Amphenol
97
Series
USB Field TV
USBF TV 2 1 G
Shell type
6: plug
2: square flange receptacle
2PE: square flange receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2)
2PEM: square flange receptacle with backshell + metal gland (only for back termination type 2 = Solder)
7: jam nut receptacle
7PE: jam nut receptacle with metal backshell (type 1) & with metal backshell + plastic gland (type 2)
7PEM: jam nut receptacle with backshell + metal gland (only for back termination type 2 = Solder)
Back terminations (receptacles only)
1: female USB-A
2: solder (4 tinned holes)
Shells material & finish
N: aluminium shell - nickel plating - ROHS compliant
G: aluminium shell - olive drab cadmium plating
BZ: marine bronze shell - ROHS compliant
Examples: - Olive drab cadmium plug: USBF TV 6G
- Olive drab cadmium square flange receptacle, USB-A back terminat°: USBF TV 21G
- Olive drab cadmium jam nut receptacle, USB-A receptacle back terminat°: USBF TV 71G
- Nickel jam nut receptacle, solder back termination: USBF TV 72N
Applications
Embedded computers
Data acquisition and transmission in harsh
environment
Railways
Battelfield communication systems
Navy systems
USBF TV (USB-A)
USB connection system for harsh environment
With USB Field, you can insert a standard USB 2.0 cordset into a metallic
plug which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
This metallic plug is connected into a receptacle, using a Tri Start Thread
coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling
device for high vibrations.
Part number code
COMPLIANT
ROHS
N & BZ
Main characteristics
Sealed against fluids and dusts (IP68)
Shock, vibration and traction resistant
No cabling operation in field and no tools required
Improved EMI protection
Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with
anti-decoupling device - Shell size 15
2 mechanical coding / polarization possibilities by the user
(receptacle insert rotation)
USBF TV plug retention in the receptacle: 100 N in the axis
Mating cycles: 500 minimum
Environmental protection
Sealing (when mated): IP68 (temporary immersion)
Salt spray: 48 h with nickel plating
> 500 h with olive drab cadmium
1000 h with marine bronze shell
Fire retardant / low smoke: UL94 V0 and NF F 16 101 & 16 102
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors
(mated pair)
Humidity: 21 days, 43°C, 98% humidity
Temperature range: - 40°C / +85°C
Data transmission
USB specification 2.0
Data rate: up to 480 Mbps for high speed USB
Amphenol
98
Shell type 6
Square flange receptacle
4 mounting holes: shell type 2
Jam nut receptacle
Hexagonal nut mounting: shell type 7
Receptacles with backshell:
Shell type 2PE and 7PE
86.9 [3.422]
Backshell used with back termination type 1:
USB A receptacle (Not sealed)
Backshell used with
back termination type 2:
Solder (Sealed – IP68)
72.7 [2.862]
USBF TV 6 X
USBF TV 2 XX
USBF TV 7 XX
USBF TV 2PE / 7PE-1
Same panel drilling as USBFTV 2xx
86.9 [3.422]
Type 1: female USB-A Type 2:
solder 4 Tinned holes to solder your cable
View of the PCB of the Type 2 version with
4 tinned holes for solder termination
Panel Drilling
Panel Drilling
Panel Drilling (for type 2 only)
USBF TV 2PE(M) / 7PE(M)-2
Plug
Receptacles
Back terminations
Amphenol
99
Can be used with most the USB cordset brands : No tools required!
Plug assembly
1. Only if you need a full sealing (IP68): Install the white sticker around
the plug, covering the 4 little holes of the overmolding
2. Insert the black O Ring around the front face of the USB A plug. This
O Ring will ensure connection sealing
3. Insert the USB cordset into the metallic backshell
4. Insert the retention spacer laterally to the cable (this spacer is soft,
in order to adapt to different shapes of overmolding) and slide the
overmolding of the USB-A plug into this retention spacer
5. Insert the friction ring laterally to the cable
6. Choose the right coding (2 positions) and insert the USB-A plug into
the protective plug. Note at this step, the main key is used for polar-
ization.
7. Screw the backshell on the plug body. A wrench can be necessary to
fully tighten it, and the connection to the receptacle can help
Receptacle assembly
Insert the USB module from the rear. Reference is main key. Beware to
have a coding compatible with the coding you used for the plug:
on front view, the white shapes in the USBs must be on the same side.
