ALS30 Series RoHS 85C Compliant *Compact size * Long life, 20000 hours at 85C (Ur, Ir applied) * High ripple current * Excellent surge voltage capability *Optimized designs available on request application Basic design Smoothing, energy storage, or pulse operation in telecommunication demanding power supplies, process control, AC-motor control, traction, welding and measuring. The ALS30/31 series of screw terminal capacitors cover a wide range of case sizes and voltage ratings featuring high ripple currents and long life performance. They are ideally suited for industrial and commercial applications demanding high reliability and long life expectancy such as frequency converters, UPS systems and switch mode power supplies. Specification Standards IEC 60384-4 Long Life Grade 40/85/56, Capacitance range 100 - 680000 F Capacitance tolerance -20 to +20% Rated voltage UR 25-500 VDC Surge voltage US 1.15 x UR (for UR < 250 VDC) 1.10 x UR (for UR > 350 VDC) Surge voltage USS (Short duration) Leakage current IL Operational life time +85C, UR , IR +85C, UR UR USS 200 250 350 400 415 450 500 350 400 500 520 530 550 600 Test Condition: < 30s surge, 1000 cycles @ 85C Test Condition: < 500ms surge, 100 cycles @ 20C = 0.006 x CR x UR (A) or 6mA whichever is the smaller. Note, CR is in F. Can Diameter 36 51 66 77, 90 11000 hrs 18000 hrs 19000 hrs 20000 hrs Can Diameter 36 51 66 77, 90 22000 hrs 36000 hrs 38000 hrs 40000 hrs Test Condition: UR, 5mins., 20C End of Life requirement: C/C ESR IL Shelf Life 2000 hrs at 0V +85C, or 30000 hrs at 0V +40C Temperature range -40 to +85C (Operating) -55C to +85C (Storage) < 10% < 2 x initial ESR value < initial specified limit ALS30 85c Specification Terminal styles A, R Terminal styles A (o36mm only), C, G, J, M DT T (measured from deck surface) DT Safety Vent Insulating Disk "+" SIGN Z S S TD V TD V Fig. 1 OD M L H Lt Fig. 2 ALS30 Clamp Mounting ALS31 Stud Mounting Case Polarity Due to the presence of electrolyte in the capacitor the aluminium can and stud mounting will essentially be at the same polarity as the negative terminal. We recommend that the stud and can are insulated (see accessories for insulating nuts). Terminals options * preferred options in bold Term.ThreadHeightDia. - DTThread depthDrawing StyleT - mm mmTD - mm 0.5 0.5 minimum A*M5 A*M5 C M6 G M6 J M6 M M5 R M5 5.5 7.14 5.5 6.35 3.17 7.14 5.5 13 8 13 17 17 8 15 10Fig.1 10Fig.2 10 Fig.2 11.8 Fig.2 8.8 Fig.2 10 Fig.2 10 Fig.1 Z=10mm o36mm only Z=13mm Terminations Aluminium inserts with M5 threads as standard, max. torque 2NM. Optional M6 threaded inserts have a max. torque 4NM. Max. torque for stud mounting M8:4NM and M12:8NM. Dimensions table ALS30 (sleeved) mm CaseDLLt*STVMHMOUNTINGWEIGHT gramsTerminal Style Code 1 2 1 0.5 0.5 mmTHREAD 1CLIP nom.ACG JMR DA DB DE DF KE KF MF ND NF NP NT QC QD QH QP QT 36 36 36 36 51 51 66 77 77 77 77 90 90 90 90 90 52 62 82 105 82 105 105 75 105 146 220 67 75 98 146 220 58.5 67.5 87.5 111.5 86.5 110.5 110.5 79.5 110.5 150.5 224.5 71.5 79.5 103.5 149.5 223.5 12.8 12.8 12.8 12.8 22.2 22.2 28.5 