OMAP3503DCBC - TEXAS INSTRUMENTS - Datasheet.Directory

Machine Applied Terminations,

Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Revised 8-04

Table of Contents

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Crimp Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Terminal Stud Hole Size . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6

Description of UL 468A Test Procedures

and Requirements for Terminals . . . . . . . . . . . . . . . . . . . 7

Ring Tongue Terminals

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15

Non-Insulation Support . . . . . . . . . . . . . . . . . . . . . . 16-18

Insulation Piercing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

AMPLIVAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Spade Tongue Terminals

Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23

Non-Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . 24

Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Insulation Piercing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Spring Spade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Splices

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Non-Insulation Support — Side Feed . . . . . . . . . . . . . . 27

Non-Insulation Support — End Feed . . . . . . . . . . . . . . 28

Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Insulation Piercing — End Feed . . . . . . . . . . . . . . . . . . 29

Identification Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

RTM Crimpband Splices

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32

20 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

14 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

10 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7 Ridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36

6 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

MTM Crimpband Splices

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 40

11 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

AMPLIVAR Splices

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45

9 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 47

5 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48

Miniature Splice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Subminiature Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

AMPLIVAR Tooling . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50

Pins, Receptacles, Tab and Taper Tab

Receptacles Terminals

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Pin Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Receptacle Terminals . . . . . . . . . . . . . . . . . . . . . . . . 53-55

SHUR-PLUG Terminals

.156 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

.180 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

SHUR-PLUG Receptacle Terminals

.156 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

.180 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Tab Receptacle Terminals . . . . . . . . . . . . . . . . . . . . . . . 58

Taper Tab Receptacle Terminals

78 Series Insulation Support . . . . . . . . . . . . . . . . . . . . . 59

78 Series Insulation Piercing. . . . . . . . . . . . . . . . . . . . . 59

98 Series Insulation Support . . . . . . . . . . . . . . . . . . . . . 59

Contact and Welding Tab Terminals

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Miscellaneous Contacts and Weld Tabs. . . . . . . . . . . . 61

Brush Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Button Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Grounding Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Miscellaneous Terminals

Tab Receptacles — Special . . . . . . . . . . . . . . . . . . . . . 64

Plug Blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fuse Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Wire Strain Relief Clamps . . . . . . . . . . . . . . . . . . . . . . . 65

Spark Plug Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . 65

Thermal Protector Crimp Pin . . . . . . . . . . . . . . . . . . . . . 65

Wire Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 67

AMPLIVAR Wire Pins with Insulation Support . . . . . . . . 68

Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 72-74

Introduction

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Operating Temperatures of

Materials and Finishes

Brass, phosphor bronze and

steel are the normal materi-

als for Tyco Electronics

terminals. Various finishes

are available.

Brass

Plain

Allowable Connection

Temperature: 110°C.

Plain brass is used fre-

quently, where applications

have optional environmental

conditions.

Tin Plated

Allowable Connection

Temperature: 110°C.

Tin plating of receptacle

and tab creates satisfactory

operation at higher temper-

atures, and in addition pro-

tects the connection against

corrosion.

Silver Plated

Allowable Connection

Temperature: 130°C

Silver plated connections

allow the highest operating

temperature for brass and a

higher current carrying

capacity than plain and tin

plated brass.

Phosphor Bronze

Plain

Allowable Connection

Temperature: 110°C

Phosphor bronze is used in

applications where brass

would normally be cor-

roded, for example the vari-

ous freezing mixtures and

ammonias.

Tin Plated

Allowable Connection

Temperature: 110°C

Tin plated phosphor bronze

for higher temperatures;

additional corrosion protec-

tion over plain phosphor

bronze.

Silver Plated

Allowable Connection

Temperature: 130°C

Silver plated connections

allow the highest operating

temperature for phosphor

bronze and higher current

carrying capacity than plain

and tin plated phosphor

bronze.

Steel

Nickel plated

Allowable Connection

Temperature: 250°C

This combination allows a

reliable connection at high

temperatures, for example

in stoves, cooking appli-

ances, etc. To assure opti-

mum performance, these

nickel-plated receptacles

are used with compatible

lead wires and wires and

tabs that can be welded to

heating units.

Many part numbers are

recognized under the

Component Program

of Underwriters

Laboratories, Inc.,

File No. E13288 and

File No. LR 7189.

Certified by

Canadian Standards

Association.

Contact Tyco Electronics

customer service for a

specific part number inquiry.

Need more information?

Call Technical Support at

the numbers listed below.

Technical Support is staffed

with specialists well versed

in all Tyco Electronics prod-

ucts. They can provide you

with:

■Technical support

■Catalogs

■Technical Documents

■Product Samples

■Tyco Electronics

Authorized Distributor

Locations

Instant Information by the

Tyco Electronics FAX Service

24 hours a day…

Call Technical Support and

choose the Tyco Electronics

FAX service option at the

voice prompt. The informa-

tion you request will be

faxed to you within a

few minutes. From the

Tyco Electronics FAX

service you get:

■Drawings (the drawing

number in this case is the

part number)

■Instruction Sheets

■Product Specifications

■Latest Revisions of Catalog

Pages. (You will be

prompted to enter any part

number on the old catalog

page. The Tyco Electronics

FAX service will then fax you

the latest catalog page(s)

covering this part.

■The list of your closest

distributors

■Instructions on how to

use the Tyco Electronics

FAX service

Tyco Electronics Corporation. All

International Rights Reserved.

AMP, AMPLIVAR, AMP-O-LECTRIC,

AMPOMATOR, SHUR-PLUG, and TYCO

are trademarks.

Specifications subject to change.

Consult Tyco Electronics for latest

design applications.

Crimp Configuration Specifications

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Standard “F” Insulation Piercing

Open Barrel Contacts

Contacts

Splices

Pins

The basic design of the

AMPLIVAR Terminals

encompasses two main

areas, the burrs at the top

of the serrations and the

serrations themselves.

During the crimping opera-

tion the burrs pierce the

insulation of the magnet

wire and extrude the bare

conductors into the serra-

tions—creating intimate

metal contact.

In a one-step operation the

magnet wire is automatically

multiple ring stripped of its

insulation as it is forced into

the serrations during the

precisely controlled crimp.

The resulting termination

produces a high tensile

strength, air sealed connec-

tion that is as resistant to

corrosion as the insulated

conductor.

