Ericsson Internal
PRODUCT SPECIFICATION 1 (4)
Prepared (also subject responsible if other) No.
EZHIXZH 1/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
2010-01-21 J
Key Features
• Industry standard Quarter-brick. 57.9 x 36.8 x 9.35 mm
(2.28 x 1.45 x 0.368 in)
• High efficiency, typ. 93.5% at 12 Vout half load
• 1500 Vdc input to output isolation
• Meets isolation requirements equivalent to basic
insulation according to IEC/EN/UL 60950
• More than 1.67 million hours MTBF
General Characteristics
• Output over voltage protection
• Over temperature protection
• Output short-circuit protection
• Hiccup over current protection as an option
• Remote control
• Output voltage adjust function
• Highly automated manufacturing ensures quality
• ISO 9001/14001 certified supplier
Safety Approvals Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Ericsson Internal
TABLE OF CONTENTS 1 (1)
Prepared (also subject responsible if other) No.
EZHIXZH 001 52-EN/LZT 146 416 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) 2010-02-02 D
Contents
Ordering Information .............................................................2
General Information .............................................................2
Safety Specification .............................................................3
Absolute Maximum Ratings .............................................................4
Electrical Specification
3.3V, 35 A / 115W PKM 4110D PINB.................................5
5.0V, 25 A / 125W PKM 4111D PINB.................................9
12V, 11A / 132W PKM 4113D PINB...............................13
15V, 8A / 120W PKM 4115D PINB...............................17
EMC Specification ........................................................... 21
Operating Information ...........................................................22
Thermal Consideration ........................................................... 23
Connections ...........................................................25
Mechanical Information ...........................................................26
Soldering Information ...........................................................28
Delivery Information ...........................................................28
Product Qualification Specification ........................................................... 29
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
Ericsson Internal
PRODUCT SPECIFICATION 2 (4)
Prepared (also subject responsible if other) No.
EZHIXZH 1/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
2010-01-21 J
Ordering Information
Product program Output
PKM 4110D PI 3.3 V, 35 A / 115 W
PKM 4111D PI 5 V, 25 A / 125 W
PKM 4113D PI 12 V, 11 A / 132 W
PKM 4115D PI 15 V, 8 A / 120 W
Product number and Packaging
PKM 4XXXD PI n1n2n3n4 n5
Options n1 n2 n3 n4 n5
Remote Control logic ο
Baseplate ο
Hiccup OCP
ο
Increased stand-off height
ο
Lead length
ο
Options Description
n1
n2
n3
n4
n5
P
NB
HC
M
LA
LB
Negative *
Positive
Without baseplate *
With baseplate
Hiccup OCP
Standard stand-off height *
Increased stand-off height
5.30 mm *
3.69 mm
4.57 mm
Example a through-hole mounted, positive logic, short pin
product with increased stand-off height would be
PKM 4111DPIPNBMLB.
* Standard variant (i.e. no option selected).
General Information
Reliability
The Mean Time Between Failure (MTBF) is calculated
at full output power and an operating ambient
temperature (TA) of +40°C, which is a typical condition
in Information and Communication Technology (ICT)
equipment. Different methods could be used to
calculate the predicted MTBF and failure rate which
may give different results. Ericsson Power Modules
currently Telcordia SR332.
Predicted MTBF for the series is:
- 1.67 million hours according to Telcordia SR332,
issue 1, Black box technique.
The Ericsson failure rate data system is based on field
tracking data. The data corresponds to actual failure
rates of components used in ICT equipment in
temperature controlled environments (TA = -5...+65°C).
Telcordia SR332 is a commonly used standard method
intended for reliability calculations in ICT equipment.
The parts count procedure used in this method was
originally modelled on the methods from MIL-HDBK-
217F, Reliability Predictions of Electronic Equipment. It
assumes that no reliability data is available on the
actual units and devices for which the predictions are to
be made, i.e. all predictions are based on generic
reliability parameters.
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products include:
- Lead in high melting temperature type solder (used to
solder the die in semiconductor packages)
- Lead in glass of electronics components and in
electronic ceramic parts (e.g. fill material in chip
resistors)
- Lead as an alloying element in copper alloy containing
up to 4% lead by weight (used in connection pins
made of Brass)
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, 6σ (sigma), and SPC are intensively in use
to boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of our products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
© Ericsson AB 2009
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
2
Ericsson Internal
PRODUCT SPECIFICATION 3 (4)
Prepared (also subject responsible if other) No.
EZHIXZH 1/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
2010-01-21 J
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950, Safety of Information
Technology Equip m ent.
IEC/EN/UL60950 contains requirements to prevent injury or
damage due to the following hazards:
• Electrical shock
• Energy hazards
• Fire
• Mechanical and heat hazards
• Radiation hazards
• Chemical hazards
On-board DC-DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any Safety
requirements without “Conditions of Acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
Safety requirements. Certain conditions of acceptability
apply for component power supplies with limited stand-off
(see Mechanical Information for further information). It is
the responsibility of the installer to ensure that the final
product housing these components complies with the
requirements of all applicable Safety standards and
Directives for the final product.
Component power supplies for general use should comply
with the requirements in IEC60950, EN60950 and UL60950
“Safety of information technology equipment”.
There are other more product related standards, e.g.
IEEE802.3af “Ethernet LAN/MAN Data terminal equipment
power”, and ETS300132-2 “Power supply interface at the
input to telecommunications equipment; part 2: DC”, but all
of these standards are based on IEC/EN/UL60950 with
regards to safety.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL60950 recognized and certified in
accordance with EN60950.
The flammability rating for all construction parts of the
products meets requirements for V-0 class material
according to IEC 60695-11-10.
The products should be installed in the end-use equipment,
in accordance with the requirements of the ultimate
application. Normally the output of the DC/DC converter is
considered as SELV (Safety Extra Low Voltage) and the
input source must be isolated by minimum Double or
Reinforced Insulation from the primary circuit (AC mains) in
accordance with IEC/EN/UL60950.
Isolated DC/DC converters
It is recommended that a slow blow fuse with a rating twice
the maximum input current per selected product be used at
the input of each DC/DC converter. If an input filter is used
in the circuit the fuse should be placed in front of the input
filter.
