Bulletin I27134 rev. E 10/02 IRKU/V41, 56 SERIES ADD-A-pakTM GEN V Power Modules THYRISTOR/ THYRISTOR Features Benefits High Voltage Industrial Standard Package Thick Al metal die and double stick bonding Thick copper baseplate UL E78996 approved 3500VRMS isolating voltage Up to 1600V Full compatible TO-240AA High Surge capability Easy Mounting on heatsink Al203 DBC insulator Heatsink grounded 45 A 60 A Mechanical Description The Generation V of Add-A-pak module combine the excellent thermal performance obtained by the usage of Direct Bonded Copper substrate with superior mechanical ruggedness, thanks to the insertion of a solid Copper baseplate at the bottom side of the device. The Cu baseplate allow an easier mounting on the majority of heatsink with increased tolerance of surface roughness and improve thermal spread. The Generation V of AAP module is manufactured without hard mold, eliminating in this way any possible direct stress on the leads. The electrical terminals are secured against axial pull-out: they are fixed to the module housing via a click-stop feature already tested and proved as reliable on other IR modules. Electrical Description These modules are intended for general purpose high voltage applications such as high voltage regulated power supplies, lighting circuits, temperature and motor speed control circuits, UPS and battery charger. Major Ratings and Characteristics Parameters IRKU/V41 IRKU/V56 Units IT(AV) @ 85C 45 60 A IT(RMS) 70 95 A 850 1310 A @ 60Hz 890 1370 A @ 50Hz 3.61 8.50 KA 2s @ 60Hz 3.30 7.82 KA 2s 36.1 85.0 KA 2s ITSM @ 50Hz I 2t I2t VRRM range TSTG TJ www.irf.com 400 to 1600 V - 40 to 125 o C - 40 to125 o C 1 IRKU/V41, 56 Series Bulletin I27134 rev. E 10/02 ELECTRICAL SPECIFICATIONS Voltage Ratings Voltage Code - Type number IRKU/V41, 56 VRRM , maximum VRSM , maximum VDRM , max. repetitive repetitive non-repetitive peak off-state voltage, peak reverse voltage peak reverse voltage gate open circuit V V V 04 400 500 08 800 900 800 12 1200 1300 1200 16 1600 1700 1600 IRRM IDRM 125C mA 400 15 On-state Conduction Parameters IT(AV) Max. average on-state IRKU/V41 IRKU/V56 45 60 70 95 current 82 80 850 1310 t=10ms non-repetitive on-state 890 1370 t=8.3ms reapplied @ TC current I2t Max. I2t for fusing Max. I2t for fusing (1) VT(TO) Max. value of threshold voltage (2) 1100 940 1450 t=10ms 985 1520 t=8.3ms no voltage reapplied 8.56 t=10ms 7.82 t=8.3ms reapplied 2.56 6.05 KA2s No voltage 100% VRRM Initial TJ = TJ max. 2.33 5.53 t=8.3ms reapplied 4.42 10.05 t=10ms 4.03 9.60 t=8.3ms no voltage reapplied 36.1 85.6 0.88 0.85 0.91 0.88 5.90 3.53 3.41 VTM 1.81 1.54 KA2s V m V TJ = 25oC, t=0.1 to 10ms, no voltage reapplied Low level (3) TJ = TJ max High level (4) Low level (3) TJ = TJ max High level (4) ITM = x IT(AV) TJ = 25C IFM = x IF(AV) TJ = 25oC, from 0.67 VDRM, Max. non-repetitive rate 150 A/s ITM = x IT(AV), I = 500mA, g tr < 0.5 s, tp > 6 s current IH Max. holding current 200 IL Max. latching current 400 TJ = 25oC, anode supply = 6V, mA 2 t=10ms Initial TJ = TJ max. TJ = 25oC, 3.61 5.74 (1) I2t for time t = I2t x t . x x (3) 16.7% x x IAV < I < x IAV t=8.3ms reapplied 3.30 slope resistance (2) Max. peak on-state of rise of turned on 100% VRRM Sinusoidal half wave, 1150 A t=10ms No voltage 715 Max. value of on-state voltage C 750 rt