In the standard “F” crimp

design, the open barrel

consists of two wings that

are wrapped around the

conductor strands and

butted together in a tight

seam. Applied with Match-

Mated tooling, the “F” Crimp

offers the optimum combi-

nation of mechanical

strength and electrical

conductivity. This method

of termination also assures

maximum resistance to

vibration and corrosion.

The insulation support

feature was developed by

Tyco Electronics for applica-

tions where vibration tends

to be excessive. This design

offers the same fine quality

characteristics found in the

standard line plus firm, fully

circumferencial support to

the wire insulation.

The insulation piercing line

enjoys a durable popularity

with electrical circuitry man-

ufacturers because of the

simplicity of attachment.

The barrel contains two per-

pendicular lances that drive

through the wire insulation

to make contact with the

conductor within.

Tensile characteristics vary,

depending on the type of

wire insulation. Because the

barrel wraps around the

insulation, it deters insula-

tion fraying. The insulation

piercing line is a low cost,

high speed attachment suit-

able for many requirements.

In general, insulation pierc-

ing terminals can be used

where high currents, inten-

sive vibration and mechani-

cal loads are not critical

factors on both stranded

and tinsel wire.

Terminal Stud Hole Size

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Use to Select Proper Size

Terminal

The chart shows sizes and

dimensions of various studs

and the corresponding ter-

minal stud hole sizes used

with Tyco Electronics

devices.

For example, with stud #5

(.125 Diameter), use

Tyco Electronics device

listed for #5 stud (.129 Hole

Diameter).

Terminal stud hole sizes

may easily be checked by

fitting sample terminal to

black circle.

Stud Size Stud Dia. Minimum Terminal

U.S. Cust. Metric Hole Diameter

#0 .060 .064

#1 .073 .077

#2 M2 .086 .090

#3 .099 .103

#4 .112 .116

#5 M3 .125 .129

#6 M3.5 .138 .142

#8 M4 .164 .168

#10 .190 .194

#12 .216 .220

#14 .242 .247

1/4″M6 .250 .260

5/16″M8 .312 .323

3/8″.375 .385

7/16″.437 .448

1/2″M12 .500 .510

Terminal Stud Hole Size (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Stud Size Stud Dia. Minimum Terminal

U.S. Cust. Metric Hole Diameter

5/8″M16 .625 .651

3/4″.750 .776

7/8″M22 .875 .901

1″1.000 1.026

1-1/8″1.125 1.151

1-1/4″1.250 1.276

Description of UL 486A Test Procedures and Requirements for Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Requirement:

Connector temperatures must not exceed the ambi-

ent temperature plus 50°C [90°F] after stability is

attained.

Stability:

A test sample is considered to have attained a stable

temperature when three readings taken at not less

than 10 minute intervals show no more than a 2°C

[3.6°F] variation between any two readings.

Wire Size Range

AWG 22 to 2

Test Sequences

Test Group 1

Mechanical Sequence

1. Secureness

2. Pullout

Test Group 2

Mechanical Sequence

1. Secureness

2. Static Heat

3. Pullout

Wire Size Pullout

AWG Force (lbs.)

22 8

20 13

18 20

16 30

14 50

12 70

10 80

890

6 100

4 140

2 180

Note: Testing conducted on non-plated

copper wire with UL approved insulation.

Wire Size Test Current

AWG (Amperes)

22 9

20 12

18 17

16 18

14 30

12 35

10 50

870

695

4 125

2 170

Secureness Test Requirements

Static Heat Test RequirementsPullout Test Requirements

Weight

Bushing

Arm rotates

in a circular motion

on the horizontal

plane at 9 RPM.

Circular motion

has a diameter

of 3 inches.

Height

(From Bushing

To Wire)

Test Terminal

Stationary

Mounting

Fixture

Wire Size Bushing Height Weight

AWG Dia. (lbs.)

18-16 1/4 10 1/4 2

14 3/8 11 3

12-10 3/8 11 5

83/8118

6 1/2 11 3/4 18

4 1/2 11 3/4 30

2 9/16 12 1/2 30

Note: Test Duration = 30 Minutes

Terminal must not be separate from wire when

subjected to the listed load for one minute.

Introduction

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Open Barrel Rings and Spades

Tyco Electronics open bar-

rel rings and spades are

manufactured in strip form

and supplied on reels for

Automachine termination. In

the standard “F” crimp con-

figuration, the open barrel

consists of two “U” shaped

wings that are crimped

around the conductor

strands and butted together

into a tight seam. The

crimping action of the

Tyco Electronics application

equipment is a precise

operation that creates the

proper crimp with each

cycle of the machine. This

ensures uniformity of all the

crimp terminations.

The insulation support was a

Tyco Electronics developed

feature for applications

where vibration tends to be

excessive. The insulation

support consists of two

additional “U” shaped

wings which are wrapped

around the wire insulation.

This prevents harmful flex-

ing of the wire at the termi-

nation point where the wire

is rigidly crimped to the wire

barrel and deters fraying of

the insulation. Because it

increases the already signif-

icant tensile strength of

the conductor crimp, the

vibration resistance is

great enough for more

severe applications.

Tyco Electronics Open

Barrel Rings and Spades

are designed for wire sizes

ranging from 28 AWG to

6 AWG. They come in a

variety of stud sizes. These

terminals are made from a

variety of base materials

and platings depending on

your application (i.e. ambi-

ent temperature, humidity,

and chemical exposure).

To help you choose the

Tyco Electronics product

best suited to your require-

ments, the following infor-

mation about each terminal

is shown in tabular form:

wire size range, insulation

diameter, stud size, stock

thickness, type of base

material, plating and

physical dimensions.

Tyco Electronics has stan-

dardized the product listed

in this catalog section. If you

do not see a terminal to fit

your application, please con-

tact your Tyco Electronics

Sales Engineer.

Open Barrel Insulation

Piercing Terminals

The insulation piercing line

of terminals enjoys popular-

ity because of the simplicity

of termination. The barrel

contains two perpendicular

lances that are driven

through the wire insulation

to make contact with the

conductor. Consequently,

wire stripping is eliminated

and a one step circuitry ter-

mination is accomplished.

Tensile characteristics vary,

depending on the type of

wire insulation. Since the

barrel wraps around the

insulation, it deters insula-

tion fraying. The insulation

piercing line is a low-cost,

high-speed termination, suit-

able for many applications.

In general, insulation

piercing terminals can be

used on both stranded and

tinsel wire, where high

currents, intense vibration

and mechanical loads are

not critical factors.