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 7.14 7.14 7.14 7.14 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 8 8 8 8 13.7 13.7 15.8 19 19 19 19 25 25 25 25 25 M8 M8 M8 M8 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 12 12 12 12 16 16 16 16 16 16 16 16 16 16 16 16 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V4/UTE2737 V4/UTE2737 V10/UTE2738 V11 V11 V11 V11 V90 V90 V90 V90 V90 75 90 115 140 220 300 505 495 690 960 1450 615 690 900 1345 2000 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Dimensions Lt will change dependant on terminal style. BHC and Evox Rifa Electrolytic Capacitors 43 ALS30 85c Article table ALS30 (85C) Cap (F) Case Size (mm) ESR (mW) at 20C 100Hz (max) Impedance (mW) at 20C 10 KHz (max) Ripple current(A) at 85C Type number 100 Hz 10 KHz 20 15 10 7 10 8 11 6 8 12 6 8 5 4 4 4 8.2 9.9 13.2 16.6 15.6 19.6 17.9 28.4 21.9 18.7 28.1 26.4 37.3 43.6 45.8 55.4 8.7 10.4 13.9 17.4 16.9 20.6 18.1 28.9 22.6 18.8 30.8 26.5 39.6 43.9 47.0 56.7 ALS3 - - 153DA025 ALS3 - - 223DB025 ALS3 - - 333DE025 ALS3 - - 473DF025 ALS3 - - 683KE025 ALS3 - - 104KF025 ALS3 - - 154ND025 ALS3 - - 154MF025 ALS3 - - 224QC025 ALS3 - - 224QD025 ALS3 - - 224NF025 ALS3 - - 334QH025 ALS3 - - 334NP025 ALS3 - - 474QP025 ALS3 - - 474NT025 ALS3 - - 684QT025 20 14 10 11 11 9 12 6 7 10 8 7 5 4 4 4 7.9 9.5 12.7 14.2 14.2 18.0 16.4 26.3 23.0 20.3 26.8 28.6 35.4 46.5 45.0 52.3 8.4 10.0 13.3 16.7 16.7 20.6 16.5 26.6 24.8 20.4 30.2 28.9 39.6 47.0 46.5 53.4 ALS3 - - 103DA040 ALS3 - - 153DB040 ALS3 - - 223DE040 ALS3 - - 333KE040 ALS3 - - 473KE040 ALS3 - - 683KF040 ALS3 - - 104ND040 ALS3 - - 104MF040 ALS3 - - 104QC040 ALS3 - - 104QD040 ALS3 - - 154NF040 ALS3 - - 154QH040 ALS3 - - 224NP040 ALS3 - - 224QP040 ALS3 - - 334NT040 ALS3 - - 474QT040 28 20 14 8 11 11 9 13 7 10 9 8 7 6 5 4 4 6.7 8.2 10.8 10.9 13.9 13.9 17.4 16.6 26.7 20.3 20.9 24.7 28.9 34.8 40.2 43.3 52.4 7.4 9.0 11.9 14.4 14.4 14.4 18.0 16.8 26.5 20.7 22.4 26.4 29.6 35.4 40.7 45.1 54.3 ALS3 - - 472DA063 ALS3 - - 682DB063 ALS3 - - 103DE063 ALS3 - - 153DF063 ALS3 - - 153KE063 ALS3 - - 223KE063 ALS3 - - 333KF063 ALS3 - - 473ND063 ALS3 - - 473MF063 ALS3 - - 473QD063 ALS3 - - 683QC063 ALS3 - - 683NF063 ALS3 - - 683QH063 ALS3 - - 104NP063 ALS3 - - 154QP063 ALS3 - - 154NT063 ALS3 - - 224QT063 25 VDC (UR ) 15000 22000 33000 47000 68000 100000 150000 150000 220000 220000 220000 330000 330000 470000 470000 680000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 24 17 11 9 11 9 11 6 9 12 6 8 5 4 4 4 40 VDC (UR ) 10000 15000 22000 33000 47000 68000 100000 100000 100000 100000 150000 150000 220000 220000 330000 470000 36x52 36x62 36x82 51x82 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 23 17 11 12 12 10 13 7 8 10 8 7 6 4 4 4 63 VDC (UR ) 4700 6800 10000 15000 15000 22000 33000 47000 47000 47000 68000 68000 68000 100000 150000 150000 220000 36x52 36x62 36x82 36x105 51x82 51x82 51x105 77x75 66x105 90x75 90x67 77x105 90x98 77x146 90x146 77x220 90x220 36 26 17 15 12 12 10 13 8 11 10 8 8 6 5 4 4 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R ** ALS30 85c Article table