di/dt TC = 85oC DC Max. peak, one cycle current I2t Conditions 180o conduction, half sine wave, A IT(RMS) Max. RMS on-state ITSM Units resistive load, gate open circuit TJ = 25oC, anode supply = 6V,resistive load (2) Average power = VT(TO) x IT(AV) + rt x (IT(RMS))2 (4) I > x IAV www.irf.com IRKU/V41, 56 Series Bulletin I27134 rev. E 10/02 Triggering Parameters IRKU/V41 IRKU/V56 10 10 PG(AV) Max. average gate power 2.5 2.5 IGM 2.5 2.5 PGM Max. peak gate power Max. peak gate current -VGM Max. peak negative W A Max. gate voltage 4.0 required to trigger 2.5 TJ = - 40C V TJ = 25C 1.7 IGT Max. gate current 270 required to trigger 150 TJ = 125C TJ = - 40C mA TJ = 25C TJ = 125C 80 VGD Anode supply = 6V resistive load Anode supply = 6V resistive load 0.25 V TJ = 125oC, rated VDRM applied 6 mA TJ = 125oC, rated VDRM applied IRKU/V41, 56 Units 15 mA Max. gate voltage that will not trigger IGD Conditions 10 gate voltage VGT Units Max. gate current that will not trigger Blocking Parameters IRRM Max. peak reverse and IDRM off-state leakage current VINS RMS isolation voltage Conditions TJ = 125 oC, gate open circuit at VRRM, VDRM 2500 (1 min) 50 Hz, circuit to base, all terminals V 3500 (1 sec) dv/dt Max. critical rate of rise of off-state voltage (5) 500 shorted V/s TJ = 125oC, linear to 0.67 VDRM, gate open circuit (5) Available with dv/dt = 1000V/s, to complete code add S90 i.e. IRKU41/16AS90. Thermal and Mechanical Specifications Parameters IRKU/V41 IRKU/V56 TJ Junction operating temperature range - 40 to 125 Tstg Storage temper. range - 40 to 125 Units Conditions C RthJC Max. internal thermal resistance, junction 0.23 0.20 Per module, DC operation to case K/W RthCS Typical thermal resistance T Mounting torque 10% A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound 5 to heatsink Nm busbar wt Mounting surface flat, smooth and greased 0.1 case to heatsink 3 Approximate weight 110 (4) Case style g (oz) TO-240AA JEDEC R Conduction (per Junction) (The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC) Devices IRKU/V41 IRKU/V56 Sine half wave conduction 180o 0.11 0.09 www.irf.com 120o 0.13 0.11 90o 0.17 0.13 60o 0.23 0.18 Rect. wave conduction 30o 0.34 0.27 180o 0.09 0.07 120o 0.14 0.11 90o 0.18 0.14 60o 0.23 0.19 30o 0.34 0.28 Units C/W 3 IRKU/V41, 56 Series Bulletin I27134 rev. E 10/02 Ordering Information Table Device Code IRK U 56 1 2 3 / 16 A S90 4 5 6 IRK.57 types With no auxiliary cathode 1 - Module type 2 - Circuit configuration (See Circuit Configuration table below) 3 - Current code * * 4 - Voltage code (See Voltage Ratings table) 5 - A : Gen V 6 - dv/dt code: * * Available with no auxiliary cathode. To specify change: 56 to 57 41 to 42 e.g. : IRKU57/16A etc. S90 = dv/dt 1000 V/s No letter = dv/dt 500 Vs Outline Table Dimensions are in millimeters and [inches] IRKU (1) + IRKV (1) - + - (2) (2) + - (3) (3) G1 K1 (4) (5) K2 G2 (7) (6) G1 K1 K2 G2 (4) (5) (7) (6) NOTE: To order the Optional Hardware see Bulletin I27900 4 www.irf.com IRKU/V41, 56 Series 120 110 Conduction Angle 100 30 60 90 90 80 120 180 0 10 20 30 40 50 RMS Limit Conduction Angle 20 IRK.41.. Series Per Junction T J = 125C 10 10 Conduction Period 30 100 60 90 120 90 80 180 DC 0 20 40 60 20 30 40 50 80 100 DC 180 120 90 60 30 80 60 RMS Limit 40 Conduction Period IRK.41.. Series Per Junction