Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Te rm i n a l S h r o u d s

Door/Panel Mounting Kit

Note

1 Includes shaft and accessory cap.

Description Ampere Rating Number of Poles Position Catalog Number

Line and load protection against direct contact with the terminals

or connection parts: single- or three-pole.

Advantage: Perforations allowing thermographic inspection.

16–40 1 Line and load TS1R5A

16–40 3 Line and load TS3R5A

60–80 1 Line and load TS1R5B

60–80 3 Line and load TS3R5B

Description Ampere Rating Number of Poles Catalog Number

This kit enables direct mounting of the switch on the door panel.

Moreover, the connection clamps of the switch are always accessible.

The external handle is quick and easy to install due to an internal

locking nut mounted on the inside of the enclosure.

16–80 3 and 4 DMK 1

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Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Technical Data and Specifications

UL 508 (CSA 22.2 No. 14) Manual Motor Controller “Suitable as Motor Disconnect” from 16–80A

IEC 60947-3 Characteristics

Notes

1Short-circuit rating achieved when used with respective fuse type and maximum fuse rating.

2A/B: Category with index A = frequent operation; category with index B = infrequent operation.

3De-rate 1% per °C above 40°C, max 70°C.

4The power value is given for information only; the current values vary from one manufacturer to another.

5For a rated operating voltage, Ue = 400 Vac.

Technical Characteristics 16A 25A 30A 40A 60A 80A

Approvals

Short-circuit rating at 600 Vac (kA) 1

Branch circuit fuse type

Maximum fuse rating

UL 508/CSA 22.2 No. 14

10/65

60/30A

UL 508/CSA 22.2 No. 14

10/65

60/30A

UL 508/CSA 22.2 No. 14

10/65

60/30A

UL 508/CSA 22.2 No. 14

10/65

60/30A

UL 508/CSA 22.2 No. 14

50/65

100/60A

UL 508/CSA 22.2 No. 14

50/65

100/60A

Maximum UL Horsepower Ratings/Maximum Motor FLA Current, Three-Phase

208 Vac

220–240 Vac

440–480 Vac

600 Vac

3/10.6

5/15

10/14

10/11

7.5/24.2

7.5/22

15/21

20/22

7.5/24.2

7.5/22

15/21

20/22

7.5/24.2

7.5/22

20/27

25/27

15/46.2

15/42

30/40

30/32

15/46.2

20/54

40/52

40/41

Connection

Wire range (AWG), solid, single cable

Wire range (AWG), solid, two cables

Wire range (AWG), stranded, single cable

Wire range (AWG), stranded, two cables

#14–#10

2x #12

#14–#4

2x (#14–#12)

#14–#10

2x #12

#14–#4

2x (#14–#12)

#14–#10

2x #12

#14–#4

2x (#14–#12)

#14–#10

2x #12

#14–#4

2x (#14–#12)

#14–#10

2x #12

#14–#1

2x (#10–#6)

#14–#10

2x #12

#14–#1

2x (#10–#6)

Mechanical Characteristics

Endurance, number of mechanical cycles 10,000 10,000 10,000 10,000 10,000 10,000

Auxiliary Contacts

Electrical characteristics A300 A300 A300 A300 A300 A300

Technical Characteristics 16A 25A 32A 40A 63A 80A

Rated Operational Currents Ie (A)

Rated Voltage Load Duty Category A/B 2A/B 2A/B 2A/B 2A/B 2A/B 2

500 Vac AC-22 A/AC-22 B 16/16 25/25 32/32 40/40 63/63 80/80

500 Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 63/63 63/63

690 Vac AC-21 A/AC-21 B 16/16 25/25 32/32 40/40 63/63 80/80

690 Vac AC-22 A/AC-22 B 16/16 25/25 32/32 32/40 40/63 63/80

690 Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 40/40 40/40

Thermal Current Ith at 40°C (A)

Thermal current Ith (40°C) 316 25 32 40 63 80

Rated insulation voltage Ui (V) 800 800 800 800 800 800

Rated impulse withstand voltage Uimp (kV) 888888

Operational Power in AC-23 (kW)

At 400 Vac without prebreaking AC in AC-23 (kW) 24 7.5 11 15 18.5 30 37

At 500 Vac without prebreaking AC in AC-23 (kW) 24 7.51115153037

At 690 Vac without prebreaking AC in AC-23 (kW) 24 7.5 15 18.5 18.5 30 37

Fuse Protected Short-Circuit Withstand (kA rms Prospective)

Prospective short-circuit current (kA rms) 550 50 50 50 50 50

Associated fuse rating (A) 516 25 32 40 63 80

Overload Capacity (Ue 415 Vac)

Rated short-time withstand current 0.3 s. ICW (kA rms) 52.5 2.5 2.5 2.5 3 3

Rated short-circuit making capacity Icm (kA peak) 5666699

Connection

Minimum Cu cable cross section (mm2) 1.5 1.5 1.5 1.5 2.5 2.5

Maximum Cu cable section (mm2) 161616163535

Tightening torque minimum/maximum (Nm) 2/2.2 2/2.2 2/2.2 2/2.2 3.5/3.85 3.5/3.85

Switching Devices PG00802002E—September 2012 www.eaton.com 11

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Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Dimensions

Approximate Dimensions in Inches (mm)

R5 Series 16–80A

Toggle Operation Direct Operation with Handle

External Front Operation External Side Operation

R5 Series 2

Notes

1One switched fourth-pole module (one per device maximum) or one unswitched neutral pole or one auxiliary contact.

2Maximum four additional blocks.

Overall Dimensions Terminal Shrouds Switch Body Switch Mounting Connection Terminal

Ampere

Rating D Min. D Max. E Min. E Max. AC F F1 G J M N T

16–40 1.18 (30.0) 9.25 (235.0) 3.94 (100.0) 14.65 (372.0) 4.33 (110.0) 1.77 (45.0) 0.59 (15.0) 2.68 (68.0) 0.59 (15.0) 1.18 (30.0) 2.95 (75.0) 0.59 (15.0)

63–80 1.18 (30.0) 9.25 (235.0) 3.94 (100.0) 14.65 (372.0) 4.33 (110.0) 2.06 (52.5) 0.69 (17.5) 2.99 (76.0) 0.69 (17.5) 1.38 (35.0) 3.35 (85.0) 0.69 (17.5)

2.68

(68.0)

3.19

(81.0)

2.52

(64.0)

0.24

(6.0)

1.97

(50.0)

2.87

(73.0)

0.35

(8.8)

0.35

(8.8)

2.52

(64.0)

0.24

(6.0)

1.97

(50.0)

2.95

(75.0)

F1F1

2.67

(68.0)

0.35

(8.8)

0.35

(8.8)

1.45

(37.0)

3.19

(81.0)

2.52

(64.0)

0.23

(6.0)

1.96

(50.0)

1.99

(50.6)

2.68

(68.0)

0.35

(8.8) F1

Ø2.79

(Ø71.0)

0.35

(8.8)

1.42

(36.0)

12 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R5 Series (UL 508) Non-Fusible 16–80A

Approximate Dimensions in Inches (mm)

Door Drilling—SH00/SH0

With Fixing Nut With Four Fixing Screws

Operating Handle—SH00/SH0

Front and Right Side Operation Front Operation for R5

Changeover Switches

I–0–II or I–I+II–II

0.53

(13.5)

0.12

(3.0)

Ø0.89

(22.5)

1.57

(40.0)

Ø0.28

(7.0)

Ø1.22

(31.0)

1.10

(28.0)

0.16

(4.0)

Switching Devices PG00802002E—September 2012 www.eaton.com 13

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Switching Devices

R9 Series (UL 98) Non-Fusible 30–100A Compact

Contents

Description Page

Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 13

Features, Benefits and Functions . . . . . . . . . . . . . . 13

Standards and Certifications. . . . . . . . . . . . . . . . . . 13

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . 14

Technical Data and Specifications. . . . . . . . . . . . . . 17

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Product Overview

The R9 Series (UL® 98 listed)

non-fusible 30–100A compact

range ensures making or

breaking on load and safety

isolation for low voltage

electrical circuits, particularly

for machine control circuits

up to 600V.

Features, Benefits

and Functions

●Rating three-pole from

30A to 100A

●Direct or external operation

handle (padlockable in

ON position)

●Double breaking per phase

Standards and Certifications

●UL 98, File E222859

●CSA® 22.2 No. 4,

File 217736

●IEC 60947-3

●EN 60947-3

●CE

Overview

1Direct handle

2Door interlocked external handle

3Shaft extension

4Terminal shrouds

5Unswitched neutral pole

6Switch body

7Switched fourth-pole module

8Modular type auxiliary contacts

Note: For further details, please see the installation instructions supplied with each device.

14 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 30–100A Compact

Product Selection

R9 Series 30–100A

Ampere

Rating

(Frame)

Number

of Poles

Switch Body

Only

Direct

Handle

Front and

Right External

Handle SH00

(Choose one)

Front and

Right External

Handle SH0

(Choose one)

Shaft for SH0

and SH00

Handles—

In (mm)

(Choose one)

Switched

Fourth-Pole

Module

Auxiliary

Contacts

(Choose one)

Terminal Shrouds

(Choose one)

(C-Frame)

3R9C3030U DHR9 SH00

Black

3R, 12

SHB00N12

SH00

Red

3R, 12

SHR00N12

SH00

Black

4, 4X

SHB00N4X

SH00

Red

4, 4X

SHR00N4X

SH0

Black

3R, 12

SHB0N12

SH0

Red

3R, 12

SHR0N12

SH0

Black

4, 4X

SHB0N4X

SH0

Red

4, 4X

SHR0N4X

2.20 (55.5)

SF55SH5X5

3.50 (90.0)

SF90SH5X5

5.91 (150.0)

SF150SH5X5

7.87 (200.0)

SF200SH5X5

12.60 (320.0)

SF320SH5X5

S4PR930 1NO + 1NC

AC1NONC

2NO

AC2NO

TS1R9

TS3R9CV

(C-Frame)

3R9C3060U S4PR960

100

(C-Frame)

3R9C3100U S4PR9100

+++

Switch body Direct handle Switch body Shaft External handle

+++

Direct Operation External Operation

Switching Devices PG00802002E—September 2012 www.eaton.com 15

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 30–100A Compact

Handles

Direct Handle

Door Interlocked External Handle 1

Shafts

Shaft Extensions for External Handle

Guide Cone

Note

1 Allows door to be opened when switch is in the ON position.

Ampere Rating Handle Color Catalog Number

30–100 Black DHR9

Ampere Rating Handle Color Handle Size NEMA Type Rating Catalog Number

Front and Right External Handle

30–100 Black SH00 3R, 12 SHB00N12

30–100 Black SH00 4, 4X SHB00N4X

30–100 Red SH00 3R, 12 SHR00N12

30–100 Red SH00 4, 4X SHR00N4X

30–100 Black SH0 3R, 12 SHB0N12

30–100 Black SH0 4, 4X SHB0N4X

30–100 Red SH0 3R, 12 SHR0N12

30–100 Red SH0 4, 4X SHR0N4X

Description Ampere Rating Use with Handle Type

Shaft Length

In (mm) Catalog Number

Standard lengths: 55 mm, 90 mm, 150 mm,

200 mm, 320 mm

Shafts are for external front and right

side handles

30–100 SH00/SH0 2.20 (55.5) SF55SH5X5

30–100 SH00/SH0 3.50 (90.0) SF90SH5X5

30–100 SH00/SH0 5.91 (150.0) SF150SH5X5

30–100 SH00/SH0 7.87 (200.0) SF200SH5X5

30–100 SH00/SH0 12.60 (320.0) SF320SH5X5

Description Ampere Rating Use with Handle Type Catalog Number

The guide cone facilitates an easier

connection between the shaft and a Size 00

or Size 0 external selector handle. It allows

the shaft up to 10 mm of vertical play when

making the connection

16–80 SH00 and SH0 SFGAB

Direct Handle

Size 00 Handle

Size 0 Handle

Shaft 5 x 5

16 Switching Devices PG00802002E—September 2012 www.eaton.com

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Switching Devices

R9 Series (UL 98) Non-Fusible 30–100A Compact

Additional Pole Configurations

Switched Fourth-Pole Module

Auxiliary Contact Configurations

Auxiliary Contacts

Te rm i n a l S h r o u d s

Description Ampere Rating Number of Poles Type Catalog Number

Transforms a three-pole, R9 Series load

break switch into a four-pole

30 1 Switched S4PR930

60 1 Switched S4PR960

100 1 Switched S4PR9100

Description Ampere Rating Type Catalog Number

Early-break/same-make and signalization

of positions 0 and I by NO + NC or 2NO

auxiliary contacts. They can be mounted

on the left or on the right side of the

device. Maximum four auxiliary contacts

(two modules)

30–100 1NO + 1NC AC1N0NC

30–100 2NO AC2NO

Description Ampere Rating Number of Poles Position Catalog Number

Line and load protection against

direct contact with the terminals

or connection parts: single- or

three-pole

Advantage: Perforations allowing

thermographic inspection

30–100 1 Line and load TS1R9

30–100 3 Line and load TS3R9CV

Switching Devices PG00802002E—September 2012 www.eaton.com 17

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Switching Devices

R9 Series (UL 98) Non-Fusible 30–100A Compact

Technical Data and Specifications

UL and CSA Characteristics

UL 98/CSA 22.2 No. 4

IEC 60647-3 Characteristics

Notes

1Short-circuit rating achieved when used with respective fuse type and maximum fuse rating.

2Category with index A = frequent operation.

3A/B: Category with index A = frequent operation; category with index B = infrequent operation.

4The power value is given for information only; the current values vary from one manufacturer to another.

