Connector Terminal Boxes (M12) XW3D Simple Wiring of Sensor Actuators * Compatible with XS5 and XS2 style M12 connectors * Greatly reduces wiring work in combination with the XS5 Smartclick. * Insert the connector and turn 1/8 of a turn to lock the connectors. (XS5 Smartclick connectors) * Higher rated current to enable output applications. * Compatible with other M12 screw connectors. * Degree of protection : IP67 (IEC60529) TM Ratings and Specifications Materials and Finish Rated current 4 A/port, 12 A/Box (power line) Item Rated voltage 10 to 30 VDC Contacts Brass/nickel base, 0.4-m gold-plating Contact resistance (connector) 40 m max. (20 mV max., 100 mA max.) Fixtures Nickel-plated zinc alloy Case PBT resin (UL94V-O), light gray Insulation resistance 100 M min. (at 500 VDC) Bushing Rubber Dielectric strength (connector) 500 VAC for 1 min (leakage current: 1 mA max.) O-ring Rubber Degree of protection IP67 (IEC60529) PCB Glass epoxy board Insertion tolerance 50 times min. Sealing resin Urethane resin (UL94V-0) Lock strength Pulling: 100 N/15 s, Twisting: 1 N*m/15 s Cable Cable holding strength 100 N/15 s UL AWM2464 Signal lines: AWG22 Power and ground lines: AWG18 Lock operating force 0.1 N*m to 0.25 N*m Ambient operating temperature range -25 to 70C Materials/finish Connection Combinations Twist-and-Click Plug Connectors OMRON Model No. Connector Terminal Box XW3D Note: TM XS5H, XS5G XS5W (plug end) XS5R (plug end) is a registered trademark of the OMRON Corporation. M12 Plug Connectors XS2H, XS2G XS2W (plug end) XS2R (plug end) : Connected by Smartclick twisting. : Connected by screwing. Connector Terminal Boxes (M12) XW3D 177 Ordering Information Sensor type and wiring 3-Wire DC NPN/2-Wire DC 3-4 2-Wire DC 1-4/Without polarity 3-4 3-Wire DC PNP/2-Wire DC 1-4 Actuator wiring Actuator wiring 1-4 -- Actuator wiring 3-4 No. of ports No. of I/O Model Model Model 4 4 XW3D-P455-G11 XW3D-P452-G11 XW3D-P453-G11 8 8 XW3D-P855-G11 XW3D-P852-G11 XW3D-P853-G11 4 8 XW3D-P458-G11 -- XW3D-P457-G11 Note: 1. "1-4" and "3-4" are the connector pin numbers that are wired. 2. All cables are 5 m long. Waterproof Cover (Sold Separately) XS2Z-22 Model No. per box Material XS2Z-22 50 Brass with Ni plating Note: 1. The XW3D comes with a dust cover. Use the optional XS2Z-22 Waterproof Cover when an IP67 degree of protection is required. 2. The XS2Z-22 connection is threaded. Dimensions (Unit : mm) XW3D-P45@-G11 (Model with Four Ports) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 4.5 dia. 6.9 dia. 33 54 27 5,000 100 120 4.5 dia. 10 9 27 9 30.5 82 Indication of internal wiring 6.5 13.5 20 9 9 XW3D-P85@-G11 (Model with Eight Ports) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 dia. 9 dia. 4.5 4.5 dia. 8.2 dia. 33 54 27 5,000 100 120 9 27 27 27 30.5 127 Indication of internal wiring 6.5 13.5 178 20 9 Connector Terminal Boxes (M12) 9 XW3D 10 XW3D-P457-G11 (Model with Four Ports and Eight I/O) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 4.5 dia. 8.2 dia. 33 54 27 5,000 100 120 4.5 dia. 10 9 9 27 30.5 82 Indication of internal wiring 6.5 13.5 20 9 9 Wiring Diagrams Models with One I/O and One Port NPN Sensor Specifications XW3D-P@55-@11 for 3-Wire DC NPN, 2-Wire DC (Without polarity 3-4), and Actuator (1-4) 2-Wire Sensor Specifications XW3D-P@52-@11 for 2-Wire DC (polarity 1-4, without polarity 3-4) Note: Cannot be used with NPN-type Photoelectric and Proximity Sensors. Cannot be used with Proximity Sensors with polarity 3-4. 3-WIRE NPN Positive power supply Negative power supply (Brown) (Blue) (Green/ Yellow) 1 4 5 2 Lead color 2 Signal 3 (Yellow) 3 Signal 4 (Gray) 4 Signal 5 (Pink) 5 Signal 6 (Red) 6 Signal 7 (Black) 7 Signal 8 (Purple) 8 Negative power supply (Brown) (Blue) Operation Indicator (red LED) 1 4 5 2 Signal 1 1 (White) Signal 2 2 (Green) 2 Signal 3 3 (Yellow) 5 Operation Indicator (red LED) 2 Signal 4 4 (Gray) 5 2 Signal 5 5 (Pink) 5 2 Signal 6 6 (Red) 2 Signal 7 7 (Black) Note: 1. 2. 3. 4. 5. 