2-174518-7 - Tyco Electronics - Datasheet.Directory

Product

Specification 108-5342-3

03May06 Rev A

.040II/.070II Hybrid I/O Connector MK-II for Wire-To-Board

Termination

Harrisburg, PA

All International Rights Reserved.

* Trademark

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LOC B

1. SCOPE

This specification covers the requirements for product performance, test methods and quality assurance

provisions of .040II/.070II Hy brid I /O Connect or MK- II for Wire-To-Board Ter minat ion. Applicable pr oduct

description and part numbers ar e shown in the Appendix.

2. APPLICABLE DOCUMENTS

The following documents f orm a part of this specif ication to the ext ent specif ied herei n. In the event of

conflict between the r equirements of this specification and the pr oduct drawing, the product drawing

shal l take precedence. In the event of conflict bet ween the requirements of this specification and the

ref erenced documents, this specification shall t ake precedence.

2.1. Tyco Elect ronics Documents

108-5342: Product Specifi cation ( .040II/.070II Hybrid I/O Connector M K-II for Wire-to-Board

Termination)

109-5000: Test Specifi cation ( G eneral Requirements for T est Specif ication)

114-5159: Application Specif icati on (Cr imping .040II Ser ies Tab and Receptacle Contact)

114-5160: Application Specif icati on (Cr imping .070II Ser ies Tab and Receptacle Contact)

114-5198: Application Specif icati on (Cr imping .070 III Unsealed Contact, Receptacle)

501-5303: Qualif ication Test Report (.040II/.070II Hy brid I/O Connect or M K-II for Wire-To-Board

Termination)

501-5303- 1: Qualification T est Report ( .040II/.070II Hybr id I/O Connector M K-II for Wire-To-Board

Termination)

2.2. Commercial Standards and Specifications

JASO D605: Multi-Pole Connector for Automobiles

JASO D7101: Test Met hods for Plastic Molded Parts

JIS C3406: Low Voltage Wires and Cables for Automobiles

JIS D0203: Method of Moisture, Rain and Spray T est for Automobile Parts

JIS D0204: Method of High and Low Temperature Test for Automobi le Parts

JIS D1601: Vibration Testing Method f or Aut omobile Par ts

JIS R5210: Portland Cement

MIL-STD-202, Met hod 208: Method of Solder ing

USCAR PF-1: Performance Standard

3. REQUIREMENTS

3.1. Desi gn and Constr uction

Product shall be of the design, construction and physical dimensions specif ied on the applicable pr oduct

drawing.

3.2. Materials

Materials used in the construct ion of this pr oduct shall be as specified on the applicable product dr awing.

108-5342-3

Rev A 2 of 12

3.3. Ratings

Temperature: -30 to 105

3.4. Perf ormance and Test Descript ion

Product is designed to meet the elect rical, mechanical and environmental per formance requirements

speci fied in Figure 2. Unless ot herwise specif ied, al l tests shall be per for med at room temperature.

3.5. Test Requirements and Procedur es Summary

Para Test Item Requirement Procedur e

3.5. 1 Confirmation of Product Product shall be conf ormi ng to

the r equirements of applicable

product drawing and Application

Speci ficat ions 114-5159 and

114-5160.

Vi sually, dimensionally and

funct ionally inspected per

appl icable quality inspect ion

plan.

ELECTRI CAL REQUIREMENTS

3.5. 2 Termination Resistance,

Speci fied Current .040II: 10 milliohms maximum

initial; 20 milliohms maximum

final.

.070II, III: 3 milliohms maximum

initial; 10 milliohms maximum

final.

Measure initial millivolt drop of

contact test circuit in mated

connector s. Figur e 3.

AMP Spec 109-5311- 2.

3.5. 3 Termination Resistance, Low

Level .040II: 10 milliohms maximum

initial; 20 milliohms maximum

final.

.070II, III: 3 milliohms maximum

initial; 10 milliohms maximum

final.

Subject mated contacts

assembled in housing to closed

circuit current of 10 milliamperes

maximum at open circuit voltage

of 20 millivolts maximum. Figure

AMP Spec 109-5311- 1.

3.5. 4 Dielectric Strength No creeping discharge nor

flashover shall occur. 1 ki lovolt AC for 1 mi nute. Test

between adjacent circuits of

mated/unmated connectors.

AMP Spec 109-5301.

3.5. 5 Insulation Resist ance 100 megohms minimum. Impressed voltage 500 volts DC.

Test between adjacent circui ts of

mated connector s.

AMP Spec 109-5302.

3.5. 6 Current Leakage 1 milliampere maximum. 12 volts DC impressed 1 minute.

AMP Spec 109-5312.

3.5. 7 Temperature Rising 60

C maximum under specified

current. Measur e temperature rise by

energized current .

