AMP SUPERSEAL Connectors
1.0 mm System
for the Automotive Market
RoHS
Ready
1-Cover SUPERSEAL 1.0.qxd 09.06.2008 16:10 Uhr Seite 1
NOT the LATEST
REVISION
SUPERSEDED
TYCO ELECTRONICS GLOBAL AUTOMOTIVE DIVISION
1-Cover SUPERSEAL 1.0.qxd 09.06.2008 16:10 Uhr Seite 2
1
THE 5 APPLICATION AREAS
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 1
INNOVATIVE TECHNOLOGIES
Tyco Electronics is the world’s largest passive electronic components manufacturer
and a world leader in cutting-edge wireless technologies. Tyco Electronics has facilities
located in over 50 countries, serving customers in the aerospace, automotive,
computer, communications, consumer electronics, industrial and power industries.
The global automotive division follows the globalization goals of our customers,
speeds up the integration of new technologies and enables our customers access
to our vast product portfolio and services.
TERMINALS & CONNECTORS
Tyco Electronics offers a broad range of high quality terminals and
connectors. Our electrical/electronic interconnection products and
solutions are used to electrically and mechanically join wires and
cables, printed circuit boards, integrated circuit packages and
batteries. Tyco Electronics expanding capabilities include new copper
and fiber-optic connectors, wires, cables/cable management systems
that are designed to meet automotive industry demands. The AMP
brand encompasses the broadest range of connectors in the world,
including high-density, high-speed designs for leading-edge communications
equipment.
LITERATURE NO. 1308092-2
CABLE ASSEMBLY SYSTEMS
Tyco Electronics is your partner for special cable assemblies.
Tyco Electronics offers research and development capabilities,
prototyping, samples as well as manufacturing facilities for special
cable assemblies. This includes overmold technology, semi/fully
automatic manufacturing, testing equipment and appliances for
handling of high volume production.
LITERATURE NO. 1654288-2
2
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 2
MECHATRONICS
A variety of technical products are designed today by integrating
mechanical components and electronic hardware into one packaging
unit thus creating true mechatronic solutions. Mechatronic
applications offer amazing and versatile potentials related to
functionality, cost, space requirements and quality. Tyco Electronics
contributes to those applications with its wide range of innovative
and cost-effective product and process technologies.
Advanced stamping, injection molding and assembly techniques are
applied along with highly selective surface plating methods.
LITERATURE NO. 1308091-2
SENSOR TECHNOLOGY
Contact-less measuring eliminates interference effects, wear and tear,
and provides increased reliability. Tyco Electronics, one of the largest
technology providers for the automobile industry, offers contact-less
sensors for a variety of applications. As sensor manufacturer and
processing partner, Tyco Electronics also provides project planning
support for new sensor applications, assistance in the selection of
the appropriate sensor technology for the respective application,
and assistance with defining the corresponding mechanical, electrical
and magnetic interface. Tyco Electronics has a broad electromechanical
portfolio that includes robust housing technologies, connector systems, and
temperature stable designs based on foil and cable networks. This combination
of technologies and experience ensures that reliable and cost effective sensor
solutions are available for all application types.
LITERATURE NO. 1308086-2
RELAYS AND SWITCHING MODULES
Automotive technology and integrated systems continue to develop
rapidly with electric and electronic systems in today’s vehicles
playing an increasingly important role for traffic safety and travelling
comfort. Automotive Relays and Switching Modules (AR & SM) of
Tyco Electronics’ Global Automotive Division offer a wide range of
the most important components for such systems and is the world’s
number one participant in this industry sector. Tyco Electronics has
competencies in development, production and related technologies
as well as application support, which ensures a competitive edge and mutual
business growth on a worldwide scale.
LITERATURE NO. 1308085-2
GLOBAL AUTOMOTIVE DIVISION
3
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POWER DISTRIBUTION SYSTEMS
In automotive environments, the extensive net of electrical/electronic
loads requires complex powernet structures. The next evolution of
these structures include intelligent control and distribution systems.
Tyco Electronics is working on modules with intelligent technology
combinations. Our capabilities include, power distribution units that
incorporate integrated switching and protection functions along with
flexibility and maximizing modularity to best suit our customer needs.
LITERATURE NO. 1308087-2
INDUCTIVE SYSTEMS
The Global Automotive Division is your source for interconnection
and wireless technologies for automotive, truck and off-highway
OEMs and Tier 1 suppliers. With the design competency center in
Oostkamp (Belgium), and strategic production centers in Evora
(Portugal), Bangalore (India), Shenzhen (China), and Oostkamp
(Belgium), Tyco Electronics Inductive Systems is ready to offer you
any LF-application component required in the automotive industry.
The Inductive System group focuses on the customer requirement in order to
design to the exact demand. This is achieved by highly- technical, intelligent
and cost-efficient engineering. In order to be a leader in design, Tyco Electronics
Inductive Systems has a vast product portfolio, which consists out of antennas,
actuators and integrated modules. Next to that, several specific applications are
designed.
LITERATURE NO. 1308089-2
ALTERNATIVE POWER SYSTEMS
COMPONENTS FOR HYBRID AND FUELCELL TECHNOLOGY
Tyco Electronics is a leader in next-generation transportation
technologies and products for hybrid and electric vehicles. The
Global Automotive Division is your source for high voltage power
distribution, high current contacts, high voltage connectors and
cables, high voltage relays, sensors and temperature protection
devices for hybrid and other alternative powered vehicles.