To remove the USB module, insert the removal tool
USBF ODE from the Front, and push back the module.
Metallic caps
USBF TVC 2 G
Connector type
6: plug
2: square flange receptacle
7: jam nut eceptacle
Shells material & finish
N: aluminium shell - nickel - ROHS compliant
G: aluminium shell - olive drab cadmium
BZ: marine bronze shell - ROHS compliant
Panel gasket for square flange receptacle
Thickness: 0,8 mm [.031]
P/n: JE15
1 2
3 4
5 6
Assembly instructions
7a 7b
Receptacle insert removal tool: p/n USBF ODE
MAIN KEY
USB insulation
on the left
USB insulation
on the right
Example : coding B
Accessories
IMPORTANT NOTE
The connection sealing is not done by the black retention spacer (which
is sloted), but by the front face ORing (fig.2)
PLUG RECEPTACLE
Amphenol
100
USBF TV
Transversally sealed receptacles
Data transmission
USB specification 2.0
Data rate: up to 480 Mb/s for high speed USB
Series
USB Field TV
USBF TV 2PES A 2 N 03 A
Shell Type
2S : square flange receptacle
2PES: square flange receptacle + backshell + plastic gland
2PEMS: square flange receptacle + backshell + metal gland
7S: jam nut receptacle
7PES: jam nut receptacle + backshell + plastic gland
7PEMS: jam nut receptacle + backshell + metal gland
Coding
"A" (Standard) or "B"
Back terminations
2: rugged USB cable (see corresponding datasheet page 109)
Shells plating
N: nickel
G: olive drab cadmium
USB cable length
03: 30 cm [11.81 inches]
05: 50 cm [19.68 inches]
10: 1 meter [39.37 inches]
USB cable end
A: standard USB-A plug
OPEN: open cable (no connector)
Examples: - Olive drab cadmium square flange receptacle with 30 cm of USB cable and standard USB-A plug: USBF TV 2S G 03 A
- Nickel jam nut receptacle + backshell + plastic gland, with 1 meter of USB cable, and a standard USBA-A plug: USBF TV 7PES N10 A
Applications
Embedded computers
Data acquisition and transmission in harsh
environment
Railways
Battelfield communication systems
Navy systems
In some applications, a transversal sealing for the receptacle is a « must ».
This will prevent fluids and dust from going through the receptacle when
plug or cap are not mated to the receptacle. The sealed solution (version
"S") has a compound at the rear of the receptacle below. In addition,
the Sealed USBF TV has been successfully tested in very high vibration
corresponding to airplane applications.
Part number code
COMPLIANT
ROHS
N & BZ
Main characteristics
Sealed against fluids and dusts (IP68)
Shock, vibration and traction resistant
No cabling operation in field and no tools required
Improved EMI protection
Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-
decoupling device - Shell size 15
2 mechanical coding/polarization possibilities by the user (receptacle insert rota-
tion)
USBF TV plug retention in the receptacle: 100 N in the axis
Mating cycles: 500 minimum
Environmental protection
Sealing (when mated): IP68 (temporary immersion)
Salt spray: 48 h with nickel plating
> 500 h with olive drab cadmium
1000 h with marine bronze shell
Fire retardant / Low smoke: UL94 V0 and NF F 16 101 & 16 102
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
Shocks: IK06 Ź weight of 250 g drop from 40 cm [15.75 in] onto connectors
(mated pair)
Humidity: 21 days, 43°C, 98% humidity
Temperature range: - 40°C / +85°C
Amphenol
101
USB cable end type "A" USB cable type "OPEN"
USBF TV 2SA XXX
USBF TV 7SA XXX
Backshell used with
back termination type 2:
Solder (Sealed – IP68)
USBFTV 2PE(M) SA2XXX / USBFTV 7PE(M) SA2 XXX
Panel drilling
Panel drilling
Panel drilling
Receptacles
Cordset end
Square flange receptacle 4 mounting holes: shell type 2
Jam nut receptacle hexagonal nut mounting: shell type 7
Jam nut receptacle hexagonal nut mounting: shell type 7
Amphenol
102
USBF TV
Hermetic receptacles
COMPLIANT
ROHS
N & BZ
NEW
Data transmission
USB specification 2.0
Data rate: up to 480 Mb/s for high speed USB
Applications
Embedded computers
Data acquisition and transmission in harsh
environment
Railways
Battelfield communication systems
Navy systems
In some applications, a transversal hermiticity for the receptacle is a « must ».