In the rare event of a component problem in the input filter
or in the DC/DC converter that imposes a short circuit on
the input source, this fuse will provide the following
functions:
• Isolate the faulty DC/DC converter from the input
power source so as not to affect the operation of
other parts of the system.
• Protect the distribution wiring from excessive
current and power loss thus preventing hazardous
overheating.
The galvanic isolation is verified in an electric strength test.
The test voltage (Viso) between input and output is
1500 Vdc or 2250 Vdc for 60 seconds (refer to product
specification).
Leakage current is less than 1 µA at nominal input voltage.
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to the DC/DC converter is 75 Vdc or
less, then the output remains SELV (Safety Extra Low
Voltage) under normal and abnormal operating conditions.
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
If the input power source circuit is a DC power system, the
source may be treated as a TNV2 circuit and testing has
demonstrated compliance with SELV limits and isolation
requirements equivalent to Basic Insulation in accordance
with IEC/EN/UL60950.
Non-isolated DC/DC regulators
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
3
Ericsson Internal
PRODUCT SPECIFICATION 1 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/14 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
Absolute Maximum Ratings
Characteristics min typ max Unit
TP1 Operating Temperature (see Thermal Consideration section) -40 +110 °C
TS Storage temperature -55 +125 °C
VI Input voltage -0.5 +80 V
Viso Isolation voltage (input to output test voltage) 1500 Vdc
Vtr Input voltage transient (tp 100 ms) 100 V
Positive logic option -0.5 +15 V
VRC Remote Control pin voltage
(see Operating Information section) Negative logic option -0.5 +15 V
Vadj Adjust pin voltage (see Operating Information section) -0.5 +5 V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits in the Electrical Specification. If exposed to stress above these limits, function and performance
may degrade in an unspecified manner.
Fundamental Circuit Diagram
+Out
+Sense
Vadj
-Sense
-Out
Primary Secondary
Control
Moni tor ing
Voltage
Control
Isolated
Feedback
+In
RC
-In
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
4
Ericsson Internal
PRODUCT SPECIFICATION 2 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/14 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
3.3V, 35A /115W Electrical Specification PKM 4110D PINB
TP1 = -40 to +90ºC, VI = 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions.
Typical values given at: TP1 = +25°C, VI= 53 VI max IO, unless otherwise specified under Conditions.
Additional Cin = 0 µF.See Operating Information section for selection of capacitor types.
Characteristics Conditions min typ max Unit
VI Input voltage range 36 75 V
VIoff Turn-off input voltage Decreasing input voltage 30.0 32.0 33.5 V
VIon Turn-on input voltage Increasing input voltage 32.0 34.0 35.5 V
CI Internal input capacitance 6.0 µF
PO Output power 0 115 W
50 % of max IO 91.4
max IO 90.3
50 % of max IO, VI = 48 V 91.7
η Efficiency
max IO, VI = 48 V 90.2
%
Pd Power Dissipation max IO 12.7 16.5 W
Pli Input idling power IO = 0 A, VI = 53 V 2.6 W
PRC Input standby power VI = 53 V (turned off with RC) 0.15 W
fs Switching frequency 0-100 % of max IO 180 200 220 kHz
VOi Output voltage initial setting and
accuracy TP1 = +25°C, VI = 53 V, IO = 50 A 3.24 3.30 3.36 V
Output adjust range See operating information 2.97 3.63 V
Output voltage tolerance band 0-100 % of max IO 3.23 3.37 V
Idling voltage IO = 0 A 3.23 3.37 V
Line regulation max IO 5 15 mV
VO
Load regulation VI = 53 V, 0-100 % of max IO 5 15 mV
Vtr Load transient
voltage deviation ±250 ±300 mV
ttr Load transient recovery time
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 5 A/µs
see Note 1 70 100 µs
tr Ramp-up time
(from 10−90 % of VOi) 1 4 6 ms
ts Start-up time
(from VI connection to 90 % of VOi)
10-100 % of max IO
8 14 20 ms
max IO 0.12 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) IO = 0.35 A 0.01 s
RC start-up time max IO 15 ms
max IO 0.09 ms
tRC RC shut-down fall time
(from RC off to 10 % of VO) IO = 0.35 A 0.009 s
IO Output current 0 35 A
Ilim Current limit threshold TP1 < max TP1 38 44 50 A
Isc Short circuit current TP1 = 25ºC 52 58 A
Cout Recommended Capacitive Load TP1 = 25ºC, see Note 2 0 3500 µF
VOac Output ripple & noise See ripple & noise section,
max IO, VOi 80 120 mVp-p
OVP Over voltage protection TP1 = +25°C, VI = 53 V, 0-100 % of
max IO 3.6 4.2 4.8 V
Note 1: 7 pieces of 470uF and 1piece of 330uF aluminium solid capacitors are connected to the module.
Note 2: Aluminium electrolytic capacitors, ESR is lower than 10m ohm.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
5
Ericsson Internal
PRODUCT SPECIFICATION 3 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/14 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
3.3V, 35A /115W Typical Characteristics PKM 4110D PINB
Efficiency Power Dissipation
70
75
80
85
90
95
0 7 14 21 28 35 [A]
[%]
36 V
48 V
53 V
75 V
0
4
8
12
16
20
0 7 14 21 28 35 [A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at TP1 = +25°C Dissipated power vs. load current and input voltage at
TP1 = +25°C
Output Characteristics Current Limit Characteristics
3.20
3.24
3.28
3.32
3.36
3.40
0 7 14 21 28 35 [A]
[V]
36 V
48 V
53 V
75 V
0.00
0.80
1.60
2.40
3.20
4.00
15 23 31 39 47 55 [A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at TP1 = +25°C Output voltage vs. load current at IO > max IO , TP1 = +25°C
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
6
Ericsson Internal
PRODUCT SPECIFICATION 4 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/14 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
3.3V, 35A /115W Typical Characteristi cs PKM 4110D PINB
Start-up Shut-down
Start-up enabled by connecting VI at:
TP1 = +25°C, VI = 53 V,
IO = 35 A resistive load.
Top trace: output voltage 2.0 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (10 ms/div.).
Shut-down enabled by disconnecting VI at:
TP1 = +25°C, VI = 53 V,
IO = 35 A resistive load.