als30 (85C) Cap (F) Case Size (mm) ESR (mW) at 20C 100Hz (max) Impedance (mW) at 20C 10 KHz (max) Ripple current(A) at 85C 100 Hz Type number 10 KHz 100 VDC (UR ) 2200 3300 4700 6800 10000 15000 22000 22000 22000 22000 33000 33000 47000 68000 68000 100000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 69 49 33 23 28 20 25 13 15 21 15 13 10 9 7 6 55 39 27 19 24 18 24 12 13 20 14 12 9 8 6 5 4.9 6.0 7.9 10.0 10.1 12.6 12.0 18.4 18.9 14.7 17.6 20.8 25.2 29.4 40.6 30.8 5.4 6.6 8.8 11.1 10.5 13.1 12.2 19.1 20.9 15.0 19.0 21.2 25.7 29.8 41.5 33.3 ALS3 - - 222DA100 ALS3 - - 332DB100 ALS3 - - 472DE100 ALS3 - - 682DF100 ALS3 - - 103KE100 ALS3 - - 153KF100 ALS3 - - 223ND100 ALS3 - - 223MF100 ALS3 - - 223QC100 ALS3 - - 223QD100 ALS3 - - 333NF100 ALS3 - - 333QH100 ALS3 - - 473NP100 ALS3 - - 683QP100 ALS3 - - 683NT100 ALS3 - - 104QT100 227 158 107 72 60 40 42 27 23 29 31 25 20 16 12 9 9 2.6 3.9 5.1 5.6 8.2 9.2 10.6 13.0 15.7 13.7 13.3 14.9 18.8 21.4 26.7 36.1 42.2 4.3 5.4 7.1 9.1 9.7 13.1 11.5 19.1 17.7 18.5 14.3 15.9 20.3 22.7 28.0 38.7 44.8 ALS3 - - 471DA200 ALS3 - - 681DB200 ALS3 - - 102DE200 ALS3 - - 152DF200 ALS3 - - 222KE200 ALS3 - - 332KF200 ALS3 - - 472ND200 ALS3 - - 472MF200 ALS3 - - 682MF200 ALS3 - - 682QC200 ALS3 - - 682QD200 ALS3 - - 103NF200 ALS3 - - 103QH200 ALS3 - - 153NP200 ALS3 - - 223QP200 ALS3 - - 223NT200 ALS3 - - 333QT200 187 131 89 67 55 36 43 24 32 27 25 21 16 12 10 7 10 3.0 3.8 5.0 6.2 7.7 10.4 10.4 15.0 13.2 13.5 15.0 17.1 21.6 27.0 32.4 36.3 42.3 4.5 5.6 7.4 9.8 9.1 12.4 11.9 18.2 14.9 17.7 16.5 18.4 24.0 29.5 36.5 45.8 47.4 ALS3 - - 471DA250 ALS3 - - 681DB250 ALS3 - - 102DE250 ALS3 - - 152KE250 ALS3 - - 222KE250 ALS3 - - 332KF250 ALS3 - - 332ND250 ALS3 - - 472MF250 ALS3 - - 472QD250 ALS3 - - 682QC250 ALS3 - - 682NF250 ALS3 - - 103QH250 ALS3 - - 103NP250 ALS3 - - 153QP250 ALS3 - - 153NT250 ALS3 - - 223NT250 ALS3 - - 223QT250 200 VDC (UR ) 470 680 1000 1500 2200 3300 4700 4700 6800 6800 6800 10000 10000 15000 22000 22000 33000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 286 199 135 90 73 48 48 33 27 38 35 28 23 18 13 11 10 250 VDC (UR ) 470 680 1000 1500 2200 3300 3300 4700 4700 6800 6800 10000 10000 15000 15000 22000 22000 36x52 36x62 36x82 51x82 51x82 51x105 77x75 66x105 90x75 90x67 77x105 90x98 77x146 90x146 77x220 77x220 90x220 247 172 117 86 69 45 52 31 38 35 29 24 19 14 12 9 12 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R ** BHC and Evox Rifa Electrolytic Capacitors 45 ALS30 85c Article table ALS30 (85C) Cap (F) Case Size (mm) ESR (mW) at 20C 100Hz (max) Impedance (mW) at 20C 10 KHz (max) Ripple current(A) at 85C 100 Hz Type number 10 KHz 350 VDC (UR ) 330 470 680 1000 1500 2200 2200 2200 3300 3300 3300 4700 4700 6800 6800 10000 15000 36x52 36x82 36x105 51x82 51x105 51x105 77x75 66x105 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 325 223 154 116 77 66 66 52 39 49 47 35 31 23 20 15 15 226 154 107 82 55 48 50 37 29 34 36 27 24 18 15 11 12 2.4 3.4 4.4 6.1 8.2 8.7 9.1 11.9 12.8 11.8 12.5 14.7 16.3 19.3 24.9 31.7 38.2 5.0 7.2 9.0 10.6 13.5 14.1 15.6 19.3 20.3 18.0 19.8 21.7 26.6 26.0 