This will prevent gas from going through the receptacle when plug or cap are
not mated to the receptacle.
The hermetic solution (version "H") has a compound at the rear of the receptacle.
Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubit ft per hour]
at one bar [15 psi] pressure differential.
Main characteristics
Same as the USBF TV (see page 76)... a complete IP68 sealing of the receptacle is
added (even with no plug or no protective cap mated).
Outside dimensions are the same as the standard USBF TV (USB-A).
Vibrations : the compounded version of the USBF TV has been tested in vibration
following the NAS 1599 aeronautic specification (ambient temperature):
5 - 3000 Hz, 20g, 2.5 mm [.1 inch] double amplitude, 3 axes, 12 hours
Note: this specification exceeds MIL-C-26500 requirements.
IMPORTANT NOTE
Due to the compound, the coding of the connector must
be done in the factory: use the codes A or B in the part
number. Example: USBFTV 2H A 2 N 03 A
USB insulation
on the left
USB insulation
on the right
Series
USB Field TV
USBF TV 2H A 2 N 03 A
Shell type
2H : hermetic square flange receptacle
2PEH: hermetic square flange receptacle + backshell + plastic gland
2PEMH: hermetic square flange receptacle + backshell + metal gland
7H: hermetic jam nut receptacle
7PEH: hermetic jam nut receptacle + backshell + plastic gland
7PEMH: hermetic jam nut receptacle + backshell + metal gland
Coding
"A" (standard) or "B"
Back terminations
2: rugged USB cable (see corresponding datasheet page 109)
Shells plating
N: nickel
G: olive drab cadmium
USB cable length
03: 30 cm [11.81 inches]
05: 50 cm [19.68 inches]
10: 1 meter [39.37 inches]
USB cable end
A: standard USB-A plug
OPEN: open cable (no connector)
Examples: - Olive drab cadmium hermetic square flange receptacle with 30 cm of USB cable and standard USB-A plug: USBF TV 2H G 03 A
- Nickel hermetic jam nut receptacle + backshell + plastic gland, with 1 meter of USB cable, and a standard USBA-A plug: USBF TV 7PEH N10 A
Part number code
MAIN KEY
PLUG RECEPTACLE
Amphenol
103
USBF TV
Receptacles with 360° EMI backshells
USBFTV receptacles series with EMI backshells
provide 360° shielding: same protection than
the one proposed per standard MIL-DTL-38999
serie III connectors. We offer these EMI backshells
with square flange and jam nut receptacles. The
available platings are nickel or olive drab cadmium.
With those solutions we suggest using our
reinforced USB cable (shielded – zero halogen
jacket) Źsee page 109
We can provide those receptacles:
tXJUIDPSETFUBMSFBEZTPMEFSFEtXJUIPVUDPSETFU
Example with a square flange receptacle (provided without cable)
COMPLIANT
ROHS
N
NEW
IMPORTANT NOTE
With receptacles provided without cable, customer will
have to solder his cable on the PCB ; please find below the
cabling specification.
If customer prefers to use his cable, please check with us
compatibility with our EMI backshells: www.usbfield.com
Part
number
Plating Square ange
receptacle
Jam nut
receptacle
Nickel - ROHS compliant KIT40263 KIT40245
Olive drab cadmium KIT40263G KIT40245G
Amphenol
104
USBF TV
Through bulkhead
Part
number
Plating P/N
Nickel - ROHS compliant USBF TV B 2 N
Olive drab cadmium USBF TV B 2 G
Receptacle
Nota : could be used with plug USBFTV, nickel and olive drab cadmium. See page 97.
NEW
Amphenol
105
USBF TV
Stand off receptacles
COMPLIANT
ROHS
N
These receptacles can be soldered directly to your PCB. A compound insures a transversal sealing and good performance
in high-vibration environments.
The shell of those receptacles are in the “Stand Off” style.
They can be connected with rugged USBF TV series plugs.
Panel drilling
Recommended PCB hole LAYOUT Coding A Solder side view
Nota : for coding B, please consult us.