LITERATURE NO. 1308093-2
4
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HIGH SPEED DATA NETWORKING
High speed data networking within the automobile is becoming more
predominant. What was till now restricted to the high end of the
market utilizing system such as the MOST®network, high speed data
transmission based on optical fibers, now with the introduction
of iPOD’s, display screens and cameras results in the need for high
speed networking throughout all platforms.
MOST®IS A TRADEMARK
LITERATURE NO. 1308084-2
TYCO ELECTRONICS.
OUR COMMITMENT. YOUR ADVANTAGE.
Tyco Electronics’ businesses operate in thousands of different areas of industry.
The products and services we deliver all have one thing in common: They are
vital to everyday living. Individuals and companies worldwide have critical needs.
And every minute of every day, we satisfy them.
GLOBAL AUTOMOTIVE DIVISION
WIRELESS TECHNOLOGIES
RADAR SENSORS & ANTENNAS FOR TELEMATICS
Tyco Electronics is a world leading supplier of radar technology for
the automotive industries. In cooperation with system integrators
and OEMs, Tyco Electronics developed 24 GHz high resolution short
range radar sensors in Ultra Wide Band technology and 77 GHz
Adaptive Cruise Control radar front ends suitable for driver assistance
applications, which enable advanced active and passive safety
systems.
Tyco Electronics develops, produces and supplies antennas for the
automotive industries. Single to Quad band antennas are available in state of the
art planar and dipole technologies. All telematic frequency bands for satellite
radio, navigation, emergency positioning and cellular mobile communications are
covered.
LITERATURE NO. 1308090-2
5
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TYCO ELECTRONICS “TECHNOLOGY PORTFOLIO”
GConnector Systems /
Electromechanical Components
GRelays
GWireless Products
GSensors
GFiber Optic Products
GWire & Cable
GApplication Tooling
GAntennas, GPS Antennas,
Integrated Antenna Systems
GCircuit Protection Devices
GTubing & Harnessing Products
GTouch Screen Displays
GResistors & Inductors
GHeat Sinks & Thermal Solutions
GSwitches and Knobs
6
GBattery Connectors &
Assemblies
GIdentification Labeling Products
GRacks & Panels
GSmart Cards / Leadframes
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 6
TYCO ELECTRONICS “AT YOUR SERVICE”
Internet Homepage
www.tycoelectronics.com
www.tycoelectronics.com/automotive
Electronic Internet Catalog
www.catalog.tycoelectronics.com
Tyco Electronics Online
The Tyco Electronics website is an innovative and
interactive source for application information,
product updates and technical solutions.
Our step-by-step software makes our website
intuitive and user-friendly to better serve you!
Please contact us at:
www.tycoelectronics.com/automotive
Product Information Center
(PIC)
You can rely on Tyco Electronics PIC Team to
provide you support for answers to your
general information or technical questions in
an efficient and effective manner.
To reach our PIC staff, please contact your
local Tyco Electronics organization.
Product and Machine Literature
Tyco Electronics offers a variety of product specific catalogs, brochures
and high impact flyers to help better serve you!
For more information on literature for Tyco Electronics’
Global Automotive Division, please contact your local Tyco Electronics
Organization or go to www.tycoelectronics.com/automotive
7
@
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 7
Quality Guidelines
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
8
Terminal damaged
Cut off tab too long Crimp barrel distorted
Incorrect
Terminal bend
Conductor Brush protruding into terminal body
Bellmouth on wrong end
Insulation inside the wire crimp Crimp height too tight
Terminal twisted
Cut off tab deformed
Asymmetric
crimp
Unacceptable
formation excessive
flash and/or cracks
Terminal feed
incorrectly adjusted
Anvil and crimper
not aligned or worn
Insulation is pierced and could damage conductor
Insulation legs are not closed
Insulation material is pierced
Insulation is not securely held
Legs do not overlap
Insulation is not
securely held
Insulation is over
crimped
Incorrect applicator adjustment
INSULATION CRIMP
Wire size too large Wire size too small
Crimp barrel
does not close
Legs too close
to bottom of crimp.
Insufficient deforma-
tion of strands,
showing voids
Incorrect terminal/wire selection
Crimp height
too loose
Crimp height
too tight
Insufficient
deformation,
showing voids
Flash at under
side of crimp,
due to over crimping
Incorrect crimp height adjustment
WIRE CRIMP
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 8
Quality Guidelines (continued)
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications. 9
F-CRIMP
For double wire applications with different size wires always place wire with
smallest outer diameter in the bottom
Insulation is securely held
Crimp barrel closed
Bellmouth must always be present
Locking lances and terminal
body not deformed
Bellmouth Permissible
Cut off tabs present
Crimp barrel is closed, legs support each other Sufficient gap between legs and bottom of crimp
All strands are equally distributed and deformed
Insulation is securely held
Legs overlap
Insulation securely held
Legs must pass each other
OVERLAP CRIMP
WRAP OVER
CRIMP
Correct selection of wire, terminal and applicator
WIRE CRIMP
WIRE CRIMP
INSULATION CRIMP
Correct Insulation Diameter, Applicator and Terminal
Examples:
Con- Part Wire Toler- Appli-
tact No. Range ance cation
(mm2) (mm) Spec.