5For a rated operating voltage, Ue = 400 Vac.

Technical Characteristics 30A 60A 100A

Short-circuit rating at 480 Vac (kA) 1100 kA 100 kA 100 kA

Short-circuit rating at 600 Vac (kA) 1100 kA 100 kA 25 kA

Fuse type J J J

Maximum fuse rating (A) 30 60 100

Maximum Horsepower Rating/Maximum Motor FLA Three-Phase

220–240 Vac 10/28 20/54 20/54

440–480 Vac 20/27 40/52 50/65

600 Vac 25/27 50/52 50/52

Maximum Horsepower Rating/Maximum Motor FLA Single-Phase

120 Vac 2/24 3/34 5/56

240 Vac 5/28 10/50 10/50

Connection

Solid, 1 wire #12–10 #12–10 #12–10

Stranded, 1 wire #12–2/0 #12–2/0 #12–2/0

Auxiliary Contacts

Electrical characteristic A300 A300 A300

Technical Characteristics 32A 63A 100A

Thermal Current Ith at 40°C (A)

Thermal current Ith (40°C) 30 60 100

Rated insulation voltage Ui (V) 800 800 800

Rated impulse withstand voltage Uimp (kV) 8 8 8

Rated Operation Currents Ie (A)

Load Duty Category Rated Voltage A 2A 2A 2

400 Vac AC-22 A 32 63 100

400 Vac AC-23 A 32 63 100

690 Vac AC-22 A 32 63 80

690 Vac AC-23 A 32 63 63

Operational Power in AC-23 (kW)

At 400 Vac without prebreak AC in AC-23 (kW) 34 15 30 45

At 500 Vac without prebreak AC in AC-23 (kW) 34 15 30 45

At 690 Vac without prebreak AC in AC-23 (kW) 34 18.5 30 45

Overload Capacity (Ue 415 Vac)

Rated short-time making capacity Icm (kA peak) 512 12 12

Connection

Minimum Cu cable cross section (mm2)2.5 2.510

Maximum Cu cable section (mm2)707070

18 Switching Devices PG00802002E—September 2012 www.eaton.com

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Switching Devices

R9 Series (UL 98) Non-Fusible 30–100A Compact

Dimensions

R9 Series 30–100A Compact

Approximate Dimensions in Inches (mm)

Direct Operation

External Front Operation External Side Operation

Notes

1One switched fourth-pole module (one per device maximum) and/or one unswitched neutral pole.

2Auxiliary contact.

2.95

(75.0)

2.52

(64.0)

2.09

(53.0)

0.24

(6.0)

4.91

(124.6)

5.17

(131.4)

7.44

(189.0)

1.02

(26.0)

3.07

(78.0)

0.35

(8.8)

1.02

(26.0)

26.00

(660.4)

1.02

(26.0) 1.02

(26.0)

0.35

(8.8)

0.51

(13.0)

(

124.6

)

.17

(

131.4

)

7.44

(

189.0

)

1.02

(26.0)

3.07

(78.0)

0.35

(8.8)

1.02

(26.0)

3.46

(88.0)

Ø2.80

(71.0)

1.18 min.

(30.0)

7.91 max.

(201.0)

0.35

(8.8)

1.02

(26.0) 1.02

(26.0)

1.46

(37.0)

3.94 min.

(100.0)

3.19

(81.0)

2.52

(64.0)

2.09

(53.0)

0.24

(6.0)

1.99

(50.6)

14.65 max.

(372.0)

Switching Devices PG00802002E—September 2012 www.eaton.com 19

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Switching Devices

R9 Series (UL 98) Non-Fusible 30–100A Compact

Approximate Dimensions in Inches (mm)

R9 Series 30–100A Compact

Door Drilling—SH00/SH0

With Fixing Nut With Four Fixing Screws

Operating Handle—SH00/SH0

Front and Right Side Operation

0.53

(13.5)

0.12

(3.0)

Ø0.89

(22.5)

1.57

(40.0)

Ø0.28

(7.0)

Ø1.22

(31.0)

1.10

(28.0)

0.16

(4.0)

20 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Contents

Description Page

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . 20

Features, Benefits and Functions. . . . . . . . . . . . . . 20

Standards and Certifications . . . . . . . . . . . . . . . . . 20

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Technical Data and Specifications . . . . . . . . . . . . . 24

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Product Overview

The R9 Series (UL® 98 listed)

non-fusible 100–1200A are

manually operated multipole

load-break switches. Quick-

make, quick-break design

provides safety isolation for

any low voltage circuit.

Features, Benefits

and Functions

●High thermal and dynamic

withstand ratings

●Arduous categories of

applications

●High electrical and

mechanical endurances

Standards and Certifications

●UL 98, File E222859

●CSA® 22.2 No. 4,

File 217736

●IEC 60947-3

●EN 60947-3

Overview

1External front handle

2Shaft extensions for external handle

3Configurable U-type ACs, for pre-break and signalling or TEST

4Terminal screens

Note: For further details, please see the installation instructions supplied with each device.

Switching Devices PG00802002E—September 2012 www.eaton.com 21

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Product Selection

R9 Series Non-Fusible 100–1200A

Notes

1Each catalog number is for line or load side. For both line and load, please order two sets.

2Auxiliary contact requires holder (catalog number ACHFG) when used on F and G-Frame switches (non-fusible 600–1200A).

3Top (line side) supplied as standard.

4FS suffix = Finger Safe.

Ampere Rating

(Frame)

Number

of Poles

Switch

Body Only

Direct

Handle

Door Interlocked

External Pistol Handle

(Choose one)

Shaft Extensions for

External Handle—

In (mm)

(Choose one)

Auxiliary

Contacts

Terminal Screens

(Choose one)

Terminal

Lugs 1

100

(D-Frame)

3R9D3100U DHR9DE Size 2, Black

1, 3R, 12

Defeatable

PHB2N12F

Size 2, Red

1, 3R, 12

Defeatable

PHR2N12F

Size 2, Black

4, 4X

Defeatable

PHB2N4XF

Size 2, Red

4, 4X

Defeatable

PHR2N4XF

7.90 (200.0)

SF200PH10X10

12.60 (320.0)

SF320PH10X10

15.70 (400.0)

SF400PH10X10

19.70 (580.0)

SF500PH10X10

1NO + 1NC

AC1N0NCDE

AC1N0NCDELL

2NO + 2NC

AC2N0NCDE

AC2N0NCDELL

3-pole, Line side only

TS3R9DT

3-pole, Load side only

TS3R9DB

4-pole, Line or load side

TS4R9DTB

LK3R9DL

4R9D4100U LK4R9DL

200

(D-Frame)

3R9D3200U LK3R9DL

4R9D4200U LK4R9DL

400

(E-Frame)

3R9E3400U 3-pole, Line side only

TS3R9ET

3-pole, Load side only

TS3R9EB

4-pole, Line or load side

TS4R9ETB

LK3R9EM

4R9E4400U LK4R9EM

600

(F-Frame)

3R9F3600U DHR9FG Size 3, Black

4, 4X

Defeatable

PHB3N4XF

Size 3, Red

4, 4X

Defeatable

PHR3N4XF

Size 4, Black

4, 4X

Defeatable

PHB4N4XF

Size 4, Red

4, 4X

Defeatable

PHR4N4XF

7.90 (200.0)

SF200PH15X12

12.60 (320.0)

SF320PH15X12

1.70 (400.0)

SF400PH15X12

1NO AC U Type

AC1N0R9 2

1NC AC U Type

AC1NCR9 2

TS3R9F 3LK3R9FN

4R9F4600U TS4R9F 3

TS3R9FFS 4

LK4R9FN

800

(G-Frame)

3R9G3800U TS3R9G 3

TS3R9GFS 4

LK6R9G

LK8R9G

4R9G4800U TS4R9G 3

1000

(G-Frame)

3R9G31000U

4R9G41000U

1200

(G-Frame)

3R9G31200U

4R9G41200U

+++

Switch body Direct handle Switch body Shaft External handle

+++

Direct Operation External Operation

22 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Accessories

Direct Handle

Door Interlocked External Handle—Front Operation

Shaft Extensions for External Front Handle

Shaft Length Minimum Dimensions (X)—Inches (mm)

Note

1 Allow the door to be opened when the switch is in 1 (ON) position.

Description Ampere Rating Handle Color Catalog Number

Front operation 100–400 Black DHR9DE

600–1200 Black DHR9FG

Description Ampere Rating Switch Frame Handle Type Handle Color NEMA Type Defeatable 1Catalog Number

The door interlocked external

handle includes one lockable

handle and one escutcheon.

For dimensions, see Page 27.

100–400 D/E PH2 Black 1,3R,12 Yes PHB2N12F

100–400 D/E PH2 Red 1,3R,12 Yes PHR2N12F

100–400 D/E PH2 Black 4,4X Yes PHB2N4XF

100–400 D/E PH2 Red 4,4X Yes PHR2N4XF

600–1200 F/G PH3 Black 4,4X Yes PHB3N4XF

600–1200 F/G PH3 Red 4,4X Yes PHR3N4XF

600–1200 F/G PH4 Black 4,4X Yes PHB4N4XF

600–1200 F/G PH4 Red 4,4X Yes PHR4N4XF

Front Operation

Use

Ampere Rating

(Frame) Handle Type

Shaft Length

In (mm) Catalog Number

Standard lengths:

200 mm, 320 mm,

400 mm, 500 mm

100–400 (D-, E-Frame) PH2 7.90 (200.0) SF200PH10X10

100–400 (D-, E-Frame) PH2 12.60 (320.0) SF320PH10X10

100–400 (D-, E-Frame) PH2 15.70 (400.0) SF400PH10X10

100–400 (D-, E-Frame) PH2 19.70 (500.4) SF500PH10X10

600–1200 (F-, G-Frame) PH3/PH4 7.90 (200.0) SF200PH15X12

600–1200 (F-, G-Frame) PH3/PH4 12.60 (320.0) SF320PH15X12

600–1200 (F-, G-Frame) PH3/PH4 15.70 (400.0) SF400PH15X12

Description

Ampere Rating

(Frame)

In (mm)

Length

In (mm) Catalog Number

Standard lengths:

• 7.90 (200.6)

• 12.60 (320.0)

• 5.70 (398.8)

100–400 (D-, E-Frame) 5.31–10.43 (135.0–265.0) 7.90 (200.6) SF200PH10X10

5.31–10.43 (135.0–385.0) 12.60 (320.0) SF320PH10X10

5.31–10.43 (135.0–465.0) 15.70 (398.8) SF400PH10X10

5.31–22.20 (135.0–565.0) 19.70 (500.4) SF500PH10X10

600–1200 (F-, G-Frame) 8.70–13.50 (221.0–343.0) 7.90 (200.6) SF200PH15X12

8.70–18.23 (221.0–463.0) 12.60 (320.0) SF320PH15X12

8.70–21.38 (221.0–543.0) 15.70 (398.8) SF400PH15X12

Direct Handle

PH2 and PH3 Types

PH4 Type

Shaft Extensions

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Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Auxiliary Contacts 1

Terminal Screens

Line and Load Terminal Lugs

Notes

1 Early-break/same-make.

2 Gold plated for minimal resistance—for PLC applications.

3 Requires use of ACHFG auxiliary contact holder for F- and G-Frame switches.

4 For two-hole lug, consult factory.

Description

Ampere Rating

(Frame) Number of AC AC Type

Catalog

Number

100–200A, up to two ACs max. 100–400

(D-, E-Frame)

1NO / 1NC Standard AC1NONCDE

400A, up to two ACs max. 1NO / 1NC Low Level 2 AC1NONCDELL

2NO / 2NC Standard AC2NONCDE

2NO / 2NC Low Level 2 AC2NONCDELL

600–1200A, up to four ACs max. 600–1200

(F-, G-Frame)

1NO Standard AC1NOR9 3

1NC Standard AC1NCR9 3

Auxiliary contact holder (for use with

AC1NOR9 and AC1NCR9)

600–1200

(F-, G-Frame)

—— ACHFG

Description

Maximum Ampere

Rating (Frame)

Number

of Poles

Line/Load

Side

Catalog

Number

Line and load protection against direct

contact with terminals or connection parts.

Line side terminal shrouds are included

standard on 600–1200A non-fusible

switches. Shrouds are not included on

the 100–400A.

100–200

(D-Frame)

3Line TS3R9DT

3Load TS3R9DB

4 Line or load TS4R9DTB

400

(E-Frame)

3Line TS3R9ET

3Load TS3R9EB

600

(F-Frame)

4 Line or load TS4R9ETB

3 Line or load TS3R9F

800–1200

(G-Frame)

4 Line or load TS4R9F

3 Line or load TS3R9G

4 Line or load TS4R9G

Description

Maximum Ampere

Rating (Frame)

Number

of Poles

Number

of Lugs/Pole

Lug Capacity/

Phase

Cable

Type

Catalog

Number

Connection of copper cables on to the

terminals (no spade lugs). Each kit includes

lugs for line or load side. For line and load

side, order two kits.

For dimensions, see Page 26.

100–200

(D-Frame)

3 1 #6–300 kcmil Cu/Al LK3R9DL

4 1 #6–300 kcmil Cu/Al LK4R9DL

400

(E-Frame)

3 1 #2–600 kcmil Cu/Al LK3R9EM 4

4 1 #2–600 kcmil Cu/Al LK4R9EM 4

600

(F-Frame)

3 1 (2) #2–600 kcmil Cu/Al LK3R9FN

4 1 (2) #2–600 kcmil Cu/Al LK4R9FN

800–1200

(G-Frame)

3 2 2x (2) #2–600 kcmil Cu/Al LK6R9G

4 2 2x (2) #2–600 kcmil Cu/Al LK8R9G

24 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Technical Data and Specifications

UL and CSA Characteristics

IEC 60947-3 Characteristics

Notes

1Short-circuit rating achieved when used with respective fuse type and maximum fuse rating.