Part
number
Plating P/N
for coding A
P/N
for coding B
Nickel - ROHS compliant USBF TV 25 N F459 USBF TV 2S B 5 N F459
Olive drab cadmium USBF TV 25 G F459 USBF TV 2S B 5 G F459
Square ange receptacle
Ø 25.5
[1.006]
2,54
0,1[ ]
PANNEAU 5.18 MAXI
23.01
Ø25,5
]
3.5 A 4
CARRE 0.6
13,1
0,516[ ]
33,17
1,306[ ]
20,07
0,79[ ]
5
0,197[ ]
3
0,118[ ]
2,4
0,094[ ]
PCB 1.6 A 2.8
EMBASES CARREES CONFORME A LA NORME
MIL-DTL-38999 SERIE III
AVEC FIXATIONS CIRCUIT IMPRIME
[PANEL ,204 MAXI]
[1,006]
[,138 TO ,157]
SQUARE [,024]
[PCB .063 TO .110]
4 HOLES M3
THRU ALL FOR PCB
[0.906]
33.17
[1.306]
20.07
[0.79]
13.1
[0.516]
3.5 A 4
[,138 TO ,157]
CARRE 0.6
SQUARE [,024]2.54
[0.1]
PCB 1.6 A 2.8
[PCB .063 TO .110]
2.4
[0.094]
5
[0.197]
3
[0.118]
PANNEAU 5.18 MAXI
[PANEL ,204 MAXI]
0,32
0,013[ ]
45
45
1,27
0,05[ ]
1,27
0,05[ ]
Ø25,5
15
0,591[ ]
15
0,591[ ]
41,28
1,625[ ]
4,13
0,163[ ]
23,8
0,937[ ]
4 HOLES M3
THRU ALL FOR PCB
4 HOLES M3
THRU ALL
FOR PCB
45°45°
1.271.27
[0.05] [0.05]
15
[0.591]
23.8
[0.937]
41.28
[1.625]
[0.163]
4.13
15
[0.591]
[0.013]
0.32
23,01
0,906[ ]
30,96
1,219[ ]
23,01
0,906[ ]
30,96
1,219[ ]
PCB 1.6 A 2.8
[,138 TO ,157]
[PCB .063 TO .110]
4 TROUS M3 POUR PANNEAU
4 HOLES M3 FOR PANEL
4 HOLES M3 FOR PANEL
23.01
30.96
[0.906]
[1.219]
30.96
[1.219]
23.01
[0.906]
Datas for coding A
Coding B is also available, please consult us.
USB insulation
on the left
USB insulation
on the right
Connection side view
Coding A - Pins position :
1 & 4 = Power - Red & black wires USB2.0 cable
2 & 3 = Signal - White & green wires USB2.0 cable
Sh = Shield
Coding B - Pins position :
1 & 4 = Power - Red & black wires USB2.0 cable
2 & 3 = Signal - White & green wires USB2.0 cable
Sh = Shield
Main key
Plug Receptacle
PANNEAU 5.18 MAXI
2,54 0,05
0,1 0,0019[ ]
2,54 0,05
0,1 0,0019[ ]
23.01
0.32
23.01
1.27 1.27
0,118[ ]
APlan originel
SQUARE FLANGE RECEPTACLE
STAND OFF FOR PCB - DIMENSIONS
[PANEL ,204 MAXI]
[0.05] [0.05]
RECOMMENDED PCB
4 AREAS WITHOUT
COMPONENTS
4 HOLES Ø3.2
[,013]
+0.2
0
[,126 ]
+,008
0
[0.906]
[0.906]
Ø1.02±0.05
[,040±,002]
PANNEAU 5.18 MAXI
2,54 0,05
0,1 0,0019[ ]
2,54 0,05
0,1 0,0019[ ]
23.01
0.32
23.01
1.27 1.27
0,118[ ]
APlan originel
SQUARE FLANGE RECEPTACLE
STAND OFF FOR PCB - DIMENSIONS
[PANEL ,204 MAXI]
[0.05] [0.05]
RECOMMENDED PCB
4 AREAS WITHOUT
COMPONENTS
4 HOLES Ø3.2
[,013]
+0.2
0
[,126 ]
+,008
0
[0.906]
[0.906]
Ø1.02±0.05
[,040±,002]
PANNEAU 5.18 MAXI
2,54 0,05
0,1 0,0019[ ]
2,54 0,05
0,1 0,0019[ ]
23.01
0.32
23.01
1.27 1.27
0,118[ ]
APlan originel
SQUARE FLANGE RECEPTACLE
STAND OFF FOR PCB - DIMENSIONS
[PANEL ,204 MAXI]
[0.05] [0.05]
RECOMMENDED PCB
4 AREAS WITHOUT
COMPONENTS
4 HOLES Ø3.2
[,013]
+0.2
0
[,126 ]
+,008
0
[0.906]
[0.906]
Ø1.02±0.05
[,040±,002]
Amphenol
106
4 HOLES M3
THRU ALL
4 HOLES M3
THRU ALL
33.9
Part