Product Facts

■Reproducible crimping

results

■High quality

■Reduced manufacturing

costs

■No soldering required

■Proven crimp technology

■Large range of product

configurations

■Excellent mechanical and

electrical performance

■Recognized under the

Component Recognition

Program of

Underwriters

Laboratories Inc.,

File No. E13288, unless

otherwise specified

■Certified by Canadian

Standards

Association,

File No. LR 7189, unless

otherwise specified

Applications

■Appliances

■Machine tools

■Automotive

Ring Tongue Terminals, Insulation Support

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

.065 .012 Brass .156 .375 .295 .109 61652-1

E 26-24 0.12–0.6 .035–.065 1.65 0.31 3.96 9.53 7.49 2.77

0.89–1.65 .094 .012 Brass .156 .375 .295 .109 61653-1

2.39 0.31 3.96 9.53 7.49 2.77

.100 .014 Tin Plated Brass .190 .425 .330 .130 60007-2

.040–.060 2.54 0.36 4.83 10.80 8.38 3.30

1.02–1.52 .014 Tin Plated Brass .190 .425 .330 .130 42547-2

B 26-22 0.12–0.4

40.36 4.83 10.80 8.38 3.30

.100 .016 Brass .190 .455 .365 .130 61312-1

.070–.110 2.54 0.41 4.83 11.56 9.27 3.30

1.78–2.79 .100 .016 Nickel Plated Brass .190 .456 .365 .130 61312-2

2.54 0.41 4.83 11.58 9.27 3.30

D 26-20 0.12–0.6 .048–.078 .142 .020 Tin Plated Brass .250 .565 .444 .237 60123-2

1.22–1.98 3.61 0.51 6.35 14.35 11.28 6.02

.020 Tin Plated Brass .290 .630 .485 .250 41579

40.51 7.37 16.00 12.32 6.35

.020 Tin Plated Brass .290 .630 .485 .250 41580

.080–.100 60.51 7.37 16.00 12.32 6.35

2.03–2.54 .020 Tin Plated Brass .290 .630 .485 .250 41581

80.51 7.37 16.00 12.32 6.35

.020 Tin Plated Brass .290 .630 .485 .250 41582

10 0.51 7.37 16.00 12.32 6.35

A 24-20 0.2–0.6 .014 Tin Plated Brass .250 .590 .440 .220 60553-1

60.36 6.35 14.99 11.18 5.59

.014 Tin Plated Brass .300 .590 .440 .220 60555-1

10 0.36 7.62 14.99 11.18 5.59

.048–.078 .020 Tin Plated Brass .312 .770 .615 .405 42508-2

1.22–1.98 80.51 7.93 19.56 15.62 10.29

.020 Tin Plated Brass .312 .770 .615 .405 42164-2

10 0.51 7.93 19.56 15.62 10.29

.020 Tin Plated Brass .312 .770 .615 .405 63721-1

12 0.51 7.93 19.56 15.62 10.29

B 22-20 0.3–0.6 .070–.120 .126 .020 Tin Plated Brass .210 .460 .355 .135 62638-1

1.78–3.05 3.20 0.51 5.33 11.68 9.02 3.43

.120 .020 Brass .210 .532 .427 .135 109453-1

.050–.110 3.05 0.51 5.33 13.51 10.85 3.43

C 22-18 0.3–0.9 1.27–2.79 .020 Brass .210 .532 .427 .135 109453-3

60.51 5.33 13.51 10.85 3.43

.100–.150 .120 .020 Brass .210 .532 .427 .135 109454-1

2.54–3.81 3.05 0.51 5.33 13.51 10.85 3.43

.020 Tin Plated Brass .296 .642 .494 .234 40697

.060–.110 60.51 7.52 16.31 12.55 5.94

1.52–2.79 .020 Tin Plated Brass .296 .642 .494 .234 40698

80.51 7.52 16.31 12.55 5.94

.030 Tin Plated Brass .468 .982 .748 .437 41013

.070–.100 5/16″

0.76 11.89 24.94 19.00 11.10

1.78–2.54 .030 Tin Plated Brass .468 .982 .748 .437 41711

1/4″

0.76 11.89 24.94 19.00 11.10

.020 Tin Plated Brass .296 .662 .514 .234 63797-1

40.51 7.52 16.81 13.06 5.04

A 22-18 0.3–0.9 .020 Tin Plated Brass .296 .662 .514 .234 42037

60.51 7.52 16.81 13.06 5.04

.020 Brass .296 .662 .514 .234 42036-1

.080–.110 80.51 7.52 16.81 13.06 5.04

2.03–2.79 .020 Tin Plated Brass .296 .662 .514 .234 42037-1

80.51 7.52 16.81 13.06 5.04

.020 Brass .296 .662 .514 .234 42036-2

10 0.51 7.52 16.81 13.06 5.04

.020 Tin Plated Brass .296 .662 .514 .234 42037-2

10 0.51 7.52 16.81 13.06 5.04

.120–.170 .020 Nickel Plated Steel .296 .637 .494 .234 485003-1

3.05–4.32 80.51 7.52 16.18 12.55 5.04

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Circular With Serrations

Square Tongue

Circular Without Serrations

Flat Sided

With Serrations

Ring Tongue Terminals, Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Anti-Rotational

Extruded

Stud Retaining

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

D 20-16 0.5–1.4 .075–.120 6 x 20 .020 Stainless Steel .270 .590 .468 .218 61904-1

