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1
BNC, N, TNC Connectors
AEP BNC, N, and TNC series connectors are specifically designed for use
with miniature flexible and semi-rigid cable. They are available with gold-
plated or nickel-plated bodies and hardware. These connectors have solder-
clamp attachment for semi-rigid cable, or clamp or crimp attachment for flexible
cable. Both crimp and clamp types for flexible cable grip the cable braid with a force
greater than the breaking strength of the braid. All have captive contacts.
The precision N connectors on page 4 have stainless-steel bodies, and captive plug-on
center contacts for easy cable assembly.
ONLINE
CATALOG
Contents
BNC Connectors for Miniature Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Standard N Connectors for Miniature Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Precision N Connectors for Semi-Rigid Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TNC Connectors for Miniature Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembly Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Index by part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cable Attachment Methods
BNC Connectors for Miniature Cable
Click on part number to go directly to cable assembly instructions
Bulkhead Mounted Jacks
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Substitute the appropriate cable group number for “XX” when ordering:
GROUP CABLE TYPES
02 RG178, RG196, M17/93, M17/169
03 RG174, RG179, RG316, M17/113,
M17/119, M17/172, M17/189
GROUP CABLE TYPES
05 RG178DS, RG196DS
09 .141" semi-rigid, RG 402M17/130
GROUP CABLE TYPES
10 .085" semi-rigid, RG405, M17/133
19 RG174DS, RG316DS, M17/151,
M17/152, Times RD-316
Straight Plug
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N Connectors for Miniature Cable
Click on part number to go directly to cable assembly instructions
Bulkhead Mounted Jacks
Substitute the appropriate cable group number for “XX” when ordering:
GROUP CABLE TYPES
02 RG178, RG196, M17/93, M17/169
03 RG174, RG179, RG316, M17/113,
M17/119, M17/172, M17/189
GROUP CABLE TYPES
05 RG178DS, RG196DS
09 .141" semi-rigid, RG 402M17/130
GROUP CABLE TYPES
10 .085" semi-rigid, RG405, M17/133
19 RG174DS, RG316DS, M17/151,
M17/152, Times RD-316
Straight Plug
Precision N Connectors for Semi-Rigid Cable
Click on part number to go directly to cable assembly instructions
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Bulkhead Mounted Jack
Straight Plug
These precision N connectors are constructed with 303 stainless steel bodies,
Teflon insulators, and beryllium copper contacts.
They feature captivated contacts which plug on to the cable center conductor, eliminating
contact gapping and soldering during assembly—simply trim the cable, slide the connector
on, and solder the jacket.
Typical VSWR:
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TNC Connectors for Miniature Cable
Click on part number to go directly to cable assembly instructions
Bulkhead Mounted Jacks
Substitute the appropriate cable group number for “XX” when ordering:
GROUP CABLE TYPES
02 RG178, RG196, M17/93, M17/169
03 RG174, RG179, RG316, M17/113,
M17/119, M17/172, M17/189
GROUP CABLE TYPES
05 RG178DS, RG196DS
09 .141" semi-rigid, RG 402M17/130
GROUP CABLE TYPES
10 .085" semi-rigid, RG405, M17/133
19 RG174DS, RG316DS, M17/151,
M17/152, Times RD-316
Straight Plug
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Body assembly Compression washer
Ferrule
Insulator
Contact (male or female) Backnut
—Assemble contact onto cable center conductor.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
—Press ferrule against compression washer.
—Trim excess braid flush with outer diameter of compression washer
and ferrule.
—Assemble insulator over cable center conductor and dielectric.
Cable Assembly Instructions
Clamp type connectors for flexible cable
Straight Connectors—Flexible Cable Cable Trim Dimensions
Parts list
BC
A
Braid Jacket
Center conductorDielectric
—Trim cable per trim code below; tin end of center conductor.
—Slide backnut onto cable. Slide compression washer onto cable in
the orientation shown until it stops against cable jacket.
—Flare cable braid by rotating dielectric and slide ferrule under braid.