2Category with index A = frequent operation.

3For a rated operating voltage, Ui = 400 Vac.

Technical Characteristics 100A 200A 400A 600A 800A 1000A 1200A

Short circuit rating at 600 Vac (kA) 1200 kA 200 kA 200 kA 200 kA 200 kA 100 kA 100 kA

Fuse type J J J J L L L

Maximum fuse rating (A) 100 200 400 600 800 1000 1200

Maximum Horsepower Rating/Maximum Motor FLA Three-Phase

220–240 Vac 30/80 75/192 125/312 200/480 200/480 200/480 200/480

440–480 Vac 75/96 150/180 250/302 400/477 500/590 500/590 500/590

600 Vac 100/99 200/192 350/336 350/336 500/472 500/472 500/472

Maximum Horsepower Rating/Maximum Motor FLA Direct Current

125 Vdc Two-pole in series 10/76 15/112 20/148 20/148 — — —

250 Vdc Three-pole in series 15/55 15/55 50/173 50/173 — — —

Connection

Minimum connection section/AWG #6 #6 #2 2 x #2 2 x #2 4 x #2 4 x #2

Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil 2 x 600 kcmil 2 x 600 kcmil 4 x 600 kcmil 4 x 600 kcmil

Auxiliary Contacts

Electrical characteristics A300 A300 A300 A600 A600 A600 A600

Technical Characteristics 100A 200A 400A 600A 800A 1000A 1200A

Rated insulation voltage Ui (V) 1000 1000 1000 1000 1000 1000 1000

Rated impulse withstand voltage Uimp (kV) 88812121212

Rated Operational Currents Ie (A)

Rated Voltage

Load Duty

Category A 2A 2A 2A 2A 2A 2A 2

400 Vac AC-22 A 100 200 400 630 800 1000 1200

400 Vac AC-23 A 100 200 400 630 800 1000 1000

690 Vac AC-22 A 100 200 400 500 630 630 630

690 Vac AC-23 A 100 200 315 200 400 400 400

Connection

Minimum Cu cable cross section (mm2) 35 70 185 2 x 150 2 x 185 2 x 240 —

Minimum Cu busbar section (mm2) ———2 x 30 x 52 x 40 x 52 x 50 x 52 x 60 x 5

Operational Power in Ac-23 (kW)

At 400 Vac without prebreaking AC in AC23 (kW) (2 x 3) 51 100 220 355 450 560 560

At 500 Vac without prebreaking AC in AC23 (kW) (2 x 3) 63 140 280 450 560 560 560

At 690 Vac without prebreaking AC in AC23 (kW) (2 x 3) 90 185 185 185 400 400 400

Overload Capacity (Ue 415 Vac)

Rated short-circuit making capacity Icm (kA peak) 317.6 32 48 48 75 48 75

Switching Devices PG00802002E—September 2012 www.eaton.com 25

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Dimensions

Approximate Dimensions in Inches (mm)

Front Operation—D- and E-Frames

R9 Series Non-Fusible 100–400A

Ampere

Rating (A)

Overall Dimensions—

In (mm)

Terminal Shrouds Switch Body

AC AD F 3P F 4P H J1 3P J1 4P K

100 3.72 (94.6) 10.10 (256.0) 3.05 (77.5) 7.09 (180.0) 9.06 (230.0) 4.22 (107.0) 2.17 (55.0) 4.13 (105.0) 1.80 (45.6)

200 3.72 (94.6) 10.10 (256.0) 3.05 (77.5) 7.09 (180.0) 9.06 (230.0) 4.22 (107.0) 2.17 (55.0) 4.13 (105.0) 1.80 (45.6)

400 4.92 (128.0) 16.00 (406.0) 4.15 (115.0) 9.05 (230.0) 11.40 (290.0) 6.53 (166.0) 2.95 (75.0) 5.31 (135.0) 2.65 (67.5)

Ampere

Rating (A)

Switch Mounting Connection

M 3P M 4P N R1 R2 T U V W Y Z AA AC

100 6.30 (160.0) 8.27 (210.0) 5.31 (135.0) 0.35 (9.0) 0.27 (7.0) 1.97 (50.0) 0.98 (25.0) 1.18 (30.0) 0.43 (11.0) 0.14 (3.5) 1.35 (34.4) 6.30 (160.0) 0.60 (15.0)

200 6.30 (160.0) 8.27 (210.0) 5.31 (135.0) 0.35 (9.0) 0.27 (7.0) 1.97 (50.0) 0.98 (25.0) 1.18 (30.0) 0.43 (11.0) 0.14 (3.5) 1.35 (34.4) 6.30 (160.0) 0.60 (15.0)

400 8.26 (210.0) 10.60 (270.0) 7.67 (195.0) 0.35 (9.0) 0.27 (7.0) 2.56 (65.0) 1.77 (45.0) 1.97 (50.0) 0.43 (13.0) 0.20 (5.0) 2.08 (53.0) 10.20 (260.0) 0.80 (20.0)

NAA

J1 U

Eaton

The switch will operate correctly when

rotated clockwise 90 degrees.

The switch will not operate correctly when

rotated counterclockwise 90 degrees.

26 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Approximate Dimensions in Inches (mm)

Front Operation—F- and G-Frames

R9 Series Non-Fusible 600A

R9 Series Non-Fusible 800–1200A

Terminal Screens Switch Body Switch Mounting Connection Terminals

AC F 3P F 4P H J 2P J 4P M 4P M 4P N N1 AA Z

18.11 (460.0) 11.02 (280.0) 14.17 (360.0) 5.51 (140.0) 5.00 (127.5) 6.59 (167.5) 10.03 (255.0) 13.19 (335.0) 6.89 (175.0) 2.34 (59.5) 12.6 (320.0) 1.85 (47.0)

Terminal Screens Switch Body Switch Mounting Connection Terminals

AC F 3P F 4P H J 3P J 4P M 3P M 4P N N1 N2 Z

18.12 (460.0) 14.64 (372.0) 19.37 (492.0) 5.51 (140.0) 6.83 (173.5) 9.19 (233.5) 13.66 (347.0) 18.38 (467.0) 6.89 (175.0) 2.34 (59.5) 1.10 (28.0) 1.85 (47.0)

Ø0.51

(Ø13.0)

3.15

(80.0)

Eaton

The switch will operate correctly when rotated

clockwise 90 degrees.

The switch will not operate correctly when

rotated counterclockwise 90 degrees.

0.78

(19.8)

0.78

(19.8)

1.57

(40.0)

Ø0.43

(Ø10.9)

8.85

(224.8)

4.72

(119.9)

Eaton

The switch will operate correctly when rotated

clockwise 90 degrees.

The switch will not operate correctly when

rotated counterclockwise 90 degrees.

Switching Devices PG00802002E—September 2012 www.eaton.com 27

1.0

Switching Devices

R9 Series (UL 98) Non-Fusible 100–1200A

Approximate Dimensions in Inches (mm)

Direct Handle—Front Operation

R9 Series Non-Fusible 400A R9 Series Non-Fusible 600–1200A

Door Interlocked External Handle

PH2 Type Handle PH3 Type Handle PH4 Type Handle

Direction of Operation

Door Drilling Templates

Top and Bottom Terminal Lugs

R9 Series Non-Fusible 100–200A R9 Series Non-Fusible 400A R9 Series Non-Fusible 600–1200A

2.36

(60.0)

7.48

(190.0)

3.35

(85.0)

1.57

(40.0)

5.31

(135.0)

1.79

(45.5)

Ø3.07 (Ø78.0)

4.92

(125.0)

1.77

(45.0)

Ø3.07

(Ø78.0)

8.27

(210.0)

2.40

(61.0)

2.36

(60.0)

13.78

(350.0)

Ø78.00

(1981.2)

1.57

(40.0)

4Ø7

Ø1.46

(37.0) 1. 10

(28.0)

1.57

(40.0)

4Ø7

Ø1.46

(37.0) 1. 10

(28.0)

1.57

(40.0)

4Ø7

Ø1.46

(37.0) 1. 10

(28.0)

2.87

(72.9)

3.15

(80.0)

1.49

(37.8)

0.40

(Ø10.2)

2.80

(71.5)

Ø 0.40 (Ø10.16)

Ø 4.70 (Ø119.38)

1.30

(35.0)

1.80

(46.0)

0.44

(11.13)

0.63

(15.9)

1.0 0

(25.4)

1.52

(38.6)

1.12

(28.4)

0.45

(Ø11.4)

28 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Contents

Description Page

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . 28

Features, Benefits, and Functions . . . . . . . . . . . . . 28

Standards and Certifications . . . . . . . . . . . . . . . . . 28

Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Technical Data and Specifications . . . . . . . . . . . . . 39

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Product Overview

R9 Series (UL® 98 listed)

Fusible 30–800A manual

operated multi-pole fusible

disconnect switches use

double break contacts per

pole that ensure complete

isolation of the fuse when the

switch is in the OFF position.

When installed with fuses,

they provide protection for

low voltage electrical

installations against short

circuit and overload.

Features, Benefits

and Functions

●Load break functionality

●Double break contacts

●Up to 200 kA short-circuit

rating with Class CC, J

or L fuses

●Compact footprints

●The optional TEST position

function (up to 400A)

enables testing of the

control circuit auxiliaries

without switching the main

contacts. This function

provides a simple

alternative to a separately

wired pushbutton

●Defeatable pistol handles

automatically re-latch when

the panel door

is closed

●Front or side operation

●Flange operation

●NFPA® 79 compliant kits

●Two-, three- and four-

pole devices

Standards and Certifications

●UL 98, File E222859 for

30 to 800A ratings

●UL 489, File E305341 for

H-Frame switches

●CSA® 22.2 No. 4,

File 217736

●CSA 22.2 No. 5,

File 217736, H-Frame only

●IEC 60947-1, EN 60947-1

●IEC 60947-3, EN 60947-3

●CE mark

●NFPA 79

Switching Devices PG00802002E—September 2012 www.eaton.com 29

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Illustrations

R9 Fusible 30A/CC and 30A/J H-Frame—Direct and External Operation

1External front handles

2Direct handle

3Shaft extensions for external handles

4Configurable U Type ACs, for pre-break and signaling or TEST

R9 Fusible 30A/J–800A/L (I–N-Frames)—Direct and External Operation

1External front handle

2External right side handle (not applicable for N-Frame 600/800A)

3Direct handle

4Shaft extensions for external handles

5Configurable U Type ACs, for pre-break and signaling or TEST

6Side auxiliary contacts

7Terminal shrouds

30 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Product Selection

Front and Right Side Operation

Note

1100 kA short-circuit rating.

Ampere Rating

(Frame)

(Fuse Class)

Number

of Poles

Switch

Body Only

Direct

Handle

External Selector

Handle

(Choose one)

Shaft Extension for

Selector Handle Only

(Choose one)

External Front

Pistol Handle

External Right

Side Pistol Handle

30 1

Compact

(H-Frame) (CC)

3R4H3030FCC DHR9HC Black

1,3R,12

SHB0N12HV

Red

1,3R,12

SHR0N12HV

Black

4,4X

SHB0N4XHV

Red

4,4X

SHR0N4XHV

7.90 (200.0)

SF200SH5X5H

Black

1,3R,12

PHB1N12F

Red

1,3R,12

PHR1N12F

Black

4,4X

PHB1N4XF

Red

4,4X

PHR1N4XF

Black

4,4X

(w/ TEST Position)

PHB1N4XFT

Red

4,4X

(w/ TEST Position)

PHR1N4XFT

—

30 1

(H-Frame) (CC)

3 + switched neutral R4H3030FCCSN 12.60 320.0)

SF320SH5X5H

30 1

Compact

(H-Frame) (J)

3R4H3030FJ DHR9HJ 15.70 (400.0)

SF400SH5X5H

30 1

(H-Frame) (J)

3 + switched neutral R4H3030FJSN

(I-Frame) (CC)

3R9I3030FCC DHR9J2M ——

4R9I4030FCC

(J-Frame) (J)

2R9J2030FJ Black

4, 4X

PHB1N4XS

Red

4, 4X

PHR1N4XS

3R9J3030FJ

4R9J4030FJ

60 1

(J-Frame) (J)

2R9J2060FJ

3R9J3060FJ

4R9J4060FJ

+++

Switch body Direct handle Switch body Shaft External handle

+++

Direct Operation External Operation

Switching Devices PG00802002E—September 2012 www.eaton.com 31

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Front and Right Side Operation, continued

Shaft Extensions for

Pistol Handle Only

In (mm)

(Choose one)

NFPA79

Kit

Auxiliary

Contacts

(Choose one)

S Type Auxiliary

Contacts

(Choose one)

Terminal

Shrouds

7.90 (200.0)

SF200PH5X5

12.60 (320.0)

SF320PH5X5

15.70 (400.0)

SF400PH5X5

NFPA79H 1 AC

AC1NOR9

1 AC

AC1NCR

— Integral to switch

7.90 (200.0)

SF200PH10X10

12.60 (320.0)

SF320PH10X10

15.70 (400.0)

SF400PH10X10

19.70 (500.0)

SF500PH10X10

NFPA79JKL 1 AC

NO + NC

AC1NO1NCJ2N

2 AC

NO + NC

AC2NO2NCJ2N

1 AC

NO + NC

w/ TEST

AC1NO1NCJ2NT

2 AC

NO + NC

w/ TEST

AC2NO2NCJ2NT

32 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Front and Right Side Operation, continued

Notes

1200 kA short-circuit rating.