1.91–3.05 Screw 0.51 6.86 14.99 11.89 5.54

C 20-16 0.5–1.4 .075–.120 8.020 Tin Plated Brass .270 .603 .468 .218 40888

1.91–3.05 0.51 6.86 15.32 11.89 5.54

A 20-16 0.5–1.4 .100–.140 10 .030 Tin Plated Brass .342 .784 .613 .312 40955

2.54–3.56 0.76 8.67 19.91 15.57 7.93

B 20-16 0.5–1.4 .075–.110 .099 .025 Brass .246 .460 .352 .165 41406

1.91–2.79 2.52 0.64 6.25 11.68 8.94 4.19

A 20-16 0.5–1.4 .100–.140 8.025 Tin Plated Brass .342 .784 .613 .312 41456

2.54–3.56 0.64 8.69 19.91 15.57 7.93

.080–.120 10 .025 Tin Plated Brass .342 .784 .613 .312 160102-2

E 20-16 0.5–1.4 2.03–3.05 0.64 8.69 19.91 15.57 7.93

.080–.120 12 .025 Tin Plated Brass .342 .784 .613 .312 160108-2

2.03–3.05 0.64 8.69 19.91 15.57 7.93

.090–.120 6.025 Brass .230 .460 .352 .165 61764-1

2.29–3.05 0.64 5.59 11.68 8.94 4.19

.100–.135 4.025 Tin Plated Brass .230 .460 .352 .165 61386-1

B 20-16 0.5–1.4 2.54–3.43 0.64 5.59 11.68 8.94 4.19

.100–.135 .156 .025 Brass .246 .467 .352 .165 41471

2.54–3.43 3.96 0.64 6.25 11.86 8.94 4.19

.100–.135 .156 .025 Tin Plated Brass .246 .467 .352 .165 41472

2.54–3.43 3.96 0.64 6.25 11.86 8.94 4.19

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Without Serrations

“D” Shape

Circular Without Serrations

Grounding

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

D 24-20 0.2–0.6 .045–.080 .014 Tin Plated Brass .375 .634 .447 .250 61705-1

1.14–2.03 10 0.36 9.53 16.11 11.35 6.35

E 20-18 0.5–0.9 .075–.110 .020 Tin Plated Brass .335 .650 .468 .205 40894

1.91–2.79 10 0.51 8.51 16.51 11.89 5.21

.025 Tin Plated Steel .370 .772 .587 .282 640204-1

80.69 9.40 19.61 14.91 7.16

F 22-18 0.3–0.9 .080–.120 .025 Nickel Plated Steel .370 .772 .587 .282 640204-2

2.03–3.05 80.69 9.40 19.61 14.91 7.16

.025 Tin Plated Steel .370 .772 .587 .282 640271-1

10 0.69 9.40 19.61 14.91 7.16

.025 Tin Plated Brass .370 .772 .587 .282 61588-1

60.64 9.40 19.61 14.91 7.16

.177 .025 Brass .370 .772 .587 .282 61436-1

4.50 0.64 9.40 19.61 14.91 7.16

.100–.140 .177 .025 Tin Plated Brass .370 .772 .587 .282 61436-2

G 22-16 0.3–1.4 2.54–3.56 4.50 0.64 9.40 19.61 14.91 7.16

.177 .025 Tin Plated Steel .370 .772 .587 .282 61556-1

4.50 0.64 9.40 19.61 14.91 7.16

.261 .025 Tin Plated Brass .455 .805 .587 .282 61283-1

6.63 0.64 11.56 20.45 14.91 7.16

.105 Max. .177 .025 Brass .370 .772 .587 .282 350509-1

2.67 .4.50 0.64 9.40 19.61 14.91 7.16

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Ring Tongue Terminals, Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

C 20-16 0.5–1.4 .075–.110 .099 .025 Brass .204 .460 .352 .165 42065

1.91–2.79 2.52 0.64 5.18 11.68 8.94 4.19

B 20-16 0.5–1.4 .075–.110 .132 .025 Brass .246 .460 .352 .165 42721-1

1.91–2.79 3.35 0.64 6.25 11.68 8.94 4.19

C 20-16 0.5–1.4 .075–.110 .099 .025 Tin Plated Brass .185 .460 .352 .165 63514-1

1.91–2.79 2.52 0.64 4.70 11.68 8.94 4.19

A 20-16 0.5–1.4 .100–.140 10 .030 Br. Tin Plated Brass .342 .784 .612 .312 640008-1

2.54–3.56 0.76 8.69 19.91 15.54 7.92

C 20-16 0.5–1.4 .080–.120 2.020 Nickel Plated Steel .256 .935 .748 .437 640082-1

2.03–3.05 0.51 6.50 23.75 19.00 11.10

.080–.120 1/4″.020 Brass .468 .982 .748 .437 60700-3

2.03–3.05 0.51 11.89 24.94 19.00 11.10

.080–.120 1/4″.020 Tin Plated Brass .468 .982 .748 .437 60700-2

A 20-16 0.5–1.4 2.03–3.05 0.51 11.89 24.94 19.00 11.10

.100–.140 10 .020 Brass .342 .764 .593 .305 60394-1

2.54–3.56 0.51 8.69 19.41 15.06 7.75

.110–.140 6.030 Tin Plated Brass .342 .764 .593 .305 42933-2

2.79–3.56 0.76 8.69 19.41 15.06 7.75

.100–.140 6.030 Tin Plated Brass .342 .784 .613 .305 40723

A 18-14 0.8–2.0 2.54–3.56 0.76 8.69 19.91 15.57 7.75

.100–.140 8.030 Brass .342 .784 .613 .305 40660

2.54–3.56 0.76 8.69 19.91 15.57 7.75

.100–.140 8.030 Tin Plated Brass .342 .784 .613 .305 40724

B 18-14 0.8–2.0 2.54–3.56 0.76 8.69 19.91 15.57 7.75

.100–.140 12 .030 Tin Plated Brass .342 .784 .613 .305 63872-1

2.54–3.56 0.76 8.69 19.91 15.57 7.75

.100–.140 10 .030 Brass .342 .784 .613 .305 40661

2.54–3.56 0.76 8.69 19.91 15.57 7.75

.100–.140 10 .030 Tin Plated Brass .342 .784 .613 .305 40725

A 18-14 0.8–2.0 2.54–3.56 0.76 8.69 19.91 15.57 7.75

.120–.170 6.020 Brass .296 .640 .494 .234 41558*

3.05–4.32 0.51 7.52 16.26 12.55 5.94

.120–.170 6.020 Pre-Ni Plated Steel .296 .640 .494 .234 41558-1*

3.05–4.32 0.51 7.52 16.26 12.55 5.94

D 18-14 0.8–2.0 .120–.170 .194 .020 Brass .335 .650 .468 .205 60546-1

3.05–4.32 4.93 0.51 8.51 16.51 11.89 5.21

*Not recommended for 2 wires.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Circular Without Serrations

