Application Specification .093 Diameter Pin and Socket 11 449000 AMF Contacts and Housings 18 NOV 96 Rev F Ce Ail numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters jand inches}. Unless otherwise specified, dimensions have a tolerance of +0.13 [005] and angles have a tolerance of +2. Figures and illustrations are for identification only and are not drawn to scale. 1. INTRODUCTION This specification covers the requirements for application of AMP* .093 Diameter Pin and Socket Contacts and Housings. These requirements are applicable automatic machine crimping tools. When corresponding with AMP personnel, use the terminology provided on this specification to help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1. Locking Lances Wire Wire Barrel Insulation N Barrel Seam Barrel Front Belimouth - Rear Bellmouth Detent Lock Rear Cutoff Tab Mounting Ears Figure 1 2. REFERENCE MATERIAL 2.1. Revision Summary This paragraph is reserved for a revision summary covering the most recent additions and changes made to this specification which include the following: Per EC 0990-1200-6: * Revised dimension in Figure 2 fram .130 to .140 * Removed dimension 2.79 [.110] and the line above it, from the table in Figure 2. ee eee eee errr rere ee eee eee AMP Incorporated. Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAX*/PRODUCT INFO 1-800-522-6752 1of6 This AMP controlled document is subject to change. For latest revision call the AMP FAX number. Copyright 1996 by AMP Incorporated All Rights Reserved. *Trademark Loc BANI 093 Dia Contacts and Housings 114-49000 2.2. Customer Assistance Reference Part Number 350415 and Product Code 2090 are representative numbers of the AMP .033 Diameter product line. Use of these numbers will identify the product line and expedite your inquiries through an AMP service network established to help you obtain product and tooling information. Such information can be obtained through a local AMP Representative (Sales Engineer, Field Service Engineer, etc.) or, after purchase, by calling the Tooling Assistance Center or the AMP FAX/Product Information numbers at the bottom of page 1. 2.3. Drawings Customer Drawings for specific products are available from the responsible AMP Engineering department via the service network. The information contained in the Customer Drawings takes priority if there is a conflict with this specification or with any other technical documentation supplied by AMP Incorporated. 2.4. Specifications AMP Product Specification 108-1038 provides applicable performance requirements for the contacts. 2.5. Instruction Material Instruction material for automatic and hand application tooling is shipped with the appropriate tooling. Refer to Figure 2 for referenced documents. 3. REQUIREMENTS 3.1. Wire Preparation A. Wire Selection The contacis will accept stranded wire ranging in size from 14 to 24 AWG. Wire insulation diameter shall have minimum and maximum dimensions according to the wire sizes indicated in Figure 2. B. Wire Preparation The wire strip length shall be as indicated in Figure 2. Reasonable care shall be taken during the stripping operation to ensure the conductor is not nicked, scraped, or cut. 3.2. Crimped Contacts Contacts shall be crimped in accordance with the material packaged with the tooling; refer to Figure 2. A. Carrier Cutoff Tab Cutoff tab shall not exceed .38 [.015]. HAND TOOL WIRE CRIMP DIMENSIONS WIRE WIRE BARREL INSULATION HAND TOOL SIZE INSULATION | STRIPLENGTH | CRIMPHEIGHT | CRIMP | BARREL CRIMP | PARTNUMBER (AWG) | DIAMETER (Max.) | +0.38 [.015] +0.05 [.002] WIDTH WIDTH (Instruction Sheet) 20 3.56 [.140] 4.34 1.07 [.042] 9.99 3.30 908711 3 L171] 107 [042] [.090] (.130] (408-9966) 16 1.45 [.057] 14 1.45 [.057] 24 2.79.10] 4.34 0.81 [.032} 178 3.05 90872-1 a [171] 0.81 (032) (.070] [.120] (408-9967) 20 1.02 [.040] 18 1.02 [.040] @ Use dash 1 (-1) and dash 3 (-3) for a "T" type machine and dash 2 (-2) and dash 4 (4) for a K type machine. Figure 2 (cont'd) (re rr rrr 2o0f 6 Rev FAN _ .093 Dia Contacts and Housings 11449000 AUTOMATIC MACHINE WIRE CRIMP DIMENSIONS WIRE WIRE BARREL INSULATION APPLICATOR SIZE INSULATION | STRIPLENGTH | CRIMPHEIGHT | crimp | BARRELCRIMP | PARTNUMBER (AWG) | DIAMETER (Max.) | +0.38 [.015] +0.05 [.002] WIDTH WIDTH {Instruction Sheet) 20 3.56 [.140] 4.34 1,09 [.043} 2.29 3.30 4668781, 2 . L171] 122 [048] [.090] [130] (408-8040) 16 1,40 [,055] 14 1.68 [.066] 24 279 [.110] 4.34 0.89 {.035} 1.78 3.05 4666561, -2 [174] 0.94 [037 [,070] [120] (408-8040) 20 0.99 [.039} | 1.14 [.045] 18 4.57 [.180] 6.35 1.40 [.055} 2.29 4.57 567273-2 18/2) | 457[.180] Each [250] 1.68 [.066) [090] [180] (408-8040) 16 4,57 [.180] 1.57 [,062} 14 1,85 [.073} 20 4,57 [.180] 4.34 1,09 (.043} 2.29 3.94 567337-3, ~4 174] 1 22 [048 [,090] [155] (408-8040) 16 1.40 [.055] 14 1.68 [.066] Figure 2 (end) B. Wire Barrel Crimp Inspection 1. Crimp height and width shall be as shown in Figure 2. 