1
2
3
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
4
CONNECTOR TYPE
ABC
BNC and TNC plugs .125 .325 .425
BNC and TNC bulkhead jacks .125 .300 .400
N plugs .150 .300 .400
N bulkhead jacks
(front mount) .200 .220 .310
N bulkhead jacks
(rear mount) .125 .125 .275
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Body assembly Heat-shrink tubing
(optional)
Backnut/crimp tail
Insulator
Contact (male or female) Crimp sleeve
—Assemble insulator and contact onto cable dielectric and
center conductor.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
—Position cable so braid touches rear of back nut.
—Slide crimp sleeve forward to touch rear of back nut.
—Crimp braid with appropriate die size from chart below.
Straight Connectors—Flexible Cable
Parts list
—Trim cable per trim code below; tin end of center conductor.
—Slide heat-shrink tubing and crimp sleeve over cable.
—Flare cable braid by rotating dielectric and slide cable into crimp tail.
1
2
3
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
—Slide shrink tubing over crimp sleeve and shrink to fit.
4
Crimp Die Sizes
CABLE GROUP HEX DIE SIZE
02 .105
03 .128
05 .128
19 .128
Cable Assembly Instructions
Crimp type connectors for flexible cable
Cable Trim Dimensions
BC
A
Braid Jacket
Center conductorDielectric
CONNECTOR TYPE
ABC
BNC and TNC plugs .100 .600 .870
BNC and TNC bulkhead jacks .125 .600 .850
N plugs .150 .600 .850
N bulkhead jacks
(front mount) .200 .510 .760
N bulkhead jacks
(rear mount) .125 .515 .765
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Body assembly Backnut
Insulator
Solder Ferrule
Contact (male or female)
Solder
—Assemble insulator and contact onto cable dielectric and
center conductor. If insulator is not flush against solder ferrule due to
dielectric extrusion, retrim dielectric.
—Solder contact to center conductor by heating rear of contact
(do not feed additional solder through inspection hole in contact).
(omit this step for precision N bulkhead jacks)
Straight Connectors—Semi-Rigid Cable Cable Trim Dimensions
Parts list
B
A
Jacket
Center conductor Dielectric
—Trim cable per trim code below; tin end of center conductor.
(For precision N bulkhead jack, chamfer end of center conductor and
do not tin.)
—Slide backnut over cable. Slide solder ferrule over cable until it stops
against cable jacket.
—Solder cable jacket to ferrule.
1
2
3
—Insert cable assembly into body assembly. Tighten to 90–100
inch-ounces torque. (Hold cable/hardware assembly stationary
and rotate body when tightening.)
CONNECTOR TYPE
AB
BNC and TNC–.085" cable .125 .330
BNC and TNC–.141" cable .115 .330
N plugs .200 .350
N bulkhead jacks
(front mount) .120 .150
Standard N bulkhead jacks
(rear mount)–.085" cable .125 .195
Standard N bulkhead jacks
(rear mount)–.141" cable .125 .125
Precision N plugs .125 .125
Precision N bulkhead jacks
(rear mount)–.085" cable .125 .195
Precision N bulkhead jacks
(rear mount)–.141" cable .000 .125
Cable Assembly Instructions
Solder-clamp connectors for semi-rigid cable
Precision N plugs for semi-rigid cable
—Insert cable into body assembly until it stops.
—Solder cable jacket to connector body.
—Trim cable per trim code below; chamfer end of center conductor.
1
2
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9
Bulkhead jacks (except N rear mount)
TA-0105
TA-0436
DESCRIPTION
AEP P/N
Crimp tool with .105" and .128" hex dies TA-0105
DESCRIPTION
AEP P/N
Torque wrench with 7/32" jaws for cable
connector backnuts; 95 inch-ounces torque TA-0436
Mounting Dimensions
Assembly Tooling
.507 dia.
.473
.640 dia.