Top trace: output voltage (2.0 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (0.1 ms/div.).
Output Ripple & Noise Output Load Transient Res p onse
Output voltage ripple at:
TP1 = +25°C, VI = 53 V,
IO = 35 A resistive load.
Trace: output voltage (20 mV/div.).
Time scale: (2 µs/div.).
Output voltage response to load current step-
change (8.75-26.25-8.75 A}) at:
TP1 =+25°C, VI = 53 V.
Top trace: output voltage (200 mV/div.).
Bottom trace: load current (20 A/div.}).
Time scale: (0.1 ms/div.).
Output Voltage Adjust (see operating information)
Passive adjust
The resistor value for an adjusted output voltage is calculated by
using the following equations:
Output Voltage Adjust Upwards, Increase:
()
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−
∆
−
∆×
∆+×
=22.10
%
511
%225.1 %1003.311.5
Radj kΩ
Example: Increase 4% =>Vout = 3.43 Vdc
()
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−−
×
+× 22.10
4
511
4225.1
41003.311.5 kΩ = 219.9 kΩ
Output Voltage Adjust Downwards, Increase:
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−
∆
=2
%
100
11.5Radj kΩ
Example: Decrease 2% =>Vout = 3.23 Vdc
kΩ = 404.32 kΩ
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−2
2
100
11.5 kΩ = 245.3 kΩ
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
7
Ericsson Internal
PRODUCT SPECIFICATION 5 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/14 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
3.3V, 35A /115W Typical Characteristics PKM 4110D PINB
Output Current Derating – Open frame
0
7
14
21
28
35
42
0 20406080100[°C]
[A] 3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat.
Conv.
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Output Current Derating – Base plate T hermal Resistance – Base plate
0
7
14
21
28
35
42
0 20406080100[°C]
[A] 3.0 m/s
2.5 m/s
2.0 m/s
1. 5 m / s
1. 0 m / s
0.5 m/s
Nat.
0
1
2
3
4
5
0.0 0.5 1.0 1.5 2.0 2.5 3.0 [m/s]
[°C/W]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter. Tested in
wind tunnel with airflow and test conditions as per the Thermal
consideration section. VI = 53 V.
Output Current Derating – Cold w all sealed box
0
10
20
30
40
50
60
0 20 40 60 80 100 [°C]
A
Tamb 85 C
Tamb 35C
Available load current vs. base plate temperature.
VI = 53 V. See Thermal Consideration section.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
8
Ericsson Internal
PRODUCT SPECIFICATION 2 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/34 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
5.0V, 25A /125W Electrical Specification PKM 4111D PINB
TP1 = -40 to +90ºC, VI = 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions.
Typical values given at: TP1 = +25°C, VI= 53 VI max IO, unless otherwise specified under Conditions.
Additional Cin = 0 µF.See Operating Information section for selection of capacitor types.
Characteristics Conditions min typ max Unit
VI Input voltage range 36 75 V
VIoff Turn-off input voltage Decreasing input voltage 30.0 32.0 33.5 V
VIon Turn-on input voltage Increasing input voltage 32.0 34.0 35.5 V
CI Internal input capacitance 6.0 µF
PO Output power 0 125 W
50 % of max IO 91.8
max IO 91.3
50 % of max IO, VI = 48 V 92.1
η Efficiency
max IO, VI = 48 V 91.4
%
Pd Power Dissipation max IO 11.8 14.1 W
Pli Input idling power IO = 0 A, VI = 53 V 2.9 W
PRC Input standby power VI = 53 V (turned off with RC) 0.15 W
fs Switching frequency 0-100 % of max IO 180 200 220 kHz
VOi Output voltage initial setting and
accuracy TP1 = +25°C, VI = 53 V, IO = 25 A 4.90 5.00 5.10 V
Output adjust range See operating information 4.50 5.50 V
Output voltage tolerance band 0-100 % of max IO 4.80 5.20 V
Idling voltage IO = 0 A 4.80 5.20 V
Line regulation max IO 5 15 mV
VO
Load regulation VI = 53 V, 0-100 % of max IO 5 15 mV
Vtr Load transient
voltage deviation ±200 ±300 mV
ttr Load transient recovery time
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 5 A/µs
see Note 1 20 50 µs
tr Ramp-up time
(from 10−90 % of VOi) 1 5 15 ms
ts Start-up time
(from VI connection to 90 % of VOi)
10-100 % of max IO
7 10 30 ms
max IO 0.2 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) IO = 0.4 A 0.02 s
RC start-up time max IO 9 ms
max IO 0.2 ms
tRC RC shut-down fall time
(from RC off to 10 % of VO) IO = 0.4 A 0.02 s
IO Output current 0 25 A
Ilim Current limit threshold TP1 < max TP1 28 32 36 A
Isc Short circuit current TP1 = 25ºC 40 45 A
Cout Recommended Capacitive Load TP1 = 25ºC, see Note 2 0 2500 µF
VOac Output ripple & noise See ripple & noise section,
max IO, VOi 60 130 mVp-p
OVP Over voltage protection TP1 = +25°C, VI = 53 V, 0-100 % of
max IO 6.2 6.8 7.2 V
Note 1: 6 pieces of 470uF aluminium solid capacitors are connected to the module.
Note 2: Aluminium electrolytic capacitors, ESR is lower than 10 mohm.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
9
Ericsson Internal
PRODUCT SPECIFICATION 3 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/34 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
5.0V, 25A /125W Typical Characteristics PKM 4111D PINB
Efficiency Power Dissipation
70
75
80
85
90
95
0 5 10 15 20 25 [A]
[%]
36 V
48 V
53 V
75 V
0
3
6
9
12
15
0 5 10 15 20 25 [A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at TP1 = +25°C Dissipated power vs. load current and input voltage at
TP1 = +25°C
Output Characteristics Current Limit Characteristics
4.97
4.99
5.01
5.03
5.05
5.07
0 5 10 15 20 25 [A]
[V]
36 V
48 V
53 V
75 V
0.0
1.0
2.0
3.0
4.0
5.0
6.0
15 20 25 30 35 40 45 [A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at TP1 = +25°C Output voltage vs. load current at IO > max IO , TP1 = +25°C
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
10
Ericsson Internal
PRODUCT SPECIFICATION 4 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/34 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
5.0V, 25A /125W Typical Characteristi cs PKM 4111D PINB
Start-up Shut-down
Start-up enabled by connecting VI at:
TP1 = +25°C, VI = 53 V
IO = 25 A resistive load.
