Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase
IGBT Inver ter Output
150 Amperes /600 Volts
389
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM150CVA060 is a 600V,
150 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 150 60
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.72 120.0
B 4.02 102.0
C 0.95 +0.04/-0.02 24.1 +1.0/-0.5
D 4.13±0.010 105.0±0.25
E 3.43±0.010 87.0±0.25
F 0.16 4.0
G 0.95 24.1
H 0.42 10.6
J 0.87 22.0
K 3.51±0.02 89.2±0.5
L 0.47 12.0
M 0.48 12.3
N 0.77 19.5
P 0.30 7.5
Dimensions Inches Millimeters
Q 0.59 15.1
R 0.72 18.25
S M5 Metric M5
T 0.22 Dia. Dia. 5.5
U 0.56±0.010 14.1±0.25
V 1.72±0.012 43.57±0.3
W 0.57 ±0.012 14.6±0.3
X 3.35 85.2
Y 0.85 21.6
Z 0.10±0.010 2.54±0.25
AA0.137±0.010 3.49±0.25
BB 0.02 SQ 0.64 SQ
CC
0.12 +0.04/-0.02 3.0 +1.0/-0.5
OUT
TEMP
Si
GND
VN1
WN
VNC
F
O
NC
NWVUP
Rf
O
V
CC
F
O
IN
TH
GND
OUT
Si
GND
VN
V
CC
F
O
IN
GND
OUT
Si
GND
UN
V
CC
F
O
IN
GND
OUT
Si
GND
V
WP1
W
P
W
FO
V
FO
U
FO
V
WPC
V
CC
F
O
IN
GND
OUT
Si
GND
V
VP1
V
P
V
VPC
V
CC
F
O
IN
GND
OUT
Si
GND
V
UP1
U
P
V
UPC
V
CC
F
O
IN
GND
Rf
O
= 1.5k OHM
TERMINAL CODE
1. W
FO
2. V
WPC
3. W
P
4. V
WP1
5. V
FO
6. V
VPC
7. V
P
8. V
VP1
9. U
FO
10. V
UPC
11. U
P
12. V
UP1
13. NC
14. F
O
15. VNC
16. VN1
17. UN
18. VN
19. WN
S NUTS (5 TYP.)
T (4 TYP.)
DP A
BKE
1234
5678
9101112
13 14 1516
17 18 19
NP
UVW
J
TYP.
N
V
U
RP
U
M
L - TYP.
M
Q
CG
F
H
Y
XW
Z - TYP.
AA - TYP.
BB SQ PIN - TYP.
(19 PLACES)
CCØ
(4 PLACES)
DETAIL A
SEE
DETAIL A
PM150CVA060
PM150CVA060
Intellimod™ Module
Three Phase IGBT Inverter Output
150 Amperes / 600 Volts
390
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM150CVA060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws (Typical) — 17 in-lb
Mounting Torque, M5 Main Terminal Screws (Typical) — 17 in-lb
Module Weight (Typical) — 730 Grams
Supply Voltage (Applied between P - N) VCC(surge) 500 Volts
Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, VP, WP, UN, VN, WN)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC)V
FO 20 Volts
Fault Output Current (Sink Current at FO Terminals) IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC150 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 300 Amperes
Collector Dissipation (TC = 25°C) PC446 Watts
391
PM150CVA060
Intellimod™ Module
Three Phase IGBT Inverter Output
150 Amperes / 600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 210 — — Amperes
Short Circuit Current Delay Time toff(SC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
(VD = 15V) OTrReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Tr ip Level 11.5 12.0 12.5 Volts
(-20°C ≤ Tj ≤ 125°C) UVrReset Level — 12.5 — Volts
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —4055mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1318mA
Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts
Fault Output Current IFO(H) VD = 15V, V FO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
PM150CVA060
Intellimod™ Module
Three Phase IGBT Inverter Output
150 Amperes / 600 Volts
392
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA
FWDi Forward Voltage VEC -IC = 150A, VD = 15V, VCIN = 15V — 2.20 3.30 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 2.35 2.80 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 150A, — 2.55 3.05 Volts
Pulsed, Tj = 125°C
Inductive Load Switching Times ton 0.4 0.8 2.1 µS
(Upper-Lower Arm) trr VD = 15V, VCIN = 0V ~ 15V — 0.2 0.3 µS
tC(on) VCC = 300V, IC = 150A, — 0.3 1.1 µS
toff Tj = 125°C — 1.8 2.9 µS