Flat Sided

Extruded

Ring Tongue Terminals, Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

6.020 Brass .296 .677 .529 .234 109452-1

0.51 7.52 17.20 13.44 5.94

6.020 Pre-Tin Plated Brass .296 .677 .529 .234 109452-2

0.51 7.52 17.20 13.44 5.94

8.020 Brass .296 .677 .529 .234 109452-3

.105–.170 0.51 7.52 17.20 13.44 5.94

2.67–4.32 8.020 Pre-Tin Plated Brass .296 .677 .529 .234 109452-4

0.51 7.52 17.20 13.44 5.94

10 .020 Brass .296 .677 .529 .234 109452-5

0.51 7.52 17.20 13.44 5.94

10 .020 Pre-Tin Plated Brass .296 .677 .529 .234 109452-6

0.51 7.52 17.20 13.44 5.94

2.020 Tin Plated Brass .296 .640 .494 .234 63750-1

0.51 7.52 16.26 12.55 5.94

6.020 Tin Plated Brass .296 .640 .494 .234 41330*

0.51 7.52 16.26 12.55 5.94

8.020 Brass .296 .640 .494 .234 41559*

0.51 7.52 16.26 12.55 5.94

8.020 Tin Plated Brass .296 .640 .494 .234 63678-2 †

0.51 7.52 16.26 12.55 5.94

.120–.170 8.020 Tin Plated Brass .296 .640 .494 .234 41332*

3.05–4.32 0.51 7.52 16.26 12.55 5.94

8.020 Tin Plated Phos. Brz. .296 .640 .494 .234 1217160-1

0.51 7.52 16.26 12.55 5.94

10 .020 Brass .296 .640 .494 .234 41560*

0.51 7.52 16.26 12.55 5.94

A 18-14 0.8–2.0 10 .020 Pre-Tin Plated Brass .296 .640 .494 .234 63628-1 †

0.51 7.52 16.26 12.55 5.94

10 .020 Tin Plated Brass .296 .640 .494 .234 41333*

0.51 7.52 16.26 12.55 5.94

.085–.150 1/4″.025 Tin Plated Brass .473 1.016 .780 .469 626034-2

2.16–3.81 0.51 12.01 25.81 19.81 11.91

8.025 Tin Plated Brass .342 .782 .612 .305 60024-2

0.64 8.69 19.89 15.55 7.75

.100–.140 10 .025 Tin Plated Brass .342 .783 .612 .305 60433-2

2.54–3.56 0.64 8.69 19.89 15.55 7.75

1/4″.025 Tin Plated Brass .342 .783 .612 .305 60625-1

0.64 8.69 19.89 15.55 7.75

10 .025 Brass .342 .789 .618 .305 60744-1

.120–.160 0.64 8.69 20.04 15.70 7.75

3.05–4.07 10 .025 Tin Plated Brass .342 .789 .618 .305 60744-2

0.64 8.69 20.04 15.70 7.75

6.018 Brass .295 .734 .586 .282 60770-1

0.46 7.49 18.64 14.88 7.16

6.018 Tin Plated Brass .295 .734 .586 .282 60770-2

0.46 7.49 18.64 14.88 7.16

8.018 Brass .295 .734 .586 .282 60771-1

.100–.140 0.46 7.49 18.64 14.88 7.16

2.54–3.56 8.018 Tin Plated Brass .295 .734 .586 .282 60771-2

0.46 7.49 18.64 14.88 7.16

10 .018 Brass .295 .734 .586 .282 60772-1

0.46 7.49 18.64 14.88 7.16

10 .018 Tin Plated Brass .295 .734 .586 .282 60772-2

0.46 7.49 18.64 14.88 7.16

* Not recommended for 2 wire applications.

†Recommended for 2 wire applications.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Ring Tongue Terminals, Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

“D” Shape

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

.100–.140 10 .018 Tin Plated Brass .295 .734 .586 .282 60772-3

2.54–3.56 0.46 7.49 18.64 14.88 7.16

.090–.145 1/2″.025 Pre-Tin Plated Steel .687 1.245 .908 .500 61777-1

A 18-14 0.8–2.0 2.29–3.68 0.64 17.45 31.62 23.06 12.70

.140–.190 10 .030 Tin Plated Brass .342 .784 .608 .305 61397-1

3.56–4.83 0.76 8.69 19.91 15.44 7.75

.080–.150 1/4″.030 Tin Plated Brass .490 1.050 .810 .460 61867-2

2.03–3.81 0.76 12.45 26.68 20.57 11.68

E 18-14 0.8–2.0 .090–.140 5/16″.030 Tin Plated Steel .592 1.150 .930 .615 61359-1

2.29–3.56 0.76 15.04 29.21 23.62 15.62

8.024 Stainless Steel .370 .772 .587 .282 640051-1*

0.61 9.40 19.61 14.91 7.16

5.025 Tin Plated Steel .370 .772 .587 .282 63640-1

0.64 9.40 19.61 14.91 7.16

.105–.145 6.025 Tin Plated Steel .370 .772 .587 .282 61793-1

2.67–3.68 0.64 9.40 19.61 14.91 7.16

8.025 Tin Plated Steel .370 .772 .587 .282 61794-1

0.64 9.40 19.61 14.91 7.16

8.025 Brass .370 .772 .587 .282 61794-4

0.64 9.40 19.61 14.91 7.16

.105–.145 or

2.67–3.68 10 .025 Tin Plated Steel .445 .772 .587 .282 63482-1

(2) .110 0.64 11.30 19.61 14.91 7.16

F 18-14 0.8–2.0 2.79

10 .024 Stainless Steel .370 .772 .587 .282 640052-1*

0.61 9.40 19.61 14.91 7.16

10 .025 Tin Plated Steel .370 .772 .587 .282 350436-2

.105–.145 0.64 9.40 19.61 14.91 7.16

2.67–3.68 10 .025 Tin Plated Steel .445 .772 .587 .282 61795-1

0.64 11.30 19.61 14.91 7.16

10 .025 Tin Plated Steel .445 .772 .587 .282 61795-3

0.64 11.30 19.61 14.91 7.16

.090–.145 12 .025 Tin Plated Brass .687 1.245 .980 .495 63997-1

2.29–3.68 0.64 17.45 31.62 24.89 12.57

.105–.145 1/4″.025 Stainless Steel .687 1.245 .908 .495 63602-1*

2.67–3.68 0.64 17.45 31.62 23.06 12.57

.090–.145 1/2″.025 Stainless Steel .687 1.245 .908 .495 62786-1*

2.29–3.68 0.64 17.45 31.62 23.06 12.57

A 18-14 0.8–2.0 .100–.180 10 .030 Brass .340 1.170 1.010 .660 62700-1

2.54–4.57 0.76 8.64 29.72 25.65 16.76

.080–.150 1/2″.030 Tin Plated Brass .850 1.450 1.030 .680 61863-2

2.03–3.81 0.76 21.59 36.83 26.16 17.27

B 18-14 0.8–2.0 .090–.145 5/16″.025 Stainless Steel .687 1.245 .908 .495 62787-1*

2.29–3.68 0.64 17.45 31.62 23.06 12.57

D 18-14 0.8–2.0 .085–.140 8.025 Tin Plated Phos. Brz. .370 .835 .615 .250 62975-1