Top trace: output voltage (2 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (5 ms/div.).
Shut-down enabled by disconnecting VI at:
TP1 = +25°C, VI = 53 V,
IO = 25 A resistive load.
Top trace: output voltage (2 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (0.1 ms/div.).
Output Ripple & Noise Output Load Transient Res p onse
Output voltage ripple at:
TP1 = +25°C, VI = 53 V,
IO = 25 A resistive load.
Trace: output voltage (50 mV/div.).
Time scale: (2 µs/div.).
Output voltage response to load current step-
change (6.25-18.75-6.25 A) at:
TP1 =+25°C, VI = 53 V.
Top trace: output voltage (200 mV/div.).
Bottom trace: load current (10 A/div.).
Time scale: (0.1 ms/div.).
Output Voltage Adjust (see operating information)
Passive adjust
The resistor value for an adjusted output voltage is calculated by
using the following equations:
Output Voltage Adjust Upwards, Increase:
()
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−
∆
−
∆×
∆+×
=22.10
%
511
%225.1 %1000.511.5
Radj kΩ
Example: Increase 4% =>Vout = 5.20 Vdc
(
)
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−−
×
+× 22.10
4
511
4225.1 41000.511.5 kΩ = 404.3 kΩ
Output Voltage Adjust Downwards, Increase:
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−
∆
=2
%
100
11.5
Radj kΩ
Example: Decrease 2% =>Vout = 4.90 Vdc
kΩ = 404.32 kΩ
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−2
2
100
11.5 kΩ = 245.3 kΩ
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
11
Ericsson Internal
PRODUCT SPECIFICATION 5 (6)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 637 02/34 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EXUEFYA 2009-11-27 A
5.0V, 25A /125W Typical Characteristics PKM 4111D PINB
Output Current Derating – Open frame
0
5
10
15
20
25
30
0 20406080100[°C]
[A]
3. 0 m / s
2. 0 m / s
1. 5 m / s
1. 0 m / s
0. 5 m / s
Nat.
Conv.
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Output Current Derating – Base plate T hermal Resistance – Base plate
0
5
10
15
20
25
30
0 20406080100[°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat.
Conv.
0
1
2
3
4
5
0.0 0.5 1.0 1.5 2.0 2.5 3.0 [m/s]
[°C/W]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter. Tested in
wind tunnel with airflow and test conditions as per the Thermal
consideration section. VI = 53 V.
Output Current Derating – Cold w all sealed box
0
5
10
15
20
25
30
0 20 40 60 80 100 [°C]
A
Tamb 85 C
Tamb 35C
Available load current vs. base plate temperature.
VI = 53 V. See Thermal Consideration section.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
12
Ericsson Internal
PRODUCT SPECIFICATION 2 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 2/1301-BMR 637 02/5 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-18 C R3A
12V, 11A/132W Electrical Specification PKM 4113D PINB
TP1 = -40 to +90ºC, VI = 38 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions.
Typical values given at: TP1 = +25°C, VI= 53 VI max IO, unless otherwise specified under Conditions.
Additional Cin = 0 µF.See Operating Information section for selection of capacitor types.
Characteristics Conditions min typ max Unit
VI Input voltage range 38 75 V
VIoff Turn-off input voltage Decreasing input voltage 30 31 32 V
VIon Turn-on input voltage Increasing input voltage 32 33 34 V
CI Internal input capacitance 6.0 μF
PO Output power 0 132 W
50 % of max IO 93.5
max IO 94.2
50 % of max IO, VI = 48 V 93.8
η Efficiency
max IO, VI = 48 V 94.3
%
Pd Power Dissipation max IO 8.1 12 W
Pli Input idling power IO = 0 A, VI = 53 V 2.7 W
PRC Input standby power VI = 53 V (turned off with RC) 0.14 W
fs Switching frequency 0-100 % of max IO 180 200 220 kHz
VOi Output voltage initial setting and
accuracy TP1 = +25°C, VI = 53 V, IO = 40 A 11.8 12 12.2 V
Output adjust range See operating information 10.8 13.2 V
Output voltage tolerance band 0-100 % of max IO 11.7 12.3 V
Idling voltage IO = 0 A 11.8 12.2 V
Line regulation max IO 10 20 mV
VO
Load regulation VI = 53 V, 0-100 % of max IO 10 20 mV
Vtr Load transient
voltage deviation ±300 ±450 mV
ttr Load transient recovery time
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 5A/μs,see Note 1 100 170 µs
tr Ramp-up time
(from 10−90 % of VOi) 4 6 20 ms
ts Start-up time
(from VI connection to 90 % of VOi)
10-100 % of max IO
6 8 20 ms
max IO 0.3 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) IO = 0 A 9 s
RC start-up time max IO 8 ms
max IO 0.3 ms
tRC RC shut-down fall time
(from RC off to 10 % of VO) IO = 0 A 9 s
IO Output current 0 11 A
Ilim Current limit threshold TP1 < max TP1 12 15 19 A
Isc Short circuit current TP1 = 25ºC, see Note 2 21 A
Cout Recommended Capacitive Load TP1 = 25ºC, see Note 3 0 1100 µF
VOac Output ripple & noise See ripple & noise section,
max IO, VOi 100 150 mVp-p
OVP Over voltage protection TP1 = +25°C, VI = 53 V, 0-100 % of
max IO 14.8 V
Note 1: 1100uF aluminium solid capacitors are connected to the module.
Note 2: short circuit load is 5mohm.
