DATASHEET K2 SERIES ULTRACAPACITORS FEATURES AND BENEFITS TYPICAL APPLICATIONS Highest power performance available Lowest RC time constant Over 1,000,000 duty cycles Proprietary material science and packaging technology Threaded terminal or weldable posts Automotive subsystems Grid Stabilization Hybrid drive trains Rail system power Transportation Utility vehicles PRODUCT SPECIFICATIONS ELECTRICAL BCAP0650 BCAP1200 BCAP1500 BCAP2000 BCAP3000 650 F 1,200 F 1,500 F 2,000 F 3,000 F 650 F 1,200 F 1,500 F 2,000 F 3,000 F 0.8 m 0.58 m 0.47 m 0.35 m 0.29 m 2.70 V 2.70 V 2.70 V 2.70 V 2.70 V 2.85 V 2.85 V 2.85 V 2.85 V 2.85 V Maximum Continuous Current (T = 15oC)2 54 ARMS 70 ARMS 84 ARMS 110 ARMS 130 ARMS Maximum Continuous Current (T = 40oC)2 88 ARMS 110 ARMS 140 ARMS 170 ARMS 210 ARMS Maximum Peak Current, 1 second (non repetitive)3 600 A 1,000 A 1,200 A 1,600 A 2,200 A Leakage Current, maximum 4 1.5 mA 2.7 mA 3.0 mA 4.2 mA 5.2 mA Minimum -40oC -40oC -40oC -40oC -40oC Maximum 65oC 65oC 65oC 65oC 65oC Minimum -40oC -40oC -40oC -40oC -40oC Maximum 70oC 70oC 70oC 70oC 70oC 160 g 260 g 280 g 360 g 510 g Threaded or Weldable Threaded or Weldable Threaded or Weldable Threaded or Weldable Threaded or Weldable 14 Nm 14 Nm 14 Nm 14 Nm 14 Nm Rated Capacitance 1 Minimum Capacitance, initial Maximum ESR DC, initial 1 1 Rated Voltage Absolute Maximum Voltage 11 TEMPERATURE Operating temperature range (Cell case temperature) Storage temperature range (Stored uncharged) PHYSICAL Mass, typical Terminals Maximum Terminal Torque (K04) Page 1 Document number: 1015370.3 maxwell.com DATASHEET K2 SERIES ULTRACAPACITORS PRODUCT SPECIFICATIONS (Cont'd) PHYSICAL (Cont'd) BCAP0650 BCAP1200 BCAP1500 BCAP2000 BCAP3000 ISO 16750-3, Table 14 ISO 16750-3, Table 14 ISO 16750-3, Table 14 ISO 16750-3, Table 14 ISO 16750-3, Table 14 SAE J2464 SAE J2464 SAE J2464 SAE J2464 SAE J2464 6,800 W/kg 5,800 W/kg 6,600 W/kg 6,900 W/kg 5,900 W/kg 14,000 W/kg 12,000 W/kg 14,000 W/kg 14,000 W/kg 12,000 W/kg 4.1 Wh/kg 4.7 Wh/kg 5.4 Wh/kg 5.6 Wh/kg 6.0 Wh/kg 0.66 Wh 1.22 Wh 1.52 Wh 2.03 Wh 3.04 Wh 1,500 hours 1,500 hours 1,500 hours 1,500 hours 1,500 hours Capacitance Change 20% 20% 20% 20% 20% ESR Change 100% 100% 100% 100% 100% Room Temperature1 10 years 10 years 10 years 10 years 10 years Capacitance Change 20% 20% 20% 20% 20% ESR Change 100% 100% 100% 100% 100% Cycle Life1,9 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles Capacitance Change 20% 20% 20% 20% 20% ESR Change 100% 100% 100% 100% 100% Test Current 65 A 100 A 100 A 100 A 100 A 2 years 2 years 2 years 2 years 2 years 3,400 A 4,700 A 5,700 A 7,700 A 9,300 A RoHS, UL810a RoHS, UL810a RoHS, UL810a RoHS, UL810a RoHS, UL810a Vibration Shock POWER & ENERGY Usable Specific Power, Pd5 Impedance Match Specific Power, Pmax Specific Energy, Emax Stored Energy 6 7 8 LIFE High Temperature1 (at Rated Voltage & Maximum Operating Temperature) (% decrease from