2Requires test handle.

Ampere Rating

(Frame)

(Fuse Class)

Number

of Poles

Switch

Body Only

Direct Handle

(Black)

External Front

Pistol Handle

(Choose one)

External Right Side

Pistol Handle (Choose one)

60 1

(K-Frame) (J)

2R9K2060FJ DHR9J2M Black

1,3R,12

PHB2N12F

Red

1,3R,12

PHR2N12F

Black

4,4X

PHB2N4XF

Red

4,4X

PHR2N4XF

Black

4,4X

(w/ TEST Position)

PHB2N4XFT 2

Red

4,4X

(w/ TEST Position)

PHR2N4XFT 2

Black

4, 4X

PHB2N4XS

Red

4, 4X

PHR2N4XS

3R9K3060FJ

4R9K4060FJ

100

(K-Frame) (J)

2R9K2100FJ

3R9K3100FJ

4R9K4100FJ

200

(L-Frame) (J)

2R9L2200FJ

3R9L3200FJ

4R9L4200FJ

400

(M-Frame) (J)

3R9M3400FJ —

4R9M4400FJ

600

(N-Frame) (J)

2R9N2600FJ DHR9N Black

4, 4X

PHB3N4XF

Red

4,4X

PHR3N4XF

3R9N3600FJ

4R9N4600FJ

800

(N-Frame) (L)

2R9N2800FL

3R9N3800FL

4R9N4800FL

Switching Devices PG00802002E—September 2012 www.eaton.com 33

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Front and Right Side Operation, continued

Notes

1200 kA short-circuit rating.

2Requires test handle.

Ampere Rating

(Frame)

(Fuse Class)

Number

of Poles

Switch

Body Only

Shaft Extensions

for External Handle

In (mm) (Choose one)

NFPA79

Kit

Auxiliary

Contacts

(Choose one)

Auxiliary

Contacts

(Choose one)

Terminal

Shrouds

60 1

(K-Frame) (J)

2R9K2060FJ 7.90 (200.0)

Pistol

SF200PH10X10

12.60 (320.0)

Pistol

SF320PH10X10

15.70 (400.0)

Pistol

SF400PH10X10

19.70 (500.0)

Pistol

SF500PH10X10

NFPA79JKL 1 AC

AC1NOR9

1 AC

AC1NCR9

1 AC

NO + NC

AC1NO1NCJ2N

2 AC

NO + NC

AC2NO2NCJ2N

1 AC

NO + NC

w/ TEST

AC1NO1NCJ2NT 2

2 AC

NO + NC

w/ TEST

AC2NO2NCJ2NT 2

Integral to switch

3R9K3060FJ

4R9K4060FJ

100

(K-Frame) (J)

2R9K2100FJ

3R9K3100FJ

4R9K4100FJ

200

(L-Frame) (J)

2R9L2200FJ TSR9L2

3R9L3200FJ TSR9L3

4R9L4200FJ TSR9L4

400

(M-Frame) (J)

3R9M3400FJ TSR9M3

4R9M4400FJ TSR9M4

600

(N-Frame) (J)

2R9N2600FJ 7.90 (200.0)

Pistol

SF200PH12X12

12.60 (320.0)

Pistol

SF320PH12X12

15.70 (400.0)

Pistol

SF400PH12X12

19.70 (500.0)

Pistol

SF500PH12X12

NFPA79N 1 AC

NO + NC

AC1NO1NCJ2N

2 AC

NO + NC

AC2NO2NCJ2N

TSR9N2

3R9N3600FJ TSR9N3

4R9N4600FJ TSR9N4

800

(N-Frame) (L)

2R9N2800FL TSR9N2

3R9N3800FL TSR9N3

4R9N4800FL TSR9N4

34 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Accessories

NFPA 79 Compliant

“Flange” Handle for Flange-Operated Switches

Cable Operator

Rod Operator

NFPA 79 “Through the Door” Kit

Note

1 Defeatable.

Description

Ampere Rating

(Frame) Handle Type NEMA Type Catalog Number

For side-operated switches only.

Provides heavy-duty flange style

operation. Meets both UL 508A and

NFPA 79 requirements. Please order

cable or rod link between handle

and switch.

30–400 (J-, K-, L-, M-Frame) Standard handle 1, 3, 3R, 4, 12 FHS 1

30–400 (J-, K-, L-, M-Frame) Chrome-plated handle 1, 3, 3R, 4, 4X, 12 FHCP 1

Description

Ampere Rating

(Frame) NEMA Type

Cable Length

In (mm) Catalog Number

Link between “Flange” handle

and side-operated switches.

Please order mechanism and

“Flange” handle.

30–400 (J-, K-, L-, M-Frame) Mechanism for

“Flange” handle

—CFM1

36.00 (914.4) CFC36

60.00 (1524.0) CFC60

120.00 (3048.0) CFC120

Description

Ampere Rating

(Frame)

For Enclosure Depth

In (mm) Catalog Number

Link between “Flange” handle

and side-operated switches.

Mechanism included.

Please order “Flange” handle.

30–400 (J-, K-, L-, M-Frame) 8.00–24.00 (203.2–609.6) RFM1

Description

Ampere Rating

(Frame) Catalog Number

For front-operated switches only.

Meets both UL 508A and NFPA 79

requirements. Kit includes

mechanism, shaft and internal

handle. Please also order a “PH”

type external pistol handle.

30 (H-Frame) NFPA79H

30–400 (J-, K-, L-, M-Frame) NFPA79JKL

600–800 (N-Frame) NFPA79N

Mechanism for

Flange Handle

Switching Devices PG00802002E—September 2012 www.eaton.com 35

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Direct Handles

Door Interlocked External Front Handles

Right Side External Handles

Note

1 Includes TEST position.

Description

Ampere Rating

(Frame) Fuse Catalog Number

Front operation. Black. 30 (H-Frame) CC DHR9HC

30 (H-Frame) J DHR9HJ

30 (I-Frame) CC DHR9J2M

30–400 (J-, K-, L-, M-Frame) J DHR9J2M

600–800 (N-Frame) J/L DHR9N

Description

Ampere Rating

(Frame) Handle Type NEMA Type Color

Standard

Catalog Number

The handle locking function of the

front external operation handle

prevents the user from opening

the door of the enclosure when the

switch is in the ON position, and

when the switch is padlocked in

the OFF position (PH1, PH2 and PH3

type handles only). Opening the

door when the switch is in the OFF

position is possible by defeating the

locking function with the use of a

tool (authorized persons only). The

locking function is restored when

the door is closed back.

30 (H-Frame) SO 1, 3R, 12 Black SHB0N12HV

30 (H-Frame) SO 1, 3R, 12 Red/yellow SHR0N12HV

30 (H-Frame) SO 4, 4X Black SHB0N4XHV

30 (H-Frame) SO 4, 4X Red/yellow SHR0N4XHV

30–60 (H-, I-, J-Frame) PH1 1, 3R, 12 Black PHB1N12F

30–60 (H-, I-, J-Frame) PH1 1, 3R, 12 Red/yellow PHR1N12F

30–60 (H-, I-, J-Frame) PH1 4, 4X Black PHB1N4XF

30–60 (H-, I-, J-Frame) PH1 4, 4X Red/yellow PHR1N4XF

30–60 (H-, I-, J-Frame) PH1 4, 4X Black PHB1N4XFT 1

30–60 (H-, I-, J-Frame) PH1 4, 4X Red/yellow PHR1N4XFT 1

60–400 (K-, L-, M-Frame) PH2 1, 3R, 12 Black PHB2N12F

60–400 (K-, L-, M-Frame) PH2 1, 3R, 12 Red/yellow PHR2N12F

60–400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XF

60–400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XF

60–400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XFT 1

60–400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XFT 1

600–800 (N-Frame) PH3 4, 4X Black PHB3N4XF

600–800 (N-Frame) PH3 4, 4X Red/yellow PHR3N4XF

Ampere Rating

(Frame) Handle Type NEMA Type Color

Standard

Catalog Number

30–60 (J-Frame) PH1 4, 4X Black PHB1N4XS

30–60 (J-Frame) PH1 4, 4X Red/yellow PHR1N4XS

60–400 (K-, L-, M-Frame) PH2 4, 4X Black PHB2N4XS

60–400 (K-, L-, M-Frame) PH2 4, 4X Red/yellow PHR2N4XS

SO Type Handle

PH1 Type Handle

PH2 Type Handle

PH3 Type Handle

36 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Shaft Extensions for External Handles

Handle Types SH and PH, X Minimum Dimensions

Ampere Rating (Frame) Handle Type

Shaft Length

In (mm) Catalog Number

30 (H-Frame) SH0 7.90 (200.0) SF200SH5X5H

30 (H-Frame) SH0 12.60 (320.0) SF320SH5X5H

30 (H-Frame) SH0 15.70 (400.0) SF400SH5X5H

30 (H-Frame) PH1 7.90 (200.0) SF200PH5X5

30 (H-Frame) PH1 12.60 (320.0) SF320PH5X5

30 (H-Frame) PH1 15.70 (400.0) SF400PH5X5

30–400 (I-, J-, K-, L-, M-Frame) PH2 7.90 (200.0) SF200PH10X10

30–400 (I-, J-, K-, L-, M-Frame) PH2 12.60 (320.0) SF320PH10X10

30–400 (I-, J-, K-, L-, M-Frame) PH2 15.70 (400.0) SF400PH10X10

30–400 (I-, J-, K-, L-, M-Frame) PH3 19.70 (500.0) SF500PH10X10

600–800 (N-Frame) PH3 7.90 (200.0) SF200PH12X12

600–800 (N-Frame) PH3 12.60 (320.0) SF320PH12X12

600–800 (N-Frame) PH3 15.70 (400.0) SF400PH12X12

600–800 (N-Frame) PH3 19.70 (500.0) SF500PH12X12

Ampere Rating (Frame)

Dimensions X

In (mm) Handle Type

Shaft Length

In (mm) Catalog Number

30 (H-Frame) 4.02–9.65 (102.0–245.0) SH0 7.90 (200.0) SF200SH5X5H

30 (H-Frame) 4.02–14.37 (102.0–365.0) SH0 12.60 (320.0) SF320SH5X5H

30 (H-Frame) 4.02–17.52 (102.0–445.0) SH0 15.70 (400.0) SF400SH5X5H

30 (H-Frame) 4.02–9.65 (102.0–245.0) PH1 7.90 (200.0) SF200PH5X5

30 (H-Frame) 4.02–14.37 (102.0–365.0) PH1 12.60 (320.0) SF320PH5X5

30 (H-Frame) 4.02–17.52 (102.0–445.0) PH1 15.70 (400.0) SF400PH5X5

30–100 (I-, J-, K-Frame) 5.30–9.06 (135.0–230.0) PH2, PH3 7.90 (200.0) SF200PH10X10

200 (L-Frame) 5.70–9.06 (145.0–230.0) PH2, PH3 7.90 (200.0) SF200PH10X10

400 (M-Frame) 7.87–10.24 (200.0–260.0) PH2, PH3 7.90 (200.0) SF200PH10X10

30–100A (I-, J-, K-Frame) 5.30–13.78 (135.0–350.0) PH2, PH3 12.60 (320.0) SF320PH10X10

200 (L-Frame) 5.70–13.78 (145.0–350.0) PH2, PH3 12.60 (320.0) SF320PH10X10

400 (M-Frame) 7.87–14.96 (200.0–380.0) PH2, PH3 12.60 (320.0) SF320PH10X10

30–100 (I-, J-, K-Frame) 5.30–16.93 (135.0–430.0) PH2, PH3 15.70 (400.0) SF400PH10X10

200 (L-Frame) 5.70–16.93 (145.0–430.0) PH2, PH3 15.70 (400.0) SF400PH10X10

400 (M-Frame) 7.87–18.10 (200.0–460.0) PH2, PH3 15.70 (400.0) SF400PH10X10

30–100 (I-, J-, K-Frame) 5.30–20.87 (135.0–530.0) PH2, PH3 19.70 (500.0) SF500PH10X10

200 (L-Frame) 5.70–20.87 (145.0–530.0) PH2, PH3 19.70 (500.0) SF500PH10X10

400 (M-Frame) 7.87–22.05 (200.0–560.0) PH2, PH3 19.70 (500.0) SF500PH10X10

600–800 (N-Frame) 10.63–11.97 (270.0–304.0) PH3 12.60 (320.0) SF320PH12X12

600–800 (N-Frame) 10.63–16.69 (270.0–424.0) PH3 12.60 (320.0) SF320PH12X12

600–800 (N-Frame) 10.63–19.84 (270.0–504.0) PH3 15.70 (400.0) SF400PH12X12

600–800 (N-Frame) 10.63–23.78 (270.0–604.0) PH3 19.70 (50.00) SF500PH12X12

Switching Devices PG00802002E—September 2012 www.eaton.com 37

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Switching Devices

R9 Series (UL 98) Fusible 30–800A

Auxiliary Contacts—NO + NC 1

Auxiliary Contacts—NO or NC 3

Characteristics for Pre-Break Auxiliary Contacts

Te rm i n a l S h r o u d s

Notes

1 Same-make/same-break auxiliary contacts.

2 Auxiliary contacts without “Test” cannot be used on I–M-Frame switches.

3 Early-break/same-make auxiliary contacts.

4 For replacement only. Both line and load side terminal shrouds are included with 400A switch.

Operating Current Ie (Amperes)

Description

Ampere Rating

(Frame)

Number

of ACs Nominal Current (Amperes)

Catalog

Number

For the R9 Series Fusible 30–800A,

indication of the O and I positions by

1 to 4 NO + NC auxiliary contacts.