Note 3: Aluminium electrolytic capacitors, ESR is lower than 10 mohm.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
13
Ericsson Internal
PRODUCT SPECIFICATION 3 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 2/1301-BMR 637 02/5 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-18 C R3A
12V, 11A /132W Typical Characteristi cs PKM 4113D PINB
Efficiency Power Dissipation
85
87
89
91
93
95
024681012
[A]
[%]
38 V
48 V
53 V
75 V
0
2
4
6
8
10
024681012
[A]
[W]
38 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at TP1 = +25°C Dissipated power vs. load current and input voltage at
TP1 = +25°C
Output Characteristics Current Limit Characteristics
11.80
11.90
12.00
12.10
12.20
024681012[A]
[V]
38 V
48 V
53 V
75 V
0.0
3.0
6.0
9.0
12.0
15.0
11 13 15 17 19 21 [A]
[V]
38 V
48 V
53 V
75 V
Output voltage vs. load current at TP1 = +25°C Output voltage vs. load current at IO > max IO , TP1 = +25°C
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
14
Ericsson Internal
PRODUCT SPECIFICATION 4 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 2/1301-BMR 637 02/5 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-18 C R3A
12V, 11A /132W Typical Characteristi cs PKM 4113D PINB
Start-up Shut-down
Start-up enabled by connecting VI at:
TP1 = +25°C, VI = 53 V,
IO = 11 A resistive load.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (50 V/div.}).
Time scale: (10 ms/div.).
Shut-down enabled by disconnecting VI at:
TP1 = +25°C, VI = 53 V,
IO = 11 A resistive load.
Top trace: output voltage (5 V/div.}).
Bottom trace: input voltage (50 V/div.).
Time scale: (0.2 ms/div.).
Output Ripple & Noise Output Load Transient Res p onse
Output voltage ripple at:
TP1 = +25°C, VI = 53 V,
IO = 11 A resistive load.
Trace: output voltage (50 mV/div.).
Time scale: (2 µs/div.).
Output voltage response to load current step-
change (2.75-8.25-2.75 A) at:
TP1 =+25°C, VI = 53 V.
Top trace: output voltage (200mV/div.).
Bottom trace: load current (5 A/div.).
Time scale: (0.1 ms/div.).
Output Voltage Adjust (see operating information)
Passive adjust
The resistor value for an adjusted output voltage is calculated by
using the following equations:
Output Voltage Adjust Upwards, Increase:
()
⎟
⎠
⎞
⎜
⎝
⎛−
Δ
−
Δ×
Δ+××
=22.10
%
511
%225.1 %1001211.5
Radj kΩ
Example: Increase 4% =>Vout = 12.48 Vdc
()
⎟
⎠
⎞
⎜
⎝
⎛−−
×
+×× 22.10
4
511
4225.1 41001211.5 kΩ = 1163.5 kΩ
Output Voltage Adjust Downwards, Increase:
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−
Δ
=2
%
100
11.5Radj kΩ
Example: Decrease 2% =>Vout = 11.76 Vdc
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−2
2
100
11.5 kΩ = 245.3 kΩ
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
15
Ericsson Internal
PRODUCT SPECIFICATION 5 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 2/1301-BMR 637 02/5 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-18 C R3A
12V, 11A /132W Typical Characteristi cs PKM 4113D PINB
Output Current Derating – Open frame
0.0
2.0
4.0
6.0
8.0
10.0
12.0
20 30 40 50 60 70 80 90 100 [°C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Nat. Conv.
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Output Current Derating – Base plate Thermal Resistance – Base plate
0.0
2.0
4.0
6.0
8.0
10.0
12.0
20
30
40
50
60
70
80
90
100
[
°
C]
[A]
3.0 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Nat. Conv.
0.0
0.5
1.0
1.5
2.0
2.5
3.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 [m/s]
[°C/W]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter. Tested in
wind tunnel with airflow and test conditions as per the Thermal
consideration section. VI = 53 V.
Output Current Derating – Cold w all sealed box
5
7
9
11
13
0 20 40 60 80 100
[
°C
]
A
Tamb 85 C
Tamb 35 C
Available load current vs. base plate temperature.
VI = 53 V. See Thermal Consideration section.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
16
Ericsson Internal
PRODUCT SPECIFICATION 2 (6)
Prepared (also subject responsible if other) No.
ESECZHW 2/1301-BMR 637 02/F4 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EZYPING 2010-01-28 A
15V, 8A /120W Electrical Specification PKM 4115D PINB
TP1 = -40 to +90ºC, VI = 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions.
Typical values given at: TP1 = +25°C, VI= 53 VI max IO, unless otherwise specified under Conditions.
Additional Cin = 0 µF.See Operating Information section for selection of capacitor types.
Characteristics Conditions min typ max Unit
VI Input voltage range 36 75 V
VIoff Turn-off input voltage Decreasing input voltage 29.0 31.3 33.0 V
VIon Turn-on input voltage Increasing input voltage 32.0 33.9 35.5 V
CI Internal input capacitance 6.0 μF
PO Output power 0 120 W
50 % of max IO 91.4
max IO 92.7
50 % of max IO, VI = 48 V 92.0
η Efficiency
max IO, VI = 48 V 92.9
%
Pd Power Dissipation max IO 9.4 13 W
Pli Input idling power IO = 0 A, VI = 53 V 4.0 W
PRC Input standby power VI = 53 V (turned off with RC) 0.11 W
fs Switching frequency 0-100 % of max IO 180 200 220 kHz
VOi Output voltage initial setting and
accuracy TP1 = +25°C, VI = 53 V, IO = 8 A 14.70 15.00 15.30 V
Output adjust range See operating information 12.00 16.50 V
Output voltage tolerance band 0-100 % of max IO 14.55 15.45 V
Idling voltage IO = 0 A 14.70 15.30 V
Line regulation max IO, see Note 1 2 30 mV
VO
Load regulation VI = 53 V, 0-100 % of max IO 8 20 mV
Vtr Load transient
voltage deviation ±300 ±550 mV
ttr Load transient recovery time
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 1 A/μs
see Note 2 260 300 µs
tr Ramp-up time
(from 10−90 % of VOi) 9 11 15 ms
ts Start-up time
(from VI connection to 90 % of VOi)
10-100 % of max IO
15 20 30 ms
max IO 0.55 ms
tf VI shut-down fall time
(from VI off to 10 % of VO) IO = 0 A 2.3 s
RC start-up time max IO 20 ms
max IO 0.52 ms
tRC RC shut-down fall time
(from RC off to 10 % of VO) IO = 0 A 2.4 s
IO Output current 0 8 A
Ilim Current limit threshold TP1 < max TP1 9 11.3 14 A
Isc Short circuit current TP1 = 25ºC 14 18 A
Cout Recommended Capacitive Load TP1 = 25ºC, see Note 3 0 800 µF
VOac Output ripple & noise See ripple & noise section,
max IO, VOi 50 150 mVp-p
OVP Over voltage protection TP1 = +25°C, VI = 53 V, 0-100 % of
max IO 19.2 V
Note 1: There can be some voltage drop at Vin<38V, full load, easier to occur at high temperature.