2.16–3.56 0.64 9.40 21.21 15.62 6.35

.085–.140 1/4″.025 Tin Plated Brass .470 .930 .705 .340 485029-1

C 18-14 0.8–2.0 2.16–3.56 0.64 11.94 23.62 17.91 8.64

.085–.140 5/16″.025 Tin Plated Brass .470 .930 .705 .340 485030-1

2.16–3.56 0.64 11.94 23.62 17.91 8.64

* Stainless steel wire connectors cannot be certified under the current CSA standard.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Circular Without Serrations

Square Tongue

Anti-Rotational

Grounding

“D” Shape

Ring Tongue Terminals, Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

E 18-14 0.8–2.0 .100–.140 5.020 Tin Plated Brass .240 .833 .662 .312 63518-1

2.54–3.56 0.51 6.10 21.16 16.82 7.93

10 .025 Tin Plated Steel .470 .940 .705 .340 350080-1

B 18-14 0.8–2.0 .085–.140 0.64 11.94 23.88 17.91 8.64

2.16–3.56 10 .025 Brass .470 .940 .705 .340 63707-1

0.64 11.94 23.88 17.91 8.64

A 18-14 0.8–2.0 .120–.175 10 .020 Pre-Ni Plated Steel .342 .783 .612 .305 350199-1

3.05–4.45 0.51 8.69 19.89 15.55 7.75

H 18-14 0.8–2.0 .120–.170 6–10 .016 Pre-Tin Plated Brass .300 .755 .595 .280 350981-2

3.05–4.32 0.41 7.62 19.18 15.11 7.11

A 18-14 0.8–2.0 .140–.190 8.030 Tin Plated Brass .342 .784 .608 .305 640102-1

3.56–4.83 0.76 8.69 19.91 15.44 7.75

.120–.170 10 .030 Pre-Tin Plated Brass .296 .676 .528 .234 109451-6

3.05–4.32 0.76 7.52 17.17 13.41 5.94

.257 .030 Brass .470 1.046 .811 .384 42751-1

6.53 0.76 11.94 26.57 20.60 9.75

.257 .030 Tin Plated Brass .470 1.046 .811 .384 42751-2

6.53 0.76 11.94 26.57 20.60 9.75

.257 .030 Phos. Bronze .470 1.046 .811 .384 42751-3

A 16-14 1.4–2.0 6.53 0.76 11.94 26.57 20.60 9.75

.120–.180 .281 .030 Tin Plated Brass .470 1.046 .811 .384 42938-2

3.05–4.57 7.14 0.76 11.94 26.57 20.60 9.75

.323 .030 Tin Plated Brass .470 1.046 .811 .384 42752-2

8.20 0.76 11.94 26.57 20.60 9.75

3/8″.040 Tin Plated Brass .687 1.245 .908 .495 61336-1

1.02 17.45 31.62 23.06 12.57

.390 .032 Tin Plated Brass .687 1.245 .902 .495 1217330-1

9.91 0.81 17.45 31.62 22.91 12.57

.020 Brass .375 .873 .686 .312 41294

10 0.51 9.53 22.17 17.42 7.93

C 16-14 1.25–2.0 .120–.180 .030 Br. Tin Plated Brass .375 .873 .686 .312 640007-1

3.05–4.57 0.76 9.53 22.17 17.42 7.93

.257 .030 Br. Tin Plated Brass .470 1.046 .811 .384 640011-1

6.53 0.76 11.94 26.57 20.60 9.75

F 16-12 1.25–3.0 .130–.170 8.025 Brass .370 .772 .587 .282 61624-1

3.30–4.32 0.64 9.40 19.61 14.91 7.16

G 16-12 1.25–3.0 .130–.170 8.025 Tin Plated Brass .370 .772 .587 .282 63698-1

3.30–4.32 0.64 9.40 19.61 14.91 7.16

A 16-12 1.25–3.0 (2) .125 .10 .018 Tin Plated Brass .342 .784 .608 .305 640253-2

3.18 0.46 8.69 19.91 15.44 7.75

.150–.210 10 .030 Tin Plated Brass .425 .972 .750 .344 60485-1

3.81–5.33 0.76 10.80 24.69 19.05 8.74

.130–.180 6.040 Tin Plated Brass .425 .972 .750 .344 40604-1

3.30–4.57 1.02 10.80 24.69 19.05 8.74

.130–.180 8.040 Tin Plated Brass .425 .972 .750 .344 40605-1

3.30–4.57 1.02 10.80 24.69 19.05 8.74

.130–.180 10 .040 Tin Plated Brass .425 .972 .750 .344 40960

D 14-12 2.0–3.0 3.30–4.57 1.02 10.80 24.69 19.05 8.74

.170–.210 10 .040 Tin Plated Brass .425 .972 .750 .344 42639-1

4.32–5.33 1.02 10.80 24.69 19.05 8.74

.170–.210 1/4″.040 Brass .425 .972 .750 .344 41604

4.32–5.33 1.02 10.80 24.69 19.05 8.74

.130–.180 1/4″.040 Tin Plated Brass .425 .950 .728 .344 40973

3.30–4.57 1.02 10.80 24.13 18.49 8.74

.130–.180 1/4″.040 Tin Plated .425 .950 .728 .344 40973-1

3.30–4.57 1.02 Phos. Bronze 10.80 24.13 18.49 8.74

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Circular Without Serrations

External Anti-Rotational

Flat Sided

Ring Tongue Terminals, Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

C 12-10 3.0–6.0 .170–.210 6.040 Tin Plated Brass .343 .921 .750 .344 61424-1

4.32–5.33 1.02 8.71 23.39 19.05 8.74

A 12-10 3.0–6.0 .150–.210 1/4″.040 Tin Plated Copper .535 1.045 .780 .406 61844-1

3.81–5.33 1.02 13.59 26.54 19.81 10.31

8.024 Stainless Steel .470 .995 .770 .340 62612-1

0.61 11.94 25.27 19.56 8.64

8.025 Tin Plated Steel .470 .995 .770 .340 62612-2

G 12-10 3.0–6.0 .125–.220 0.64 11.94 25.27 19.56 8.64

3.18–5.59 10 .024 Tin Plated Copper .470 .995 .770 .340 62613-3

0.61 11.94 25.27 19.56 8.64

10 .025 Tin Plated Steel .470 .995 .770 .340 62613-2

0.64 11.94 25.27 19.56 8.64

10 .030 Br. Tin Plated Brass .470 1.072 .839 .406 640009-1

0.76 11.94 27.23 21.31 10.31

10 .030 Tin Plated Brass .470 1.072 .839 .406 41124

0.76 11.94 27.23 21.31 10.31

A 12-10 3.0–6.0 .150–2.10 .257 .030 Br. Tin Plated Brass .470 1.072 .839 .406 640216-1