Electrical principle:

Cabling by terminal cage with

#16 AWG maximum.

High electrical characteristics:

A600/D600

600–800 (N-Frame) 1NO + 1NC 10 AC1NO1NCJ2N 2

600–800 (N-Frame) 2NO + 2NC 10 AC2NO2NCJ2N 2

30–400 (I–M-Frame) 1NO + 1NC (w/ TEST) 10 AC1NO1NCJ2NT

30–400 (I–M-Frame) 2NO + 2NC (w/ TEST) 10 AC2NO2NCJ2NT

Description Ampere Rating (Frame) Number of ACs Catalog Number

The different functions (pre-break, 0 and 1 indication,

TEST feature) are easily configurable with pegs

(one or two pegs per position). Two superposed

auxiliary contacts maximum.

For 30A/CC (H-Frame), maximum of four ACs.

For 30A/J (H-Frame), maximum of two ACs.

For 30 to 100A/J (I, J and K-Frame), maximum

of four ACs.

For 200 to 600A/J (L and M-Frame),

maximum of eight ACs.

Cabling to the control circuit by terminals

with a maximum section of 2 x 2.5 mm2.

Electrical characteristics: A300

NO Auxiliary Contact

30–600 (H–M-Frame) 1 AC1NOR9

NC Auxiliary Contact

30–600 (H–M-Frame) 1 AC1NCR9

Operating Current Ie (Amperes)

Ampere Rating Contact Type

Nominal Current

Amperes 250 Vac AC-13 400 Vac AC-13 24 Vdc DC-13 48 Vdc DC-13

30–800 NO + NC 10 6 4 5 3

Description Ampere Rating (Frame) Number of Poles Catalog Number

Line or load side protection against direct contact

with terminals or the connection parts

30–100 (H-, I-, J-, K-Frame) 2/3/4 Integral to switch

200 (L-Frame) 2 TSR9L2

200 (L-Frame) 3 TSR9L3

200 (L-Frame) 4 TSR9L3

400 (M-Frame) 2 TSR9M2 4

400 (M-Frame) 3 TSR9M3 4

400 (M-Frame) 4 TSR9M4 4

600–800 (N-Frame) 2 TSR9N2

600–800 (N-Frame) 3 TSR9N3

600–800 (N-Frame) 4 TSR9N4

Terminal Shrouds

38 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Line and Load Terminal Lugs

Shorting Links

Description Ampere Rating (Frame) Fuse

Number

of Lugs

Lug Capacity/

Phase Cable Type Catalog Number

Connection of bare copper cables

on to the terminals

(no spade lugs).

30 (H-, I-Frame) CC/J — #14–#10 Cu Integral to switch

30–60 (J-Frame) J — #10–#6 Cu Integral to switch

60–100 (K-Frame) J — #12–#1 Cu Integral to switch

200 (L-Frame) J 2 #6–300 kcmil Cu/Al LK2R9DL

200 (L-Frame) J 3 #6–300 kcmil Cu/Al LK3R9DL

200 (L-Frame) J 4 #6–300 kcmil Cu/Al LK4R9DL

400 (M-Frame) J 3 (2) #2–600 kcmil Cu/Al LK3R9FN

400 (M-Frame) J 4 (2) #2–600 kcmil Cu/Al LK4R9FN

600–800 (N-Frame) J/L 2 (2) #2–600 kcmil Cu/Al LK2R9FN

600–800 (N-Frame) J/L 3 (2) #2–600 kcmil Cu/Al LK3R9FN

600–800 (N-Frame) J/L 4 (2) #2–600 kcmil Cu/Al LK4R9FN

Ampere Rating (Frame) Fuse Pack Quantity Catalog Number

60 (J-,K-Frame) J 3 SLJK360

100 (K-Frame) J 3 SLK3100

200 (L-Frame) J 3 SLL3

400 (M-Frame) J 3 SLM3

600–800 (N-Frame) J/L 3 SLN3

Switching Devices PG00802002E—September 2012 www.eaton.com 39

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Switching Devices

R9 Series (UL 98) Fusible 30–800A

Technical Data and Specifications

UL and CSA Characteristics

R9 Series Fusible 30–800A

Notes

1Two-pole in series.

2Three-pole in series.

Description 30A 30A 30A 30A 60A 60A 100A

General Use Ratings

Switch Frame H H I J J K K

600 Vac (A) 30 30 30 30 60 60 100

600 Vdc (A) — — — — — — —

Short-Circuit Ratings

Short-circuit rating at

600 Vac (kA)

100 100 100 200 100 200 200

Fuse type CC J CC J J J J

Maximum fuse rating (A) 30 30 30 30 60 60 100

Maximum Horsepower Rating/Maximum Motor FLA Three-Phase

220–240 Vac 7.5/22 7.5/22 7.5/22 7.5/22 15/42 15/42 30/80

440–480 Vac 15/21 15/21 15/21 15/21 30/40 30/40 60/77

600 Vac 20/22 20/22 20/22 20/22 50/52 50/52 75/77

Maximum Horsepower Rating/Maximum Motor FLA Single-Phase

220–240 Vac — — 3/17 3/17 10/50 10/50 10/50

440–480 Vac — — 7.5/21 7.5/21 10/26 10/26 10/26

600 Vac — — 10/20 10/20 10/20 10/20 10/20

Maximum Horsepower Rating/Maximum Motor FLA DC

125 Vdc 13/25 3/25 3/25 3/25 5/40 5/40 7.5/58

250 Vdc 25/20 5/20 5/20 5/20 10/38 10/38 20/72

Mechanical Characteristics

Endurance

(number of operating cycles)

10,000 10,000 10,000 10,000 10,000 10,000 10,000

Terminal Lugs

Type Integrated Integrated Integrated Integrated Integrated Integrated Integrated

Minimum conn. section #14 #14 #14 #10 #10 #12 #12

Maximum conn. section #10 #10 #10 #6 #6 #1 #1

40 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

R9 Series Fusible 30–800A, continued

Notes

1Two-pole in series.

2Three-pole in series.

Description 200A 400A 600A 800A

General Use Ratings

Switch Frame L M N N

600 Vac (A) 200 400 600 800

600 Vdc (A) — — 600 2800 2

Short-Circuit Ratings

Short-circuit rating at 600 Vac (kA) 200 200 200 200

Fuse type J J J L

Maximum fuse rating (A) 200 400 600 800

Maximum Horsepower Rating/Maximum Motor FLA Single-Phase

220–240 Vac — — — —

440–480 Vac — — — —

600 Vac — — — —

Maximum Horsepower Rating/Maximum Motor FLA Three-Phase

220–240 Vac 60/154 125/312 200/480 200/480

440–480 Vac 125/156 250/302 500/590 500/590

600 Vac 150/144 350/336 500/472 500/472

Maximum Horsepower Rating/Maximum Motor FLA DC

125 Vdc 1— 20/148 — —

250 Vdc 2— 50/173 2——

Mechanical Characteristics

Endurance

(number of operating cycles)

8000 6000 5000 5000

Terminal Lugs

Type Option Option Option Option

Minimum conn. section #6 #2 2x#2 2x#2

Maximum conn. section 3/0 300 kcmil 2 x 600 kcmil 2 x 600 kcmil

Switching Devices PG00802002E—September 2012 www.eaton.com 41

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Switching Devices

R9 Series (UL 98) Fusible 30–800A

Dimensions

Approximate Dimensions in Inches (mm)

Front Operation

R9 Series Fusible 30A/CC—H-Frame

R9 Series Fusible 30A/J—H-Frame

Switch Body Switch Mounting Connection Terminals

FHH1JJ1NN1AAZ

3.78 (96.0) 3.28 (83.3) 5.19 (131.8) 1.47 (37.3) 0.59 (15.0) 3.13 (79.5) 1.00 (25.4) 4.56 (115.8) 1.12 (28.4)

Switch Body Switch Mounting Connection Terminals

FHJJ1NN1AAZ

4.13 (104.9) 3.89 (98.8) 1.47 (37.3) 0.59 (15.0) 3.30 (83.8) 1.00 (25.4) 4.56 (115.8) 1.12 (28.4)

NN1

JJ1

42 Switching Devices PG00802002E—September 2012 www.eaton.com

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Switching Devices

R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)

R9 Series Fusible 30A/CC—I-Frame

R9 Series Fusible 30A/J and 60A/J (100 kA)—J-Frame

Ampere Rating

(Fuse)

Switch body Switch Mounting Connection Terminals

F 3P F 4P H J M N N1 AA Z

30 (CC) 4.92 (125.0) 6.06 (154.0) 3.89 (99.0) 1.77 (45.0) 1.14 (29.0) 5.31 (135.0) 2.63 (66.5) 5.87 (149.0) 1.21 (31.0)

1.14

(29.0)

0.41

(10.3)

4.98

(126.5)

6.02

(153.0)

5.35

(135.9)

5.87

(149.1)

1.41

(35.8) 1.46

(37.1)

4.84

(122.9)

1.41

(35.8)

4.02

(102.1)

Switching Devices PG00802002E—September 2012 www.eaton.com 43

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Switching Devices

R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)

R9 Series Fusible 60A/J (200 kA) and 100A/J—K-Frame

R9 Series Fusible 200A/J—L-Frame

7.32

(185.9)

5.87

(149.1)

1.41

(35.8)

1.46

(37.1)

4.81

(122.2)

1.41

(35.8)

6.77

(172.0)

5.23

(132.8)

7.72

(196.1)

6.61

(167.9)

6.18

(157.0)

1.41

(35.8)

5.11

(129.8)

1.96

(49.8)

5.28

(134.1)

6.50

(165.1)

7.67

(194.8)

11.46

(291.1)

44 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)

R9 Series Fusible 400A/J—M-Frame

R9 Series Fusible 600–800A J/L—N-Frame

0.40

(10.2)

5.00

(127.0)

1.14

(30.0) M

M10

6.53

(166.0)

Switch Body Switch Mounting Connection Terminals

F 3P F 4P H H1 J M N N1 AA Z

10.80 (276.0) 13.70 (348.0) 5.56 (141.5) 11.41 (290.0) 0.88 (22.5) 2.84 (72.0) 8.83 (224.0) 4.41 (112.0) 14.31 (363.5) 1.06 (27.0)

9.84

(249.9) 6.10

(154.9)

3.12

(79.2)

0.27

(6.9)

2.32

(58.9)

14.96

(380.0)

Min. 10.43

(Min. 264.9)

0.43

(10.9)

2.56

(65.0) 1.34

(34.0)

0.35

(8.9)

3.70

(94.0)

3.70

(94.0)

Fix 9.84

(Fix 250.0)

5.00

(127.0)

11.81

(300.0)

0.86

(21.8)

9.27

(235.5)

9.27

(235.5)

10.23

(259.8)

3.36

(85.3)

2.00

(50.8)

ø0.51

(ø13.0)

3.36

(85.3)

11.81

(300.0)

3.54 (89.9)

0.27 (6.9)

14.33

(364.0)

18.03

(458.0)

11. 1 8

(284.0)

14.88

(378.0)

Switching Devices PG00802002E—September 2012 www.eaton.com 45

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Switching Devices

R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)

30CC (H-Frame) 30J (H-Frame)

30J to 400J 600J and 800L

Flange Handle

4.41

(112.0)

2.31

(58.7)

5.12

(130.0)

2.36

(60.0)

7.48

(190.0)

3.35

(85.0)

1.57

(40.0)

5.31

(135.0)

1.79

(45.5)

3.50

(88.9) 2.16

(54.9)

0.86

(21.8)

1.06

(26.9)

4.68

(118.9)

1.55

(39.4)

0.88

(22.3)

1.0 0

(25.4)

1.0 0

(25.4)

6.22

(158.0)

2.32

(58.9)

7. 1 0

(180.3)

Ø0.50

(Ø12.7)

Ø0.28

(Ø7.1)

2.70

(68.6)

5.66

(143.8)

46 Switching Devices PG00802002E—September 2012 www.eaton.com

1.0

Switching Devices

R9 Series (UL 98) Fusible 30–800A

Approximate Dimensions in Inches (mm)

Door Interlocked External Handle

PH1 Type Handle PH2 Type Handle PH3 Type Handle

Direction of Operation

Door Drilling Template

Line and Load Side Lugs

200A (L-Frame) 400–800A (M and N-Frames)

2.75

(70.0)

1.73

(44.0)

Ø3.07 (Ø78.0)

4.92

(125.0)

1.77

(45.0)

Ø3.07

(Ø78.0)

8.27

(210.0)

2.40

(61.0)

1.57

(40.0)

4Ø7

Ø1.46

(37.0) 1. 10

(28.0)

1.57

(40.0)

4Ø7

Ø1.46

(37.0) 1. 10

(28.0)

1.57

(40.0)

4Ø7

Ø1.46

(37.0) 1. 10

(28.0)

1.0 0

(25.4)

1.52

(38.6)

1.12

(28.4)

0.45

(Ø11.4)

2.87

(72.9)

3.15

(80.0)

1.49

(37.8)

0.40

(Ø10.2)

Switching Devices PG00802002E—September 2012 www.eaton.com 47

1.0

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Contents

Description Page

Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 47

Features, Benefits and Functions . . . . . . . . . . . . . . 47

Application Description. . . . . . . . . . . . . . . . . . . . . . 47

Standards and Certifications. . . . . . . . . . . . . . . . . . 47

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Technical Data and Specifications. . . . . . . . . . . . . . 51

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Product Overview

UL listed disconnect

switches 600 Vdc for

photovoltaic applications

100 to 400A

R9 Series (UL® 98 listed)

DC rated disconnects are

manually operated multi-pole

load break switches. They

provide safety isolation for

any low voltage circuit in a

photovoltaic application.

