FLP0412FPMXXZ01A - ABB - Datasheet.Directory

GE

Data Sheet

FLP0412FPx Open Frame Power Supply

90 - 265Vac input; 2-4 outputs; 450W Output Power

Features

 Compact size 76.2 mm x 178 mm x 36.8 mm

(3 in x 7 in x 1.45 in) with density of 15 W/in3

 Universal AC Input Range (90 – 265VAC)

 Output voltages of +12V (adjustable ±5%), +24V

(adjustable 16-34V), +5V (adjustable 1-5.5V), +3.3V

(adjustable 1-5.5V)

 Standby output of 5V @ 1A

 Maximum output current of 37.5A12V, 2A24V, 12A5V,

12A3.3V (450W total, see description below)

 High efficiency (>91% at Full Load, 230VAC in)

 Full load capability at 42ºC and 1m/s airflow with

derating at higher temperatures or lower airflows

 Capable of 320W out in sealed enclosure applications

with enclosure ambient at 55ºC

 Output overcurrent protection (non-latching)

 Overtemperature protection

 Output overvoltage protection

 Minimum of 11ms of holdup time at 450W out

 Parallelable with output current sharing on main 12V

output – option, please request details

 Active power factor corrected input

 Conducted EMI - meets CISPR22 (EN55022/EN55032) and

FCC Class B requirements

 Meets IEC61000-4-5, Level 4 (2kV/4kV)

 Compliant to RoHS EU Directive 2002/95/EC

 UL and cUL approved to UL/CSA60950-1, TUV (EN60950-

1), CE Mark (for LVD) and CB Report available

 ISO** 9001 and ISO 14001 certified manufacturing

facilities

Applications

 Industrial equipment

 Telecommunications equipment

Description

In a small 3 x 7 inch footprint, the 450W

2-4 output

FLP0412x

open frame power

supply

delivers greater than 90

per

cent

typical

power efficiency and

full

load

output at 42˚C and 1m/s airflow. Protection features include output ov

er

curr

ent

(OCP),

overvoltage

(OVP),

and

ov

er

temperatur

e

(OTP). There is power trading between the outputs. Whatever power is going to be taken from V2, V3, and

V4, should be deducted from the gross power available from V1. This unit also offers PMBus control and monitoring of V3 and V4. Use of

this feature is optional.

* UL is a registered trademark of Underwriters Laboratories, Inc.

† CSA is a registered trademark of Canadian Standards Association.

‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

** ISO is a registered trademark of the International Organization of Standards

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only,

functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of

the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Device Min Max Unit

Input Voltage - Continuous All 90 265 Vac

For up to 10 seconds All 90 275 Vac

Operating Ambient Temperature All -40 85 °C

(see Thermal Considerations section)

Storage Temperature All -40 85 °C

Humidity (non-condensing) All 5 95 %

Altitude All 5000 m

Isolation Voltage – Input to output All 3000 Vac

Input to safety ground All 1500 Vac

Outputs to safety ground All 50 Vac

Electrical Specifications

Parameter Device Min Typ Max Unit

Operating Input Voltage All 90 115/230 265 Vac

Input Source Frequency All 47 50/60 63 Hz

Input Current (VIN = 90Vac) All 6 ARMS

Input Power Factor (230Vac, Full Load) All 0.95

Inrush Transient Current (VIN = 265Vac, Tamb = 25ºC) All 60 A Peak

Leakage Current to earth ground (VIN = 265Vac) All 3.5 mA

V1 Output Voltage Setpoint All 12 Vdc

V1 Output Voltage Tolerance (due to set point, temperature variations,

load and line regulation) All -2 2 %

V1 Output Voltage Adjustment Range All 11.4 12.6 Vdc

V1 Output Remote Sense Range All 250 mVdc

V1 Output Load Regulation All 1 %Vout

V1 Output Line Regulation All 0.5 %Vout

V1

Output Ripple and Noise

–

measured with 0.1µF ceramic capacitor in

parallel with 470µF electrolytic capacitor

Peak

-

to

-

peak (20MHz Bandwidth)

