Power Connection Systems MIXED DENSITY POWER CONNECTORS Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 PLC 16W4 F 4 B3N 0 A1 /AA 9 STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS PLB PLBH PLC PLCH CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS - 2 Row - 2 Row High conductivity contacts - 3 Row - 3 Row High conductivity contacts NIC INDU Compliant Di M - Male F - Female 5/ U rE STEP 3 - CONNECTOR GENDER IES * pe RoHS * IT O TR POS R S 2 Row - 10W2 3 Row - 16W4 EC STEP 2 - CONNECTOR VARIANTS rec tive 2002 /9 STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLC16W4F4B3N0A1 STEP 4 - CONTACT TERMINATION TYPE STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Order contacts separately for cable connectors. 1 - Removable contact, panel mounted connector. Order contacts separately. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension. 4 - Solder, 90 Printed Board Mount with 0.146 [3.71] tail extension. 93 - Straight PCB Mount, Press-Fit, length 0.218 [5.54] for 0.125 inch [3.18] thick board. 0 - Crimp Contacts ordered separately. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with code 93 in step 4. C1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. C2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. D1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. D2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 93 in step 4. STEP 5 - MOUNTING STYLE 0 B BN B3 B3N N ST2 - No added accessories. Metal 90 Mounting Bracket. Metal 90 Mounting Bracket with Push-on Fastener. Plastic 90 Mounting Bracket with Cross Bar. Plastic 90 Mounting Bracket with Cross Bar and Push-on Fastener. Push-On Fastener For Straight Printed Board Mount Connectors Self-tapping screws 2-28 x 0.250 [6.35] length for 0.093 [2.36] thick board. ST3 - Self-tapping screws 2-28 x 0.312 [7.92] length for 0.125 [3.18] thick board. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. SK Drawing STEP 6 - HOODS AND PANEL MOUNT 0 51 6 81 82 83 11 12 13 14 - None. Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel.. 3-dimensional model PCSMixedDensity_PNSelection_C039RevNC_08/07 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 15 Power Connection Systems MIXED DENSITY POWER CONNECTORS Positronic Industries connectpositronic.com REMOVABLE CRIMP SIGNAL CONTACTS CONTACTS MUST BE ORDERED SEPARATELY. FEMALE CONTACT MALE CONTACT FEMALE CONTACT PART NUMBER WIRE SIZE AWG [mm2] OA OB MALE CONTACT PART NUMBER WIRE SIZE AWG [mm2] OA OB FC720N2 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] MC720N3 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.045 [1.14] 0.068 [1.73] MATERIAL: Copper alloy PLATING: STANDARD FINISH: 0.000010 [0.25 ] gold over nickel or copper. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC720N2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC720N3-15. For information regarding crimp tool and crimping tool techniques, consult Technical Sales. POSITRONIC CABLIZED CONNECTORS SAVE TIME AND MONEY! Let Positronic support your connector requirements by cablizing your Power connector selection. Positronic offers technical support and manufacturing capability for cablized connectors. Contact your factory direct sales representative for details! Quality Assurance Engineering Management Design and Testing Service Positronic Industries' Engineering Department: 1. Works closely with customers. 2. Prepares component and cablized connector systems, hardware design, and performance specifications. Springfield Cable Assembly 3. Designs each system in accordance with applicable customer, domestic, and international standards. Puerto Rico Cable Assembly 6 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4. Defines and directs required performance and verification testing. PCSMixedDensity_PNSelection_C039RevNC_08/07 Power Connection Systems MIXED DENSITY POWER CONNECTORS Positronic Industries connectpositronic.com REMOVABLE SOLDER CUP POWER CONTACTS CONTACTS MUST BE ORDERED SEPARATELY. * FEMALE CONTACT MALE CONTACT CLOSED ENTRY, L.S.A. 0.142 [3.61] O PART NUMBER CURRENT RATING WIRE SIZE A REF. BO CO PART NUMBER CURRENT RATING WIRE SIZE A REF. BO CO FS4008D 40 Amps 8 0.858 [21.79] 0.219 [5.56] 0.188 [4.78] MS4008D 40 Amps 8 0.868 [22.05] 0.219 [5.56] 0.188 [4.78] FS4012D 20 Amps 12 0.858 [21.79] 0.143 [3.63] 0.112 [2.84] MS4012D 20 Amps 12 0.868 [22.05] 0.143 [3.63] 0.112 [2.84] FS4016D 10 Amps 16 0.858 [21.79] 0.100 [2.54] 0.069 [1.75] MS4016D 10 Amps 16 0.868 [22.05] 0.100 [2.54] 0.069 [1.75] MATERIAL: Copper alloy. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FS4008D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MS4012D-15. *Note: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. REMOVABLE CRIMP POWER CONTACTS CONTACTS MUST BE ORDERED SEPARATELY. * FEMALE CONTACT MALE CONTACT CLOSED ENTRY, L.S.A. 0.142 [3.61] O 0.354 [8.99] 0.354 [8.99] FEMALE CONTACT CURRENT WIRE PART NUMBER RATING SIZE FC4008D See Temp. Rise Curve, page 2. FC4008DS See Temp. Rise Curve, page 2. 8 8 FC4010D 30 Amps 10 FC4012D 20 Amps 12 FC4016D 10 Amps 16 A OB 0.858 [21.79] 0.858 [21.79] 0.858 [21.79] 0.858 [21.79] 0.858 [21.79] 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] MATERIAL: Copper alloy. "S" in part number indicates high conductivity material. Compatible with PL*H PCB mount connectors. See ordering information. MALE CONTACT PART NUMBER CURRENT WIRE RATING SIZE MC4008D See Temp. Rise Curve, page 2. 8 MC4008DS See Temp. Rise Curve, page 2. 8 MC4010D 30 Amps 10 MC4012D 20 Amps 12 MC4016D 10 Amps 16 A OB 0.882 [22.40] 0.882 [22.40] 0.882 [22.40] 0.882 [22.40] 0.882 [22.40] 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] For information regarding crimp tool and crimping tool techniques, consult Technical Sales. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC4008D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC4012D-15. *Note: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. PCSMixedDensity_PNSelection_C039RevNC_08/07 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7 Power Connection Systems MIXED DENSITY POWER CONNECTORS Positronic Industries connectpositronic.com REMOVABLE HIGH VOLTAGE CONTACTS CONTACTS MUST BE ORDERED SEPARATELY. STRAIGHT SOLDER WIRE TERMINATION MALE CONTACT FEMALE CONTACT 20 AWG Max. 20 AWG Max. 0.734 [18.64] Ref. 0.734 [18.64] Ref. FS4820D MS4820D 0.142 O [3.61] 0.040 [1.02] O 90 SOLDER WIRE TERMINATION MALE CONTACT FEMALE CONTACT 20 AWG Max. 20 AWG Max. 0.697 [17.70] Ref. 0.697 [17.70] Ref. FS4920D MS4920D 0.142 [3.61] O 0.040 [1.02] O TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulators: Contacts: Size 8 Removable Contacts: Durability: Vibration: Shock: Plating: Standard Finish: Optional Finish: Teflon, PTFE. Male contacts, brass. Female contacts, phosphor bronze. 0.000030 [0.76] gold over nickel 0.000050 [1.27] gold over nickel available by adding -15 suffix on part number. Example: MS4920D-15. Rear insertion, front release. 500 cycles minimum. 20g from 10 Hz to 500 Hz. 30g-11ms. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. ELECTRICAL CHARACTERISTICS: HIGH VOLTAGE CONTACTS Flash Over Voltage: 3600 V r.m.s. Proof Voltage: 2700 V r.m.s. Initial Contact Resistance: 0.008 ohms maximum. 8 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCSMixedDensity_PNSelection_C039RevNC_08/07 Power Connection Systems MIXED DENSITY POWER CONNECTORS Positronic Industries connectpositronic.com REMOVABLE SHIELDED CONTACTS CONTACTS MUST BE ORDERED SEPARATELY. STRAIGHT SOLDER/CRIMP CONTACTS FEMALE CONTACT 0.040 O [1.02] 0.152 O [3.86] MALE CONTACT STRAIGHT SOLDER/SOLDER CONTACTS FEMALE CONTACT 0.040 O [1.02] 0.152 O [3.86] MALE CONTACT STRAIGHT CRIMP/CRIMP CONTACTS FEMALE CONTACT PART NUMBER TYPE OF CONTACT MALE FEMALE SOLDER/CRIMP MC4101D FC4101D SOLDER/CRIMP MC4102D FC4102D SOLDER/CRIMP MC4103D FC4103D SOLDER/CRIMP MC4104D FC4104D SOLDER/SOLDER MS4101D FS4101D SOLDER/SOLDER MS4102D FS4102D SOLDER/SOLDER MS4103D FS4103D SOLDER/SOLDER MS4104D FS4104D CRIMP/CRIMP MCC4101D FCC4101D CRIMP/CRIMP MCC4102D FCC4102D CRIMP/CRIMP MCC4103D FCC4103D CRIMP/CRIMP MCC4104D FCC4104D PCSMixedDensity_PNSelection_C039RevNC_08/07 0.040 O [1.02] A BO 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.929 [23.60] 0.929 [23.60] 1.037 [26.34] 1.037 [26.34] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] 0.040 [1.02] 0.067 [1.70] 0.108 [2.74] 0.120 [3.05] 0.152 O [3.86] MALE CONTACT RG CABLE NUMBER 178 B/U 196 B/U 179 B/U 316 /U 180 B/U 58 B/U 178 B/U 196 B/U 179 B/U 316 /U 180 B/U 58 B/U 178 B/U 196 B/U 179 B/U 316 /U 180 B/U 58 B/U MATERIAL: Copper alloy with PTFE teflon insulator. PLATING: STANDARD FINISH: SIGNAL CONTACT: 0.000030 [0.76 ] gold over nickel CONTACT BODY: Gold flash over nickel. OPTIONAL FINISHES: SIGNAL CONTACT: 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MS4102D-15. CONTACT BODY: 0.000030 [0.76 ] gold over nickel Two-step crimping action for signal and shielding conductors. For information regarding crimp tool and crimping tool techniques, consult Technical Sales. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 9 POSITRONIC INDUSTRIES Connector Families Power Circular Hermetic POSITRONIC INDUSTRIES, INC. 423 N Campbell Ave * PO Box 8247 * Springfield, MO 65801 Tel (417) 866-2322 * Fax (417) 866-4115 * Toll Free (800) 641-4054 info@connectpositronic.com * www.connectpositronic.com