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Buyer is responsible for its products and applications using ON Semiconductor products, including compliance with all laws, regulations and safety requirements or standards, regardless of any support or applications information provided by ON Semiconductor. "Typical" parameters which may be provided in ON Semiconductor data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. ON Semiconductor does not convey any license under its patent rights nor the rights of others. ON Semiconductor products are not designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use ON Semiconductor products for any such unintended or unauthorized application, Buyer shall indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that ON Semiconductor was negligent regarding the design or manufacture of the part. ON Semiconductor is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner. FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Features General Description The FPDB50PH60 is a PFC SPM(R) 3 module providing a fully-featured, high-performance Bridgeless PFC (Power Factor Correction) input power stage for consumer, medical, and industrial applications. These modules integrate optimized gate drive of the built-in IGBTs to minimize EMI and losses, while also providing multiple on-module protection features including under-voltage lockout, over-current shutdown, thermal monitoring, and fault reporting. These modules also feature high-performance output diodes and shunt resistor for additional space savings and mounting convenience. * UL Certified No. E209204 (UL1557) * 600 V - 50 A 2-Phase Bridgeless PFC with Integral Gate Driver and Protection * Very Low Thermal Resistance Using Substrate AlN DBC * Built-in NTC Thermistor for Temperature Monitoring * Built-in Shunt Resistor for Current Sensing * Optimized for 20kHz Switching Frequency * Isolation Rating: 2500 Vrms/min. Applications * 2-Phase Bridgeless PFC Converter Related Source * AN-9041 - Bridgeless PFC SPM 3 Series Design Guide Figure 1. Package Overview Package Marking & Ordering Information Device Device Marking Package Packing Type Quantity FPDB50PH60 FPDB50PH60 SPMHA-027 Rail 10 (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 1 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC December 2013 * PFC converter for single-phase AC / DC power conversion.(please refer to Figure 3) Integrated Drive, Protection and System Control Functions * For IGBTs: gate drive circuit, Over-Current Protection (OCP), control supply circuit Under-Voltage Lock-Out (UVLO) Protection * Fault signal: corresponding to OC and UV fault * Built-in thermistor: temperature monitoring * Input interface: active-HIGH interface, works with 3.3 / 5 V logic, Schmitt-trigger input Pin Configuration (1) VCC(L) (2) COM (3) NC (4) IN(R) (5) IN(S) (6) VFO (7) CFOD (8) CSC (21) VAC(22) NSENSE (23) NC N (9) NC (10) NC (11) NC (12) NC (13) NC (14) NC (15) NC (24) N Case Temperature (T C) Detecting Point (25) R (16) NC (17) NC (18) NC (26) S DBC Substrate (19) RTH (27) PR (20) VTH Figure 2. Top View (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 2 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Integrated Power Functions FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Pin Descriptions Pin Number Pin Name Pin Description 1 VCC Common Bias Voltage for IC and IGBTs Driving 2 COM Common Supply Ground 4 IN(R) Signal Input for Low-Side R-Phase IGBT 5 IN(S) Signal Input for Low-Side S-Phase IGBT 6 VFO Fault Output 7 CFOD Capacitor for Fault Output Duration Selection 8 CSC Capacitor(Low-Pass Filter) for Over-Current Detection 19 R(TH) Series Resistor for The Use of Thermistor 20 V(TH) Thermistor Bias Voltage 21 VAC- Current Sensing Terminal 22 NSENSE 24 N Negative Rail of DC-Link 25 R Output for R-Phase 26 S Output for S-Phase 27 PR Positive Rail of DC-Link 3, 9~18, 23 NC No Connection Current Sensing Reference Terminal Internal Equivalent Circuit (20) V TH (19) R TH NTC Thermistor (27) P R D1 D2 (8) C SC CSC (26) S (7) C FOD CFOD (25) R (6) V FO VFO (5) IN (S) IN(S) (4) IN (R) IN(R) OUT(S) Q1 D3 Q2 D4 (24) N (23) NC OUT(R) (2) COM COM (1) VCC VCC Shunt Resistor (22) N SENSE (21) V AC- Figure 3. Internal Block Diagram Notes: 1. Converter is composed of two IGBTs including four diodes and one IC which