All 240 mV p-p

V1 Dynamic Load Response – 50% to 100% transient, 1A/µs slew rate

Output voltage deviation

Settling Time

All

5%

500

%

µs

V1 Output Current gross – see page 1 All 0 37.5 Adc

V1 Output Current Limit Inception All 105 145 % IO,max

V1 Maximum Output Capacitance All 10000 µF

Standby Output Voltage All 5 Vdc

Standby Output Current All 1 Adc

Efficiency: VIN = 230Vac, 20% load All 84.5 %

50% load All 91.3 %

100% load All 91.9 %

VIN = 115Vac, 20% load All 83.5 %

50% load All 89.9 %

100% load All 90 %

Holdup Time1 – VIN = 115Vac, 450W load All 11 ms

VIN = 230Vac, 450W load All 11 ms

1 Holdup time may be lower at cold temperatures

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

General Specifications

Parameter Device Symbol Typ. Unit

Calculated Reliability based on Telcordia SR-332 Issue 3: Method 1

Case 3 (VIN=230Vac, Io = 30A, TA = 40ºC, airflow 200LFM, 90%

confidence)

All MTBF >650,000 Hours

Weight

All

420

15

g

oz.

Feature Specifications

Parameter Device Min Typ Max Unit

On/Off Signal Interface – signal referenced to GND

Logic Low (Power Supply ON)

Input Low Current All 7 mA

Input Low Voltage All 1 V

Logic High (Power Supply OFF)

Input High Current All 600 µA

Input Voltage All 5.5 V

Delay from ON/OFF being enabled to start of output voltage rise All 50 ms

Output Voltage Rise Time (from 10 to 90% of final value) All 20 ms

Delay from Input being applied to all outputs being in regulation All 1 s

V1 Output Overvoltage Protection All 13.8 16 Vdc

Input Undervoltage lockout2

Turn-on Threshold (100% load) All 85 87.6 90 Vac

Turn-off Threshold (100% load) All 82 83.9 88 Vac

V1 DC OK – open collector, High when output available

Sink Current All 4 mA

Maximum Collector Voltage All 12 V

2 Undervoltage lockout threshold may vary with output load current level – decreasing as load goes lower

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Environmental Specifications

Parameter Device Specification/Test

Radiated Emissions3 All CISPR22/32 Class B with 3dB margin

Conducted Emissions All CISPR22/32 Class B with 6dB margin

ESD All IEC61000-4-2, Level 4, performance criterion A

Radiated Susceptibility4 All IEC61000-4-3, Level 3

Electrical Fast Transient Common Mode All IEC61000-4-4, Level 3

Surge Immunity All IEC61000-4-5, Level 4

Conducted RF Immunity All IEC61000-4-6, Level 3

Input Voltage Dips All

Output stays within regulation for either ½ cycle

interruption or 25% dip from nominal line for 1

second

Input Harmonics All IEC61000-3-2

Shock and Vibration All Per IPC-9592B, Class II

Safety Specifications

Parameter Device Specification

Dielectric Withstand Voltage (between input and outputs) All Minimum of 4,250Vdc for 1 minute

Insulation Resistance (between input and outputs) All Minimum of 5 M

Safety Standards All

Class 1, IEC60950, EN60950, with the following deviations:

Nemko, UL 60950 (Recognized Component), cUL (Canadian

Approval by UL)

3 Shall meet when tested in a suitable enclosure

4 Shall meet when tested in a suitable enclosure

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

V2 +24V, 0-2A, provided by built-in ABXS002A3X41-SRZ

The output voltage can be adjusted by potentiometer RV2 over the range 16V to 34V.

V2 is provided by an ABXS002A3X41-SRZ which has around it the components required to ensure it meets the rest of this

specification. V2+, V2powergood, and V2return are brought to the auxiliary output connector (HDR4).

V2 Turn-on happens when V1 reaches 91% of its nominal value. Turn-off happens when V1 goes below 86% or above

112% of its nominal value. V2 features the OTP, OCP, and OVP as provided by the converter.

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Schematic for V2

The output voltage is able to be adjusted by potentiometer RV2 over the range 16V to 34V, and this replaces the Rtrim

shown above.

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

V3 and V4 +5V (default) and +3.3V (default), 0-12A, provided by two built-in PDT012

The output voltages are adjusted by potentiometers RV3 and RV4 over the range 1V to 5.5V.

V3 and V4 are provided by a PDT012 which have around them the components required to ensure they meet the rest of this

specification. V3/4+, V3/4sense+, V3/4powergood, and V3/4return are brought to the auxiliary output connector (HDR4).