Features, Benefits

and Functions

●Unique switching

technology

●Up to 600 Vdc according

to UL 98 / CSA®

●Up to 1000 Vdc according

to IEC 947-3

Application Description

In three- and four-pole

versions from 100 to 400A

Standards and Certifications

●UL 98, cULus®,

File E222859

●CSA 22.2 No. 4,

File 217736 1

●IEC 60947-3

●EN 60947-3

●IEC 60-364-7-712

(Rules for the installations

and sites special—

photovoltaic applications)

1Q4 2010

Simplified large photovoltaic system layout

R9 DC

100 to 400A

to 1000V

R9 DC

100–600A

up to 1000V

Array Combiner

Source Combiner

R9 DC

100–400A

up to 1000V

Standard R9 Series

AC disconnect switch

non-fusible up to 1200A

or fusible up to 800A

Array Combiner

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1.1

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Product Selection

Front Operation—Three- and Four-Pole

Notes

1Defeatable handle.

2Top (line side).

3Bottom (load side).

4Top or bottom (line or load side).

Ampere

Rating

Number

of Poles

Switch

Body Direct Handle

External Handle

(Choose one)

Shaft for External

Handle

In (mm) (Choose one)

Auxiliary Contacts

(Choose one)

Terminals

Shroud Terminal Lugs

Jumpers for

Connecting

Poles in Series

100 3 R9D3100UDC DHR9DE S2 Type

Black

1, 3R, 12 1

PHB2N12F

Red/Yellow

1, 3R, 12 1

PHR2N12F

Black

4, 4X 1

PHB2N4XF

Red/Yellow

4, 4X 1

PHR2N4XF

7.90 (200.0)

SF200PH10X10

12.60 (320.0)

SF320PH10X10

15.7 0 (400.0)

SF400PH10X10

C Type

1st Contact

NO+NC

AC1NONCDE

C Type

2nd Contact

NO+NC

AC2NONCDE

3P 2

TS3R9DT

3P 3

TS3R9DB

4P 4

TS4R9DTB

3P 4

LK3R9DL

4P 4

LK4R9DL

2 pieces

DCJUMPD2

3 pieces

DCJUMPD3

4R9D4100UDC

200 3 R9D3200UDC

4R9D4200UDC

400 3 R9E3400UDC 3P 2

TS3R9ET

3P 3

TS3R9EB

4P 4

TS4R9ETB

3P 4

LK3R9EM

4P 4

LK4R9EM

2 pieces

DCJUMPE2

3 pieces

DCJUMPE3

4R9E4400UDC

+++

Switch body Direct handle Switch body Shaft External handle

+++

Switching Devices PG00802002E—September 2012 www.eaton.com 49

1.1

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Accessories

Direct Handle

Door Interlocked External Handle Front Operation—l–0, Three- and Four-Pole

Auxiliary Contacts

Terminal Screens

Note

1 Order two sets for line and load sides.

Description Ampere Rating Handle Color Catalog Number

Front operation 100–400 Black DHR9DE

Ampere Rating Handle Handle Color NEMA Type Catalog Number

100–400 PH2 Type Black 1, 3R, 12 PHB2N12F 1

100–400 PH2 Type Red/yellow 1, 3R, 12 PHR2N12F 1

100–400 PH2 Type Black 4, 4X PHB2N4XF 1

100–400 PH2 Type Red/yellow 4, 4X PHR2N4XF 1

Description Ampere Rating Number of AC Type Catalog Number

Early-break/same-make and

signaling of positions 0 and 1:

1 to 2NO/NC auxiliary contacts

1 to 2 low level NO/NC auxiliary

contacts

Characteristics: NO/NC

AC: IP2 with front and side operation

Connection to the control circuit:

By 6.35 mm fast-on terminal

Electrical Characteristics:

30,000 operations; A300

NO/NC Contact for Three and Four Poles

100–400 1 AC

NO + NC

C Type AC1NONCDE

100–400 2 AC

NO + NC

C Type AC2NONCDE

Low Level NO/ NC Contact for Three and Four Poles

100–400 1 AC

NO + NC

C Type AC1NONCDELL

100–400 2 AC

NO + NC

C Type AC2NONCDELL

Description Ampere Rating Number of Poles Position Catalog Number

Line or load side protection against

direct contact with terminals or

connection parts

Three- and Four-Pole

100–200 3 Top (line) TS3R9DT

100–200 3 Bottom (load) TS3R9DB

100–200 4 Top or bottom (line or load) TS4R9DTB

400 3 Top (line) TS3R9ET

400 3 Bottom (load) TS3R9EB

400 4 Top or bottom (line or load) TS4R9ETB

Direct Handle

PH2 Type Handle

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1.1

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Line and Load Terminal Lugs

Jumpers for Connecting Poles in Series

Shaft Extensions for External Front Dimensions (X)—Inches (mm)

Note

1 For other connections, refer to installation instructions.

Description Ampere Rating Connection Type

Number of Cables

per Terminal Lugs per Kit Cable Type Catalog Number

Connection of bare copper

cables onto the terminals

100–200 6–300 kcmil 1 2 Cu/Al LK2R9DL

100–200 6–300 kcmil 1 4 Cu/Al LK4R9DL

400 2–600 kcmil 1 2 Cu/Al LK2R9EM

400 2–600 kcmil 1 4 Cu/Al LK4R9EM

Description Ampere Rating Kit of Figure Number of Poles in Series Catalog Number

The jumpers will make easy

the connection of the poles in series,

allowing the following

configurations: 1

100–200 2 Pieces 1 3 DCJUMPD2

100–200 3 Pieces 2 4 DCJUMPD3

400 2 Pieces 1 3 DCJUMPE2

400 3 Pieces 2 4 DCJUMPE3

Description

Ampere

Rating

Dimension X

In (mm) Handle

Shaft Length

In (mm) Catalog Number

Standard lengths:

7.9 inches/200 mm

12.6 inches/320 mm

15.7 inches/400 mm

For Three- and Four-Pole

100–400 135–265 (3429.0–6731.0) PH2 Type 7.90 (200.0) SF200PH10X10

100–400 135–385 (3429.0–9779.0) PH2 Type 12.60 (320.0) SF320PH10X10

100–400 135–465 (3429.0–11811.0) PH2 Type 15.70 (400.0) SF400PH10X10

Line and Load Terminal

Lugs

Load

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1.1

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Technical Data and Specifications

100–400A

Characteristics According to UL 98

Characteristics According to IEC 60947-3

Ampere Rating

Thermal Current Ith

at 40°C (A) 100 200 400

General Use Purpose Ampere Rating

Rated voltage In series A A A

600 Vdc 3P 100 200 400

Overload Capacity

Prospective short-circuit current (kA rms) 20 20 20

Type of fuse A70P100 A70P200 LDC

Fuse rating 100 200 400

Connection Terminals

Minimum connection section/AWG #6 #6 #2

Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil

Auxiliary Contacts

Electrical characteristics A300 A300 A300

Ampere Rating

Thermal Current Ith

at 40°C (A) 160 250 630

Rated Operational Currents Ie (A), DC-22 B

Rated voltage In series A A A

750 Vdc 3P 160 250 400

750 Vdc 4P — — —

1000 Vdc 4P 160 250 400

52 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Dimensions

Approximate Dimensions in Inches (mm)

R9 Series DC Rated Disconnects 100–400A

Front Operation

R9 Series DC Rated Disconnects

Ampere

Rating C AC AD F 3P F 4P H J1 3P J1 4P K M 3P M 4P

100–200 3.72 (94.5) 10.10 (256.5) 3.05 (77.5) 7.09 (180.1) 9.06 (230.0) 4.22 (107.2) 2.17 (55.1) 4.13 (104.9) 1.80 (45.7) 6.30 (160.0) 8.27 (210.1)

400 4.92 (125.0) 16.00 (406.4) 4.51 (114.5) 9.05 (230.0) 11.40 (290.0) 6.53 (166.0) 2.95 (75.7) 5.31 (134.9) 2.65 (67.3) 8.26 (209.8) 10.60 (269.2)

Ampere

Rating N R1 R2 T U V W Y Z AA CA

100–200 5.31 (135.0) 0.35 (8.9) 0.27 (6.9) 1.97 (50.0) 0.98 (24.9) 1.18 (30.0) 0.43 (10.9) 0.14 (3.6) 1.35 (34.3) 6.30 (160.0) 0.60 (15.2)

400 7.60 (193.0) 0.35 (8.9) 0.27 (6.9) 2.56 (65.0) 1.77 (45.0) 1.97 (50.0) 0.43 (10.9) 0.20 (5.1) 2.08 (52.8) 10.20 (259.1) 0.80 (20.3)

NAA

J1 U

Eaton

The switch will operate correctly when

rotated clockwise 90 degrees.

The switch will not operate correctly when

rotated counterclockwise 90 degrees.

Switching Devices PG00802002E—September 2012 www.eaton.com 53

1.1

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Approximate Dimensions in Inches (mm)

Jumpers

100–200A 400A

Terminal Lugs

100–200A 400A

22.50

(571.5)

19.00

(482.6)

81.00

(2057.4)

22.50

(571.5)

5.00

(127.0)

65.00

(1651.0)

0.49

(12.5)

Ø0.43

(Ø11.0)

0.47

(12.0)

0.59

(15.0)

1.97

(50.0)

0.49

(12.5)

0.16

(4.0)

1.0 0

(25.4)

1.52

(38.6)

1.12

(28.4)

0.45

(Ø11.4)

2.80

(71.5)

Ø 0.40 (Ø10.16)

Ø 4.70 (Ø119.38)

1.30

(35.0)

1.80

(46.0)

0.44

(11.13)

0.63

(15.9)

54 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

R9 Series (UL 98) DC Rated Disconnects

Approximate Dimensions in Inches (mm)

Door Interlocked External Handle—100 to 400A, Three- and Four-Pole

PH2 Type Handle

Direction of Operation

Door Drilling Template

Ø3.07 (Ø78.0)

4.92

(125.0)

1.77

(45.0)

1.57

(40.0)

4Ø7

Ø1.46

(37.0) 1. 10

(28.0)

Switching Devices PG00802002E—September 2012 www.eaton.com 55

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Contents

Description Page

Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 55

Standards and Certifications . . . . . . . . . . . . . . . . . 55

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Technical Data and Specifications. . . . . . . . . . . . . . 59

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Product Overview

R9 Series (UL® 98 listed)

non-fusible disconnects are

heavy-duty manual transfer

switches, they transfer load

manually between two low

voltage circuits and provide

safety disconnection.

These switches are

extremely durable and are

tested and approved for use

in the most demanding

applications as resistive load

or total system applications.

●Three load break

positions (I, 0, II)

●On load switching

●Direct or external handle

●480 Vac total system

●600 Vac resistive load

Standards and Certifications

●UL 98, cULus®,

File E222859

●UL 1008 (600–1200A)

●CSA® 22.2 No. 4,

File 217736

●IEC 60947-3

●EN 60947-3

●CE

Overview

1External front handle

2Direct handle

3Shaft extension for external handle

4Pre-break ACs (standard on 600–1200A)

5Terminal screen

56 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Product Selection

Manual Transfer/Double Throw Switches—UL 98 Standard 1

Notes

1All ratings, 100–1200A, are UL 98 listed; switches rated 600–1200A are also UL 1008 listed.

2Line or load (top or bottom); for both line and load, order two kits.

3Low level auxiliary contact—gold plated for minimal resistance—for PLC applications.

Ampere

Rating

Number

of Poles

Switch

Body Only 1

Direct

Handle (Black)

External Three-

Position Handle

(Choose one)

Shaft Extensions for

External Handle

In (mm)

(Choose one)

Bridging

Bars

Auxiliary

Contacts

Terminal

Screens 2

100 3 RMTS3100U DHMTSSL Size 2, Black

I–0–II

Type 4/4X

PHB2N4X3P

Size 2, Red

I–0–II

Type 4/4X

PHR2N4X3P

7.90 (200.6)

SF200PH10X10

12.60 (320.0)

SF320PH10X10

15.70 (398.8)

SF400PH10X10

BB3P200

BB4P200

NO/NC

AC1NONCMTS400

Low level

AC1NONCMTS400LL 3

TS3MTS200TB

TS4MTS200TB

4RMTS4100U

200 3 RMTS3200U

4RMTS4200U

400 3 RMTS3400U Size 3, Black

I–0–II

Type 4/4X

PHB3N4X3P

Size 3, Red

I–0–II

Type 4/4X

PHR3N4X3P

7.90 (200.6)

SF200PH15X12

12.60 (320.0)

SF320PH15X12

15.70 (398.8)

SF400PH15X12

BB3P400

BB4P400

TS3MTS400TB

TS4MTS400TB

4RMTS4400U

600 3 RMTS3600U DHMTSDL Size 4, Black

I–0–II

Type 4/4X

PHB4N4X3P

Size 4, Red

I–0–II

Type 4/4X

PHR4N4X3P

BB3P600

BB4P600

NO/NC

contact

standard

TS3MTS600

TS4MTS600

4RMTS4600U

800 3 RMTS3800U DHMTSDLM 3P

BB3P1200

BB4P1200

TS3MTS1200

TS4MTS1200

4RMTS4800U

1200 3 RMTS31200U

4RMTS41200U

+++

Switch body Direct handle Switch body Shaft External handle

+++

Direct Operation External Operation

Switching Devices PG00802002E—September 2012 www.eaton.com 57

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Accessories

Direct Handle

External Handle

Shaft Extension

Ampere Rating Handle Color Handle Type Catalog Number

100–400 Black Single lever DHMTSSL

600 Black Double lever DHMTSDL

800–1200 Black Double lever DHMTSDLM

Description Ampere Rating Handle Type Handle Color NEMA Type

Lockable in

the “3” Positions Catalog Number

The handle locking function

prevents the user from

opening the door of the

enclosure when the switch is

in the "ON" position.

