Instruction Sheet Universal MATE-N-LOK* 408-3320 Strain Relief Assemblies and Keying Plugs 07 APR 09 Rev B 1. Locate contact cavity to be keyed on FRONT (mating end) of connector. 2. Align split, tapered end of plug with contact cavity. Insert plug straight into cavity until it snaps into position. Split NOTE Tapered must be empty for connectors to engage. End i 4. STRAIN RELIEF ASSEMBLY Front of Connector Empty Contact (Mating End) 4.1. Open Version Cavity KEYING PLUG D PART NUMBER D Corresponding contact cavity in mating connector COLOR 1-640415-0 White 1-640415-1 Natural NOTE: All illustrations ((Figure 2) Two identical open version strain reliefs are attached to the plug connector as follows: shown without wires 1. Insert mounting legs of one strain relief in slots provided at back of plug connector. for clarity. 2. Insert mounting legs of second strain relief in same slots, but facing the opposite direction. White color is flame-retardant, 94V-0, nylon material. Natural color is 94V-2 nylon material. Figure 1 1. INTRODUCTION This instruction sheet covers the installation of Universal MATE-N-LOK keying plugs and strain relief assemblies. NOTE Mounting Legs Dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures and i illustrations are for reference only and are not drawn to scale. Slot Reasons for reissue of this document are provided in Section 5, REVISION SUMMARY. No. 6 x 5/8 2. DESCRIPTION Self-Tapping Keying plugs are one-piece nylon parts that provide additional polarization for the connectors. Included - 2 Required) Screw (Not Strain relief assemblies relieve the strain of the wires on the contacts. There are two strain relief assembly versions: open and enclosed. The open version is available for 2 through 15 circuit plug housings. The enclosed version is available for 2 through 15 circuit plug or cap housings. The enclosed version also features the option of an attached insert for smaller wire bundles. Adapters are required when installing an enclosed strain relief assembly onto a cap connector. OPEN VERSION STRAIN RELIEF ASSEMBLY NUMBER OF PART CIRCUITS NUMBER 2, 3, 4, 5, 6, and 8 In-Line Version 6, 9, 12, and 15 Matrix Version D D COLOR 350811-1 1-350589-0 350812-1 1-350590-0 White Natural White Natural White color is flame-retardant, 94V-0, nylon material. Natural color is 94V-2 nylon material. NOTE: Two strain reliefs are required per connector. 3. KEYING PLUG Figure 2 (Figure 1) Keying plugs may be inserted into the plug or the cap connector. Proceed as follows: 3. Position the wire bundle between the two strain reliefs and secure the strain reliefs together with E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. All International Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-3320 Universal MATE-N-LOK Assemblies and Keying Plugs B. Cap Connector )'41% two No. 6 pan head self-tapping screws (not included). Do NOT pull the wire bundle when securing the strain reliefs. Select two identical cap housing adapters and enclosed strain reliefs. Attach the adapters and strain reliefs to the cap connector as follows: 4.2. Enclosed Version A. Plug Connector )'41% !/ .--%#3.1 Two identical enclosed version strain reliefs are attached to the plug connector as follows: $!/3%1 1. Insert hook of one strain relief in slot provided at back of plug connector. 2. Insert hook of second strain relief in slot provided at back of plug connector, opposite first strain relief slot. 3. Install strain relief inserts if needed for small wire bundles. 4. Position the wire bundle between the two strain reliefs and secure the strain reliefs together with two No. 6 pan head self-tapping screws (not included). Do NOT pull the wire bundle when securing the strain reliefs. !-%+ .4-3 !3#( 3)114/ -#+.2%$ ..* 31!)%+)%& CAP HOUSING ADAPTER NUMBER OF CIRCUITS PART NUMBER ..* D !-$ !-$ -)-% !-$ !31)7 %12).-2 -)-% !-$ !31)7 %12).-2 COLORD !341!+ ()3% !341!+ ()3% ()3% #.+.1 )2 &+!,%1%3!1$!-3 -8+.- ,!3%1)!+ !341!+ #.+.1 )2 -8+.- ,!3%1)!+ NOTE: (%1% )2 -. !$!/3%1 !5!)+!"+% &.1 .1 /.2)3).- )-+)-% #!/ . 7 -)-% . 7 !31)7 %+&!//)-' #1%6 +4' .3 -#+4$%$ .--%#3.1 %04)1%$ ENCLOSED VERSION STRAIN RELIEF ASSEMBLY PART NUMBER NUMBER OF STYLE CIRCUITS WHITED NATURALD -)-% !31)7 D << ()3% #.+.1 )2 &+!,%1%3!1$!-3 -8+.- ,!3%1)!+ !341!+ #.+.1 )2 Figure 4 1. Hold adapter with logo facing the same direction as the mating end of the connector. 2. Slide the adapter stirrup over the panel mount latch. Approximately 1/3 of the way along the latch, rotate the adapter 90_ toward the connector until stirrup is bottomed on the latch base. The adapter should be flush with the connector. 3. Insert strain relief hook into slot provided on back of adapter. Rotate strain relief 90_ toward wire bundle. 4. Repeat Steps 1, 2, and 3 on the other side of the connector. 5. Install strain relief inserts if needed for small wire bundles. 6. Position the wire bundle between the two strain reliefs and secure the strain reliefs together with two No. 6 pan head self-tapping screws (not included). Do NOT pull the wire bundle when securing the strain reliefs. -8+.- ,!3%1)!+ NOTE: 6. 231!)- 1%+)%&2 !1% 1%04)1%$ /%1 #.--%#3.1 NOTE: !3!+.' $%2#1)/3).-2 2 .& (.42)-'2 6. !$!/3%12 !1% 1%04)1%$ /%1 #.--%#3.1 /1.5)$%2 #.,/+%3% /!13 -4,"%1 +)23)-'2 !-$ Figure 3 5. REVISION SUMMARY S New format 8#. +%#31.-)#2 .1/.1!3).- %5 B