ANP 1. Scope : 4.1 Contents Product Specification LIF Connector 408-5591-1 130CT 99 Rev.A This specification covers the requirements for product performance, test methods and quality assurance provisions of LIF (Low Insertion Force)Connector. Applicable product description and part numbers are as shown in Appendix 1. 2. Applicable Documents : The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specifications : A. B. Cc, D. 108-5000 114-5217 114-5160 501-5304 Test Specification, General Requirements for Test Methods Application Specification, Crimping of .040 I|l Unsealed Contact, Receptacle Application Specification, Crimping of .070 Il Unsealed Contact, Receptacle Test Report 2.2 Commercial Standards and Specifications. A. JASO D605 Electric Connector for Automobiles B. JASO M312 Test Methods for Plastic Moldec Parts Cc. JASO D611 Low Voltage Wires and Cables for Automobiles D. JIS DO204 Method of High and Low Temperature Test for Automobile Parts E. JIS D1601 Vibration Testing Method for Automobile Parts AMP Japan Lid. Hisamoto 3-5-8, Takatsu-ku, Kawasakishi, Kanagawa-ken, Japan 10f9 This AMP controlled document is subject to change. For latest revision call the AMP . Copyright 1999 by AMP Incorporated. All Rights Reserved. * Trademark Revised Per EC FJO0-1757-99AMP LIF Connector 108-5591 -1 3. Requirements : 3.1 Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials : A. Contact : Description Material Finish Selective-Gold plating or Tin-Lead plating Tab(Male) Brass over Nicke! under plating ar Pre-Tinned Selective-Gold plating Copper alloy Receptacle(Female} ever Nickel under plating and Brass or Pre-Tinned Fig.1 B. Housing: a.Flame : PBT resin b.Double Lock Plate : PBT resin .5ub-Plug : PBT resin d.Cap Housing : PBT resin e.Tine Plate : PBT resin C. Others a.Wire Cover : PP resin b.Lever : PBT resin 3.3 Ratings : A. Temperature Rating :--40C te 105C(Ambisnt temperature + temperature rise due 3.4 Performance Requirements and Test Descriptions : to energized current) The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig.2 All tests shall be performed in the room temperature, unless otherwise specified. 2 of 9 Rev AAMP LIF Connector 108-5591 -1 3.5 Test Requirements and Procedures Summary : Para, Test Items Requirements Procedures 35.1 | Confirmation of | Product shall be conforming Visually dimensionally and product to the requirements of applicable | functionally inspected per product drawing and Application | applicable quality inspection Specification plan. Electrical Requirements 2592 Termination 040 10m& Max. (Initial) Subject mated contacts Resistance 30mM2 Max.(Final) assembled in housing to closed (Low Level) 070 3m Max. (Initial) circuit current of 10mA Max.at 6&m& Max. (Final) open circuit voltage of 20 mV. Max. Fig. 3 3.5.3 Dielectric No creeping discharge nor 1 KV AC for 1 minute. Strength flashover shall occur. Mated connector. 3.5.4 | Insulation 100 M 2 Min. (Initial) Impressed voltage 500 V DC. Resistance 100 M 2 Min. (Final) Test between adjacent circuits of Mated connector. Fig. 4. 355 | CurrentLeakage | 10 A MAX.(Initial) 13V DC impressed to adjacent ImA MAX. (Final) contact after leave mated connector at 60C +5C, 90~95% for 1hour 3.5.6 | Temperature under loaded specified current Measure temperature rising by Rinsing 040 25 c MAX. engaged current:.040-2A,.070- 070 35 cMAX. 8A Current applied to every ather positions. Fig.7 3.5.7 | Durability 040 30m 2 Max.(Final) Test Current cycling(3.5.17)" Current Cycling 70 6m Max. (Final) after testing Durability(3.5.12) Temperature Rising 040 30 c MAX. 070 40 c MAX. Fig.2 (To be continued) 3 of 9 Rev AAMP LIF Connector 108-5591-1 Para. | Test Items Requirements Procedures Physical Requirements 3.5.8 | Vibration No electrical discontinuity Vibration Frequency; (High Frequency) greater than 10 u sec. 10~50Hz/8min. shall occur. Accelerated Velocity; 040 30m 2 MAX (Final) 66.6m/s (6.8G) 070 6m & MAX.