303143, 303143L (Z-Foil) Vishay Foil Resistors Models 303143 and 303143L (Ultra High Precision Fixed Resistor Z-Foil Z201), Screen/Test Flow as modified from S-311-P813 Proposed by NASA FEATURES Temperature coefficient of resistance (TCR): 0.05 ppm/C typical (0 C to + 60 C) 0.2 ppm/C typical (- 55 C to + 125 C, + 25 C ref.) Power coefficient of resistance "R due to self heating": 5 ppm at rated power Rated power: 0.6 W at 70 C 0.3 W at 125 C Resistance tolerance: to 0.005 % Load life stability: to 0.005 % at 70 C, 2000 h at rated power INTRODUCTION Resistance range: 10 to 100 k The 303143 (0.150" lead spacing) and 303143L (0.200" lead spacing) Bulk Metal(R) Z-Foil resistors represent the 3rd in a series of ultra-precision resistors since the first Bulk Metal Foil resistor was introduced by Vishay in 1962. Each represents an improvement on the earlier model. The TCR slope of the 303143 and 303143L is 0.2 ppm/C (- 55 C to + 125 C, + 25 C ref.) and is an order of magnitude better than the original S102C. The Bulk Metal Z-Foil resistor is the ultimate choice in the most demanding analog applications. Electrostatic discharge (ESD) up to 25 000 V The Z-Foil technology provides a significant reduction of the resistive component's sensitivity to ambient temperature variations (TCR) and applied power changes (PCR). Designers can now guarantee a high degree of stability and accuracy in fixed-resistor applications using solutions based on Vishay's revolutionary Z-Foil technology. Our application engineering department is available to Non-inductive, non-capacitive design Rise time: 1.0 ns effectively no ringing Current noise: 0.010 VRMS/V of applied voltage (< - 40 dB) Thermal EMF: 0.1 V/C max. 0.05 V/C typical Voltage coefficient: < 0.1 ppm/V Non-inductive: 0.08 H Terminal finish: tin/lead alloy Maximum working voltage: 245 V Drop in replacement for S102C/K Matched sets are available per request For prototype units, append a "U" to the model number (example: 303143U). These units include only the 100 % screening requirements (table 4, page 4). For more information, please contact foil@vishaypg.com advise and to make recommendations. TABLE 1 - TOLERANCE AND TCR VS. RESISTANCE VALUE TIGHTEST ABSOLUTE TOLERANCES TYPICAL TCR AND MAXIMUM SPREAD - 55 C TO + 125 C (+ 25 C ref.) 100 to 100 k 0.005 % 0.2 0.6 ppm/C 80 to < 100 0.005 % 0.2 0.8 ppm/C 50 to < 80 0.005 % 0.2 1.0 ppm/C 25 to < 50 0.01 % 0.2 1.3 ppm/C 10 to < 25 0.05 % 0.2 1.6 ppm/C Document Number: 63174 Revision: 29-Mar-10 Percent of Rated Power at + 125 C FIGURE 1 - POWER DERATING CURVE 200 % - 55 C + 70 C Double Rated Power 175 % 150 % 125 % Rated Power Safe Operation for < 150 ppm R after 2000 h Load Life 100 % 75 % 50 % 25 % 0 - 75 - 50 - 25 For any questions, contact: foil@vishaypg.com 0 + 25 + 50 + 75 + 100 + 125 + 150 + 175 + 200 Ambient Temperature (C) www.foilresistors.com 1 303143, 303143L (Z-Foil) Vishay Foil Resistors FIGURE 2 - TRIMMING TO VALUES (conceptual illustration) FIGURE 3 - TYPICAL RESISTANCE/ TEMPERATURE CURVE + 500 + 400 Interloop Capacitance Reduction in Series + 300 Current Path Before Trimming + 200 + 100 R 0 R (ppm) - 100 Current Path After Trimming Mutual Inductance Reduction due to Opposing Current in Adjacent Lines Trimming Process Removes this Material from Shorting Strip Area Changing Current Path and Increasing Resistance 0.05 ppm/C - 200 - 0.1 ppm/C 0.1 ppm/C - 300 0.14 