34.4 39.3 46.4 ALS3 - - 331DA350 ALS3 - - 471DE350 ALS3 - - 681DF350 ALS3 - - 102KE350 ALS3 - - 152KF350 ALS3 - - 222KF350 ALS3 - - 222ND350 ALS3 - - 222MF350 ALS3 - - 332MF350 ALS3 - - 332QC350 ALS3 - - 332QD350 ALS3 - - 472NF350 ALS3 - - 472QH350 ALS3 - - 682NP350 ALS3 - - 682QP350 ALS3 - - 103NT350 ALS3 - - 153QT350 387 260 182 126 98 65 70 56 44 50 38 36 32 26 26 24 20 17 15 12 2.1 2.7 3.5 4.4 5.8 7.8 8.3 8.4 11.2 10.7 11.7 13.4 14.9 14.6 17.1 18.0 19.5 23.2 29.0 35.7 4.4 5.5 7.1 8.8 10.3 13.1 14.7 13.5 18.8 18.9 17.1 21.3 25.3 20.9 25.4 26.0 26.9 32.9 40.7 49.4 ALS3 - - 221DA400 ALS3 - - 331DB400 ALS3 - - 471DE400 ALS3 - - 681DF400 ALS3 - - 102KE400 ALS3 - - 152KF400 ALS3 - - 152ND400 ALS3 - - 222KF400 ALS3 - - 222MF400 ALS3 - - 222QD400 ALS3 - - 332QC400 ALS3 - - 332NF400 ALS3 - - 332QH400 ALS3 - - 472NF400 ALS3 - - 472QH400 ALS3 - - 472NP400 ALS3 - - 682NP400 ALS3 - - 682QP400 ALS3 - - 682NT400 ALS3 - - 103QT400 368 247 173 120 94 62 68 42 49 49 36 32 24 17 15 12 2.1 2.7 3.5 4.5 5.7 7.6 8.1 11.0 10.5 11.1 13.4 14.6 17.6 22.7 28.5 35.2 4.4 5.6 7.2 9.0 10.4 13.1 14.7 18.9 17.5 18.9 21.3 25.3 25.9 32.8 40.1 48.7 ALS3 - - 221DA415 ALS3 - - 331DB415 ALS3 - - 471DE415 ALS3 - - 681DF415 ALS3 - - 102KE415 ALS3 - - 152KF415 ALS3 - - 152ND415 ALS3 - - 222MF415 ALS3 - - 222QC415 ALS3 - - 222QD415 ALS3 - - 332NF415 ALS3 - - 332QH415 ALS3 - - 472NP415 ALS3 - - 682QP415 ALS3 - - 682NT415 ALS3 - - 103QT415 400 VDC (UR ) 220 330 470 680 1000 1500 1500 2200 2200 2200 3300 3300 3300 4700 4700 4700 6800 6800 6800 10000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 51x105 66x105 90x75 90x67 77x105 90x98 77x105 90x98 77x146 77x146 90x146 77x220 90x220 570 382 267 185 139 92 97 78 62 69 53 49 45 38 36 33 27 24 22 17 415 VDC (UR ) 220 330 470 680 1000 1500 1500 2200 2200 2200 3300 3300 4700 6800 6800 10000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 77x105 90x98 77x146 90x146 77x220 90x220 555 372 261 180 136 90 96 61 71 68 48 45 33 23 21 17 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R ** ALS30 85c Article table als30 (85C) Cap (F) Case Size (mm) ESR (mW) at 20C 100Hz (max) Impedance (mW) at 20C 10 KHz (max) Ripple current(A) at 85C 100 Hz Type number 10 KHz 450 VDC (UR ) 150 220 330 470 680 1000 1500 1500 2200 2200 2200 2200 3300 3300 3300 3300 4700 4700 6800 10000 36x52 36x62 36x82 36x105 51x82 51x105 77x75 66x105 90x67 90x75 66x105 77x105 90x75 77x105 90x98 77x146 77x146 90x146 77x220 90x220 735 502 335 235 175 118 95 81 74 67 67 59 53 40 44 39 36 29 21 18 485 332 221 155 117 79 65 52 46 47 47 41 33 30 30 27 26 19 14 13 1.8 2.4 3.1 4.0 4.9 6.5 8.7 9.5 9.6 11.5 11.1 12.2 12.6 13.8 15.6 16.1 17.1 21.0 27.4 33.4 4.1 5.1 6.7 8.4 9.9 12.6 14.9 17.4 15.4 19.0 19.3 21.1 17.9 21.2 25.5 25.1 25.2 31.8 38.8 46.5 ALS3 - - 151DA450 ALS3 - - 221DB450 ALS3 - - 331DE450 ALS3 - - 471DF450 ALS3 - - 681KE450 ALS3 - - 102KF450 ALS3 - - 152ND450 ALS3 - - 152MF450 ALS3 - - 222QC450 ALS3 - - 222QD450 ALS3 - - 222MF450 ALS3 - - 222NF450 ALS3 - - 332QD450 ALS3 - - 332NF450 ALS3 - - 332QH450 ALS3 - - 332NP450 ALS3 - - 472NP450 ALS3 - - 