AMP Spec 109-5310.

3.5.8 Current Cycling .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

No i gniti on allowed during test.

Appl ied current per Figur es 6

and 7. 45 mi nutes ON, 15

minut es OFF, 200 cy cles.

AMP Spec 109-5308.

Fi gure 1 ( continued)

108-5342-3

Para Test Item Requirement Procedur e

Rev A 3 of 12

MECHANICAL REQUIREMENTS

3.5. 9 Vibration, High Frequency No electrical discontinuity

great er than 1 micr osecond shall

occur.

.040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

Vi brat ion frequency : 20-200-20

Hz/3 min.

Accel erat ed velocity: 44.1 m/82

(4.5 G).

Vibration

Direction

and

Down

Back

and

Forth

Right

and

Left

Duration 4 hours 2 hours 2 hours

AMP Spec 109-5202.

3.5. 10 Vibration plus Current Cycle No electrical discontinuity

great er than 1 micr osecond shall

occur.

.040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

Vi brat ion frequency : 20-200-20

Hz/3 min.

Accel erat ed velocity: 44.1 m/82

(4.5 G).

Vibration

Direction

and

Down

Back

and

Forth

Right

and

Left

Duration 4 hours 2 hours 2 hours

Test current:

.040II: 4.4 amperes DC.

.070II, III: 10 amperes DC.

3.5.11 Contact Mating Force .040II: 5.8 N maximum.

.070II, III: 10 milliohms maximum

final.

Operat ion speed: 100 mm per

minut e. Measure force requir ed

to mate contacts.

AMP Spec 109-5206.

3.5.12 Contact Unmating Force .040II: 0.98 N minimum for silver

pl ating; 0.69 N mi nimum for gold

plating.

.070II, III: 0.98 N minimum for

si lver plating; 0.69 N mi nimum

for gold plat ing.

Operat ion speed: 100 mm per

minut e. Measure force requir ed

to mate contacts.

AMP Spec 109-5206.

3.5.13 Connector Mating For ce 10 posi tion: 69 N maximum. USCAR PF-1

12 posi tion: 69 N max imum.

16 posi tion: 69 N max imum.

22 posi tion: 88.3 N maximum.

26 posi tion: 98.1 N maximum.

Operat ion speed: 100 mm per

minut e. Measure force requir ed

to mate connectors.

AMP Spec 109-5206.

3.5.14 Connector Unmating Force 10 posi tion: 69 N maximum. USCAR PF-1

12 posi tion: 69 N max imum.

16 posi tion: 69 N max imum.

22 posi tion: 88.3 N maximum.

26 posi tion: 98.1 N maximum.

Operat ion speed: 100 mm per

minut e. Measure force requir ed

to unmate connectors.

AMP Spec 109-5206.

3.5. 15 Housing Locking St rength 98 N minimum. Operat ion speed: 100 mm per

minut e. Measure housing locking

strength.

AMP Spec 109-5210.

Fi gure 1 ( continued)

108-5342-3

Para Test Item Requirement Procedur e

Rev A 4 of 12

3.5. 16 Contact Inser tion For ce 9.8 N maximum per contact. Measure force r equired to inser t

contact s into housing.

AMP Spec 109-5211.

3.5. 17 Contact Retention Force, Pr e-

Lock 49 N minimum. Operat ion speed: 100 mm per

minut e. Apply an axial pull-off

l oad to cr imped wire.

AMP Spec 109-5212.

3.5. 18 Contact Retention Force,

Secondary Lock 78 N minimum. Operat ion speed: 100 mm per

minut e. Measure contact

ret ention f orce with secondary

l o ck in effect .

3.5. 19 Crimp Tensile Strength Wire Size Crimp Tensile Operat ion speed: 100 mm per

minut e. Apply an axial pull-off

l oad to cr imped wire of contact

secured on t he tester.

AMP Spec 109-5205.

mm2AWG N minimum

0.3 22 58

0.5 20 88

0.85 18 127

1.25 16 177

3.5.20 Durability, Repeated

Mating/Unmating .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

Operat ion speed: 100 mm per

minut e. 30 cy cles.

AMP Spec 109-5213.

3.5.21 Resistance to “Kojiri” .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

Repeated mating/ unmating by

hand. 30 cy cles.

AMP Spec 109-5215.

3.5.22 Solderability Wet solder coverage: 95%

minimum, plated area only. Sol der t emperature: 230 ± 5

Immersi on duration: 3 ± 0.5

seconds

Fl ux: Alpha 100

AMP Spec 109-5203.

3.5. 23 Handling Er gonomics No abnormalit ies allowed i n

manual mating/unmating

handling.

Manually operated.