ppm/C - 400 0.2 ppm/C - 0.16 ppm/C - 500 - 55 - 25 0 + 25 + 60 + 75 + 100 + 125 Ambient Temperature (C) Note: Foil shown in black, etched spaces in white FIGURE 4 - STANDARD IMPRINTING AND DIMENSIONS Front View Rear View L H Optional Customer Part Number Print Specification, etc. if required W Date Code 07 16 Year Week VISHAY XXXX 303143 XXXXXX 100R01 0.005% Resistance Value Code Tolerance ST * SW LL Model No. LS Lead Material #22 AWG Round Solder Coated Copper * The standoffs shall be so located as to give a lead clearance of 0.010" minimum between the resistor body and the printed circuit board when the standoffs are seated on the printed circuit board. This is to allow for proper cleaning of flux and other contaminants from the unit after all soldering processes. LS 303143 303143L Inches W L H ST SW LL 0.105 0.010 2.67 0.25 0.300 0.010 7.62 0.25 0.326 0.010 8.28 0.25 0.010 min 0.254 min 0.035 0.01 1.02 0.13 1.000 0.125 25.4 3.18 0.150 0.005 mm 3.81 0.13 Inches 0.200 0.005 mm 5.08 0.13 TABLE 2 - SPECIFICATIONS Stability 0.005 % max. R at 0.1 W/+ 70 C Load Life at 2000 h 0.015 % max. R at 0.3 W/+ 125 C 0.01 % max. R at 0.05 W/+ 125 C Load Life at 10 000 h www.foilresistors.com 2 0.05 % max. R at 0.3 W/+ 125 C For any questions, contact: foil@vishaypg.com Document Number: 63174 Revision: 29-Mar-10 303143, 303143L (Z-Foil) Vishay Foil Resistors TABLE 3 - ENVIRONMENTAL PERFORMANCE COMPARISON MIL-PRF-55182 CHAR J VISHAY 303143, 303143L MAXIMUM R TYPICAL R 0.2 % 0.2 % 0.01 % (100 ppm) 0.03 % (300 ppm) 0.002 % (20 ppm) 0.003 % (30 ppm) 25 ppm/C see table 1 0.15 % 0.15 % 0.2 % 0.01 % (100 ppm) 0.01 % (100 ppm) 0.01 % (100 ppm) 0.05 ppm/C (0 C to + 60 C) 0.002 % (20 ppm) 0.002 % (20 ppm) 0.002 % (20 ppm) Test Group III DWV Resistance to Solder Heat Moisture Resistance 0.15 % 0.1 % 0.4 % 0.01 % (100 ppm) 0.01 % (100 ppm) 0.02 % (200 ppm) 0.002 % (20 ppm) 0.005 % (50 ppm) 0.01 % (100 ppm) Test Group IV Shock Vibration 0.2 % 0.2 % 0.01 % (100 ppm) 0.01 % (100 ppm) 0.002 % (20 ppm) 0.002 % (20 ppm) Test Group V Life Test at 0.3 W/+ 125 C 2000 h 10 000 h 0.5 % 2.0 % 0.015 % (150 ppm) 0.05 % (500 ppm) 0.01 % (100 ppm) 0.03 % (300 ppm) Test Group Va Life Test at 0.6 W (2 x Rated Power)/+ 70 C, 2000 h 0.5 % 0.015 % (150 ppm) 0.01 % (100 ppm) Test Group VI High Temperature Exposure 2.0 % 0.05 % (500 ppm) 0.02 % (200 ppm) 0.005 %/V < 0.00001 %/V < 0.00001 %/V Test Group I Thermal Shock Short Time Overload Test Group II Resistance Temperature Characteristic Low Temperature Storage Low Temperature Operation Terminal Strength Test Group VII Voltage Coefficient STANDARD MEASUREMENT (at room temperature) Standard Test Conditions: Temperature: + 23 C 2 C Relative humidity: 35 % RH to 65 % RH Lead test point: 0.5" (12.7 mm) from resistor body NOTES For unqualified pre-flight or prototype units, use models # 303143U, 303143LU which include only the 100 % screening requirements Measurement error allowed for R limits: 0.01 Document Number: 63174 Revision: 29-Mar-10 For any questions, contact: foil@vishaypg.com www.foilresistors.com 3 303143, 303143L (Z-Foil) Vishay Foil Resistors TABLE 4 - SCREENING AND ENVIRONMENTAL TESTS Group A 100 % Subgroup 1 RC record - in tolerance Thermal shock (MIL-STD-202 method 107 condition F-1) 25 x, - 65 C, + 150 C Overload (+ 25 C, 6.25 x rated power, 5 s) RC record - in tolerance, R = 0.03 % Power conditioning (+ 125 C, 0.3 W, 100 h, not to