MQS 962885 0.2–0.5 ± 0.03 114-18025
962886
JPT 927775 0.5–1.0 ± 0.05 114-18050
JPT 927773 1.5–2.5 ± 0.05 114-18050
Digital Crimp Height Micrometer
(0.001 mm increments) acc. to DIN ISO 9001
Part No. 547203-1
Crimp height measurement
Crimp heights and tolerances
For crimp height tolerances for any given
contact, please refer to the relevant
application specification.
INSULATION CRIMP
Test
30°
30°
Wire crimp without conductor
Insulation must be
securely held
after bend test
Insulation Present
Conductor Present
Correct
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 9
Restriction on the Use of Hazardous Substances (RoHS)
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
10
At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more
than 1.5 million end items/components for RoHS compliance, and issued new part numbers
where any change was required to eliminate the restricted materials. Part numbers in this catalog
are identified as:
RoHS Compliant
Part numbers in this catalog are RoHS Compliant, unless marked otherwise.
These products comply with European Union Directive 2002/95/EC as amended 1 January 2006
that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain
electrical and electronic products sold into the EU as of 1 July 2006.
Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products
that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical
accessories.
Non-RoHS Compliant
These part numbers are identified with a “t” symbol. These products do not comply with the
material restrictions of the European Union Directive 2002/95/EC.
5 of 6 Compliant
A “l” symbol identifies these part numbers. These products do not fully comply with the European
Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not
contain any of the other five restricted substances above allowable limits). However, these prod-
ucts may be suitable for use in RoHS applications where there is an application-based exception
for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your
questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available
with links to more detailed information. You can also submit RoHS questions and receive a
response within 24 hours during a normal work week. The Support Center also provides:
ICross-Reference from Non-compliant to Compliant Products
IAbility to browse RoHS Compliant Products in our on-line catalog:
http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do
IDownloadable Technical Data Customer Information Presentation
IMore detailed information regarding the definitions used above
So whatever your questions when it comes to RoHS, we’ve got the
answers at www.tycoelectronics.com/leadfree
RoHS
Customer
Support
Center
Restriction on the Use
of Hazardous Substances
(RoHS)
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 10
AWG Conversion Table (Average Value)
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications. 11
Remark: Starting from 0.03 mm2(AWG 32) a wire can be crimped.
AWG Code Diameter (Inch) Diameter (mm) F (mm2)
000000 0.5800 14.733 170.0
00000 0.5165 13.130135.0
0000 0.4600 11.684 103.8
000 0.4096 10.400079.0
00 0.3648 9.270067.5
0 0.3249 8.25 053.4
1 0.2893 7.34 042.2
2 0.2576 6.55 33.7
3 0.2294 5.82 26.6
4 0.2043 5.18 21.0
5 0.1819 4.62 16.9
6 0.1620 04.115 13.25
7 0.1443 3.66 10.25
8 0.1285 3.26 8.34
9 0.1144 2.90 6.6
10 0.1019 2.59 5.27
11 0.0907 2.30 4.15
12 0.0808 2.05 3.3
13 0.0720 1.83 2.63
14 0.0641 1.63 2.08
15 0.0571 1.45 1.65
16 0.0508 1.29 1.305
17 0.0453 1.14 1.01
18 0.0403 1.02 0.79
19 0.0359 0.91 0.65
20 0.0320 0.81 0.51
21 0.0285 0.72 0.407
22 0.0253 0.64 0.32
23 0.0226 00.57 0.255
24 0.0201 00.51 0.205
25 0.0179 00.455 0.162
26 0.0159 00.4000.125
27 0.0142 00.3600.102
28 0.0126 00.320 0.08
29 0.0113 00.287 0.0646
30 0.0100 00.254 0.0516
31 0.0089 00.226 0.04
32 0.0080 00.203 0.0324
33 0.0071 00.180 0.0255
34 0.0063 00.160 0.02
35 0.0056 00.142 0.0158
36 0.0050 00.127 0.0127
37 0.0045 00.114 0.01
38 0.0040 00.101 0.008
39 0.0035 00.089 0.0062
40 0.0031 00.079 0.0049
41 0.0028 00.071 0.00395
42 0.0025 00.064 0.00321
43 0.0022 00.056 0.00246
44 0.00198 00.050 0.00196
45 0.00176 00.045
46 0.00157 00.040
47 0.00140 00.036
48 0.00124 00.031
49 0.00110 00.028
50 0.00099 00.025
Conversion Tables
Most of the wire size ranges are
mentioned in mm2, as well as
the insulation diameters which
are in many cases only in mm’s.
We therefore included the con-
version tables on pages 12 and
13.
Please note that wire and insula-
tion sizes are for guidance only.
Consult the customer drawing
for precise detail.
FLK/FLR Cable
FLK and FLR stand for German
DIN (72551) abbreviations.