.538
N rear mount bulkhead jacks
Index by Part Number
Click on any line below to go directly to the appropriate page
P/N Page
4000-1041-0XX . . . . . . . . . . . . . . . . . . . . 3
4000-1051-0XX . . . . . . . . . . . . . . . . . . . . 3
4000-1071-0XX . . . . . . . . . . . . . . . . . . . . 3
4000-1563-009 . . . . . . . . . . . . . . . . . . . . . 4
4000-1563-010 . . . . . . . . . . . . . . . . . . . . . 4
4000-7041-0XX . . . . . . . . . . . . . . . . . . . . 3
4000-7051-0XX . . . . . . . . . . . . . . . . . . . . 3
4000-7071-0XX . . . . . . . . . . . . . . . . . . . . 3
4501-1041-0XX . . . . . . . . . . . . . . . . . . . . 3
4501-1051-0XX . . . . . . . . . . . . . . . . . . . . 3
4501-1071-0XX . . . . . . . . . . . . . . . . . . . . 3
4501-7041-0XX . . . . . . . . . . . . . . . . . . . . 3
4501-7051-0XX . . . . . . . . . . . . . . . . . . . . 3
4501-7071-0XX . . . . . . . . . . . . . . . . . . . . 3
4501-9543-009 . . . . . . . . . . . . . . . . . . . . . 4
4501-9543-010 . . . . . . . . . . . . . . . . . . . . . 4
4502-1041-0XX . . . . . . . . . . . . . . . . . . . . 3
4502-1051-0XX . . . . . . . . . . . . . . . . . . . . 3
4502-1071-0XX . . . . . . . . . . . . . . . . . . . . 3
4502-7041-0XX . . . . . . . . . . . . . . . . . . . . 3
4502-7051-0XX . . . . . . . . . . . . . . . . . . . . 3
4502-7071-0XX . . . . . . . . . . . . . . . . . . . . 3
6000-1041-0XX . . . . . . . . . . . . . . . . . . . . 5
6000-1051-0XX . . . . . . . . . . . . . . . . . . . . 5
6000-1071-0XX . . . . . . . . . . . . . . . . . . . . 5
6000-7041-0XX . . . . . . . . . . . . . . . . . . . . 5
6000-7051-0XX . . . . . . . . . . . . . . . . . . . . 5
6000-7071-0XX . . . . . . . . . . . . . . . . . . . . 5
6001-1041-0XX . . . . . . . . . . . . . . . . . . . . 5
P/N Page
6001-1051-0XX . . . . . . . . . . . . . . . . . . . . 5
6001-1071-0XX . . . . . . . . . . . . . . . . . . . . 5
6001-7041-0XX . . . . . . . . . . . . . . . . . . . . 5
6001-7051-0XX . . . . . . . . . . . . . . . . . . . . 5
6001-7071-0XX . . . . . . . . . . . . . . . . . . . . 5
6002-1041-0XX . . . . . . . . . . . . . . . . . . . . 5
6002-1051-0XX . . . . . . . . . . . . . . . . . . . . 5
6002-1071-0XX . . . . . . . . . . . . . . . . . . . . 5
6002-7041-0XX . . . . . . . . . . . . . . . . . . . . 5
6002-7051-0XX . . . . . . . . . . . . . . . . . . . . 5
6002-7071-0XX . . . . . . . . . . . . . . . . . . . . 5
6500-1041-0XX . . . . . . . . . . . . . . . . . . . . 2
6500-1051-0XX . . . . . . . . . . . . . . . . . . . . 2
6500-1071-0XX . . . . . . . . . . . . . . . . . . . . 2
6500-7041-0XX . . . . . . . . . . . . . . . . . . . . 2
6500-7051-0XX . . . . . . . . . . . . . . . . . . . . 2
6500-7071-0XX . . . . . . . . . . . . . . . . . . . . 2
6501-1041-0XX . . . . . . . . . . . . . . . . . . . . 2
6501-1051-0XX . . . . . . . . . . . . . . . . . . . . 2
6501-1071-0XX . . . . . . . . . . . . . . . . . . . . 2
6501-7041-0XX . . . . . . . . . . . . . . . . . . . . 2
6501-7051-0XX . . . . . . . . . . . . . . . . . . . . 2
6501-7071-0XX . . . . . . . . . . . . . . . . . . . . 2
6502-1041-0XX . . . . . . . . . . . . . . . . . . . . 2
6502-1051-0XX . . . . . . . . . . . . . . . . . . . . 2
6502-1071-0XX . . . . . . . . . . . . . . . . . . . . 2
6502-7041-0XX . . . . . . . . . . . . . . . . . . . . 2
6502-7051-0XX . . . . . . . . . . . . . . . . . . . . 2
6502-7071-0XX . . . . . . . . . . . . . . . . . . . . 2
-0XX Indicates cable connectors with various types on specified page.