3.5. 24 Double Lock Plat e Locking

Strength 59 N Max imum. Operat ion speed: 100 mm per

minut e. Measure force requir ed

to lock the double lock plate.

ENVIRONMENTAL REQUIREMENTS

3.5.25 Thermal Shock .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

-30

C for 120 minut es; 80

C for

120 minut es (1 cy cle). Repeat

for 5 cycles.

AMP Spec 109-5103.

Fi gure 1 ( continued)

108-5342-3

Para Test Item Requirement Procedur e

Rev A 5 of 12

3.5. 26 Humidity, Steady State Insulation resistance: 100

megohms minimum final.

Termination r esistance:

.040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

Mated/unmated connector, 90 to

95% RH, 60

C, 96 hour s.

AMP Spec 109-5105.

3.5. 27 Indust rial Gas, SO2 .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

SO2 gas: 10 ppm, 95% RH,

C, 96 hour s.

AMP Spec 109-5107.

3.5.28 Temperature Life, Heat Aging .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

120

C, 120 hour s.

AMP Spec 109-5104.

3.5.29 Resistance to Cold .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

-50 ± 5

C, 120 hour s.

AMP Spec 109-5108.

3.5.30 Dust Bombardment .040II: 20 milliohms maximum

final.

.070II, III: 10 milliohms maximum

final.

Subject JIS R5210 cement blow

of 1. 5 kg per 10 seconds in 15

minut e intervals for 90 minut es.

AMP Spec 109-5110.

Fi gure 1 ( end)

108-5342-3

Rev A 6 of 12

4. PRODUCT QUALIFICATI ON TEST SEQUENCE

Test Item

Test Group

1234567 8 9 1011

Test Sequence (a)

Confirmation of product 11111,191,111,111,131,161,111

Termination Resistance, Specified Current 4

Termination Resistance, Low Level 3 3,5,7 3,6,8 3,6,8 3,6,8,10 2,7,9,14 3,6,8

Dielectric Strength 3 4,12

Insulation Resistance 2 3,11

Current Leakage 4 5,10

Temperature Rising 5

Curre nt Cyclin g 9

Vibration, High Frequency 7

Vibration plus Current Cycle 7

Contact Mating Force 2

Contact Unmating Force 3

Connector Mating Force 2 2,10 2,10 2,12 2,10

Connector Unmating Force 6 4,9 4,9 4,11 4,9

Housing Locking Strength 2

Contact Insertion Force 2

Contact Retention Force, Pre-Lock 3

Contact Retention Force, Secondary Lock 7

Crimp Tens ile Strength 4

Dura bilit y, Repeated Mat i ng/Un mat ing 6

Resistance to “Kojiri” 5 5 5

Solderability 2

Handling Ergonomics 8 15

Double Lock Plate Locking Strength 4

Thermal Shock 4

Humidity, Steady State 6 8

Industrial Gas, SO213

Temperature Life, Heat Aging 5

Resistance to Cold 7

Dust Bombardment 7

(a) Numbers indicat e sequence in which tests are performed.

Fi gure 2

108-5342-3

Rev A 7 of 12

From the measured r eadings, deduct the resist ance of the 150 mm long wire used for terminat ion.

When testing for rated cur rent measurement, apply 12 volts DC, 1 ampere to the cir cuit. For obtaining

uni for mity of the cur rent density on t he probing points Y Y’ , apply solderi ng on the pr obing points prior to

testing.

Fi gure 3

Measurement of Termination Resistance

Fi gure 4

Fi gure 5

108-5342-3

Rev A 8 of 12

Ma xi mum A llo wable Curre nt (I maximum)

Wire Size (mm2) Al lowable Current (DC A)

0.3 8

0.5 11

0.85 15

1.25 19

2.0 25

Fi gure 6

Reduction Coefficient (Kd)

Number of

Energized Contacts Reduction

Coefficient

2-3 0.75

4-5 0.6

6-8 0.55

9-12 0.5

13- 0.4

Fi gure 7

(1) I1 = Kd • Imax Cur rent applied t o all positions

(2) I2 = Imax Current applied t o every other posit ion in mul tiple connector

Wire Size

(mm2)

Test M ethod I Test M ethod II

Test Current

(amperes) Duration

(minutes) Test Curr ent

(amperes) Duration

(minutes)

0.3 25

0.5 30 80

0.85 40 110

1.25 45 170

2.0 70 250

Fi gure 8

108-5342-3

Rev A 9 of 12

Fi gure 9

Fi gure 10

Fi gure 11

108-5342-3

Rev A 10 of 12

APPENDIX

108-5342-3

Rev A 11 of 12

Product

Part Number Product

Description

178845 .040/.070 Hybr id I/O connect or MK-II 12 positi on plug housing assembl y ( signal)