FLK means:
In German:
•Fahrzeug Leitung Kunststoff
In English:
•Vehicle Cable Plastic
FLR means:
In German:
•Fahrzeug Leitung Reduziert
In English:
•Thin Walled Cable
(reduced insulation thickness)
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 11
Conversion Table – Inch/mm
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
12
Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009
00.0000 0.0254 0.0508 0.0762 0.1016 0.1270 0.1524 0.1778 0.2032 0.2286
0.010 0.2540 0.2794 0.3048 0.3302 0.3556 0.3810 0.4064 0.4318 0.4572 0.4826
0.020 0.5080 0.5334 0.5588 0.5842 0.6096 0.6350 0.6604 0.6858 0.7112 0.7366
0.030 0.7620 0.7874 0.8128 0.8382 0.8636 0.8890 0.9144 0.9398 0.9652 0.9906
0.040 1.0160 1.0414 1.0668 1.0922 1.1176 1.1430 1.1684 1.1938 1.2192 1.2446
0.050 1.2700 1.2954 1.3208 1.3462 1.3716 1.3970 1.4224 1.4478 1.4732 1.4986
0.060 1.5240 1.5494 1.5748 1.6002 1.6256 1.6510 1.6764 1.7018 1.7272 1.7526
0.070 1.7780 1.8034 1.8288 1.8542 1.8796 1.9050 1.9304 1.9558 1.9812 2.0066
0.080 2.0320 2.0574 2.0828 2.1062 2.1336 2.1590 2.1844 2.2098 2.2352 2.2606
0.090 2.2860 2.3114 2.3368 2.3622 2.3876 2.4130 2.4384 2.4638 2.4892 2.5146
0.100 2.5400 2.5654 2.5908 2.6162 2.6416 2.6670 2.6924 2.7178 2.7432 2.7686
0.110 2.7940 2.8194 2.8448 2.8702 2.8956 2.9210 2.9464 2.9718 2.9972 3.0226
0.120 3.0480 3.0734 3.0988 3.1242 3.1496 3.1750 3.2004 3.2258 3.2512 3.2766
0.130 3.3020 3.3274 3.3528 3.3782 3.4036 3.4290 3.4544 3.4798 3.5052 3.5306
0.140 3.5560 3.5814 3.6068 3.6322 3.6576 3.6830 3.7084 3.7338 3.7592 3.7846
0.150 3.8100 3.8354 3.8608 3.8862 3.9116 3.9370 3.9624 3.9878 4.0132 4.0386
0.160 4.0640 4.0894 4.1148 4.1402 4.1656 4.1910 4.2164 4.2418 4.2672 4.2926
0.170 4.3180 4.3434 4.3688 4.3942 4.4196 4.4450 4.4704 4.4958 4.5212 4.5466
0.180 4.5720 4.5974 4.6228 4.6482 4.6736 4.6990 4.7244 4.7498 4.7752 4.8006
0.190 4.8260 4.8514 4.8768 4.9022 4.9276 4.9530 4.9784 5.0038 5.0292 5.0546
0.200 5.0800 5.1054 5.1308 5.1562 5.1816 5.2070 5.2324 5.2578 5.2832 5.3086
0.210 5.3340 5.3594 5.3848 5.4102 5.4356 5.4610 5.4864 5.5118 5.5372 5.5626
0.220 5.5880 5.6134 5.6388 5.6642 5.6896 5.7150 5.7404 5.7658 5.7912 5.8166
0.230 5.8420 5.8674 5.8928 5.9182 5.9436 5.9690 5.9944 6.0198 6.0452 6.0706
0.240 6.0960 6.1214 6.1468 6.1722 6.1976 6.2230 6.2484 6.2738 6.2992 6.3246
0.250 6.3500 6.3754 6.4008 6.4262 6.4516 6.4770 6.5024 6.5278 6.5532 6.5786
0.260 6.6040 6.6294 6.6548 6.6802 6.7056 6.7310 6.7564 6.7818 6.8072 6.8326
0.270 6.8580 6.8834 6.9088 6.9342 6.9596 6.9850 7.0104 7.0358 7.0612 7.0866
0.280 7.1120 7.1374 7.1628 7.1882 7.2136 7.2390 7.2644 7.2898 7.3152 7.3406
0.290 7.3660 7.3914 7.4168 7.4422 7.4676 7.4930 7.5184 7.5438 7.5692 7.5946
0.300 7.6200 7.6454 7.6708 7.6962 7.7216 7.7470 7.7724 7.7978 7.8232 7.8486
0.310 7.8740 7.8994 7.9248 7.9502 7.9756 8.0010 8.0264 8.0518 8.0772 8.1026
0.320 8.1280 8.1534 8.1788 8.2042 8.2296 8.2550 8.2804 8.3058 8.3312 8.3566
0.330 8.3820 8.4074 8.4328 8.4582 8.4836 8.5090 8.5344 8.5598 8.5852 8.6106
0.340 8.6360 8.6614 8.6868 8.7122 8.7376 8.7630 8.7884 8.8138 8.8392 8.8646
0.350 8.8900 8.9154 8.9408 8.9662 8.9916 9.0170 9.0424 9.0678 9.0932 9.1186
0.360 9.1440 9.1694 9.1948 9.2202 9.2456 9.2710 9.2964 9.3218 9.3472 9.3726
0.370 9.3980 9.4234 9.4488 9.4742 9.4996 9.5250 9.5504 9.5758 9.6012 9.6266
0.380 9.6520 9.6774 9.7028 9.7282 9.7536 9.7790 9.8044 9.8298 9.8552 9.8806
0.390 9.9060 9.9314 9.9568 9.9822 10.0076 10.0330 10.0584 10.0838 10.1092 10.1346
0.400 10.1600 10.1854 10.2108 10.2362 10.2616 10.2870 10.3124 10.3378 10.3632 10.3886
0.410 10.4140 10.4394 10.4648 10.4902 10.5156 10.5410 10.5664 10.5918 10.6172 10.6426
0.420 10.6680 10.6934 10.7188 10.7442 10.7696 10.7950 10.8204 10.8458 10.8712 10.8966
0.430 10.9220 10.9474 10.9728 10.9982 11.0236 11.0490 11.0744 11.0998 11.1252 11.1506
0.440 11.1760 11.2014 11.2268 11.2522 11.2776 11.3030 11.3284 11.3538 11.3792 11.4046
0.450 11.4300 11.4554 11.4808 11.5062 11.5316 11.5510 11.5824 11.6078 11.6332 11.6586