Clock, Data, SMB Alert#, and 0V are brought to the PMBus connector (HDR5).

All of the digital features are the same as the PDT012 data sheet. For detailed digital interface specifications and feature

descriptions, refer to PDT012 datasheet.

V3 and V4 Turn-on happens when V1 reaches 91% of its nominal value. Turn-off happens when V1 goes below 86% or

above 112% of its nominal value. V3 and V4 feature the OTP, OCP, and OVP as provided by the converters, and as

modified by the customer using PMBus.

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Schematic for V3 and V4 +5V (default) and +3.3V (default), 0-12A

The output voltages are adjusted by potentiometers RV3 and RV4 over the range 1V to 5.5V. These potentiometers replace

the fixed Rtrim shown above.

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

GE

Technical Requirements

F

LP0

412x

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Safety Considerations

The

FLP0412FPx

power supply is intended for inclusion in other

equipment

and the installer must ensure that it is in

compliance with all

the

requirements

of the end application.

This

product is only for inclusion by professional installers within

other

equipment

and must

not

be

operated

as a

stand-alone

pr

oduct

.

The power supply

should

meet Class 1,

IEC60950,

EN60950,

with the

following

deviations:

Nemko

.

UL

60950

(R

ecognized

Component)

C-UL

(Canadian Approval by

UL).

Feature Descriptions

Standby Power Supply

A standby output of 5V in the FLP0412FPx power supply,

comes on when AC input in the operating range is applied.

Remote On/Off

The FLP0412FPx power supply features a TTL-compatible

On/Off control input. The power supply turns ON when the

On/Off input goes low, and turns OFF when the input goes

high. Note that if the On/Off pin is left unconnected, the

power supply main output shall remain off.

V1 Output Voltage Adjustment

The V1 output voltage is adjusted between 11.4V and 12.6V

using a potentiometer (RV1) on the power supply.

V1 Remote Sense

The power supply has both positive and negative remote sense

connections that can be connected to the positive and negative

rails of the main output near the load. The power supply

operates without the remote sense connections being made.

V1 Overcurrent Protection

To provide protection in a fault condition (output overload), the

power supply is equipped with internal current-limiting circuitry

and can endure current limiting continuously. At the point of

current-limit inception, the unit enters hiccup mode. The power

supply operates normally once the output current is brought

back into its specified range.

V1 Overvoltage Protection

Overvoltage protection is a feature of the FLP0412FPx power

supply that protects both the load and the power supply from

an output overvoltage condition. When an overvoltage occurs,

the power supply shuts down and latches off until the

overvoltage condition is removed. It is necessary to recycle

the input to restart the power supply when this protection is

activated.

Overtemperature Protection

The FLP0412FPx also features overtemperature protection in

order to provide additional protection in a fault condition. The

power supply is equipped with a thermal shutdown circuit which

detects excessive internal temperatures and shuts the unit

down. Once the power supply goes into overtemperature

shutdown, it will cool before attempting to restart. The

overtemperature protection circuit will typically trigger when the

unit is operated at 450W output with an ambient temperature of

53ºC and 1m/s (200LFM) airflow.

Input Undervoltage Lockout

At input voltages below the input undervoltage lockout limit,

power supply operation is disabled. The power supply begins

to operate at an input voltage above the undervoltage lockout

turn-on threshold

V1 DC OK

The FLP0412FPx provides a DC OK signal that indicates when

the output has come up and is in regulation. This is an open-

collector type signal that goes high when the output is

available and within regulation.

V1 Power Good LED

A green LED on board the power supply illuminates when the

main output voltage is above 10V.

Paralleling V1 with Active Output Current Sharing

This power supply has optional parallel operation with active V1

output current sharing. Paralleling is accomplished by

connecting the Current Share signals of the power supplies

together. At load current levels above 20%, the output currents

of multiple power supplies will be within ±5% of the full load

value. This feature is an option.

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Thermal Considerations

The power supply can be operated in a variety of thermal

environments, however sufficient cooling should be provided to

ensure reliable operation.

Considerations include ambient temperature, airflow, power

supply dissipation and the need for increased reliability. A

reduction in the operating temperature of the power supply will

result in increased reliability. The thermal data presented here is

based on measurements taken during testing in a wind tunnel.

