Phase Control
Dual Diode Module
985 Amperes/Up to 5000 Volts
P1ZAA POW-R-BRIK
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
103/10 Rev. 1
Outline Drawing and Circuit Diagram
Description:
Powerex Dual Diode POW-R-
BRIK™ Modules are designed for
medium and high current applica-
tions. POW-R-BRIK™ Modules
feature an electrically isolated
package that simplifies system
packaging, installation and cooling.
POW-R-BRIK™ Modules utilize
Compression Bonded Encapsula-
tion (CBE) mounting and double
side cooling of the semiconductor
elements. The P1ZAA uses 67mm
diodes. Other standard circuit
configurations include SCR/SCR,
SCR/Diode and Diode/SCR.
Additional circuit configurations,
e.g. single element, common
cathode, common anode, and
special element types, e.g. fast
switch SCRs, fast recovery diodes
are available.
Features:
£ High Inrush Current Capability
£ Electrically Isolated Packaging
£ Internal Copper Contacting
£ Gold Element Contacting
£ Compression Bonded Elements
£ Internal Temperature Sensor
£ Two Sided Cooling
£ High Thermal Mass for
Increased Surge and
Overload Capability
Applications:
£ DC Motor Controls
£ Transportation Systems
£ Battery Supplies
£ Bridge Circuits
£ Resistance Welding Controls
£ Mining Power Centers
Ordering Information:
Select the complete thirteen digit
module part number from the
Element, Special and Voltage
Tables below.
Example: P1 ZAA DDA 00 W50 is
a Dual Diode POW-R-BRIK™
Module with 67mm elements,
Rated 985 Ampere, Standard
Thermistor and rated at 5000 Volts.
Element Code: DDA
Special Code: 00
00 - Standard Thermistor
XT - No Thermistor
AA-ZZ - Special customer unique
specifications.
Note: For detailed application
information on thermistor circuit
refer to Rectifier/Thyristor Module
Data Book, Page 3.
Voltage Code: Wxx
Type Voltage Voltage
Code Volts
P1ZAA W36 3600
W42 4200
W45 4500
| |
W50 5000
Dimensions Inches Millimeters
A 8.50 215.9
B 4.33 109.98
C 3.15 80.01
D 3.78 96.01
E 0.328 Dia. 8.33 Dia.
F 2.34±0.03 59.4±0.8
G 7/16-14 UNC-2B
H 2.14 54.36
J 3.15 80.01
K 3.38 85.85
L 0.56 14.22
M 1.12 28.45
All dimensions are 0.02 unless otherwise specified.
M (3 PLACES)
PART NUMBER MARKING LOCATION
A
F F
B
D
C
L
(4 PLACES)
MARKING: K1 (CATHODE),
A1/K2 (ANODE) / (CATHODE),
& A2 (ANODE) AS SHOWN
H
JK
SENSOR (WHITE) LEADS 12.5 ±0.5 IN. LONG
WITH 0.375 IN. LONG STRIPPED ENDS
CASE ANODIZED PER
MIL-A-8625, TYPE II
THIS SURFACE MUST BE PROTECTED
& NOT DAMAGED
G (3 PLACES)
TAPPED HOLE
X .50 DEEP
E - (4 PLACES)(FOR TYP. 1/4-20 SOCKET HD. SCR.
& BELLEVILLE SPRING WASHER)
K1 A1/K2 A2
K1 A1/K2 A2
SENSOR
CIRCUIT: P1 - DUAL DIODE
P1ZAA POW-R-BRIK
Phase Control Dual Diode Module
985 Amperes/Up to 5000 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
2 03/10 Rev. 1
Absolute Maximum Ratings, Tj = 25°C unless otherwise specied
Ratings Symbol P1ZAA Units
Junction Temperature Tj –40 to 150 °C
Storage Temperature Tstg –40 to 125 °C
Repetitive Peak Forward and Reverse Blocking Voltage VRRM Up to 5000 Volts
Non-Repetitive Reverse Blocking Voltage VRSM V
RRM +100 Volts
RMS Forward Current IT(RMS) 1320 Amperes
Average Forward Current (180° Conduction, TC = 80°C) IT(avg) 985 Amperes
Peak Half-Cycle Surge Current (8.3 ms, 100% VRRM Reapplied) ITSM 24,000 Amperes
Peak Half-Cycle Surge Current (10.0 ms, 100% VRRM Reapplied) ITSM 21,800 Amperes
I2t for Fusing for One Cycle (8.3 ms, 100% VRRM Reapplied) I2t 2.40 x 106 A
2-sec
I2t for Fusing for One Cycle (10.0 ms, 100% VRRM Reapplied) I2t 2.37 x 106 A
2-sec
Maximum Electrical Terminal Mounting Torque — 30 ft-lbs
Maximum Mounting Bolt Torque — 12 ft-lbs
Module Weight, Typical — 19 lbs
8.6 Kg
Isolation Voltage VISO 5000 Vrms
Electrical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Max. Units
Repetitive Peak Forward and IDRM/IRRM T
j = 150°C 150 mA
Reverse Leakage Current
Peak On-State Voltage VTM T
j = 25°C, ITM = 3000A 1.45 Volts
Threshold Voltage, Low-Level V(TO)1 T
j = 150°C, I = 15% IT(avg) to πIT(avg) 0.964 Volts
Slope Resistance, Low-Level rT1 0.207 mΩ
Threshold Voltage, High-Level V(TO)2 T
j = 150°C, I = 15% πIT(avg) to ITSM 1.77 Volts
Slope Resistance, High-Level rT2 0.125 mΩ
VTM Coefficients, Low-Level Tj = 150°C, I = 15% IT(avg) to πIT(avg) A = 1.983
B = -0.254
C = 6.38 x 10-5
D = 0.02697
Thermal and Mechanical Characteristics, Tj = 25 °C unless otherwise specied
Characteristics Symbol Test Conditions Max. Units
Thermal Resistance, Junction to Case Rth(j-c)Q Per Module, Both Conducting 0.024 °C/W
Thermal Resistance, Junction to Case Rth(j-c)D Per Diode, Both Conducting 0.048 °C/W
Thermal Resistance, Rth(c-s) Per Module 0.007 °C/W
Case to Sink (Lubricated)
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