0.460 11.6840 11.7094 11.7348 11.7602 11.7856 11.8110 11.8364 11.8618 11.8872 11.9126
0.470 11.9380 11.9634 11.9888 12.0142 12.0396 12.0650 12.0904 12.1158 12.1412 12.1666
0.480 12.1920 12.2174 12.2428 12.2682 12.2936 12.3190 12.3444 12.3698 12.3952 12.4206
0.490 12.4460 12.4714 12.4968 12.5222 12.5476 12.5730 12.5984 12.6238 12.6492 12.6746
0.500 12.7000
Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 12
Conversion Table – Inch/mm (continued)
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications. 13
Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009
0.500 12.7000 12.7254 12.7508 12.7762 12.8016 12.8270 12.8524 12.8778 12.9032 12.9286
0.510 12.9540 12.9794 13.0048 13.0302 13.0556 13.0810 13.1064 13.1318 13.1572 13.1826
0.520 13.2080 13.2334 13.2588 13.2842 13.3096 13.3350 13.3604 13.3858 13.4112 13.4366
0.530 13.4620 13.4874 13.5128 15.5382 13.5636 13.5890 13.6144 13.6398 13.6652 13.6906
0.540 13.7160 13.7414 13.7668 13.7922 13.8176 13.8430 13.8684 13.8938 13.9192 13.9446
0.550 13.9700 13.9954 14.0208 14.0462 14.0716 14.0970 14.1224 14.1478 14.1732 14.1986
0.560 14.2240 14.2494 14.2748 14.3002 14.3256 14.3510 14.3764 14.4018 14.4272 14.4526
0.570 14.4780 14.5034 14.5288 14.5542 14.5796 14.6050 14.6304 14.6558 14.6812 14.7066
0.580 14.7320 14.7574 14.7828 14.8082 14.8336 14.8590 14.8844 14.9098 14.9352 14.9606
0.590 14.9860 15.0114 15.0368 15.0622 15.0876 15.1130 15.1384 15.1638 15.1892 15.2146
0.600 15.2400 15.2654 15.2908 15.3162 15.3416 15.3670 15.3924 15.4178 15.4432 15.4686
0.610 15.4940 15.5194 15.5448 15.5702 15.5956 15.6210 15.6464 15.6718 15.6972 15.7226
0.620 15.7480 15.7734 15.7988 15.8242 15.8496 15.8750 15.9004 15.9258 15.9512 15.9766
0.630 16.0020 16.0274 16.0528 16.0782 16.1036 16.1290 16.1544 16.1798 16.2052 16.2306
0.640 16.2560 16.2814 16.3068 16.3322 16.3576 16.3830 16.4084 16.4338 16.4592 16.4846
0.650 16.5100 16.5354 16.5608 16.5862 16.6116 16.6370 16.6624 16.6878 16.7132 16.7386
0.660 16.7640 16.7894 16.8148 16.8402 16.8656 16.8910 16.9164 16.9418 16.9672 16.9926
0.670 17.0180 17.0434 17.0688 17.0942 17.1196 17.1450 17.1704 17.1958 17.2212 17.2466
0.680 17.2720 17.2974 17.3228 17.3482 17.3736 17.3990 17.4244 17.4498 17.4752 17.5006
0.690 17.5260 17.5514 17.5768 17.6022 17.6276 17.6530 17.6784 17.7038 17.7292 17.7546
0.700 17.7800 17.8054 17.8308 17.8562 17.8816 17.9070 17.9324 17.9528 17.9832 18.0086
0.710 18.0340 18.0594 18.0848 18.1102 18.1356 18.1610 18.1864 18.2118 18.2372 18.2626
0.720 18.2880 18.3134 18.3388 18.3642 18.3896 18.4150 18.4404 18.4658 18.4912 19.5166
0.730 18.5420 18.5674 18.5928 18.6182 18.6436 18.6690 18.6944 18.7198 18.7452 18.7706
0.740 18.7960 18.8214 18.8468 18.8722 18.8976 18.9230 18.9484 18.9738 18.9992 19.0246
0.750 19.0500 19.0754 19.1008 19.1262 19.1516 19.1170 19.2024 19.2278 19.2532 19.2786
0.760 19.3040 19.3294 19.3548 19.3802 19.4056 19.4310 19.4564 19.4818 19.5072 19.5326
0.770 19.5580 19.5834 19.6088 19.6342 19.6596 19.6850 19.7104 19.7358 19.7612 19.7886
0.780 19.8120 19.8374 19.8628 19.8882 19.9136 19.9390 19.9644 19.9898 20.0152 20.0406
0.790 20.0660 20.0914 20.1168 20.1422 20.1676 20.1930 20.2184 20.2438 20.2692 20.2946
0.800 20.3200 20.3454 20.3708 20.3962 20.4216 20.4470 20.4724 20.4978 20.5232 20.5486
0.810 20.5740 20.5994 20.6248 20.6502 20.6756 20.7010 20.7264 20.7518 20.7772 20.8026
0.820 20.8280 20.8534 20.8788 20.9042 20.9296 20.9550 20.9804 21.0058 21.0312 21.0566
0.830 21.0820 21.1074 21.1328 21.1582 21.1836 21.2090 21.2344 21.2598 21.2852 21.3106
0.840 21.3360 21.3614 21.3868 21.4122 21.4376 21.4630 21.4884 21.5138 21.5392 21.5646
0.850 21.5900 21.6154 21.6408 21.6662 21.6916 21.7170 21.7424 21.7678 21.7932 21.8186
0.860 21.8440 21.8694 21.8948 21.9202 21.9456 21.9710 21.9964 22.0218 22.0472 22.0726
0.870 22.0980 22.1234 22.1488 22.1742 22.1996 22.2250 22.2504 22.2758 22.3012 22.3266
0.880 22.3520 22.3774 22.4028 22.4282 22.4536 22.4790 22.5044 22.5298 22.5552 22.5806