3.81–5.33 6.53 0.76 11.94 27.23 21.31 10.31

.257 .030 Tin Plated Brass .470 1.072 .839 .406 41125

6.53 0.76 11.94 27.23 21.31 10.31

.323 .030 Tin Plated Brass .470 1.072 .839 .406 41126

8.20 0.76 11.94 27.23 21.31 10.31

.150–.210 10 .030 Brass .470 1.072 .839 .406 42722-1

3.81–5.33 0.76 11.94 27.23 21.31 10.31

8.040 Tin Plated Brass .343 .921 .750 .344 42863-2

1.02 8.71 23.39 19.05 8.74

C 12-10 3.0–6.0 .170–.210 10 .040 Brass .343 .921 .750 .344 42864-1

4.32–5.33 1.02 8.71 23.39 19.05 8.74

10 .040 Tin Plated Brass .343 .921 .750 .344 42864-2

1.02 8.71 23.39 19.05 8.74

.150–.210 1/4″.030 Tin Plated Brass .470 1.072 .839 .406 62691-2

3.81–5.33 0.76 11.94 27.23 21.31 10.31

.344 .040 Tin Plated Brass .687 1.245 .906 .495 42946-2

8.74 1.02 17.45 31.62 23.01 12.57

.344 .040 Br. Tin Plated Brass .687 1.245 .906 .495 640012-1

A 12-8 3.0–8.0 .150–.220 8.74 1.02 17.45 31.62 23.01 12.57

3.81–5.59 3/8″.040 Tin Plated Brass .687 1.245 .908 .495 61289-1

1.02 17.45 31.62 23.06 12.57

.405 .040 Br. Tin Plated Brass .687 1.245 .906 .495 42947-3

10.29 1.02 17.45 31.62 23.01 12.57

10 .050 Tin Plated Copper .550 1.105 .830 .350 41808

.220–.315 1.27 13.97 28.07 21.08 8.89

D 10-8 5.0–8.0 5.59–8.00 1/4″.050 Tin Plated Copper .550 1.105 .830 .350 41809

1.27 13.97 28.07 21.08 8.89

.190–.230 10 .040 Br. Tin Plated Brass .425 .962 .750 .344 640249-1

4.83–5.84 1.02 10.80 24.43 19.05 8.74

10 .040 Tin Plated Brass .550 1.105 .830 .350 61352-1

1.02 13.97 28.07 21.08 8.89

D 10-6 5.0–15.0 .220–.315 1/4″.040 Tin Plated Brass .550 1.105 .830 .350 42899-2

5.59–8.00 1.02 13.97 28.07 21.08 8.89

5/16″.040 Tin Plated Brass .550 1.105 .830 .350 42913-2

1.02 13.97 28.07 21.08 8.89

10 .040 Tin Plated Brass .375 .992 .810 .400 61866-1

1.02 9.53 25.20 20.57 10.16

A 10-6 5.0–15.0 .145–.290 1/4″.040 Tin Plated Brass .490 1.110 .870 .460 61868-1

3.68–7.37 1.02 12.45 28.19 22.10 11.68

1/4″.040 Br. Tin Plated Brass .490 1.110 .870 .460 61868-2

1.02 12.45 28.19 22.10 11.68

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Multiple Stud Sizes

Anti-Rotational

Grounding

Ring Tongue Terminals, Non-Insulation Support

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Stud Size/ Stock Material Dimensions Part