Opening the door when the

switch is in the "ON" position

is possible by defeating the

locking function with the use

of a tool (authorized persons

only). The locking function is

restored when the door is

once again closed.

100–200 PH2 Black 4, 4X Yes PHB2N4X3P

100–200 PH2 Red/Yellow 4, 4X Yes PHR2N4X3P

400 PH3 Black 4, 4X Yes PHB3N4X3P

400 PH3 Red/Yellow 4, 4X Yes PHR3N4X3P

600–1200 PH4 Black 4, 4X Yes PHB4N4X3P

600–1200 PH4 Red/Yellow 4, 4X Yes PHR4N4X3P

Ampere Rating Handle Type

Length

In (mm) Catalog Number

100–800 PH1 7.90 (200.6) SF200PH10X10

125–800 PH1 12.60 (320.0) SF320PH10X10

100–200 PH2 15.70 (398.8) SF400PH10X10

630–1200 PH2, PH3 7.90 (200.6) SF200PH15X12

600–1200 PH2, PH3 12.60 (320.0) SF320PH15X12

400–1200 PH2, PH3 15.70 (398.8) SF400PH15X12

800–1200 V1 12.60 (320.0) SF320V1

800–1200 V1 15.70 (398.8) SF400V1

PH4 Type

PH2 and PH3 Type

58 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Bridging Bars

Terminals Protection Screen

Mounting Spacers

Auxiliary Contacts

Line and Load Terminal Lugs

Note

1 Gold plated for minimal resistance—for PLC applications.

Description Ampere Rating Number of Bridging Bars Catalog Number

Creation of a common point, above or below

the switch, between positions I and II.

100–200 3 BB3P200

100–200 4 BB4P200

400 3 BB3P400

400 4 BB4P400

600 3 BB3P600

600 4 BB4P600

800–1200 3 BB3P1200

800–1200 4 BB4P1200

Description Ampere Rating Number of Poles Catalog Number

Top or bottom (line or load) protection

against direct contacts with terminal

or connecting parts.

100–200 3 TS3MTS200TB

100–200 4 TS4MTS200TB

400 3 TS3MTS400TB

400 4 TS4MTS400TB

600 6 TS3MTS600

600 4 TS4MTS600

800–1200 3 TS3MTS1200

800–1200 4 TS4MTS1200

Description Ampere Rating Number of Poles Catalog Number

Raises the device’s terminals 10 mm away

from the bottom of the enclosure or frame

on which the device is mounted.

100–400 1 set of 2 spacers MSP400

Description Ampere Rating Contact (s) Catalog Number

Early-break/same-make and signalization per

position 1 and 2.

Electrical characteristics:

A300.

100–400 1NO/NC per position 1 and 2 AC1NONCMTS400

100–400 1NO/NC per position 1 and 2 low level AC1NONCMTS400LL 1

600–1200 1NO/NC per position 1 and 2 Standard

Description Ampere Rating

Connection

Type

Number of

Poles

Number of Cables/

Lug Lugs per Kit Cable Type Catalog Number

Connection of bare

copper cables onto the

terminals (without

spade lugs).

100–200 6–300 kcmil 3 1 3 Cu/Al LK3R9DL

100–200 6–300 kcmil 4 1 4 Cu/Al LK4R9DL

400 4–600 kcmil 3 1 3 Cu/Al LK3R9EM

400 4–600 kcmil 4 1 4 Cu/Al LK4R9EM

600 2x (#2–600 kcmil) 3 2 3 Cu/Al LK3R9FN

600 2x (#2–600 kcmil) 4 2 4 Cu/Al LK4R9FN

800–1200 2x (#2–600 kcmil) 3 2 6 Cu/Al LK6R9G

800–1200 2x (#2 –600 kcmil) 4 2 8 Cu/Al LK8R9G

Switching Devices PG00802002E—September 2012 www.eaton.com 59

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Technical Data and Specifications

UL 1008 Characteristics

UL 98/CSA 22.2 No. 4 Characteristics

Notes

1Short-circuit rating achieved when used with respective fuse type and maximum fuse rating.

2Only UL 98 listed. For UL 1008 availability, contact Eaton.

3Two-pole in series.

4Three-pole in series.

Description 100A 200A 400A 600A 800A 1200A

Operation voltage 600 600 600 600 600 600

Short-circuit rating at 600 Vac (kA) 1100 100 65 100 100 100

Type of fuse J J J L L L

Maximum fuse rating (A) 200 400 600 800 1000 1600

Short-circuit rating with circuit breaker (kA/ms) 10/25 10/25 14/50 35/50 35/50 35/50

Operational Power/Current Maximum Operational Three-Phase

240 Vac total system (A) 100 100 250 400 700 700

240 Vac resistive load (A) 100 200 400 600 800 1200

480 Vac total system (A) 100 100 125 350 600 600

480 Vac resistive load (A) 100 200 400 600 800 1200

600 Vac resistive load (A) 100 200 400 400 800 1200

Mechanical Endurance

Endurance (number of operating cycles) 6050 6050 6050 6050 3550 3550

Connection Terminals

Minimum connection section/AWG #6 #6 #4/2 x #6 2x #2 4x #2 4x #2

Maximum connection section/AWG 300 kcmil 300 kcmil 600 kcmil/2x 350 kcmil 2x 600 kcmil 4x 600 kcmil 4x 600 kcmil

Description 100A 2200A 2400A 2600A 800A 1200A

Short-circuit rating at 600 Vac (kA) 200 200 200 200 100 100

Type of fuse J J J J L L

Maximum fuse rating (A) 100 200 400 600 800 1200

Maximum Motor, hp/FLA Three-Phase Motor Maximum

220–240 Vac 30/80 75/192 125/312 200/480 200/480 200/480

440–480 Vac 75/96 180/180 250/302 400/477 500/590 500/590

600 Vac 100/99 200/192 350/336 350/336 500/472 500/472

Maximum Motor Power, hp/DC FLA Motor Maximum

125 Vdc 37.5/58 15/112 20/148 20/148 — —

250 Vdc 420/72 40/140 50/173 50/173 — —

Mechanical Characteristics

Endurance (number of operating cycles) 10,000 8000 6000 6000 3500 3500

Operating torque (lbs.in/Nm) 88.5/10 88.5/10 128.3/14.5 327.5/37 442.5/50 442.5/50

Auxiliary Contacts

Electrical characteristics A300 A300 A300 A300 A300 A300

60 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Dimensions

Approximate Dimensions in Inches (mm)

100 to 200A

400A

6.41

(162.8)

5.19

(131.8) 1.53

(38.9)

5.51

(140.0)

4.29

(109.0)

6.77

(172.0)

5.51

(140.0)

0.41

(10.4)

1.18

(30.0)

0.98

(24.9)

1.37

(34.8)

0.53

(13.5)

Ø0.43

Ø(11.0)

View “A”

View “B”

“B”

“A”

Ø0.35

Ø(9.0)

Ø0.27

Ø(6.9)

0.29

(7.4)

1.97

(50.0)

6.30

(160)

5.31

(134.9)

2.67

(67.8)

Fix 6.30

(160.0)

Fix 8.26

(210.0)

9.64

(245.0)

11.41

(290.0)

9.41

(239.0)

7.48

(190.0)

2.04

(51.8)

0.41

(10.4)

View “A”

View “B”

Ø0.35

Ø(9.0)

Ø0.27

Ø(6.9)

0.29

(7.4)

8.26

(209.8)

8.26

(209.8)

6.53

(165.9)

10.90

(277.0)

“A”

1.38

(35.1)

Ø0.43

Ø(11.0)

0.49

(12.4)

“B”

1.37

(34.8)

7.67

(194.8)

3.85

(97.8)

10.23

(259.8)

2.56

(65.0)

Fix 8.26

(210.0)

Fix 10.63

(270.0)

11.85

(301.0)

14.21

(361.0)

Switching Devices PG00802002E—September 2012 www.eaton.com 61

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Approximate Dimensions in Inches (mm)

600A

800 to 1200A

14.56

(369.8)

9.98

(253.5) 2.61

(66.3)

9.09

(230.9)

9.09

(230.9)

13.66

(347.0)

View “A”

“A”

Ø0.41

Ø(10.5)

1.12

(28.4)

0.82

(20.8)

1.96

(49.8)

0.98

(24.9)

2.02

(51.3)

4.92

(125.0)

9.84

(249.9)

13.38

(339.9)

3.15

(80.0)

Fix 10.04

(255.0)

Fix 13.18

(335.0)

15.19

(386.0)

18.34

(466.0)

14.56

(369.8)

9.98

(253.5)

2.65

(67.3)

8.30

(210.8)

8.30

(210.8)

8.03

(204.0)

13.66

(347.0)

Ø0.41

Ø(10.5) View “A”

“A”

3.54

(89.9)

1.49

(37.8)

1.02

(25.9)

0.82

(20.8)

1.02

(25.9)

1.49

(37.8) 2.02

(51.3)

11.34

(288.0)

4.72

(119.9)

9.84

(249.9)

4.92

(125.0)

Fix 13.66

(347.0)

Fix 18.38

(467.0)

15.19

(386.0)

18.34

(466.0)

62 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Approximate Dimensions in Inches (mm)

Terminal Lugs

100–200A 400A 600–1200A

100–200A

PH2 Type Direction of Operation Door Drilling Template

400A

PH3 Type Direction of Operation Door Drilling Template

1.0 0

(25.4)

1.52

(38.6)

1.12

(28.4)

0.45

(Ø11.4)

2.80

(71.5)

Ø 0.40 (Ø10.16)

Ø 4.70 (Ø119.38)

1.30

(35.0)

1.80

(46.0)

0.44

(11.13)

0.63

(15.9)

2.87

(72.9)

3.15

(80.0)

1.49

(37.8)

0.40

(Ø10.2)

Ø3.07

(Ø78.0)

1.77

(45.0)

4.92

(125.0)

4 Ø 0.27

4 Ø 7.0

Ø D

0.79

(20.0)

0.79

(20.0)

0.55

(14.0) 0.55

(14.0)

Ø78

(Ø1981.2)

61.00

(1549.4)

210

(5334.0)

4 Ø 0.27

4 Ø 7.0

Ø D 0.79

(20.0)

0.79

(20.0)

0.55

(14.0) 0.55

(14.0)

Switching Devices PG00802002E—September 2012 www.eaton.com 63

1.1

Switching Devices

Manual Transfer/Double Throw Switches

Approximate Dimensions in Inches (mm)

600–1200A

PH4 Type Direction of Operation Door Drilling Template

2.36

(60.0)

13.77

(350.0)

4 Ø 7

(4 Ø 7)

Ø D

0.79

(20.0)

Ø3.07

(Ø78.0)

0.79

(20.0)

0.55

(14.0)

0.55

(14.0)

64 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Enclosed Rotary Disconnects

Contents

Description Page

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . 64

Features, Benefits and Functions. . . . . . . . . . . . . . 64

Standards and Certifications . . . . . . . . . . . . . . . . . 64

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Product Overview

Provide users with the ability

to lock directly wired motor

loads in the OFF position to

comply with OSHA lockout/

tagout regulations. Also for

machine applications that

require compact, economical

disconnect switches.

Enclosed rotary disconnect

switches allow safe control

and safe disconnect of any

motor application.

Features, Benefits

and Functions

●Padlockable in the OFF

position (up to three

padlocks) to meet OSHA

lockout requirements

●Available in 16–80A ratings

●600 Vac, three- and four-

pole non-fusible device

●Rated for making and

breaking loads

●Accepts auxiliary contacts;

capability to signal PLC

controllers

●Ground lug connection

provided

●Possibility of adding one

power pole and one

auxiliary contact

●NEMA® Type 1, 3R, 12,

4, 4X

Open rotary disconnects

can be found in Volume 5,

Motor Control and Protection

Catalog CA08100006E.

Standards and Certifications

●Meets NEC® Article 430

requirements for a

separate disconnect

means within sight

of all motor loads

●UL® listed under

Section 508

●UL listed File No. E165150

●CSA® listed under 22.2

No. 14, File 162136

Switching Devices PG00802002E—September 2012 www.eaton.com 65

1.1

Switching Devices

Enclosed Rotary Disconnects

Product Selection

Enclosed Rotary Non-Fusible 1

Accessories for Enclosed Rotary Disconnects 67

Notes

1Short-circuit current ratings are same as those listed in the table on Page 10, for the respective disconnect amperage.

2For CSA listed switches, add prefix letter “C” to the front of the catalog number.

3NEMA Type 12 enclosures (16–80A) can be field modified to meet NEMA Type 3R rainproof requirements when a factory-provided drain hole is opened.

4“GB” suffix = Gray cover, Black handle; “GR” suffix = Gray cover, Red handle; “YR” suffix = Yellow cover, Red handle.

5cULus only.

6Ordered and shipped as separate components—not integral to enclosed device.

7Enclosed disconnects can accept one power pole, neutral or up to two auxiliary contacts (one mounted on either side of switch).

Contact the Safety Switch Flex Center (1-888-329-9272) for factory-installed accessories or other special modifications.