T J = 125C 20 0 0 20 40 60 80 Average On-state Current (A) Average On-state Current (A) Fig. 3 - On-state Power Loss Characteristics Fig. 4 - On-state Power Loss Characteristics 800 At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ = 125C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 700 600 500 400 IRK.41.. Series Per Junction 300 110 Average On-state Current (A) 30 0 120 Fig. 2 - Current Ratings Characteristics 40 0 IRK.41.. Series R thJC (DC) = 0.46 K/W Average On-state Current (A) 180 120 90 60 30 50 130 Fig. 1 - Current Ratings Characteristics 70 60 Maximum Allowable Case Temperature (C) IRK.41.. Series R thJC (DC) = 0.46 K/W Maximum Average On-state Power Loss (W) 130 1 10 100 Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) Maximum Average On-state Power Loss (W) Maximum Allowable Case Temperature (C) Bulletin I27134 rev. E 10/02 900 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial T J= 125C No Voltage Reapplied Rated V RRMReapplied 800 700 600 500 400 IRK.41.. Series Per Junction 300 0.01 0.1 1 Number Of Equal Amplitude Half Cycle Current Pulses (N) Pulse Train Duration (s) Fig. 5 - Maximum Non-Repetitive Surge Current Fig. 6 - Maximum Non-Repetitive Surge Current www.irf.com 5 IRKU/V41, 56 Series Bulletin I27134 rev. E 10/02 20 40 R 0 ta 2 x IRK.41.. Series Single Phase Bridge Connected T J = 125C 50 5K /W 0. 7 150 100 W el -D 0. K/ /W 200 3 K .1 =0 180 (Sine) 180 (Rect) W K/ 0. 250 0 A R thS 300 2 0. Maximum Total Power Loss (W) 350 60 80 K/ W 1K /W 1.5 K 100 0 Total Output Current (A) /W 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Fig. 7 - On-state Power Loss Characteristics (Single Phase Bridge IRKU+IRKV) /W 40 60 0 80 100 120 140 160 180 Total Output Current (A) R 20 K/ W a el t 3 x IRK.41.. Series 6-Pulse Midpoint Connection Bridge T J = 125C -D 1K 0 K .1 150 0 W W 0. 5 0 .7 50 K/ K/ Io 200 100 =0 60 (Rect) 250 A R thS 0. 2 300 3 0. Maximum Total Power Loss (W) 350 K /W /W 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) 130 IRK.56.. Series R thJC (DC) = 0.40 K/W 120 110 Conduction Angle 100 90 30 60 80 70 0 10 20 30 90 40 120 50 180 60 Average On-state Current (A) Fig. 9 - Current Ratings Characteristics 6 70 Maximum Allowable Case Temperature (C) Maximum Allowable Case Temperature (C) Fig. 8 - On-state Power Loss Characteristics 130 IRK.56.. Series R thJC (DC) = 0.40 K/W 120 110 Conduction Period 100 90 90 80 30 70 0 20 60 40 120 180 60 DC 80 100 Average On-state Current (A) Fig. 10 - Current Ratings Characteristics www.irf.com IRKU/V41, 56 Series 90 Maximum Average On-state Power Loss (W) Maximum Average On-state Power Loss (W) Bulletin I27134 rev. E 10/02 180 120 90 60 30 80 70 60 RMS Limit 50 40 30 Conduction Angle 20 IRK.56.. Series Per Junction T J = 125C 10 0 0 10 20 30 40 50 60 120 DC 180 120 90 60 30 100 80 60 RMS Limit Conduction Period 40 IRK.56.. Series Per Junction T J = 125C 20 0 0 20 Average On-state Current (A) Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) 1000 900 800 700 600 500 IRK.56.. Series Per Junction 1 10 80 100 Fig. 12 - On-state Power Loss Characteristics At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ = 125C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 1100 60 Average On-state Current (A) Fig. 11 - On-state Power Loss Characteristics 1200 40 100 1400 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial T J = 125C No Voltage Reapplied Rated V RRMReapplied 1200 1000 800 600 IRK.56.. Series Per Junction 400 0.01 0.1 1 Pulse Train Duration (s) Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig. 14 - Maximum Non-Repetitive Surge Current Fig. 13 - Maximum Non-Repetitive Surge Current 400 R th SA 2 x IRK.56.. Series Single Phase Bridge Connected T J = 125C 50 0 0 20 40 60 80 /W R 150 100 a elt 200 -D 250 K/ W 0. 