has gate driving and protection functions. (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 3 www.fairchildsemi.com unless otherwise specified.) Converter Part Symbol Item Vi Vi(Surge) VPN VPN(Surge) Condition Rating Unit Supply Voltage Applied between R - S 264 Vrms Supply Voltage (Surge) Applied between R - S 500 V Output Voltage Applied between P - N 450 V Output Voltage (Surge) Applied between P - N 500 V 600 V 30 A VCES Collector - Emitter Voltage Ii Input Current (100% Load) TC < 95C, Vi = 220 V, VPN = 390 V, VPWM = 20 kHz Ii(125%) Input Current (125% Load) TC < 95C, Vi = 220V , VPN = 390 V, VPWM = 20 kHz, 1 min Non-Repetitive 37.5 A Collector Dissipation TC = 25C per IGBT 143 W PRSH Power Rating of Shunt Resistor TC < 125C 2 W TJ Operating Junction Temperature (Note 2) -20 ~ 125 C PC Notes: 2. The maximum junction temperature rating of the power chips integrated within the PFC SPM(R) product is 150 C(@TC 100C). However, to insure safe operation of the PFC SPM product, the average junction temperature should be limited to TJ(ave) 125C (@TC 100C) Control Part Symbol Item Condition VCC Control Supply Voltage Applied between VCC - COM VIN Input Signal Voltage Applied between IN - COM VFO Fault Output Supply Voltage Applied between VFO - COM IFO Fault Output Current Sink Current at VFO Pin VSC Current Sensing Input Voltage Applied between CSC - COM Rating Unit 20 V -0.3 ~ 17.0 V -0.3 ~ VCC+0.3 V 5 mA -0.3~VCC+0.3 V Total System Symbol Rating Unit Module Case Operation Temperature -20 ~ 100 C TSTG Storage Temperature -40 ~ 125 C VISO Isolation Voltage 2500 Vrms TC Item Condition 60 Hz, Sinusoidal, AC 1 Minute, Connect Pins to Heat-Sink Plate Thermal Resistance Symbol R(j-c)Q R(j-c)HD Item Junction to Case Thermal Resistance (Referenced to PKG Center) R(j-c)LD Condition Min. Typ. Max. Unit IGBT - - 0.7 C/W High-Side Diode - - 1.5 C/W Low-Side Diode - - 0.85 C/W Notes : 3. For the measurement point of case temperature(TC), please refer to Figure 2. (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 4 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Absolute Maximum Ratings (TJ = 25C, Converter Part Symbol Item Condition Min. Typ. Max. Unit VCE(SAT) IGBT Saturation Voltage VCC = 15 V, VIN = 5 V, IC = 50 A - 2.8 3.2 V VFH High-Side Diode Voltage IF = 50 A - 2.1 2.7 V VFL Low-Side Diode Voltage IF = 50 A - 1.3 1.7 V tON Switching Times VPN = 400 V, VCC = 15 V, IC = 50 A VIN = 0 V 5 V, Inductive Load - 550 - ns - 200 - ns - 430 - ns tC(OFF) - 180 - ns trr - 60 - ns Irr - 6 - A 1.8 2.0 2.2 m - - 250 A tC(ON) (Note 4) tOFF RSENSE Current-Sensing Resistor ICES Collector - Emitter Leakage Current VCE = VCES Notes: 4. tON and tOFF include the propagation delay of the internal drive IC. tC(ON) and tC(OFF) are the switching time of IGBT itself under the given gate driving condition internally. For the detailed information, please see Figure 4. Irr 120%of IC 100%of IC VCE IC 90%of IC 10%of VCE IC 10%of IC VCE 10%of VCE 10%of IC VIN VIN tON trr tC(OFF) tC(ON) tOFF (a) Turn-on (b) Turn-off Figure 4. Switching Time Definition (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 5 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Electrical Characteristics (TJ = 25C, unless otherwise specified.) Symbol Item Condition IQCCL Quiescent VCC Supply Current VCC = 15 V, IN = 0 V VCC - COM VFOH Fault Output Voltage VFOL Min. Typ. Max. Unit - - 26 mA VSC = 0 V, VFO Circuit: 4.7 k to 5 V Pull-up 4.5 - - V VSC = 1 V, VFO Circuit: 4.7 k to 5 V Pull-up - - 0.8 V VSC(ref) Over-Current Trip Level VCC = 15 V 0.45 0.50 0.55 V UVCCD Supply Circuit Under-Voltage Protection Detection Level 10.7 11.9 13.0 V Reset Level 11.2 12.4 13.2 V UVCCR tFOD Fault-Out Pulse Width CFOD = 33 nF (Note 5) 1.4 1.8 2.0 ms VIN(ON) ON Threshold Voltage Applied between IN - COM 3.0 - - V VIN(OFF) OFF Threshold Voltage - - 0.8 V at TC = 25C (See Figure 5) - 50 - k at TC = 80C (See Figure 5) - 5.76 - k RTH Resistance of Thermistor Notes: 5. The fault-out pulse width tFOD depends on the capacitance value of CFOD according to the following approximate equation : CFOD = 18.3 x 10-6 x tFOD[F] R-T Graph 120 Resistance [k] 100 80 60 40 20 0 20 30 40 50 60 70 80 90 100 110 120 130 Temperature [C] Figure 5. R-T Curve of the Built-in Thermistor Recommended Operating conditions Symbol VI Item Condition Min. Typ. Max. Unit Input