Ampere

Rating

Maximum Horsepower Ratings

NEMA 1 2

Enclosure

Indoor

NEMA 12 2 3

Enclosure

Dust-Tight/

Rainproof

NEMA 4X 2

Enclosure

Corrosion-Resistant,

Stainless Steel

NEMA 4X 2

Enclosure

Corrosion-Resistant,

Non-Metallic

NEMA 4X

Enclosure

Polycarbonate-

Non-MetallicThree-Phase AC

208V 240V 480V 600V Catalog Number Catalog Number Catalog Number Catalog Number Catalog Number

Three-Pole, 600 Vac

16 351010ER53016UG ER53016UD ER53016UW ER53016UX —

25 7-1/2 7-1/2 15 20 ER53025UG ER53025UD ER53025UW ER53025UX —

30 7-1/2 7-1/2 15 20 ER53030UG ER53030UD ER53030UW ER53030UX ER53030UPGB 45

40 7-1/2 7-1/2 20 25 ER53040UG ER53040UD ER53040UW ER53040UX —

60 15 15 30 30 ER53060UG ER53060UD ER53060UW ER53060UX ER53060UPGB 45

80 15 20 40 40 ER53080UG ER53080UD ER53080UW ER53080UX —

Four-Pole, 600 Vac

16 351010ER54016UG ER54016UD ER54016UW ER54016UX —

25 7-1/2 7-1/2 15 20 ER54025UG ER54025UD ER54025UW ER54025UX —

30 7-1/2 7-1/2 20 25 ER54030UG ER54030UD ER54030UW ER54030UX —

40 7-1/2 7-1/2 20 25 ER54040UG ER54040UD ER54040UW ER54040UX —

Disconnect

Ampere Rating

Switched

Fourth Pole

Unswitched

Neutral Pole

Auxiliary Contacts

(Choose one)

Terminal

Shrouds

16 S4PR516 UNMR5A 1NO + 1NC

AC1NONC

2NC

AC2NC

Single-pole

TS1R5A

Three-pole

TS3R5A

25 S4PR525

30 S4PR530

40 S4PR540

60 S4PR560 UNMR5B Single-pole

TS1R5B

Three-pole

TS3R5B

80 S4PR580

66 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Enclosed Rotary Disconnects

Dimensions

Approximate Dimensions in Inches (mm)

NEMA Type 1 (16–40A)

NEMA Type 1 (60–80A)

Note:

Wire range of switch lugs for 16–25A is #6–#10 copper, and for 30–40A is #8–#14.

Wire range of ground lugs is #2–#14 copper or aluminum.

8.47

(215.1) 6.86

(174.2)

0.31

(7.9)

2 Mounting Holes

2.68

(68.1)

2.68

(68.1)

0.27

(6.9) 0.56

(14.2)

3.20

(81.3)

1.44

(36.6)

Concentric knockouts for

0.5-, 0.75-inch conduit,

quantity 4, knockout

locations same in top

and bottom

6.42

(163.1) 6.55

(166.4) 5.50

(139.7)

4.11

(104.4)

8.11

(206.0)

5.00

(127.0)

8.42

(213.9) 8.56

(217.4)

0.27

(6.9) 0.56

(14.2)

7.75

(196.9)

3.50

(88.9)

10.47

(265.9)

5.67

(144.0)

4.23

(107.4)

1.96

(49.8)

1.32

(33.5) 2.46

(62.5)

1.86

(47.2)

Concentric knockout

for 0.5, 0.75, 1 conduit,

quantity 2, knockout

location same in top

and bottom

Concentric knockout

for 1.25, 1.5, 2 conduit,

quantity 2, knockout

location same in top

and bottom

5.75

(146.1) 0.31

(7.9)

2 Mounting Holes

3.53

(89.7)

10.11

(256.8)

Note:

Wire range of switch lugs is #1–#14 copper.

Wire range of ground lugs is #2–#14 copper or aluminum.

Switching Devices PG00802002E—September 2012 www.eaton.com 67

1.1

Switching Devices

Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)

NEMA Type 12/3R (16–40A)

NEMA Type 12/3R (60–80A)

n 0.31

(7.9) Hole

2.68

(68.1)

9.26

(235.2)

9.98

(253.5)

8.14

(206.8)

8.99

(228.3)

3.91

(99.3)

2.68

(68.1)

0.31

(7.9)

7.35

(186.7) 6.45

(163.8)

5.66

(143.8)

4.26

(108.0)

Screw to be removed when

used as Type 3R device

Note:

Wire range of switch lugs for 16–25A is #6–#10

copper, and for 30–40A is #8–#14 copper or aluminum.

11.98

(304.3)

5.81

(147.6)

4.38

(111.3)

10.14

(257.6)

10.99

(279.1)

11.26

(286.0)

5.75

(146.1)

3.50

(88.9)

3.53

(89.7)

0.31

(7.9) n 0.31

(7.9) Hole

9.35

(237.5)

8.45

(214.6)

Screw to be removed when used as Type 3R device

Notes:

Wire range of switch lugs is #1–#14 copper.

Wire range of ground lugs is #2–#14 copper or aluminum.

68 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)

NEMA Type 4X Stainless (16–40A)

NEMA Type 4X Stainless (60–80A)

9.95

(252.7)

4.23

(107.4)

5.63

(143.0)

8.11

(206.0)

8.97

(227.8)

9.23

(234.4)

6.43

(163.3)

7.33

(186.2)

3.91

(99.3)

2.68

(68.1)

2.68

(68.1)

0.31

(7.9) n 0.31

(7.9) Hole

Notes:

Wire range of switch lugs for 16–25A is

#6–#10 copper, and for 30–40A is #8–#14.

Wire range of ground lugs is #2–#14

copper or aluminum.

4.35

(110.5)

5.78

(146.8)

10.11

(256.8)

10.97

(278.6)

11.95

(303.6)

8.43

(214.1)

9.32

(236.7)

11.23

(285.2)

5.75

(146.1)

3.50

(88.9)

3.53

(89.7)

0.31

(7.9)

Notes:

Wire range of switch lugs is #4–#14 copper.

Wire range of ground lugs is #2–#14 copper

or aluminum.

n 0.31

(7.9) Hole

Switching Devices PG00802002E—September 2012 www.eaton.com 69

1.1

Switching Devices

Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)

NEMA Type 4X Thermoset Polyester (16–40A)

NEMA Type 4X Thermoset Polyester (60–80A)

Four Mounting Holes

4.70

(119.4)

6.10

(154.9)

9.63

(244.6)

2.65

(67.3)

2.65

(67.3)

8.88

(225.6)

0.31

(7.9)

4.00

(101.6)

5.00

(127.0)

7.52

(191.0)

9.52

(241.8) 9.63

(245.0)

Notes:

Wire range of switch lugs for 16–25A is #6–#10 copper, and for 30–40A is #8–#14.

Wire range of ground lugs is #2–#14 copper or aluminum.

13.41

(340.6)

11.43

(290.3)

9.00

(228.6)

8.00

(203.2)

4.48

(113.8)

13.56

(344.4)

12.75

(323.8)

4.51

(114.6)

13.56

(344.4)

5.24

(133.1)

6.67

(169.4)

Notes:

Wire range of switch lugs is #1–#14 copper.

Wire range of ground lugs is #2–#14 copper or aluminum.

70 Switching Devices PG00802002E—September 2012 www.eaton.com

1.1

Switching Devices

Enclosed Rotary Disconnects

Approximate Dimensions in Inches (mm)

NEMA Type 4X—Polycarbonate (30A)

NEMA Type 4X—Polycarbonate (60A)

0.13

(3.3)

0.02

(0.5)

3.62

(91.9)

4.37

(111.0)

6.00

(152.4)

6.38

(162.1)

5.90

(149.9)

0.79

(20.1)

3.90

(99.1)

Ø2.68

(68.1)

7.32

(185.9)

7.80

(198.1)

0.16

(4.1)

0.02

(0.5)

3.62

(91.9)

4.37

(111.0)

8.27

(210.0)

0.59

(15.0)

4.45

(113.0)

4.94

(125.5)

Ø2.67

(67.8)

Notes:

R5 A 3 016 U

UL Listing

R5 = UL 508

R9 = UL 98

R4 = UL 489

Frame Designation

A = UL 508 (16–40A)

B = UL 508 (60–80A)

C = UL 98 Non-fusible (30–100A modular)

V = UL 98 Non-fusible (60–100A visible blade)

D = UL 98 Non-fusible (100–200A)

E = UL 98 Non-fusible (400A)

F = UL 98 Non-fusible (600A)

G = UL 98 Non-fusible (800–1200A)

H = UL 489 Fusible (30A compact)

I = UL 98 Fusible (30A)

J = UL 98 Fusible (30–60A)

K = UL 98 Fusible (60–100A)

L = UL 98 Fusible (200A)

M = UL 98 Fusible (400A)

N = UL 98 Fusibe (600–800A)

Poles

2 = Two-pole

3 = Three-pole

4 = Four-pole

Ampere Rating

016 = 16A

025 = 25A

030 = 30A

040 = 40A

060 = 60A

080 = 80A

100 = 100A

200 = 200A

400 = 400A

600 = 600A

800 = 800A

1000 = 1000A

1200 = 1200A

Protection

U = Non-fusible

F = Fusible

Fuse Type Accepted

CC = Class CC

J = Class J

L = Class L

Blank = Non-fusible device

SH B 00 4X F

SF 150 SH 5X5

Handle Type

SH = Selector handle

PH = Pistol handle

Product Type

SF = Shaft

Color

B = Black/blue

R = Red/yellow

Length

55 = 55 mm

90 = 90 mm

150 = 150 mm

200 = 200 mm

320 = 320 mm

400 = 400 mm

500 = 500 mm

Size

(Smallest to Largest)

00 = Size 00

0 = Size 0

1 = Size 1

2 = Size 2

3 = Size 3

4 = Size 4

Applicable

Handle Type

SH = Selector handle

PH = Pistol handle

NEMA Type Rating

12 = Type 1, 3R, 12

4X = Type 4, 4X

Operation

F = Front

S = Right Side

Blank = Front or right side

Shaft Cross Section

5x5 = 5 mm x 5 mm

6x6 = 6 mm x 6 mm

10x10 = 10 mm x 10 mm

12x12 = 12 mm x 12 mm

15x12 = 15 mm x 12 mm

Additional Features*

T = Test position function

Blank = No test function

*HV at the end of some catalog numbers

indicates use with H and V switches only.

Not all handles are designed to go with all

disconnects. Consult specific section of the

catalog for available options.

Additional Features*

*H at the end of some catalog numbers

indicates use with H-Frame switches only.

Not all shafts are designed to go with all

disconnects. Consult specific section of the

catalog for available options.

Disconnects

External Handles

Shafts

Catalog Numbering Systems

Direct

Handles

Direct

Handles

Auxiliary

Contacts

Auxiliary

Contacts

Fusible

Disconnect

Non-Fusible

Disconnect

Available

Shafts

Available

Shafts

External

Handles

R Series Rotary Disconnects



SH_00_

R4 H-Frame

30A-CC/J

DHR9HC

SF_

_PH10X10

SF_

_PH10X10

SF_

_PH10X10 SF_

_PH10X10

SF_

_PH10X10 SF_

_PH10X10

SF_

_PH10X10 SF_

_PH15X12

SF_

_PH12X12 SF_

_PH15X12

AC1NOR9

AC1NCR9

SF_

_SH5X5

SF_

_SH5X5

SF_

_SH5X5H

SF_

_PH5X5

SF_

_SH5X5

SF_

_SH5X5

AC1NO1NCJ2N

AC2NO2NCJ2N

AC1NO1NCJ2N

AC2NO2NCJ2N

AC1NO1NCJ2N

AC2NO2NCJ2N

AC1NO1NCJ2N

AC2NO2NCJ2N

AC1NO1NCJ2N

AC2NO2NCJ2N

SF_

_SH6X6

SF_

_PH6X6

AC1NO1NCJ2N

AC2NO2NCJ2N

R5 A- & B-Frame

(16–40A & 60–80A) DHR5

DHR9

DHR9V

R9 C-Frame

30–100A Modular

AC1NONC

AC2 NO

AC1NONC

AC2 NO

AC1NONC

AC2 NO

AC1NOR9

AC1NCR9

AC1NOR9

AC1NCR9

AC1NOR9

AC1NCR9

ACHFG

R9 J-Frame

30–60A J 

R9 I-Frame

30A-CC

DHR9HJ

DHR9J2M

DHR9J2M DHR9DE

DHR9J2M

SH_0_

PH_1_

PH_2_

PH_3_

PH_4_

R9 K-Frame

60–100A J 

R9 V-Frame

60–100A Visible Blade

R9 D-Frame

100–200A AC1NONC_

AC1 NONC_

R9 E-Frame

400A

R9 F-Frame

600A

R9 G-Frame

800–1200A

R9 L-Frame

200A J

R9 M-Frame

400A J

R9 N-Frame

600–800A J/L

DHR9N

DHR9DE

DHR9FG

 For reference only—please consult specific catalog pages for detailed information.

 60A J-Frame (100 kAIC), K-Frame (200 kAIC).

AC1NOR9

AC1NCR9

AC1NOR9

AC1NCR9

AC1NOR9

AC1NCR9

AC1NOR9

AC1NCR9

AC1NOR9

AC1NCR9

AC1NOR9

AC1NCR9

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experts at Eaton deliver customized, integrated solutions to

solve our customers’ most critical challenges.

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But, decision makers demand more than just innovative products.

They turn to Eaton for an unwavering commitment to personal

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information, visit www.eaton.com/electrical.

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of their respective owners.

Eaton Corporation

Electrical Sector

1111 Superior Avenue

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Printed in USA

Publication No. PG00802002E / Z12653

September 2012