Instructions 3M Assembly Press Model 3830 General The 3M Model 3830 pneumatic press has been designed for the assembly of 3M connectors to flat and round jacketed cable. When used for this purpose, it will provide excellent ~ service and requires a minimum amount of maintenance. ee ae ATIME IS ALLOWED AT THIS MACHINE , SSURE Safety LABEL HO | swe oN J ADJUSTMENT NOB The 3830 Pneumatic Press has been designed for safe Zu remrd be ne if operation. However, the operator should practice safe work habits while working with the 3830 Pneumatic Press. Do not operate the 3830 Pneumatic Press when another person is assisting you. cil pil Ne \- seanine CABLE Installation PCLAMPS" _ Rie PLATE Nic PINCH POINTS WATCH YOUR HANDS 1. Locate the tube fitting extending from the back of the press. (See Figure 4) DUAL ACTING SAFETY 2. Insert the plain end of the air supply assembly tube into | SWITCHES the tube fitting. (See Figure 3) Figure 1 NOTE: This fitting is a quick connect/disconnect style. Pushing the tube into the fitting locks the tube in place and provides an airtight seal. To disconnect the tube be sure that the wall fitting is disconnected then push the green cap in toward the press and at the same time pull the tube from the fitting. 3. Attach the wall fitting to the shop air supply. Adjustments Turn the ON/OFF switch to ON. Observe the pressure gauge. Adjust the pressure using adjustment knob located toward the rear and in the middle of the right side of press (Figure 1). Follow the guidelines for Operating Pressure as established on the label located on the machine face (Also shown on Figure 1). NOTE |: The red snap ring on the adjustment knob is a lock. Push the snap ring in to lock, pull it out to unlock. NOTE 2: If non-3M cable is used, additional adjustments may be required. Connector Assembly 1. Place the desired locator plate on the Bearing Plate. (See Figure 1) 2. Attach the appropriate Platen to the Press Shaft. Prepare the cable and connector cover sub assembly. 3. Place the cable-connector sub assembly into the locator plate. 4. Position the cable springs over the cable to hold long cables if needed. (See Figure 4) NOTE: Power should be ON. Refer to ADJUSTMENTS above. Operation To cycle the machine both actuation buttons (green buttons toward the front and on either side of the machine-See Figure 2) must be depressed simultaneously within 0.2 seconds. Release of both or either button causes the cylinder shaft to retract. Maintenance To obtain the best efficiency and longest periods of trouble- free operation, the air supply must be kept clean. Dirt is the most common cause of erratic operation. Air System The air filter has an automatic drain. It is not necessary to disassemble filter regulator for draining oil from the air supply system. However, a catch pan may be necessary if large quantities of oil are in the air supply system. /herusron BUTTON Figure 2 rm | ON/OFF SWITCH WALL FITTING MACHINE END Figure 3 AIR SUPPLY ASSEMBLY 5 LEED CABLE SPRINGS TUBE FITTING Figure 4 1 LINDYID OI LYANNANd BILL OF MATERIALS {TEm] 8M PART NUMBER DESCRIPTION CIRCUIT AREA a 1 : l ; 174 0. dD. - - GENERAL POWER oil x 1 GENERAL POWER MALE, 1/4 0.D. } 174 0.0. GENERAL. POWER TOR, MALE, - 1474 0.0. TUBE X |/B GENERAL POWER, POWER, + F F ' 5 P{LorT Li . . nN 26-1005-9158-0 Important Notice All statements, technical information and recommendations herein are made in lieu of all warranties, express or implied, related to the Seller's products are based on information including but not limited to the implied warranties of believed to be reliable, but the accuracy or completeness merchantability and fitness for a particular purpose which thereof is not guaranteed. Before utilizing the product, the warranties are hereby expressly disclaimed. user should determine the suitability of the product for its intended use. The user assumes all risks and liability SELLER SHALL NOT BE LIABLE TO THE USER OR ANY whatsoever in connection with such use. OTHER PERSON UNDER ANY LEGAL THEORY, INCLUDING BUT NOT LIMITED TO NEGLIGENCE OR Any statements or recommendations of the Seller which are STRICT LIABILITY, FOR ANY INJURY OR FOR ANY not contained in the Sellers current publications shall have no DIRECT OR CONSEQUENTIAL DAMAGES SUSTAINED force or effect unless contained in an agreement signed by an OR INCURRED BY REASON OF THE USE OF ANY OF THE authorized officer of the Seller. The statements contained SELLERS PRODUCTS THAT WERE DEFECTIVE. e e 24-7091-6790-7 (8215) 16 182 2M Innovation working for you" - ~ 3M Electronic Products Division 6801 River Place Blvd. Austin, TX 78726-9000 Worldwide Sponsor 1992 Olvmpic Games