(Final) Vibration Direction;Duration and Current UP and DOWN :4 hours 040/070 100 uw A BACK and FORCE:2 hours 040:2A,.070:8A RIGHT and LEFT:2 hours .040:2A,.070:8A Fig. 5(Apply to pattern Fig. 7) 3.5.9 | Contact 39.2N MIN. Operation Speed :200mm/min. Retention Force Measure the retention force (Primary lock only) required in the axis direction 3.5.10 | Contact 98N MIN. Operation Speed :200mm/min. Retention Force Measure the retention force (With TPA) required. 3.5.11 | Crimp Tensile Tensile | Apply an axial pull-off load to Strength Wire size Strength | crim ped wire of contact secured (mm*) | (N} Min__| on the tester, 0.3 (AWG#22) | 58.8 | Operation Speed: 200 mm / min. 0.5 (AWG#20) | 88.2 0.85 (AWGH18) | 127.4 1.25 (AWG#16) | 166.6 2 (AWG#14) 196.0 3.5.12 | Durability .040 30m Max.(Final) No. of Cycles : 50 Cycles (Repeated Mate/ 0706 m 2 Max. (Final) Unmating) Temperature Rising .040 30 c MAX. 070 40 c MAX, 3.5.13 | Lever operating SBN MAX. Operation Speed; 1 rpm force(mate/unmate) Measure the maximum value 3.5.14 | Sub plug Retention 98N MIN. Measure the retention farce Force required.(by frarne) Fig.2 (To be continued) 4of9 Rev AANMPF LIF Connector 108-5591 -1 Para. | Test items | Requirements | Procedures Physical Requirements 3.5.15 | Temperature Life 040 30m & Max.(Final) 100 C: 129hours (Heat Aging}} 070 6&m& Max. (Final) mated connector Temperature Rising 040 30 c MAX. O70 40 c MAX. 3.5.16 | Fuse matching No ignition is allowed during | 60 c, Apply to pattern Fig.6 the test 24hours:.040 11A,.070 22A thours:.040 144,.070 274A Wire size;.040 0.5 mm? ;.070 1.25 mm? 3.5.17 | Current Cycling 040 30m 2 Max.(Final) Applied Current: .040 2A 070 &m& Max. (Final) 070 8A No ignition is allowed during | 45minutesON",15minutes'OFF" the test 300cycles,70 CG Apply to pattern Fig.7 Figure 1 (End) 5 of & Rev AANF LIF Connector 3.6 Product Qualification Test Sequence 108-5591-1 Para. Test Group 5 6 7 10 14 12 Test Sequence Confirmation 1 1 4 Tenmination Resistance (Low Level} 24 2,4 2,4 2,5 2,4 Dielectric Strength Insulation Resistance Current Leakage Temperature Rising Durability Current Cycling Vibration(High Frequency) contact Retention Force( primary) contact Retention Force(Vith TRA} Crimp Tensile Strength Durability (Repeated mate/unmating) Lever operating Force Sub plug Retention Force Temperature Life (Heat Aging) Fuse matching Current Cycling (a)Number indicate sequence in which tests are performed. Number of specimens;Each sample group used for the specified performance test, shall consists of not less than 10 sets of contacts and less than 3 sets of connector assembles. 6 of 9 Rev AAR LIF Connector 108-5591 -1 1mm Max, It 18 L soldering | PCB = NN . x ) Y A deduct the resistance of L"long wire used for termination Fig. 3 DC 500V Measuring DC 500V Measuring Between the contacts and housing Fig. 4 UP DIRECTION FRONT BACK @ DOWN LEFT RIGHT CONNECTOR Clamped Fig. 5 7 of 9 RevaANP LIF Connector 108-5591 -1 81Pos. 111 Pos. 81Pos. 111 Pos. bie wee y ae ee ae Sako eco ey Fig. 6 Bele Zee Bofg Rev AANP LIF Connector 108-5591-1 The applicable product descriptions and part numbers (examples) are as shown in Appendix. 1 Appendix Product Part Ne. Description 316836 .040 Ill Unsealed Receptacle Contact (S) Pre-tin 316837 040 Ill Unsealed Receptacle Contact (8) Au 175268 .070 Il Unsealed Receptacle Contact (8) Pre-tin 175269 .070 Il Unsealed Receptacle Contact (M) Pre-tin 177654 .070 Il Unsealed Receptacle Contact (ML) Pre-tin 353654 81Pos. Cap Housing Assembly 353667 111Pos. Cap Housing Assembly 353659 81Pos. Frame assembly 353570 111Pos. Frame assembly 353564 7 Pos. Sub plug(81Pos.,2ea) 353665 15 Pos. Sub plug(81Pos.,2ea) 353866 25 Pos. Sub plug(81Pas.,1ea) 353875 19 Pos. Sub plug(111Pos.,5ea) 353663 81Pos. Wire Cover 353674 111Pos. Wire Cover 353662 81Pos, Lever 353673 111Pos, Lever 90f9 RevA