Note 2: one 470uF +one 330uF low ESR electrolytic capacitors are connected to the module.
Note 3: Aluminium electrolytic capacitors, ESR is lower than 10m ohm.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
17
Ericsson Internal
PRODUCT SPECIFICATION 3 (6)
Prepared (also subject responsible if other) No.
ESECZHW 2/1301-BMR 637 02/F4 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EZYPING 2010-01-28 A
15V, 8A /120W Typical Characteristic s PKM 4115D PINB
Efficiency Power Dissipation
70
75
80
85
90
95
02468[A]
[%]
36 V
48 V
53 V
75 V
0
3
6
9
12
02468[A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at TP1 = +25°C Dissipated power vs. load current and input voltage at
TP1 = +25°C
Output Characteristics Current Limit Characteristics
14.80
14.88
14.96
15.04
15.12
15.20
02468[A]
[V]
36 V
48 V
53 V
75 V
0.00
4.00
8.00
12.00
16.00
20.00
4 7 10 13 1 6 [ A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at TP1 = +25°C Output voltage vs. load current at IO > max IO , TP1 = +25°C
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
18
Ericsson Internal
PRODUCT SPECIFICATION 4 (6)
Prepared (also subject responsible if other) No.
ESECZHW 2/1301-BMR 637 02/F4 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EZYPING 2010-01-28 A
15V, 8A /120W Typical Characteristic s PKM 4115D PINB
Start-up Shut-down
Start-up enabled by connecting VI at:
TP1 = +25°C, VI = 53 V,
IO = 8 A resistive load.
Top trace: output voltage (5.0 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: (10 ms/div.).
Shut-down enabled by disconnecting VI at:
TP1 = +25°C, VI = 53 V,
IO = 8 A resistive load.
Top trace: output voltage (5.0 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (0.5 ms/div.).
Output Ripple & Noise Output Load Transient Res p onse
Output voltage ripple at:
TP1 = +25°C, VI = 53 V,
IO = 8 A resistive load.
Trace: output voltage (20 mV/div.).
Time scale: (2 µs/div.).
Output voltage response to load current step-
change (2-6-2 A}) at:
TP1 =+25°C, VI = 53 V.
Top trace: output voltage (500 mV/div.).
Bottom trace: load current (4 A/div.}).
Time scale: (0.1 ms/div.).
Output Voltage Adjust (see operating information)
Passive adjust
The resistor value for an adjusted output voltage is calculated by
using the following equations:
Output Voltage Adjust Upwards, Increase:
()
Ω
⎟
⎠
⎞
⎜
⎝
⎛−
Δ
−
Δ×
Δ+×
=k22.10
%
511
%225.1 %1001511.5
Radj
Example: Increase 4% =>Vout = 15.6 Vdc
()
Ω=Ω
⎟
⎠
⎞
⎜
⎝
⎛−−
×
+× k89.1488k22.10
4
511
4225.1 41001511.5
Output Voltage Adjust Downwards, decrease:
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−
Δ
=2
%
100
11.5Radj kΩ
Example: Decrease 2% =>Vout = 14.7 Vdc
⎟
⎟
⎠
⎞
⎜
⎜
⎝
⎛−2
2
100
11.5 kΩ = 245.3 kΩ
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
19
Ericsson Internal
PRODUCT SPECIFICATION 5 (6)
Prepared (also subject responsible if other) No.
ESECZHW 2/1301-BMR 637 02/F4 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EZYPING 2010-01-28 A
15V, 8A /120W Typical Characteristics PKM 4115D PINB
Output Current Derating – Open frame
0
2
4
6
8
0 20 406080100[°C]
[A]
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. Conv.
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Output Current Derating – Base plate T hermal Resistance – Base plate
0
2
4
6
8
0 20 406080100[°C]
[A]
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. Conv.
0
1
2
3
4
5
0.0 0.5 1.0 1.5 2.0 2.5 3.0 [m/s]
[°C/W]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter. Tested in
wind tunnel with airflow and test conditions as per the Thermal
consideration section. VI = 53 V.
Output Current Derating – Cold w all sealed box
0
2
4
6
8
10
0 20 40 60 80 100 [°C]
A
Tamb 85 C
Tamb 35 C
Available load current vs. base plate temperature.
VI = 53 V. See Thermal Consideration section.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
20
Ericsson Internal
PRODUCT SPECIFICATION 1 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 3/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-20 E
EMC Specification
Conducted EMI measured according to EN55022, CISPR 22
and FCC part 15J (see test set-up). See Design Note 009 for
further information. The fundamental switching frequency is
200 kHz for PKM 4111D PINB@ VI = 53 V, max IO.
Conducted EMI Input terminal value (typ)
EMI without filter
External filter (class B)
Required external input filter in order to meet class B in
EN 55022, CISPR 22 and FCC part 15J.
C5
Load
L1 L2
C1 C2 C6 DC/DC
C4
C3
Filter components:
C1,2,6 = 1 µF
Ceramic
C3,4 = 2.2 nF
Ceramic
C5 = 220 µF
Electrolytic
L1,2 = 0.81 mH
common mode
EMI with filter
Test set-up
Layout recommendations
The radiated EMI performance of the Product will depend on
the PCB layout and ground layer design. It is also important to
consider the stand-off of the product. If a ground layer is used,
it should be connected to the output of the product and the
equipment ground or chassis.
A ground layer will increase the stray capacitance in the PCB
and improve the high frequency EMC performance.
Output ripple and noise
Output ripple and noise measured according to figure below.
See Design Note 022 for detailed information.