Heat Transfer via Convection

Increased airflow through the power supply enhances the heat

transfer via convection. Below figure shows the preferred airflow

direction. Contact your GE technical representative for derating

information in other airflow directions.

Thermal Derating Characteristic Curve

Following curve data shown for model FLP0412FPMXXZ01A with

115Vac input. At 230Vac input derating is the same or better. For

derating at other input voltages and other models, consult the

GE Technical representative.

Operation in a Sealed Enclosure

The FLP0412 power supply can also be operated in a

sealed enclosure or in an environment where cooling is

primarily via conduction. Bottom figure shows an

arrangement where thermally conductive pads are used to

transfer heat from the top and bottom of the power supply

into the enclosure. Under such conditions, the power

supply is capable of reduced power operation as shown in

Table 1.

Table 1. Output Power Capability when the

FLP0412 is cooled primarily via conduction.

Cold Wall Temperature

(ºC) Max. Output Power (W)

25 420

55 320

Example arrangement of the FLP0412 for sealed

enclosure applications.

GE

Preliminary Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Mechanical Outline

T O P V IE W

SI D E V IE W

3D VIEW

V2 trim

V3 trim

V4 trim

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Connector Information

Pinout Information

Connector Connector on Power Supply Mating Connector

AC Input Connector (HDR1) Molex 41671-3437 or equivalent Molex 09-50-3031 or equivalent

V1 DC Output Connector (HDR2) Molex 172298-1208 or equivalent Molex 172258-1008 or equivalent

Auxiliary signal Connector (HDR3) FCI 98414-G04-10ULF or equivalent FCI 90311-010LF or equivalent

Auxiliary power connector (HDR4) Molex 172298-1216 or equivalent Molex 172258-1016 or equivalent

PMBus connector (HDR5) Molex 015-91-6102 or equivalent GE CC408650477, Molex 10-way, or equivalent

AC Input Connector (HDR1) DC Output Connector (HDR2) Auxiliary Connector (HDR3)

Pin 1 Line Pins 1, 2, 3, 4 V1+ A1, A2 = 5V standby

B1 = V1 Ishare

Pin 2 removed Pins 5, 6, 7, 8 V1 return = 0V A3 – not connected B2, B3 = 5V return 0V

Pin 3 Neutral

A4 = V1 sense+

B4 = V1 OK

A5 = V1 sense

-

B5 = on/off

DC Output Connector (HDR4) PMBus Connector (HDR5) Connector

V2+ 1 Not connected 1, 2, 3, 4, 5, 7

V2 return = 0V 2 Ground 6

V2 power good 3 SMB Alert# 8

V3+ 4, 5 Clock 9

V3 return = 0V 6, 7 Data 10

V3 sense 8

V3 power good 9

V4+ 10, 11

V4 return = 0V 12, 13

V4 sense 14

V4 power good 15

GE

Data Sheet

F

LP0

412FPx

Open Frame Power Supply

90

-

265Vac input; 2

-

4

output

s

;

450W Output Power

Contact Us

For more information, call us at

USA/Canada:

+1 888 546 3243, or +1 972 244 9288

Asia-Pacific:

+86.021.54279977*808

Europe, Middle-East and Africa:

+49.89.878067-280

India:

+91.80.28411633

www.gecriticalpower.com

Ordering Information

Please contact your GE Sales Representative for pricing, availability and optional features.

Table 1. Device Codes

Device Code

Input

Voltage Range

Output

Voltages

Output

Currents

V2

-

V4

Setting

Standby

Supply

Temperature

Range Comcode

FLP0412FPMXXZ01A 90 – 265Vac 12/24/5/

3.3V

37.5/2/12

/12A Trim Pots 5V @ 1A -40 to 85ºC FLP0412FPMXXZ01A

FLP0412FP4XXZ01A 90 – 265Vac 12/24/5/

3.3V

37.5/2/12

/12A

Fixed

Resistors 5V @ 1A -40 to 85ºC FLP0412FP4XXZ01A

FLP0412FP3XXZ01A 90 – 265Vac 12/24/5V 37.5/2/12

A

Fixed

Resistors 5V @ 1A -40 to 85ºC FLP0412FP3XXZ01A

FLP0412FP2XXZ01A 90 – 265Vac 12/24V 37.5/2A Fixed

Resistors 5V @ 1A -40 to 85ºC FLP0412FP2XXZ01A