minimum initial value) (% increase from maximum initial value) (at Rated Voltage & 25oC) (% decrease from minimum initial value) (% increase from maximum initial value) (% decrease from minimum initial value) (% increase from maximum initial value) Shelf Life 1,10 (Stored uncharged up to a maximum storage temperature) SAFETY Short Circuit Current, typical (Current possible with short circuit from rated voltage. Do not use as an operating current.) Certifications Page 2 Document number: 1015370.3 maxwell.com DATASHEET K2 SERIES ULTRACAPACITORS TYPICAL CHARACTERISTICS THERMAL CHARACTERISTICS BCAP0650 BCAP1200 BCAP1500 BCAP2000 BCAP3000 Thermal Resistance (Rth, Case to Ambient), typical2 6.5oC/W 5.3oC/W 4.5oC/W 3.8oC/W 3.2oC/W Thermal Capacitance (Cth), typical 2 190 J/oC 300 J/oC 320 J/oC 410 J/oC 600 J/oC ESR AND CAPACITANCE VS TEMPERATURE 180% Capacitance DC ESR Percentage change from value at 25C 170% 160% 150% 140% 130% 120% 110% 100% 90% 80% -60 -40 -20 0 20 40 60 80 Temperature (C) NOTES 1. Capacitance and ESRDC measured at 25C per Document Number 1007239 available at www.maxwell.com. 2. Per Maxwell Document 1007239 available at www.maxwell.com. 1/2 CV 3. Maximum Peak current (1 sec) = C x ESRDC + 1 4. After 72 hours at 25C and rated voltage. Initial leakage current can be higher. 5. Per IEC 62391-2, Pd = 0.12V2 ESRDC x mass MOUNTING RECOMMENDATIONS V2 4 x ESRDC x mass 1/2 CV2 7. Emax = 3,600 x mass 1/2 CV2 8. Estored = 3,600 6. Pmax = 9. Cycle per Document Number 1007239 available at www.maxwell.com. 10. No more than 10% decrease in capacitance from minimum initial capacitance or 50% increase in ESR from maximum initial ESR. 11. Absolute maximum voltage non repeated, not to exceed 1 second. MARKINGS Do not reverse polarity. Please refer to document Products are marked with the following information: number 1016419, available at maxwell.com for welding Rated capacitance, rated voltage, product number, name of manufacturer, positive terminal, warning recommendations. marking, serial number. Page 3 Document number: 1015370.3 maxwell.com K2 SERIES ULTRACAPACITORS 4 3 2 1 REVISIONS REV CO DESCRIPTION 1 PROTOTYPE BCAPxxxx P270 K04 D 2.8 MAX UNTHREADED LENGTH 2.8 MAX UNTHREADED LENGTH M12 X 1.75 - 6g M12 X 1.75 - 6g 53 MAX D2 D1 C 14 14 3L 4 2 1 REVISIONS REV BCAPxxxx P270 K05 D PRODUCTION RELEASE 1 R 0.6 MAX CO DESCRIPTION - D R 0.6 MAX 0.5 MAX EDGE BREAK 0.5 MAX EDGE BREAK B 60.4 D1 0.2 D2 0.7 60.7 14.00 0.05 14.00 0.05 53 MAX C C DO NOT SCALE DRAWING NOTICE: 3.180 0.125 APPROVALS UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS THE INFORMATION CONTAINED IN THIS DOCUMENT IS MAXWELL CONFIDENTIAL INFORMATION AND IS THE SOLE PROPERTY OF MAXWELL TECHNOLOGIES. ANY REPRODUCTION IN PART OR WHOLE WITHOUT WRITTEN PERMISSION OF MAXWELL TECHNOLOGIES IS PROHIBITED. ARE IN MILLIMETERS AFTER PLATING. DRAWN X/X .X .XX A L0.3 & PER IFS CHECKED 3.180 0.125 0.025mm .5 .25 .125 3/2/2011 R.DUBINSKAYA BREAK EDGES 0.3 LATHE FINISH 63 INCH, MILL FINISH 125 INCH X.XXX DIAMETERS 0.125 TIR X.XXX DIA SURFACES DATE ANGLE 0.5 DESIGN ENGR 9244 BALBOA AVENUE, SAN DIEGO, CA 92123 U.S.A MECHANICAL ENGR DESCRIPTION A 3000-T PROCESS ENGR MATERIAL 3RD ANGLE PROJECTION B MODEL BCAP0650 Part Description BCAP1200 BCAP1500 BCAP2000 BCAP3000 4 BCAP0650 P270 K04/05 P/N WITH HEAT SHRINK TUBING 108700, 108700B 108702, 108702B 108704, 108704B 108706, 108706B 108708, 108708B L (0.3mm) 51.5 BCAP1200 P270 K04/05 74 A BCAP1500 P270 K04/05 85 BCAP2000 P270 K04/05 102 3 CAUTION CONTAINS PARTS AND/OR ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD) 108324, 108324B 108325, 108325B 108058, 108058B 60.4 NOTICE: BREAK SHARP EDGES USE MINIMUM BEND RADII 60.4 .X .5 .XX .25 .XXX .125 REFERENCE IFS FOR APPROVAL AND APPROVAL DATES BCAP3000 P270 K04/05 4 138 60.4 CAUTION CONTAINS PARTS AND/OR ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD) 3 2:1 SCALE 60.7 1 MECHANICAL ENGR 60.7 9244 BALBOA AVENUE, SAN DIEGO, CA 92123 U.S.A DESCRIPTION PROCESS ENGR TEST ENGR PRODUCTION ENGR 2 1 SCALE 30 1 OF 1 A BCAP, ENVELOPE ASSY, K2, J 60.7B 68911 60.7 SIZE QUALITY ENGR ANODIZE, TYPE II CLASS 2, PANTONE 286 BLUE 5 SHEET 30 9/13/2010 Author DESIGN ENGR N/A REV 1 30 DATE CHECKED ANGLE 0.5 Material FINISH 60.4 APPROVALS DRAWN REV PART NO. DOC. NO. 60.7 DO NOT SCALE DRAWING UNLESS OTHERWISE SPECIFIED B CAGE CODE 2 ALL DIMENSIONS ARE IN MILIMETERS AFTER PLATING. 3RD ANGLE PROJECTION D2 (0.7mm) PER IFS PRODUCTION ENGR 85 102 138 60.4 THE INFORMATION CONTAINED IN THIS DOCUMENT IS MAXWELL CONFIDENTIAL INFORMATION AND IS THE SOLE PROPERTY OF MAXWELL TECHNOLOGIES. ANY REPRODUCTION IN PART OR WHOLE WITHOUT WRITTEN PERMISSION OF MAXWELL TECHNOLOGIES IS PROHIBITED. SIZE BPackage 68911Quantity QUALITY ENGR FINISH MATERIAL 1 TEST ENGR Dimensions (mm) P/N WITH LABELS A 108294, 108294B 51.5 D1 (0.2mm) 108316, 108316B 74 CAGE CODE 1:1 DOC. NO. PART NO. SEE TABLE REV 1014428 1 1 SHEET 15 1 OF 1 15 REV N/A C:\Rina\ALISON\ 7/01 DATASHEET B-PG1 REV A 7/01 Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 7511941, 7492574, 7307830, 6.842.330, 6.631.074, 6.804.108, 6.813.139, 7.352.558, 7.295.423, 7.090.946, 7.508.651, 7.492.571, 7.342.770, 6.643.119, 7.384.433, 7.147.674, 7.317.609, 7.495.349, 7.102.877. Maxwell Technologies, Inc. Global Headquarters 5271 Viewridge Court, Suite 100 San Diego, CA 92123 USA Tel: +1 858 503 3300 Fax: +1 858 503 3301 Page 4 Maxwell Technologies SA CH-1728 Rossens Switzerland Tel: +41 (0)26 411 85 00 Fax: +41 (0)26 411 85 05 Document number: 1015370.3 maxwell.com Maxwell Technologies, GmbH Brucker Strasse 21 D-82205 Gilching Germany Tel: +49 (0)8105 24 16 16 Fax: +49 (0)8105 24 16 19 Maxwell Technologies, Inc. Shanghai Representative Office 13E, CR Times Square 500 Zhangyang Road, Pudong Shanghai 200122, P.R. China Tel: +86 21 5836 8780 Fax: +86 21 5836 8790