0.890 22.6060 22.6314 22.6568 22.6822 22.7076 22.7330 22.7584 22.7838 22.8092 22.8346
0.900 22.8600 22.8854 22.9108 22.9362 22.9616 22.9870 23.0124 23.0378 23.0632 23.0886
0.910 23.1140 23.1394 23.1648 23.1902 23.2156 23.2410 23.2664 23.2918 23.3172 23.3426
0.920 23.3680 23.3934 23.4188 23.4442 23.4696 23.4950 23.5204 23.5458 23.5712 23.5966
0.930 23.6220 23.6474 23.6728 23.6982 23.7236 23.7490 23.7744 23.7998 23.8252 23.8506
0.940 23.8760 23.9014 23.9268 23.9522 23.9776 24.0030 24.0284 24.0538 24.0792 24.1046
0.950 24.1300 24.1554 24.1808 24.2062 24.2316 24.2570 24.2824 24.3078 24.3332 24.3586
0.960 24.3840 24.4094 24.4348 24.4602 24.4856 24.5110 24.5364 24.5618 24.5812 24.6126
0.970 24.6380 24.6634 24.6888 24.7142 24.7396 24.7650 24.7904 24.8158 24.8412 24.8666
0.980 24.8920 24.9174 24.9428 24.9682 24.9936 25.0190 25.0444 25.0698 25.0952 25.1206
0.990 25.1460 25.1714 25.1968 25.2222 25.2476 25.2730 25.2984 25.3228 25.3492 25.3746
1.000 25.4000
Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 13
AMP SUPERSEAL Connectors 1.0 mm System
Page
14
Contact System
Housings and Connectors
Application Tooling
Introduction 17
Receptacle Contacts and Cavity Plugs 18
Plug Housing Assembly 19
Pin Headers 20
Introduction 21
Numerical Index 22
TYCO ELECTRONICS GLOBAL AUTOMOTIVE DIVISION
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 14
15
THE PRODUCTS
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 15
Engineering Notes
AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
16
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 16
Introduction
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications. 17
Designed for the automotive
industry, AMP SUPERSEAL
connectors meet the sealing
requirements outlined in
IEC 529 and DIN 40050
I.P 6.7 specifications.
The cap and plug connector
housings incorporate pre-
assembled secondary locks
to help insure correct and
complete contact insertion
into the housing and helps
prevent the contacts from
backing out during mating.
The secondary lock cannot
be closed if the contacts are
not correctly inserted into the
connector housing.
Cavity plugs are available for
sealing unused connector
cavities.
The double spring contact
design (main spring and
auxiliary anti-overstress spring)
insure low insertion and high
contact forces.
Advantages
ICompact system minimizes
packaging requirements
ISealing reliability proven
under harsh conditions
IDesigned for ease of manual
harness assembly, engine
mounting and under hood
environments
Applications
IWire-to-Board (1.0 mm)
and ECU applications, under
hood or any location where
sealing is required
ISuitable for automotive,
truck, bus, or off-road
vehicles
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 17
Receptacle Contacts and Cavity Plug
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
18
Technical Features
Wire Size Range:
0.5 up to 1.25 mm2
Insulation Diameter:
1.6–2.2 mm
(Larger allowed on limited basis,
contact Product Engineering)
Contact Material:
Copper Alloy
Contact Finish:
Gold over Nickel (contact part)
Tin over Nickel (crimp area)
Housing Material:
PBT/PET
Temperature Range:
–40 °C up to +125 °C
Current Carrying Capacity:
See Product Specification
––
Product Specification:
108-78140
Application Specification:
114-78011, 114-78013
Material and Finish
Part Numbers
Strip Package Loose- Package Applicator Hand Tool
Form Quantity Piece Quantity
1.0 mm Receptacle Contacts
Insulation
Diameter
(mm)
Wire Size
Range
(mm2)
Copper Alloy
0.5 1.6–2.2 Gold over Nickel (Contact Part) 3-1447221-4 – – – 1463174-2 1454509-2
Tin over Nickel (Crimp Area)
Copper Alloy
0.75–0.85 1.6–2.4 Gold over Nickel (Contact Part) 3-1447221-3 – – – 1463173-2 1454509-1
Tin over Nickel (Crimp Area)
Copper Alloy
1.25 1.9–2.2 Gold over Nickel (Contact Part) 3-1447221-3 – – – – 1454509-1
Tin over Nickel (Crimp Area)
Note: All part numbers are RoHS and ELV compliant.