exceed 245 V) RC record - in tolerance, R = 0.05 % Visual inspection Final inspection - PDA - 5 % on R = 0.05 % 6 pieces, any value, electrical rejects allowed Subgroup 2 Solderability 3 pieces, any value, non destructive Subgroup 3 Mechanical/dimensional evaluation Final Group A inspection Group B 13 pieces or 100 %, any value, zero rejects allowed Subgroup 1 TCR (MIL-STD-202 method 304 with the following exceptions) - must maintain temperature for 30 min to 45 min before measurement - first test temperatures, + 25 C, - 15 C, - 55 C - second test temperatures, + 25 C, + 65 C, + 125 C - + 25 C to be used as reference reading 8 pieces, any value, zero rejects allowed Subgroup 2 Resistance to solvents Group C Group A and B testing required 12 pieces (6 of the highest value, 6 of the lowest value), 0 rejects Subgroup 1 Subgroup 2 Subgroup 3 www.foilresistors.com 4 Life - (+ 125 C, 0.3 W, not to exceed max. voltage 245 V, 10 000 h) RC record at 250 h, 500 h, 1000 h, 2000 h, 4000 h, 6000 h, 8000 h, and 10 000 h Maximum R - 0.015 % for 2000 h, 0.05 % for 10 000 h 10 pieces (5 high, 5 low), 1 reject allowed Resistance to soldering heat (conditions A and C), max. R = 0.01 % Moisture resistance, max. R = 0.02 % DWV (300 VRMS, 100 V/s, 1 min, R = 0.01 % Insulation resistance (500 VDC, 2 min, 100 M) 12 pieces (6 high, 6 low), 1 reject allowed Dielectric withstanding voltage (DWV) (MIL-STD-202 method 301) - 300 VRMS, 100 V/s, 1 min (with special fixture requirements) RC record - R = 0.01 % Insulation resistance (MIL-STD-202 method 302) - same fixture requirements as DWV - 500 VDC, 2 min - 10 000 M min. Low temperature storage (LTS) (- 65 C , 24 h, 0 W) Low temperature operation (LTO) (- 65 C, 45 min, rated V, not to exceed P) RC record - R = 0.01 % for both LTS and LTO Terminal strength (MIL-STD-202 method 211) Pull test (condition A, 2 lbf, 5 s to 10 s) Twist test (condition D) RC record - R = 0.01 % For any questions, contact: foil@vishaypg.com Document Number: 63174 Revision: 29-Mar-10 303143, 303143L (Z-Foil) Vishay Foil Resistors TABLE 4 - SCREENING AND ENVIRONMENTAL TESTS 9 pieces (any value), 0 rejects Subgroup 4 Shock (method 213, condition I - 100G, 6 ms, sawtooth), R = 0.01 % Vibration (method 204, condition D, 10 Hz to 2 kHz, 20G), R = 0.01 % 5 pieces (any value), 0 rejects Subgroup 5 High temperature exposure (2000 h, + 175 C, 0 W) RC record - R = 0.05 % TABLE 5 - QUALIFICATION (10R TO 100K) (when required) Group 1 Group A Group 2 Group B 10 pieces (equally divided between highest and lowest values), 1 reject TCR (per group B conditions) Low temperature storage (LTS) Low temperature operation (LTO) RC record - R = 0.01 % for LTS and LTO Group 3 Terminal strength (per group C conditions) Pull test (condition A, 2 lbs, 5 s to 10 s) Twist test (condition D) RC record - R = 0.01 % 12 pieces (equally divided between highest and lowest values), 1 reject Dielectric withstanding voltage (DWV) (MIL-STD-202 method 301) - 300 VRMS, 100 V/s, 1 min RC record - R = 0.01 % Insulation resistance (MIL-STD-202 method 302) Group 4 - 10 000 M min. - 500 VDC, 2 min Resistance to soldering heat (R = 0.01 %) Moisture resistance (R = 0.05 %) DWV (300 V, 1 min, R = 0.01 %) Insulation resistance (500 VDC, 2 min, 100 M) 10 pieces (equally divided between highest and lowest values), 1 reject Group 5 Shock - (100G, 6 ms, sawtooth condition I), R = 0.01 % Vibration - (10 Hz