number
Plating
available
P/N
for coding A
P/N
for coding B
Nickel - ROHS compliant USBF TV 75 N F459 USBF TV 7S B 5 N F459
Olive drab cadmium USBF TV 75 G F459 USBF TV 7S B 5 G F459
Recommended PCB hole LAYOUT
Solder side view
Panel drilling
Jam nut receptacle
USB insulation
on the left
USB insulation
on the right
Connection side view
Coding A - Pins position :
1 & 4 = Power - Red & black wires USB2.0 cable
2 & 3 = Signal - White & green wires USB2.0 cable
Sh = Shield
Coding B - Pins position :
1 & 4 = Power - Red & black wires USB2.0 cable
2 & 3 = Signal - White & green wires USB2.0 cable
Sh = Shield
Coding A Coding B
Main key
Plug Receptacle
Amphenol
107
Sealing level IP54
(Splash and dust Proof)
USB 2.0 Receptacle with Self Closing Cap
COMPLIANT
ROHS
N & B
36
[1.417]
[1.062]
26.1
[1.028]
21.9
[.862]
Version: USB-A (front and back termination)
USBF 21 X SCC
This Self Closing Cap automatically protects the USB Field
square flange receptacles (MIL-C-26482 type), protecting
your system from dust and water projections.
The same cap can be used to protect RJ45, USB3.0, USBB
and IEEE1394 receptacles. A spring automatically closes
the upper part of the cap when either the RJ Field plug,
RJ45 cordset, USB or IEEE1394 cordset, or USB key are
removed from the receptacle.
Part
number *
Plating Metallized inserts (EMI)
USBF 21B SCC Black coated No (blank insert)
USBF 21N SCC Nickel plated Yes
USBF 21G SCC Olive drab cadmium plated Yes
* The part number includes the receptacle + the self closing cap
RJF 21 X SCC, USBBF 21 X SCC, & IEEE1394
RJ45 version
(see page 25)
Note: Panel gasket with any of these receptacles: JE18
USB3.0-A version
(see page 94)
USB-B version
(see page 118)
IEEE1394 version
(see page 143)
Amphenol
108
This Self Closing cap automatically protects the USBF TV (2.0 - type A) square flange receptacles (MIL-DTL-38999 type),
protecting your system from dust and water projection.
A spring automatically closes the upper part of the cap when the USB plug is removed from the receptacle.
Panel gasket for square flange receptacle
(thickness: 0,8 mm [.031]):
40
[ 1,5748 ]
47,5
[ 1,8701 ]
24,61
[ 0,969 ]
31
[ 1,2205 ]
4- Ø 3,25
[ 0,128 ]
24,61
[ 0,969 ]
24,61
[ 0
,96
9 ]
,25
[ 0,969 ]
29,5
[ 1,1614 ]
Ø25,3
[ 0,996]
Ø25
,3
[ 0,996]
30,9
[ 0,2165 ]
18
[ 0,7087 ]
Part
number
Plating P/N
Black - ROHS compliant USBFTVSCCB
Nickel - ROHS compliant USBFTVSCCN
Olive drab cadmium USBFTVSCCG
Remark: also compatible with USB3FTV (type A) & USBBFTV (type B) square ange receptacles:
USB3FTVXX (see page 95)
USBBFTV2XX (see page 119)
Part number: JE15
Green Nickel
IMPORTANT NOTE
Metal Self Closing cap are sold separately (without receptacle).
Black
Sealing level
IP67
Metallic Self Closing Cap (SCC)
For USBF TV 2.0 square flange receptacles.