3K W K/ 180 (Sine) 180 (Rect) 300 1 0. 0. 2 350 = Maximum Total Power Loss (W) 450 100 Total Output Current (A) 120 0.5 K/W 0.7 K/ W 1 K/ W 2 K/W 0 140 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Fig. 15 - On-state Power Loss Characteristics (Single Phase Bridge IRKU+IRKV) www.irf.com 7 IRKU/V41, 56 Series Bulletin I27134 rev. E 10/02 S R th 400 3 W K/ 0. K/ W -D Io .1 60 (Rect) 300 =0 W K/ 350 A 2 0. a elt 250 0.5 200 0.7 150 3 x IRK.56.. Series 6-Pulse Midpoint Connection Bridge T J = 125C 100 50 0 0 50 100 150 200 Total Output Current (A) R Maximum Total Power Loss (W) 450 K/ W K/W 1 K/W 250 0 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (C) Fig. 16 - On-state Power Loss Characteristics 1000 Instantaneous On-state Current (A) Instantaneous On-state Current (A) 1000 100 T J= 25C T J= 125C 10 IRK.41.. Series Per Junction 1 0 1 2 3 4 5 6 100 TJ = 25C IRK.56.. Series Per Junction 1 0.5 7 Instantaneous On-state Voltage (V) 400 I TM = 200 A 100 A 350 50 A 300 250 20 A 200 10 A 150 100 10 20 30 40 50 60 70 80 90 100 Rate Of Fall Of On-state Current - di/dt (A/s) Fig. 19 - Recovery Charge Characteristics 8 1.5 2 2.5 3 3.5 4 4.5 Fig. 18 - On-state Voltage Drop Characteristics Maximum Reverse Recovery Current - Irr (A) Maximum Reverse Recovery Charge - Qrr (C) 450 IRK.41.. Series IRK.56.. Series T J = 125 C 1 Instantaneous On-state Voltage (V) Fig. 17 - On-state Voltage Drop Characteristics 500 TJ = 125C 10 110 I TM = 200 A 100 100 A 90 50 A 80 20 A 70 10 A 60 50 IRK.41.. Series IRK.56.. Series T J = 125 C 40 30 10 20 30 40 50 60 70 80 90 100 Rate Of Fall Of Forward Current - di/dt (A/s) Fig. 20 - Recovery Current Characteristics www.irf.com IRKU/V41, 56 Series Transient Thermal Impedance Z thJC (K/W) Bulletin I27134 rev. E 10/02 1 Steady State Value: R thJC = 0.46 K/W R thJC = 0.40 K/W (DC Operation) IRK.41.. Series IRK.56.. Series 0.1 Per Junction 0.01 0.001 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig. 21 - Thermal Impedance ZthJC Characteristics 10 Rectangular gate pulse a)Recommended load line for rated di/dt: 20 V, 30 ohms tr = 0.5 s, tp >= 6 s b)Recommended load line for <= 30% rated di/dt: 20 V, 65 ohms tr = 1 s, tp >= 6 s (1) PGM = 100 W, tp = 500 s (2) PGM = 50 W, tp = 1 ms (3) PGM = 20 W, tp = 25 ms (4) PGM = 10 W, tp = 5 ms (b) (a) TJ = -40 C TJ = 125 C 1 TJ = 25 C Instantaneous Gate Voltage (V) 100 (4) (3) (2) (1) VGD IGD 0.1 0.001 0.01 IRK.41../.56.. Series 0.1 1 Frequency Limited by PG(AV) 10 100 1000 Instantaneous Gate Current (A) Fig. 22 - Gate Characteristics Data and specifications subject to change without notice. This product has been designed and qualified for Industrial Level. Qualification Standards can be found on IR's Web site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 Visit us at www.irf.com for sales contact information. 10/02 www.irf.com 9