108-1699 Product 31JuI98 Rev A AINiF Specification EC 0990-0888-98 Header, AMP-DUAC* 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for the AMP-DUAC* header. This 2 to 24 position vertical header is designed for power applications and uses female contacts in the receptacle connector mating half. 1.14 mm [0.045 inch] square posts are used in the header which has a polarized housing to prevent improper insertion of the mating half. 1.2. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 1.3. Qualification Test Results Successful qualification testing on the subject product line was completed on 01May98. The test file number for this testing is CTL 8221-000-004A,. This documentation is on file at and available from the Americas Regional Laboratory. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. AMP Documents A. 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1 Cc. Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Military or Commercial Documents D. 114-6067: Application Specification (wire crimp only) E. 501-434: Qualification Test Report 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. Materials A. Contact: Brass, tin-lead or duplex gold/tin-lead over nickel plating B. Housing: Thermoplastic, UL94V-0 or UL94V-2 AMP Incorporated, Harrisburg, PA This specification is a controlled document. 1of6 For latest revision call AMP FAX*/Product Info number 1-800-522-6752. * Trademark Copyright 1998 by AMP Incorporated. LOC B | Indicates change All rignts reserved. Form 404-38 May98ANF 108-1699 3.3. Ratings A. Voltage: 600 vac B. Current: See Figure 3 for applicable current carrying capability Cc. Temperature: -55 to 105C 3.4. Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per AMP Specification 109-1. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of product drawing and AMP Spec 114-6067 (wire crimp only). Visual, dimensional and functional per applicable quality inspection plan. ELECTRICAL Termination resistance. 10 millionms maximum. AMP Spec 109-6-6. Subject mated contacts assembled in housing to 20 my maximum open circuit at 100 ma maximum. Insulation resistance. 1000 megohms minimum. AMP Spec 109-28-4. Test between adjacent contacts of unmated samples. Dielectric withstanding voltage. 1500 vac at sea level. 1 minute hold with no breakdown or flashover. AMP Spec 109-29-1. Test between adjacent contacts of unmated samples. Temperature rise vs current. 30C maximum temperature rise at specified current. AMP Spec 109-45-1. Measure temperature rise vs current. See Figure 3. MECHANICAL Vibration, sinusoidal. No discontinuities of 1 microsecond or longer duration. See Note. AMP Spec 109-21-1. Subject mated samples to 10-55- 10 Hz traversed in 1 minute with 1.5mm [.06 inch] DA maximum excursion. 2 hours in each of 3 mutually perpendicular planes. Mechanical shock, specified pulse. No discontinuities of 1 microsecond or longer duration. See Note. AMP Spec 109-26-1. Subject mated samples to 50 G's half-sine shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. Figure 1 (cont) Rev A 2of6 Form 404-34 20Nov96-AMP 108-1699 Test Description Requirement Procedure Durability. See Note. AMP Spec 109-27. Manually mate and unmate samples for 30 cycles at a maximum rate of 600 cycles per hour, Mating force. 6.9 Newtons [1.54 pounds] average per contact maximum. AMP Spec 109-42, Condition A. Measure force necessary to mate samples at a maximum rate of 12.7 mm [0.5 inch] per minute. Unmating force. 0.5 Newton [0.11 pound] average per contact minimum. AMP Spec 109-42, Condition A. Measure force necessary to unmate samples with locking latches disengaged at a maximum rate of 12.7 mm [0.5 inch] per minute. ENVIRONMENTAL Thermal shock. See Note. AMP Spec 109-22. Subject unmated samples to 5 cycles between -55 and 105C. Humidity-temperature cycling. See Note. AMP Spec 109-23-3, Condition B. Subject mated and unmated samples to 10 cycles between 25 and 65C at 95% RH. Temperature life. See Note. AMP Spec 109-43. Subject mated samples to temperature life at 105C for 500 hours. NOTE Figure 1 (end) Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure 2. Rev A 3o0f6 Form 404-34 20Nov96-AMF 108-1699 3.6. Product Qualification and Requalification Test Sequence Test Group (a) Test or Examination 1 2 3 Test Sequence (b) Examination of product 1,9 1,9 1,8 Termination resistance 3,7 2,7 Insulation resistance 2,6 Dielectric withstanding voltage 3,7 Temperature rise vs current 3,8 Vibration 5 6(c) Mechanical shock 6 Durability 4 Mating force 2 Unmating force 8 Thermal shock Humidity-tem perature cycling A(d} Temperature life 5 Ye} i fa) See Para 4.1.A. {b) Numbers indicate sequence in which tests are performed. (c) Discontinuities shall not be measured. Energize at 18C level for 100% loadings per AMP Specification 109-157. {d) Precondition samples with 10 cycles durability. Figure 2 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Sample Selection Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. All test groups shall each consist of a minimum of 5 samples. Test groups 1 and 2 shall each consist of mated pairs of AMP-DUAC headers and the proper AMP-DUAC socket connector (e.g. 106527 series receptacle housing and 106528 or 106529 series contacts) unless otherwise required by the test procedure. Test group 1 shall be terminated to the maximum wire size. Samples for test groups 1 and 2 shall be mounted on printed circuit board PN 60-469228-1. Samples for test group 3 shall be unmounted and unmated. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. Rev A 4of6 Form 404-34 20Nov96-AMF 108-1699 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalitication testing, consisting of all or part of the original testing sequence as determined by development/preduct, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection The applicable AMP quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Rev A 5o0f 6 Form 404-34 20Nov96-AMP NOTE 108-1699 35 30 ao = 2 = oO 207 g & x oo a oO 10.12 | 10 | | 5 | | | 0 ee ee ee 0 10 20 30 40 50 60 70 80 90 100 1106 Ambient Temperature - C Maximum Operating Temperature > Figure 3A Current Carrying Capability Wire Size AWG Percent Connector Loading 26 24 22 20 18 Single Contact 45 59 2 | .86 1 50 38 50 61 3 | .85 100 34 44 54 | .65 | .76 To determine acceptable current carrying capacity for percentage connector loading and wire gage indicated, use the Multiplication Factor (F) from the above chart and muttiply it times the Base rated Current for a single circuit at the maximum ambient operating temperature shown in Figure 3A. Figure 3B Current Rating Rev A 6of 6 Form 404-34 20Nov96-