472QP450 ALS3 - - 682NT450 ALS3 - - 103QT450 847 566 386 350 258 194 133 109 96 65 87 76 50 44 39 32 24 22 1.6 2.0 2.7 3.2 3.5 4.4 5.7 7.6 8.1 10.6 9.5 10.1 13.7 14.3 15.3 19.0 24.3 26.5 2.9 3.7 4.8 5.7 6.2 7.5 9.6 12.2 13.8 17.0 14.3 15.9 21.1 21.8 22.6 28.3 33.3 41.3 ALS3 - - 101DA500 ALS3 - - 151DB500 ALS3 - - 221DE500 ALS3 - - 331DE500 ALS3 - - 331DF500 ALS3 - - 471KE500 ALS3 - - 681KF500 ALS3 - - 102ND500 ALS3 - - 102MF500 ALS3 - - 152NF500 ALS3 - - 152QC500 ALS3 - - 152QD500 ALS3 - - 222QH500 ALS3 - - 222NP500 ALS3 - - 332NP500 ALS3 - - 332QP500 ALS3 - - 472NT500 ALS3 - - 682QT500 500 VDC (UR ) 100 150 220 330 330 470 680 1000 1000 1500 1500 1500 2200 2200 3300 3300 4700 6800 36x52 36x62 36x82 36x82 36x105 51x82 51x105 77x75 66x105 77x105 90x67 90x75 90x98 77x146 77x146 90x146 77x220 90x220 1231 823 560 450 374 276 190 173 137 91 110 119 80 62 54 51 37 27 Mounting Style 0=plain or 1=stud Termination Style A,C,G,J,M or R ** BHC and Evox Rifa Electrolytic Capacitors 47 ALS30 85c operational data Operational Lifetime Please see separate BHC application notes TD003 for calculating operational life expectancy under customer specific conditions. Reliability The failure rate is derived from our periodic test results. The failure rate (R) is therefore only given at test temperature for life tests. An estimation is also given at 40C. The expected failure rate for this capacitor range is based on our periodic test results for capacitors with structural similarity. Failure rate is frequently quoted in FIT (Failures In Time) where 1 FIT = 1 x 10 -9 failures per hour. Failure rates include both catastrophic and parametric failures Ta Failure rate per hour 85C 40C 250 FIT 12 FIT Mechanical data Mounting position The capacitor can be mounted in any position so long as the safety vent can operate. It is possible for some electrolyte to be expelled. As this is a conducting liquid, suitable precautions should be instigated by the system designer to avoid secondary short circuits. T h e c a p a c i t o r s a re d e s i g n e d t o b e mounted in free air and are not suitable for submersion in liquid. Vibration 10Hz to 55Hz at 0.75mm or 10g for 3x2hrs duration. Except 220mm long cans 10Hz to 55Hz at 0.35mm or 5g for 3x0.5hrs duration. Insulating resistance > 100 Mohms at 100V d.c., across insulating sleeve. Voltage Proof > 2500V d.c., across insulating sleeve. Safety vent A safety vent for over pressure is featured on terminal deck. This is in the form of a rubber plug designed to relieve build up of internal pressure due to over stress or catastrophic failure. Statements of suitability for certain applications are based on our knowledge of typical operating conditions for such applications, but are not intended to constitute - and we specifically disclaim - any warranty concerning suitability for a specific customer application or use. This Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by us with reference to the use of our products is given gratis, and we assume no obligation or liability for the advice given or results obtained.