Instruction Sheet AMP* Connector-Specific Kit 768351~1 for 408-9839 ARF CHAMP* Latch Low-Profile Connectors 13MAY93 RevA PROPER USE GUIDELINES Cumulative Trauma Disorders can resutt from the prolanged use of manually powered hand tools. AMP hand tools are intended for occasional use and low volume applications. AMP offers a wide selection of powered application equipment for extended-use, production operations. CONNECTOR-SPECIFIC KIT 768351-1 SN . LOWER a LOCATORS INSERT TYPICAL APPLICATIONS MANUAL ARBOR FRAME ASSEMBLY 91085-2 (Ref) AMP-LATCH* HAND TOOL KIT BASE ASSEMBLY UNIVERSAL ARBOR TOOL 768338-1 Figure 1 cad 1. INTRODUCTION to terminate CHAMP Latch Low-Profite Connectors _, . . having 1.27 mm [.050 in.] centerline spacing to This instruction sheet describes AMP Connector- ipbow cable. Paste, to thous 2 for cable 9 Specific Kit 768351-1, lists cable requirements, and dimensions.) describes installation of the connector-specific kit. (See Figure 1.) The Base Assembly Universal Arbor Tool is powered The connector-specific kit can be used with by either AMP Manual Arbor Frame Assembly AMP-LATCH Hand Tool Kit 768340-1 or Base 91085-2 or AMP Pneumatic Auto-Cycle Unit Assembly Universal Arbor Tool 768338-1 (Figure 1) 91112-3. esses reece eee e creer eee cece eee e cee ee eee eee cece ee ce ee a AMP Incorporated, Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAX/PRODUCT INFO 1-800-522-6752 1013 This AMP controlled document is subject to change. For latest revision call the AMP FAX number. Copyright 1993 by AMP Incorporated. All International Rights Reserved. "Trademark Per EC M-3045, EC 0390-0071-93AMP AMP Connector-Specific Kit 768351-1 408-9839 For information conceming CHAMP Latch Connectors, refer to AMP Catalog 82012. For detailed information on other tooling compo- nents used with Connectar-Specific Kit 768351-1, refer ta the following publications: 408-6792 Pneumatic Auto-Cyde Unit 9112-3 408-7777 -- Manual Arbor Frame Assembly 91085-2 408-9827 Base Assembly Universal Arbor Too! 768338-1 408-9828 -- AMP-LATCH Hand Tool Kit 768340-1 All dimensions on this sheet are in metric units [with U.S. customary units in brackets.] 2. DESCRIPTION (Figure 1) The connector-specific kit features a lower insert and two locators. The iower insert positions the connector on the tooling. The locators provide proper positioning of the connector with the ribbon cable. Components are marked AMP CL. Because of the height of the connector, no upper tool is used to terminate the connector. The tool mount on the hand tool and Base Assembly Universal Arbor Too! provide the force to terminate the connector. 3, CABLE REQUIREMENTS The connector-specific kit will terminate ribbon cable with 26 AWG solid or stranded conductors, 28 AWG solid or stranded conductors, or 30 AWG solid conductors to all CHAMP Latch Low-Profile Connectors. Refer to Figure 2 for the recommended cable dimensions. The cable must be cut 90 to the edge of the cable; otherwise an improper termination will result, We suggest you use a guillotine-type cable cutter, such as the Carpenter Model 95 which can be purchased from: EIT e]; Carpenter Manufacturing Co., inc. Fairgrounds Drive Manlius, NY. 13207 A* + 076.003] NOTE ACCUMULATIVE TOLERANCE FOR GABLE CONDUCTORS 1 THROUGH 34 1S + .254 [.010] AND THROUGH 60 IS + .38 [.015}. CONDUCTOR DIMENSION SIZE (AWG) TYPE A" B i 1.27 mm [.050 IN. 26 Stranded or Sol Fa | coor ] 28 Stranded or Solid uctors 30 Solid 0.889 mm [.035 IN.) Minus One) Figure 2 ead 9834 AMP-LATCH HAND TOOL KIT 768340-1 (Ref) (Includes AMP-LATCH Hand Tool Subassembly 768942-1 and Base Assembly Universal Hand Tool 768339--1. Refer to 408-9846 and 408-9826) LOCATORS SLOT OF FLUTED PLATE Figure 3 cad 4. CONNECTOR-SPECIFIC KIT INSTALLATION (Figures 3 and 4) For hand tool applications, mount the hand tool onto a suitable work surface, whenever possible, before terminating the connectors. Refer to the bench-clamping instructions in instruction sheet 408-9828, packaged with the AMP-LATCH Hand Too! Kit. ets 1. Slide iower insert into the slot of the fluted plate. 2. Secure locators to the base tooling. This completes the installation procedure. 20f3 RevAAMP Connector-Specific Kit 768351-1 408-9839 BASE ASSEMBLY UNIVERSAL ARBOR TOOL 768338-1 (Ref) RAM (Ref UPPER TOOL MOUNT (Ref} LOCATOR LOWER INSERT SLOT OF FLUTED PLATE cad For information concerning termination proce- dures, refer to 408-9828 packaged with the AMP~-LATCH Hand Tool Kit, and 408-9827 packaged with the Base Assembly Universal Arbor Tool. 5, CONNECTOR-SPECIFIC KIT INSPECTION Connector-Specific Kit 768351-1 has been inspected and should be verified with the information provided in Figure 5. it is recommended that the connector- specific kit be inspected immediately upon its arrival at your facility (and at regularly scheduled intervals) to ensure the kit components have not been damaged during handling. For additional information concerning connector- specific kits, contact your local AMP representative or: CUSTOMER SERVICE (38-35) AMP INCORPORATED P.O. BOX 3608 HARRISBURG, PA 17105-3608 15.42[.607] 21.84.86] _ Lt CONNECTOR-SPECIFIC KIT 768351-1 Lg 5.59]. 22] Pe GL 100.08 [3.94] _ LOWER INSERT ey f 12.45[.49] LOCATORS 12.45.49} ! 4.57.18} ! 16.26[.64] | RA + Fi} 16,26 [.64] \ 4.57.18] ON clos @) fa al 22.10[.87] 22.10[.87] e 30.73[1.21] be . 30.73[1.21] * COMPONENT LIST ITEM NO. PART NUMBER DESCRIPTION QTY 1 543275-9 Lower insert 1 2 768935-1 Locator 1 3 768936-1 Locator { Figure 5 oad Rev A 30f3