Supply Voltage Applied between R - S 180 - 264 Vrms VPN Output Voltage Applied between P - N - 280 400 V VCC Control Supply Voltage Applied between VCC - COM 13.5 15.0 16.5 V dVCC/dt Control Supply Variation Applied between IN - COM -1 - 1 V/s PWM Input Signal TC 100C, TJ 125C, per IGBT - 20 - kHz fPWM (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 6 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Control Part Item Condition Mounting Torque Mounting Screw: M3 Device Flatness See Figure 6 Recommended 0.62 N*m Weight Min. Typ. Max. Units 0.51 0.62 0.72 N*m 0 - +120 m - 15.00 - g (+) (+) (+) Figure 6. Flatness Measurement Position (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 7 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Mechanical Characteristics and Ratings FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Time Charts of Protective Function In p u t S ig n a l In te rn a l IG B T G a te -E m itte r V o lta g e P3 UV re se t P5 C o n tro l S u p p ly V o lta g e P2 UV d e te c t P6 P1 O u tp u t C u rre n t P4 F a u lt O u tp u t S ig n a l P1 : Normal operation: IGBT ON and conducting current. P2 : Under-voltage detection. P3 : IGBT gate interrupt. P4 : Fault signal generation. P5 : Under-voltage reset. P6 : Normal operation: IGBT ON and conducting current. Figure 7. Under-Voltage Protection P5 In p u t S ig n a l P6 In te rn a l IG B T G a te -E m itte r V o lta g e O C D e te c tio n P1 P4 P7 O u tp u t C u rre n t P2 O C R e fe re n c e V o lta g e (0 .5 V ) S e n s in g V o lta g e R C F ilte r D e la y F a u lt O u tp u t S ig n a l P3 P8 P1 : Normal operation: IGBT ON and conducting current. P2 : Over current detection. P3 : IGBT gate interrupt / fault signal generation. P4 : IGBT is slowly turned off. P5 : IGBT OFF signal. P6 : IGBT ON signal: but IGBT cannot be turned on during the fault output activation. P7 : IGBT OFF state. P8 : Fault output reset and normal operation start. Figure 8. Over-Current Protection (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 8 www.fairchildsemi.com +5 V VTH RTH CSC MCU CFOD VFO or Controller IN(S) IN(R) NTC Thermistor PR S CSC R CFOD 3-Phase Inverter VFO IN(S) OUT(S) IN(R) COM COM N OUT(R) Shunt Resistor VCC NSENSE VAC- VCC Figure 9. Application Example Notes: 6. For the over-current protection, please set time constant in the range 3 ~ 4 s. (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 9 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Vac FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC Detailed Package Outline Drawings Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or data on the drawing and contact a FairchildSemiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild's worldwide therm and conditions, specifically the the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor's online packaging area for the most recent package drawings: http://www.fairchildsemi.com/dwg/MO/MOD27BA.pdf (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 10 www.fairchildsemi.com FPDB50PH60 PFC SPM(R) 3 Series for 2-Phase Bridgeless PFC (c)2005 Fairchild Semiconductor Corporation FPDB50PH60 Rev. C3 11 www.fairchildsemi.com ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries. ON Semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of ON Semiconductor's product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent-Marking.pdf. ON Semiconductor reserves the right to make changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. Buyer is responsible for its products and applications using ON Semiconductor products, including compliance with all laws, regulations and safety requirements or standards, regardless of any support or applications information provided by ON Semiconductor. "Typical" parameters which may be provided in ON Semiconductor data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. ON Semiconductor does not convey any license under its patent rights nor the rights of others. ON Semiconductor products are not designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use ON Semiconductor products for any such unintended or unauthorized application, Buyer shall indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that ON Semiconductor was negligent regarding the design or manufacture of the part. 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