5 3 2 Signal 8 8 (Purple) 2 Operation Indicator (red LED) Signal 3 (Yellow) 3 Signal 4 (Gray) 4 Signal 5 (Pink) 5 Signal 6 (Red) 6 Signal 7 (Black) 7 Signal 8 (Purple) 8 4 5 5 5 4 5 3 5 2 3 4 5 2 3 1 2 4 5 2 3 1 2 4 5 2 3 1 2 4 5 2 3 1 1 4 2 3 1 4 5 1 2 3 1 Signal 2 (Green) 1 4 3 4 5 2 1 2 3 1 5 5 5 1 2 1 4 3 4 4 3 3 1 1 1 4 3 4 Signal 1 (White) 1 4 (Green/ Yellow) Connector pin number Power Indicator (green LED) Lead color 5 Ground 1 2 3 1 (Blue) 1 4 3 4 5 3 1 (Brown) 3 3 4 Negative power supply 1 4 3 1 5 (Green/ Yellow) Positive power supply Connector pin number 3 4 Ground Power Indicator (green LED) Lead color 3 Signal 2 (Green) Positive power supply Connector pin number 1 Signal 1 (White) 3-WIRE PNP 2-WIRE Ground Power Indicator (green LED) PNP Sensor Specifications XW3D-P@53-@11 for 3-Wire DC PNP, 2-Wire DC (with polarity 1-4), and Actuator (3-4) 2 4 5 2 3 The above wiring diagrams are for eight-port use. Figures in parentheses indicate lead colors. The expression "white/red" means white and red stripes. Here, "1-4" and "3-4" are pin numbers. Contact numbers 5 through 8 in the above diagrams do not exist on Terminal Boxes with four ports. The lead colors for signals 1 through 4, power supply, and ground are the same. Connector Terminal Boxes (M12) XW3D 179 Models with Two I/O and One Port XW3D-P458-G11 for 3-Wire DC NPN and Actuator (1-4 or 1-2) Positive power supply Negative power supply (Brown) (Blue) Ground (Green/ Yellow) XW3D-P457-G11 for 3-Wire PNP and Actuator (3-4 or 3-2) 3-WIRE NPN (2) Positive power supply Negative power supply (Brown) (Blue) Ground (Green/ Yellow) Connector pin number Signal 1B 1 (Pink) Connector pin number Signal 1B 1 (Pink) 1 Signal 1A 1 (White) 3 Signal 1A 1 (White) Lead color Lead color Signal 2B 2 (Red) 1 Signal 2B 2 (Red) 4 Signal 2A 2 (Green) 4 Signal 3B 3 (Black) Signal 3A 3 (Yellow) 4 5 2 3 Signal 2A 2 (Green) 1 Signal 3B 3 (Black) 5 5 2 Signal 4A 4 (Gray) 5 3 2 1 4 5 2 3 1 4 5 2 3 1 Signal 4A 4 (Gray) 2 5 3 Signal 4B 4 (Purple) 1 4 1 4 Signal 3A 3 (Yellow) 2 3 Signal 4B 4 (Purple) 3-WIRE PNP (2) 4 5 2 3 Note: Colors given in the connection diagram are lead colors. Mounting Dimensions (Unit: mm) Three, M4 or 4.5 dia. 330.1 730.1 Note: Mounting dimensions are the same for any models. Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. Connector Connection and Disconnection * Mate the connectors according to the procedure given in this datasheet. * When joining Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. * Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. * When mating the Connectors to XS2 or other screw on M12 Connectors, tighten the lock by hand to a torque of 0.39 to 0.49 N*m. * Confirm in the catalog that sensors and actuators are applicable before using them. * Always turn OFF the power supply before connecting or disconnecting connectors. * Do not touch the mating surface of the connectors with wet hands. * Wipe away any water around the connectors. * Do not allow metal scraps or dust to enter the mating section. Cable Lead Polarity * Connect the cables leads using the correct polarity (Blue: Negative power supply, Brown: Positive power supply). * If the polarity is not correct, the load may not operate or the operation indicator may not light. * Always connect a load to the signal lines to operate a sensor or actuator. Applicable Connectors * Always mount a Waterproof Cover (XS2Z-22) or Dust Cover (XS2Z-15) to any unused connector on the Connector Terminal Box. Power Supply and Operation Indicators * The power supply indicator will be lit green while power is being supplied. The operation indicator will be lit red while the sensor or actuator is operating. * The XW3D is for a DC sensor or actuator. Do not use it for an AC sensor or actuator. * Connector Terminal Boxes are available with either 2-wire or 3-wire internal connections, as indicated on the case. 3-WIRE NPN 180 Connector Terminal Boxes (M12) XW3D 2-WIRE 3-WIRE PNP 3-WIRE NPN (2) 3-WIRE PNP (2) MEMO Connector Terminal Boxes (M12) XW3D 181 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X304-E-1 11/10 Specifications subject to change without notice Connector Terminal Boxes (M12) XW3D Printed in USA Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: XW3D-P452-G11 XW3D-P453-G11 XW3D-P455-G11 XW3D-P457-G11 XW3D-P458-G11 XW3D-P852-G11 XW3D-P853-G11 XW3D-P855-G11