178881 .040/.070 Hybr id I/O connect or MK-II 12 positi on plug housing assembl y ( power)

178795 .040/.070 Hybr id I/O connect or MK-II 16 positi on plug housing assembl y

178883 .040/.070 Hybr id I/O connect or MK-II 16 positi on plug housing assembl y

177545 .040/.070 Hybr id I/O connect or MK-II 16 positi on plug housing assembl y

178798 .040/.070 Hybr id I/O connect or MK-II 22 positi on plug housing assembl y

178801 .040/.070 Hybr id I/O connect or MK-II 26 positi on plug housing assembl y

178885 .040/.070 Hybr id I/O connect or MK-II 26 positi on plug housing assembl y

178888 .040/.070 Hybr id I/O connect or MK-II 26 positi on 3 row plug housing assembly

178897 .040/.070 Hybr id I/O connect or MK-II 26 positi on 3 row low profile plug housing assembly

175571 .040/.070 Hybr id I/O connect or 26 posit ion cap housing assembl y

178811 .040/.070 Hybr id I/O connect or 26 posit ion cap housing assembl y

175569 .040/.070 Hybr id I/O connect or 26 posit ion cap housing assembl y

178762 .040/.070 Hybr id I/O connect or 26 posit ion cap housing assembl y

176206 .040/.070 Hybr id I/O connect or 26 posit ion 3 row cap housing assembly

178900 .040/.070 Hybr id I/O connect or 26 posit ion 3 row low prof ile cap housing assembly

178209 .040/.070 Hybr id I/O connect or 26 posit ion low profile cap housing assembly

638207 .040/.070 Hybr id I/O connect or 10 posit ion plug housing assembly

1438794 .040/ .070 Hy brid I /O connect or 10 posit ion plug housing assembly

987989 .040/.070 Hybr id I/O connect or 22 posit ion plug housing assembly

638211 .040/.070 Hybr id I/O connect or 32 posit ion cap housing assembl y, vertical

776629 .040/.070 Hybr id I/O connect or 32 posit ion cap housing assembl y, vertical

776631 .040/.070 Hybr id I/O connect or 32 posit ion cap housing assembl y, vertical

776633 .040/.070 Hybr id I/O connect or 32 posit ion cap housing assembl y, vertical

776635 .040/.070 Hybr id I/O connect or 32 posit ion cap housing assembl y, vertical

175444 .040/.070 Hybr id I/O connect or 34 posit ion cap housing assembl y

176255 .040/.070 Hybr id I/O connect or 34 posit ion cap housing assembl y ( 30 positi on)

175521 .040/.070 Hybr id I/O connect or 38 posit ion cap housing assembl y

178093 .040/.070 Hybr id I/O connect or 38 posit ion cap housing assembl y

353245 .040/.070 Hybr id I/O connect or 38 posit ion cap housing assembl y, V-t ype

175446 .040/.070 Hybr id I/O connect or 42 posit ion cap housing assembl y

176242 .040/.070 Hybr id I/O connect or 42 posit ion cap housing assembl y

177542 .040/.070 Hybr id I/O connect or 42 posit ion cap housing assembl y

174917 .040/.070 Hybr id I/O connect or 48 posit ion cap housing assembl y

175448 .040/.070 Hybr id I/O connect or 54 posit ion cap housing assembl y

1318471 .040/ .070 Hy brid I /O connect or 54 posit ion cap housing assembl y w/o 16 positi on

174518 .040/.070 Hybr id I/O connect or 64 posit ion cap housing assembl y

178764 .040/.070 Hybr id I/O connect or 64 posit ion cap housing assembl y

108-5342-3

Product

Part Number Product

Description

Rev A 12 of 12

177609 .040/.070 Hybr id I/O connect or 64 posit ion cap housing assembl y

176122 .040/.070 Hybr id I/O connect or 64 posit ion cap housing assembl y

174915 .040/.070 Hybr id I/O connect or 76 posit ion cap housing assembl y

176142 .040/.070 Hybr id I/O connect or 76 posit ion cap housing assembl y

178780 .040/.070 Hybr id I/O connect or 76 posit ion cap housing assembl y

353468 .040/.070 Hybr id I/O connect or 76 posit ion cap housing assembl y

353469 .040/.070 Hybr id I/O connect or 76 posit ion cap housing assembl y

175265 .040II S receptacle contact ( pre-tin)

175266 .040II S receptacle contact ( selective gold)

175268 .070II S receptacle contact ( pre-tin)

175275 .070II S receptacle contact ( selective gold)

175269 .070II M receptacle contact (pre-tin)

175276 .070II M receptacle contact (selecti ve gold)

1318629 .070III M L receptacle contact (pre-tin)