Cavity Plug
Part No. 4-1437284-3
22.1
1.9
9.7
3.0 2.4
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 18
Plug Housing Assembly
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications. 19
No. of
Positions Part Number Keying Type Locking
3-1437290-7 1 Single
3-1437290-8 2 Single
0-1473416-1 3 Single
26 0-1473416-2 4 Single
2-1437285-2 1 Double
1-1447232-7 2 Double
,0-1473712-1 ,1 (2 Row) Single
0,,-1473712-2 ,, 1 (2 Row) Single
4-1437290-0 1 Single
34 4-1437290-1 2 Single
2-1437285-3 1 Double
3-1437290-9 2 Double
,,) for Insulation Diameter 1.6–2.2 mm
,,) for Insulation Diameter 2.0–2.4 mm
Plug Housing Assembly
for 1.0 mm Receptacle
Contacts
Plug Housing Assembly
29.4
38.2
18.3
32.1
34.5
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 19
Pin Headers
AMP SUPERSEAL Connectors 1.0 mm System
for the Automotive Market
Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
20
Technical Features
Contact Material:
Brass
Contact Finish:
Gold over Ni (mating part)
Tin-lead over Ni (soldering part)
Housing Material:
PBT/PET
Temperature Range:
–40 °C up to +125 °C
Current Carrying Capacity:
See Product Specification
––
Product Specification:
108-78140
Application Specification:
114-78011
Pin Header Assembly
No. of
Positions
Part Number
(NEW, Tin Plating),
Part Number
(OLD, Tin-Lead Plating),, Keying Type Locking Part Number
Mateable Plug Housing
9-6437287-8 9-1437287-8 1 (4 Row) Upper 3-1437290-7
9-6437287-9 9-1437287-9 2 (4 Row) Upper 3-1437290-8
9-6473423-1 9-1473423-1 3 (4 Row) Upper 9-1473416-1
9-6473423-2 9-1473423-2 4 (4 Row) Upper 9-1473416-2
5-6447223-0 5-1447223-0 1 (4 Row) Lower 3-1437290-7
9-6437288-4 9-1437288-4 2 (4 Row) Lower 3-1437290-8
26 2-6437285-8 2-1437285-8 1 (4 Row) Double 2-1437285-2
2-6437285-9 2-1437285-9 2 (4 Row) Double 1-1447232-7
9-6437288-6 9-1437288-6 1 (4 Row, Vertical) Upper 3-1437290-7
9-6473418-1 9-1473418-1 2 (4 Row, Vertical) Upper 3-1437290-8
9-6473418-2 9-1473418-2 3 (4 Row, Vertical) Upper 9-1473416-1
9-6473711-1 9-1473711-1 1 (2 Row) Upper 9-1473712-1 9-1473712-2
9-6473711-2 9-1473711-2 1 (2 Row) Lower
9-6437288-1 9-1437288-1 1 (4 Row) Upper 4-1437290-0
9-6437288-2 9-1437288-2 2 (4 Row) Upper 4-1437290-1
2-6437285-5 2-1437285-5 1 (4 Row) Lower 4-1437290-0
34 2-6437285-6 2-1437285-6 2 (4 Row) Lower 4-1437290-1
3-6437285-0 3-1437285-0 1 (4 Row) Double 2-1437285-3
3-6437285-1 3-1437285-1 2 (4 Row) Double 3-1437290-9
2-6447232-3 2-1447232-3 1 (4 Row, Vertical) Upper 4-1437290-0
2-6447232-4 2-1447232-4 2 (4 Row, Vertical) Upper 4-1437290-1
9-6437288-3 9-1437288-3 1 (4 Row) Upper 4-1437290-0 (34P), 3-1437290-7 (26P)
60 9-6473427-1 9-1473427-1 2 + 3 (4 Row) Upper 4-1437290-1 (34P), 9-1473416-1 (26P)
9-6437288-5 9-1437288-5 1 (4 Row) Lower 4-1437290-0 (34P), 3-1437290-7 (26P)
3-6437285-2 3-1437285-2 1 (4 Row) Double 2-1437285-3 (34P), 2-1437285-2 (26P)
Note: ,,)All part numbers are used Tin Plating as Lead Free programs, shifting products to NEW is strongly recommended.
Note: ,,)All part numbers are used Tin-Lead Plating (lead in solderable interface only).