2. The wire barre! seam shall be closed adequately to confine all strands of the wire. There shall be no loose wire strands. Wire strands should not be embedded in the seam of the wire barrel. 3. The rear bellmouth shall be .12.76 [.005.030]. The front bellmouth shall be 0.38 [015] maximum. 4, The end of the wire shall be flush with the front end of the wire barrel, or extend 1.02 [.040] maximum. Both insulation and conductor shall be visible between the insulation barrel and wire barrel. Care shall be taken not to allow insulation to be crimped in the wire barrel. 5. Wire barrel flash shall not exceed 0.25 [.010]. C. Insulation Barre! Crimp Inspection 1. Crimp width shall be as shown in Figure 2. 2. Care shall be taken not to cut or break the insulation during the crimping operation. D. Locking Lances The locking lances shall not be deformed. E. Alignment The crimped insulation barre! shall fall into an area defined by a 4.06 [.160] diameter circle. Crimped contacts with two wires shall fall into a 5.21 x 9.78 [.205 x .385] area. Crimped contacts using 4.57 [.180] insulation diameter should fall into a 4.44 [.175] diameter circle. See Figure 3. There shall be no twist or roll in the crimped portion that will impair usage of the contact. Rev F 3 of 6ANF 093 Dia Contacts and Housings 11449000 4.06 [.160] Diameter ! 5.21 wa f.205] [385] | . . 4.44 [.175] Diameter Figure 3 3.3. Housings Housings are available in receptacle and plug versions. Receptacles are available with mounting ears and detents or with detent only. Plugs are available with or without mounting ears. Housings are available in 1 through 15 positions and have a standard 5.03 [.198] centerline. They are also available with a 6.35 [.250] centerline. 3.4. Panel-Mounting Cutouts PaneHmounting cutouts shall be as indicated in Figure 4. CIRCUIT RECEPTACLE PLUG POSITIONS A B A B ~e A a 2 18.42 [725] | 7.92 [312] | 20.32 [800] 9.52 [375] 3 21.34 [840] | 7.92[.312] | 23.70 [.933] 9.52 [.375] 3 (6.35 [250] CTR) 23.37 [920] | 7.87 (310) | 25.96 [1.022] 9.27 [.365} 4 (6.35 [250] CTR) | 2967 [1.168] | 7.87[.310] | 92.26 [1.270] | 9.27 365] B 4 IN-LINE | 26.37 [1.088]; 7.92 [312] | 28.73 [1.131] 9.52 [.375] 6 18.24 [.718] | 15.24 [.600] 19.05 [.750] | 17.65 [.695] 6 (6.35 [.250] CTR) 24.03 [946] | 15.44 [.608] | 26.62 [1.048] | 16.71 [.658] 9 21.03 [.828] | 18.42 [.725] 23.80 [937] | 16.76 [.660] Recommended Panel Cutout 12 26.67 [1.050] | 18.42 [.725]@) 29.34 [1.155] | 19.90 [,760} 15 31.50 [1.240] | 16.64 [.655] | 34.11 [1.343] | 19.30 [760] Tt Tolerance of 0.25 [.010]. @ Use 16.64 [.655] if using housing without detents. Figure 4 3.5. Repair Connectors can be repaired by removing the contact from the housing and making the repair. When extracting a contact, the lances should be reset to their original position. Consult the AMP customer print for the correct setting. See Section 5 for tooling. 4. QUALIFICATION AMP .093 Diameter Housings are recognized by Underwriters Laboratories, Inc. under UL File number E28476 and Canadian Standards Association certified under CSA File number LR7189. eee eee eee cece eee ee eee eee ee 4016 Rev FAMP 093 Dia Contacts and Housings 114-4900 5. TOOLING AMP .093 Diameter Contacts are terminated by automatic machine or hand crimping tools. Figure 2 lists tooling used for crimping these contacts. Use Insertion Tool 91002 (408-7347) to insert crimped pin and socket contacts in housing. Use Extraction Tool 458994-3 (408-9923) to remove pin and socket contacts from the housing. Extraction Insertion Tool 91002 Heavy Duty Miniature Quick Change Applicator (Side-Feed Type) with Mechanical Feed System {For Tooling Part Numbers, See Figure 2) Hand Crimping Tool 90872-1 or 90871-1 Figure 5 Rev F 5o0f6AMP ,093 Dia Contacts and Housings 11449000 6. VISUAL AID The following illustrations are to be used by production personnel to ensure properly applied product. The views suggest requirements for good applications. Applications considered visually incorrect should be inspected using the information in the main body of this document. LOCKING LANCE WIRE STRANDS AND INSULATION NOT DEFORMED MUST BOTH BE VISIBLE \ ANYWHERE IN THIS AREA Ih " | 8 4 = E = WIRE STRANDS MUST BE VISIBLE "| [*__ ANYWHERE IN THIS AREA BELLMOUTH MUST BE VISIBLE CUTOFF TAB MUST BE VISIBLE DETENTS POSITIVELY LOCKED MOUNTING EARS LOCKED ONTO PANEL FIGURE 6. VISUAL AID 6 of 6 Rev F