Output ripple and noise test setup
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
21
Ericsson Internal
PRODUCT SPECIFICATION 2 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 3/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-20 E
Operating information
Input Voltage
The input voltage range 36 to 75Vdc meets the requirements
of the European Telecom Standard ETS 300 132-2 for normal
input voltage range in –48 and –60 Vdc systems, -40.5 to -
57.0 V and –50.0 to -72 V respectively.
At input voltages exceeding 75 V, the power loss will be higher
than at normal input voltage and TP1 must be limited to
absolute max +110°C. The absolute maximum continuous
input voltage is 80 Vdc.
Turn-off Input Voltage
The products monitor the input voltage and will turn on and
turn off at predetermined levels.
The minimum hysteresis between turn on and turn off input
voltage is 1V.
Remote Control (RC)
The products are fitted with a
remote control function referenced
to the primary negative input
connection (-In), with negative and
positive logic options available.
The RC function allows the product
to be turned on/off by an external
device like a semiconductor or
mechanical switch.
The maximum required sink current is 1 mA. When the RC pin
is left open, the voltage generated on the RC pin is
5.0 – 7.0 V. The standard product is provided with “negative
logic” remote control and will be off until the RC pin is
connected to the -In. To turn on the product the voltage
between RC pin and -In should be less than 1V. To turn off the
converter the RC pin should be left open, or connected to a
voltage higher than 13 V referenced to -In. In situations where
it is desired to have the product to power up automatically
without the need for control signals or a switch, the RC pin can
be wired directly to -In.
The second option is “positive logic” remote control, which can
be ordered by adding the suffix “P” to the end of the part
number. When the RC pin is left open, the product starts up
automatically when the input voltage is applied. Turn off is
achieved by connecting the RC pin to the -In. To ensure safe
turn off the voltage difference between RC pin and the -In pin
shall be less than 1V. The product will restart automatically
when this connection is opened.
See Design Note 021 for detailed information.
Input and Output Impedance
The impedance of both the input source and the load will
interact with the impedance of the product. It is important that
the input source has low characteristic impedance. The
products are designed for stable operation without external
capacitors connected to the input or output. The performance
in some applications can be enhanced by addition of external
capacitance as described under External Decoupling
Capacitors.
If the input voltage source contains significant inductance, the
addition of a 22 - 100 µF capacitor across the input of the
product will ensure stable operation. The capacitor is not
required when powering the product from an input source with
an inductance below 10 µH. The minimum required
capacitance value depends on the output power and the input
voltage. The higher output power the higher input capacitance
is needed. Approximately doubled capacitance value is
required for a 24 V input voltage source compared to a 48V
input voltage source.
External Decoupling Capacitors
When powering loads with significant dynamic current
requirements, the voltage regulation at the point of load can
be improved by addition of decoupling capacitors at the load.
The most effective technique is to locate low ESR ceramic and
electrolytic capacitors as close to the load as possible, using
several parallel capacitors to lower the effective ESR. The
ceramic capacitors will handle high-frequency dynamic load
changes while the electrolytic capacitors are used to handle
low frequency dynamic load changes. It is equally important to
use low resistance and low inductance PCB layouts and
cabling.
External decoupling capacitors will become part of the
product’s control loop. The control loop is optimized for a wide
range of external capacitance and the maximum
recommended value that could be used without any additional
analysis is found in the Electrical specification.
The ESR of the capacitors is a very important parameter.
Stable operation is guaranteed with a verified ESR value of >5
mΩ across the output connections.
For further information please contact your local Ericsson
Power Modules representative.
Output Voltage Adjust (Vadj)
The products have an Output Voltage Adjust pin (Vadj). This
pin can be used to adjust the output voltage above or below
Output voltage initial setting.
When increasing the output voltage, the voltage at the output
pins (including any remote sense compensation ) must be
kept below the threshold of the over voltage protection, (OVP)
to prevent the product from shutting down. At increased output
voltages the maximum power rating of the product remains the
same, and the max output current must be decreased
correspondingly.
To increase the voltage the resistor should be connected
between the Vadj pin and +Sense pin. The resistor value of the
Output voltage adjust function is according to information
given under the Output section for the respective product.
To decrease the output voltage, the resistor should be
connected between the Vadj pin and –Sense pin.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
22
Ericsson Internal
PRODUCT SPECIFICATION 3 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 3/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-20 E
Parallel Operation
Two products may be paralleled for redundancy if the total
power is equal or less than PO max. It is not recommended to
parallel the products without using external current sharing
circuits.
See Design Note 006 for detailed information.
Remote Sense
The products have remote sense that can be used to
compensate for voltage drops between the output and the
point of load. The sense traces should be located close to the
PCB ground layer to reduce noise susceptibility. The remote
sense circuitry will compensate for up to 10% voltage drop
between output pins and the point of load.
If the remote sense is not needed +Sense should be
connected to +Out and -Sense should be connected to -Out.
Over Temperature Protection (OTP)
The products are protected from thermal overload by an
internal over temperature shutdown circuit.
When TP1 as defined in thermal consideration section exceeds
135°C the product will shut down. The product will make
continuous attempts to start up (non-latching mode) and
resume normal operation automatically when the temperature
has dropped >15°C below the temperature threshold.
Over Voltage Protection (OVP)
The products have output over voltage protection that will shut
down the product in over voltage conditions. The product will
make continuous attempts to start up (non-latching mode) and
resume normal operation automatically after removal of the
over voltage condition.
Over Current Protection (OCP)
The products include current limiting circuitry for protection at
continuous overload.
PKMD standard module, the output voltage will decrease
towards zero for output currents in excess of max output
current (Iomax).
The converter will resume normal operation after removal of
the overload. The load distribution system should be designed
to carry the maximum output short circuit current specified.
The PKMD series include hiccup OCP option, the output
voltage will decrease when the output current in excess of its
current limit point, when the load continue to increase to some
higher level, the module will enter into hiccup mode.
During hiccup, the module will try to restart and shutdown
again for the overload. When the overload is removed, the
products will continue to work normally.
Thermal Consideration
General
The products are designed to operate in different thermal
environments and sufficient cooling must be provided to
ensure reliable operation.
For products mounted on a PCB without a heat sink attached,
cooling is achieved mainly by conduction, from the pins to the
host board, and convection, which is dependant on the airflow
across the product. Increased airflow enhances the cooling of
the product. The Output Current Derating graph found in the
Output section for each model provides the available output
current vs. ambient air temperature and air velocity at
VI = 53 V.