to 2 kHz, condition D), R = 0.01 % 10 pieces (equally divided between highest and lowest values), 1 reject Group 6 Solderability Resistance to solvents 10 pieces (equally divided between highest and lowest values), 1 reject Group 7 High temperature exposure (2000 h, + 175 C, 0 W), R = 0.05 % 50 pieces (equally divided between highest and lowest values), 0 reject Group 8 Life - (+ 125 C, 0.3 W, not to exceed max. voltage 245 V, 10 000 h) RC record at 250 h, 500 h, 1000 h, 2000 h, 4000 h, 6000 h, 8000 h, and 10 000 h Maximum R - 0.015 % for 2000 h, 0.05 % for 10 000 h 30 pieces (high/low) Group 9 Thermal shock - 100 cycles, - 65 C to + 150 C, R = 0.035 % 10 pieces (highest value only) Group 10 Voltage coefficient (R = 1 ppm/V) Document Number: 63174 Revision: 29-Mar-10 For any questions, contact: foil@vishaypg.com www.foilresistors.com 5 303143, 303143L (Z-Foil) Vishay Foil Resistors PART NUMBER IDENTIFICATION 303143 (1) Model # Base Model Value Range (Space Applications) 303143L (2) Z201 Z201 10 to 100 k 10 to 100 k Part Number: {Model} - {Value} - {Tolerance} - {Termination} - {Packaging} Absolute Tolerance Code Termination Code Packaging Code 0.005 % V Tin/lead B Bulk L 0.01 % T 0.02 % Q 0.05 % A 0.1 % B 0.25 % C 0.5 % D 1.0 % F Example: 303143 - 8K023 - VBL Z201, 8.023 k, 0.005 %, tin/lead termination, bulk pack Notes (1) For unqualified pre-flight or prototype units, use model #303143U which includes only the 100 % screening requirements (2) 0.200" (5.08 mm) lead spacing available - specify 303143L www.foilresistors.com 6 For any questions, contact: foil@vishaypg.com Document Number: 63174 Revision: 29-Mar-10 Legal Disclaimer Notice Vishay Precision Group Disclaimer ALL PRODUCTS, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE. Vishay Precision Group, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay Precision Group"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. The product specifications do not expand or otherwise modify Vishay Precision Group's terms and conditions of purchase, including but not limited to, the warranty expressed therein. Vishay Precision Group makes no warranty, representation or guarantee other than as set forth in the terms and conditions of purchase. To the maximum extent permitted by applicable law, Vishay Precision Group disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Information provided in datasheets and/or specifications may vary from actual results in different applications and performance may vary over time. Statements regarding the suitability of products for certain types of applications are based on Vishay Precision Group's knowledge of typical requirements that are often placed on Vishay Precision Group products. It is the customer's responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. No license, express, implied, or otherwise, to any intellectual property rights is granted by this document, or by any conduct of Vishay Precision Group. The products shown herein are not designed for use in life-saving or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay Precision Group products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay Precision Group for any damages arising or resulting from such use or sale. Please contact authorized Vishay Precision Group personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document No.: 63999 Revision: 27-Apr-2011 www.vishaypg.com 1