tC(off) — 0.6 1.2 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT — — 0.28 °C/Watt
Rth(j-c)D Each Inverter FWDi — — 0.47 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.022 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤ 400 Volts
VCE(surge) Applied across Teminals ≤ 500 Volts
P-U, P-V, P-W, U-N, V-N, W-N
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN≥ 4.0 Volts
Arm Shoot-Through Blocking Time tDEAD For IPM's each Input Signal ≥ 2.5 µS
393
PM150CVA060
Intellimod™ Module
Three Phase IGBT Inverter Output
150 Amperes / 600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, I
C
, (AMPERES)
COLLECTOR-EMITTER
VOLTAGE, V
CE(SAT)
, (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0 100 200 300
1.0
0
V
D
= 15V
2.0
3.0
CONTROL SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
V
CE(SAT)
, (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0 131517
1.0
0
2.0
3.0
I
C
= 150A
T
j
= 25°C
T
j
= 125°C
COLLECTOR-EMITTER VOLTAGE, V
CE(SAT)
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0 1.0 2.0 3.0
50
0
V
D
= 17V
13
T
j
= 25
o
C
100
150
15
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
10
2
10
3
10
0
10
-1
t
on
V
CC
= 300V
V
D
= 15V
t
off
T
j
= 25°C
T
j
= 125°C
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES,
t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
10
2
10
3
10
0
10
-1
V
CC
= 300V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
t
c(on)
t
c(off)
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING ENERGY, P
SW(on)
, P
SW(off)
, (mJ/PULSE)
SWITCHING LOSS
CHARACTERISTICS (TYPICAL)
10
2
10
1
10
2
10
3
10
0
10
1
10
-1
P
SW(off)
P
SW(on)
V
CC
= 300V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
COLLECTOR CURRENT, I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
10
2
10
3
10
-1
10
-2
I
rr
t
rr
V
CC
= 300V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
10
3
10
1
10
0
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
0
10
2
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT,I
E
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
3
10
2
10
1
T
j
= 25°C
T
j
= 125°C
V
D
= 15V
0 1.0 2.0 3.0
CARRIER FREQUENCY, f
C
, (kHz)
CIRCUIT CURRENT, I
D
, (mA)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
0 102030
50
0
V
D
= 15V
100
150
N-SIDE
P-SIDE
T
j
=
25°C
T
j
= 25°C
T
j
= 125°C
PM150CVA060
Intellimod™ Module
Three Phase IGBT Inverter Output
150 Amperes / 600 Volts
394
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 15V) = 1.0
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
0 131517
0.8
0
0.10
0.12 Tj = 25°C
JUNCTION TEMPERATURE, Tj, (°C)
SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25°C) = 1.0
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY
20-60 100 180
0.8
0
1.0
1.2
VD = 15V
JUNCTION TEMPERATURE, Tj, (°C)
FAULT OUTPUT PULSE WIDTH TRIP LEVEL,
tFO (Tj = 25°C) = 1.0
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
20-60 100 180
0.8
0
1.0
1.2
VD = 15V
JUNCTION TEMPERATURE, Tj, (°C)
SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,
TRIP-RESET LEVEL, UVt, UVr, (VOLTS)
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
20-60 100 180
11
0
13
15 VD = 15V
UVt
UVr
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
101
10-1 10010 1
100
10-1
10-2
10-3 10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 0.28°C/W
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
101
10-1 10010 1
100
10-1
10-2
10-3 10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)D = 0.47°C/W