The product is tested on a 254 x 254 mm, 35 µm (1 oz),
16-layer test board mounted vertically in a wind tunnel with a
cross-section of 608 x 203 mm.
For products with base plate used in a sealed box/cold wall
application, cooling is achieved mainly by conduction through
the cold wall. The Output Current Derating graphs are found in
the Output section for each module. The product is tested in a
sealed box test set up with ambient temperatures 85 and 35°C.
See Design Note 028 for further details.
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
23
Ericsson Internal
PRODUCT SPECIFICATION 4 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 3/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-20 E
Definition of product operating temperature
The product operating temperatures is used to monitor the
temperature of the product, and proper thermal conditions can
be verified by measuring the temperature at positions P1, P2.
The temperature at these positions TP1, TP2 should not exceed
the maximum temperatures in the table below. The number of
measurement points may vary with different thermal design
and topology. Temperatures above maximum TP1, measured
at the reference point P1 are not allowed and may cause
permanent damage.
Position Description Max Temp.
P1 MOSFET TP1=125º C
P2 Control IC TP2=125º C
Open frame
Base plate
Ambient Temperature Calculation
For products with base plate the maximum allowed ambient
temperature can be calculated by using the thermal resistance.
1. The power loss is calculated by using the formula
((1/η) – 1) × output power = power losses (Pd).
Η = efficiency of product. E.g. 89.5% = 0.895
2. Find the thermal resistance (Rth) in the Thermal Resistance
graph found in the Output section for each model. Note that
the thermal resistance can b e significantly reduced if a
heat sink is mounted on the top of the base plate.
Calculate the temperature increase (∆T).
∆T = Rth x Pd
3. Max allowed ambient temperature is:
Max TP1 - ∆T.
E.g. PKM 4111D PINBat 1.5m/s:
1. (( ) – 1) × 125 W = 12.4W
2. 12.4 W × 3.5°C/W = 43.4°C
3. 125 °C – 43.4°C = max ambient temperature is 81.6°C
The actual temperature will be dependent on several factors
such as the PCB size, number of layers and direction of
airflow.
1
0.91
P1
P2
P1
P2
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
24
Ericsson Internal
PRODUCT SPECIFICATION 5 (6)
Prepared (also subject responsible if other) No.
EXUEFYA 3/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Betty Wu) EQUENXU 2009-11-20 E
Connections
1
3
2
7
6
4
5
8
Top view
Pin Designation Function
1 +In Positive input
2 RC Remote control
3 - In Negative input
4 - Out Negative output
5 - Sen Negative remote sense
6 Vadj Output voltage adjust
7 + Sen Positive remote sense
8 + Out Positive output
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
25
Ericsson Internal
PRODUCT SPEC. MECHANICAL 1 (5)
Prepared (also subject responsible if other) No.
EPETSCH 4/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) See §1 2009-11-30 F
Mechanical Drawing for open frame with holes
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
26
Ericsson Internal
PRODUCT SPEC. MECHANICAL 3 (5)
Prepared (also subject responsible if other) No.
EPETSCH 4/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) See §1 2009-11-30 F
Mechanical Drawing for base plate with inserts
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
27
Ericsson Internal
PRODUCT SPEC. 1 (3)
Prepared (also subject responsible if other) No.
EPANHON 5/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) See §1 2008-7-22 A
Soldering Information - Hole Mounting
The hole mounted product is intended for plated throu
g
h hole
mounting by wave or manual soldering. The pin temperature
is specified to maximum to 270°C for maximum 10 seconds.
A maximum preheat rate of 4°C/s and maximum preheat
temperature of 150°C is suggested. When soldering by hand,
care should be taken to avoid direct contact between the hot
soldering iron tip and the pins for more than a few seconds in
order to prevent overheating.
A no-clean flux is recommended to avoid entrapment of
cleaning fluids in cavities inside the product or between the
product and the host board. The cleanin
g
residues ma
y
affect
long time reliability and isolation voltage.
Delivery Package Information
The products are delivered in antistatic trays
Tray Specifications
Material Antistatic PS
Surface resistance 10
5
< Ohm/square < 10
12
Tray capacity 20 products/tray
Tray weight 140 g empty, 940 g full
Box capacity 20 products/full box
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
28
Ericsson Internal
PRODUCT SPEC. 2 (3)
Prepared (also subject responsible if other) No.
EPANHON 5/1301-BMR 637 02 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) See §1 2008-7-22 A
Product Qualification Specification
Characteristics
External visual inspection IPC-A-610
Change of temperature
(Temperature cycling) IEC 60068-2-14 Na
Temperature range
Number of cycles
Dwell/transfer time
-40 to 100°C
300
30 min/0-1 min
Cold (in operation) IEC 60068-2-1 Ad Temperature T
A
Duration
-40°C
2 h
Damp heat IEC 60068-2-67 Cy
Temperature
Humidity
Duration
85°C
85 % RH
1000 hours
Storage test IEC 60068-2-2 Ba Temperature
Duration
125°C
1000 h
Immersion in cleaning solvents IEC 60068-2-45 XA, method 2
Water
Glycol ether
Isopropyl alcohol
55°C
35°C
35°C
Mechanical shock IEC 60068-2-27 Ea
Peak acceleration
Duration
Pulse shape
Directions
Number of pulses
200 g
3 ms
Half sine
6
18
Solder heat stability IEC 60068-2-20 Tb, method 1A Solder temperature
Duration
260°C
10 s
Robustness of terminations IEC 60068-2-21 Test Ua1 Through hole mount products All leads
Solder-ability IEC 60068-2-58 test Td
1
Preconditioning
Temperature, SnPb Eutectic
Temperature, Pb-free
150°C dry bake 16 h
215°C
235°C
Vibration random IEC 60068-2-34 Eb,
Frequency
Spectral density
Duration
10 to 500 Hz
0.025 g
2
/Hz
10 min in each 3 directions
Vibration sinusoidal IEC 60068-2-6 Fc
Frequency
Acceleration
Duration
10 to 500 Hz
10 g
2 h in each 3 directions
E
PKM 4000D PINB series
DC/DC converters, Input 36-75 V, Output up to 35 A/132 W
EN/LZT 146 416 R3A February 2010
© Ericsson AB
Technical Specification
29