36.5
23.038.5
45.5
27.9
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 20
Introduction
Application Tooling Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications. 21
Application Tooling from Tyco
Electronics is designed to
perform perfect terminations,
time after time. This results in
productivity gains, yielding
more terminations for less
money at the time of appli-
cation, and in service.
It is this combination of supe-
rior quality at a lower installed
end cost that distinguishes
the Tyco Electronics system
solution.
Please use the tooling website
and the online search to find
the tooling that best suits your
application.
Put your terminal part number
either into the hand tool or
applicator database and the
appropriate tool will be shown.
If you can’t find what you are
looking for, it does not
necessarily mean that there
is nothing available for your
application:
For cross-referencing infor-
mation – contact one of our
Product Information Centers
(PIC), listed in the selection
from the left-hand menu box.
For more complex equipment
and technical help – find your
country contact by selecting
from the left-hand menu
box or contact your Tyco
Electronics representative.
www.tooling.tycoelectronics.com
Because production require-
ments vary, GATD – Global
Application Tooling Division –
can provide various levels of
tooling to meet the full spec-
trum of output requirements.
The continuous support by
our field service completes the
Tyco Electronics system. Our
field service engineers ensure
the application equipment fulfil
all requirements at any given
time.
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 21
Numerical Index
AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
22
Part Number Page Part Number Page Part Number Page
547203-1 9
4-1437284-3 18
2-1437285-2 19, 20
2-1437285-3 19, 20
2-1437285-5 20
2-1437285-6 20
2-1437285-8 20
2-1437285-9 20
3-1437285-0 20
3-1437285-1 20
3-1437285-2 20
9-1437287-8 20
9-1437287-9 20
1437288-1 20
1437288-2 20
1437288-3 20
1437288-4 20
1437288-5 20
1437288-6 20
3-1437290-7 19, 20
3-1437290-8 19, 20
3-1437290-9 19, 20
4-1437290-0 19, 20
4-1437290-1 19, 20
3-1447221-3 18
3-1447221-4 18
5-1447223-0 20
1-1447232-7 19
2-1447232-3 20
2-1447232-4 20
1454509-1 18
1454509-2 18
1463173-2 18
1463174-2 18
1473416-1 19, 20
1473416-2 19, 20
1473418-1 20
1473418-2 20
1473423-1 20
1473423-2 20
1473427-1 20
1473711-1 20
1473711-2 20
1473712-1 19, 20
1473712-2 19, 20
2-6437285-5 20
2-6437285-6 20
2-6437285-8 20
2-6437285-9 20
3-6437285-0 20
3-6437285-1 20
3-6437285-2 20
9-6437287-8 20
9-6437287-9 20
6437288-1 20
6437288-2 20
6437288-3 20
6437288-4 20
6437288-5 20
6437288-6 20
5-6447223-0 20
2-6447232-3 20
2-6447232-4 20
6473418-1 20
6473418-2 20
6473423-1 20
6473423-2 20
6473427-1 20
6473711-1 20
6473711-2 20
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 22
Engineering Notes
AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications. 23
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 23
Engineering Notes
AMP SUPERSEAL Connectors 1.0 mm System Catalog 1308072-2
Revised 6-2008
All specifications subject to change. Consult Tyco Electronics for latest specifications.
24
2-Inhalt SUPERSEAL 1.0.qxd 09.06.2008 16:14 Uhr Seite 24
www.tycoelectronics.com
Global Contacts
Americas
Asia/Pacific
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Phone: +54-11-4733-2200
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Phone: +55-11-2103-6105
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Product Information Center:
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For Latin/South American
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Russia – St. Petersburg
Phone: +7-812-718-8192
Fax: +7-812-718-8193
Slovenia – Ljubljana
Phone: +386-1561-3270
Fax: +386-1561-3240
South Africa – Port Elizabeth
Phone: +27-41-503-4500
Fax: +27-41-581-0440
Spain – Barcelona
Phone: +34-93-291-0330
Fax: +34-93-201-7879
Sweden – Upplands Väsby
Phone: +46-8-50-72-50-00
Fax: +46-8-50-72-50-01
Switzerland – Steinach
Phone: +41-71-447-0447
Fax: +41-71-447-0444
Turkey – Istanbul
Phone: +90-212-281-8181-83
+90-212-282-5130/5430
Fax: +90-212-281-8184
Ukraine – Kiev
Phone: +380-44-206-2265
Fax: +380-44-206-2264
Product Information Center:
Phone: +380-44-206-2265
Fax: +380-44-206-2264
United Kingdom –
Stanmore, Middlesex
Phone: +44-8706-080208
Fax: +44-208-954-6234
Product Information Center:
Freephone (UK only):
+0800-267-666
Phone: +44-8706-080208
Fax: +44-208-420-8095
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Tyco Electronics AMP GmbH
AMPèrestr. 12–14
64625 Bensheim / Germany
Phone: +49-(0)6251-133-0
Fax: +49-(0)6251-133-1600
www.tycoelectronics.com
AMP, AMP SUPERSEAL, TE Logo and
Tyco Electronics are trademarks
Tyco Electronics AMP GmbH certified
acc. ISO 14001 and ISO/TS 16949:2002
© 2008 Tyco Electronics Ltd.
1308072-2 Revised 6-2008 3M ST
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