AWG mm2Dia. Thk. and Finish WL EC

Number

B 24-20 0.6–0.5 2 .012 Brass .200 .350 .245 .130 61463-1

0.30 5.08 8.89 6.22 3.30

A 22-18 0.3–0.9 6 .020 Tin Plated Brass .300 .485 .335 .230 62686-2

0.51 7.62 12.32 8.51 5.84

C 22-16 0.3–1.4 .125 .020 Tin Plated Brass .250 .531 .406 .250 42185-2

3.18 0.51 6.35 13.49 10.31 6.35

2.020 Brass .175 .360 .270 .125 40668

0.51 4.45 9.14 6.86 3.18

.096 .020 Tin Plated Brass .175 .360 .270 .125 40816

2.44 0.51 4.45 9.14 6.86 3.18

.096 .020 Nickel Plated Steel .175 .338 .250 .125 42204-1

2.44 0.51 4.45 8.58 6.35 3.18

.096 .020 Tin Plated Brass .234 .331 .234 .129 63457-1

2.44 0.51 5.94 8.41 5.94 3.28

4.020 Nickel Plated Steel .175 .338 .250 .125 63676-1

0.51 4.45 8.58 6.35 3.18

4.020 Brass .175 .360 .270 .125 40777

0.51 4.45 9.14 6.86 3.18

4.020 Tin Plated Brass .260 .400 .270 .145 40810

0.51 6.60 10.16 6.86 3.63

A 20-16 0.5–1.4 5 .020 Brass .234 .331 .234 .129 34578

0.51 5.94 8.41 5.94 3.28

.130 .020 Tin Plated Brass .234 .331 .234 .129 40884

3.30 0.51 5.94 8.41 5.94 3.28

.131 .020 Tin Plated Brass .260 .400 .270 .145 63243-1

3.33 0.51 6.60 10.16 6.86 3.63

6.020 Tin Plated Brass .260 .400 .270 .145 40811

0.51 6.60 10.16 6.86 3.63

6.020 Tin Plated Steel .260 .400 .270 .145 40811-1

0.51 6.60 10.16 6.86 3.63

8.020 Brass .260 .400 .270 .145 40749

0.51 6.60 10.16 6.86 3.63

8.020 Tin Plated Brass .260 .400 .270 .145 40812

0.51 6.60 10.16 6.86 3.63

6.030 Tin Plated Brass .218 .432 .330 .167 40976

0.76 5.54 10.97 8.38 4.24

A 20-14 0.5–2.0 6 .020 Brass .250 .395 .285 .160 40702

0.51 6.35 10.03 7.24 4.07

.096 .020 Brass .175 .360 .255 .125 41006

2.44 0.51 4.45 9.14 6.48 3.18

.096 .020 Tin Plated Brass .175 .360 .255 .125 41499

2.44 0.51 4.45 9.14 6.48 3.18

6.020 Brass .300 .535 .380 .230 34848

0.51 7.62 13.59 9.65 5.84

6.020 Tin Plated Brass .300 .535 .380 .230 40593

0.51 7.62 13.59 9.65 5.84

6.020 Pre-Ni Plated Steel .300 .535 .385 .230 40979

0.51 7.62 13.59 9.78 5.84

A 18-14 0.8–2.0 8 .020 Brass .300 .535 .380 .230 34812

0.51 7.62 13.59 9.65 5.84

8.020 Tin Plated Brass .300 .535 .380 .230 40594

0.51 7.62 13.59 9.65 5.84

8.020 Pre-Ni Plated Steel .300 .535 .385 .230 41346

0.51 7.62 13.59 9.78 5.84

10 .020 Brass .300 .535 .380 .230 34839

0.51 7.62 13.59 9.65 5.84

10 .020 Tin Plated Brass .300 .535 .380 .230 40595

0.51 7.62 13.59 9.65 5.84

8.030 Tin Plated Brass .343 .611 .435 .275 40517

0.76 8.71 15.52 11.05 6.99

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Circular Tongue

Extruded

Ring Tongue Terminals, Non-Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Stud Size/ Stock Material Dimensions Part

AWG mm2Dia. Thk. and Finish WL EC

Number

5.020 Tin Plated Brass .234 .331 .234 .129 60250-2

B 18-14 0.8–2.0 0.51 5.94 8.41 5.94 3.28

4.025 Tin Plated Brass .250 .460 .349 .160 42054-2

0.64 6.35 11.68 8.86 4.07

6.025 Brass .300 .570 .420 .230 42110-1

0.64 7.62 14.48 10.67 5.84

6.025 Tin Plated Brass .300 .570 .420 .230 42111-1

0.64 7.62 14.48 10.67 5.84

8.025 Tin Plated Brass .300 .570 .420 .230 42111-2

0.64 7.62 14.48 10.67 5.84

10 .025 Brass .300 .570 .420 .230 42110-3

0.64 7.62 14.48 10.67 5.84

A 18-14 0.8–2.0 10 .025 Tin Plated Brass .300 .570 .420 .230 42111-3

0.64 7.62 14.48 10.67 5.84

10 .025 Stainless Steel .300 .535 .385 .230 42716-2

0.64 7.62 13.59 9.78 5.84

5.030 Tin Plated Brass .343 .611 .435 .275 60505-1

0.76 8.71 15.52 11.05 6.99

10 .030 Brass .343 .611 .435 .275 40796

0.76 8.71 15.52 11.05 6.99

10 .030 Tin Plated Brass .343 .611 .435 .275 40977

0.76 8.71 15.52 11.05 6.99

6.020 Tin Plated Brass .281 .455 .335 .210 61142-2

B 18-14 0.8–2.0 0.51 7.14 11.56 8.51 5.33

8.020 Brass .281 .455 .335 .210 40951

0.51 7.14 11.56 8.51 5.33

10 .030 Tin Plated Brass .343 .677 .501 .281 40696

0.76 8.71 17.20 12.73 7.14

8.040 Brass .343 .677 .501 .281 42425-1

1.02 8.71 17.20 12.73 7.14

8.040 Tin Plated Brass .343 .677 .501 .281 40523

1.02 8.71 17.20 12.73 7.14

10 .040 Brass .343 .677 .501 .281 41911

1.02 8.71 17.20 12.73 7.14

10 .040 Tin Plated Brass .343 .677 .501 .281 40524

A 12-10 3.0–6.0 1.02 8.71 17.20 12.73 7.14

10 .040 Tin Plated Copper .343 .670 .500 .281 41090

1.02 8.71 17.02 12.70 7.14

10 .040 Tin Plated Copper .500 .820 .582 .338 42555-1

1.02 12.70 20.83 14.78 8.58

1/4″.040 Tin Plated Copper .500 .820 .582 .338 41341

1.02 12.70 20.83 14.78 8.58

1/4″.040 Tin Plated Brass .500 .820 .582 .338 41356

1.02 12.70 20.83 14.78 8.58

5/16″.040 Tin Plated Copper .500 .820 .582 .338 42890-1

1.02 12.70 20.83 14.78 8.58

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Circular Tongue

Ring Tongue Terminals, Non-Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Type Wire Range Stud Size/ Stock Material Dimensions Part

AWG mm2Dia. Thk. and Finish WL EC

Number

C 12-10 3.0–6.0 6 .030 Tin Plated Brass .240 .659 .500 .281 640257-1

0.76 6.10 16.74 12.70 7.14

B 10-8 5.0–8.0 10 .040 Tin Plated Brass .385 .717 .547 .340 42673-2

1.02 9.78 18.21 13.89 8.64

10 .050 Brass .550 1.105 .830 .500 485015-2

1.27 13.97 28.07 21.08 12.70

D 10-6 5.0–15.0 10 .050 Tin Plated Brass .550 1.105 .830 .500 485015-1

1.27 13.97 28.07 21.08 12.70

5/16″.050 Tin Plated Brass .550 1.105 .830 .500 61546-1

1.27 13.97 28.07 21.08 12.70

A 8 or 10 8.0 or 5.0 1/4″.040 Brass .428 .955 .743 .335 40797

1.02 10.87 24.26 18.87 8.51

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

“D” Shape

Square

Without Serrations

Ring Tongue Terminals, Insulation Piercing

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Insulation Piercing

Insulation Penetrating

Insulation Piercing

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

2.013 Nickel Plated Brass .165 .417 .300 .125 60422-3

0.33 4.19 10.59 7.62 3.18

22-20 0.3–0.6 .050–.065 .096 .013 Pre-Tin Plated Brass .165 .417 .330 .125 41376

B1.27–1.65 2.44 0.33 4.19 10.59 8.38 3.18

5.013 Tin Plated Brass .186 .423 .335 .125 41409

0.33 4.72 10.74 8.51 3.18

20-16 0.3–1.4 .105–.120 6.020 Brass .300 .655 .505 .240 42023

2.67–3.05 0.51 7.62 16.64 12.83 6.10

5.014 Gold Plated Brass .186 .440 .350 .130 61505-11

0.36 4.72 11.18 8.89 3.30

C Tinsel Wire .030–.035 5.014 Tin Plated Brass .186 .440 .350 .130 61505-21

0.76–0.89 0.36 4.72 11.18 8.89 3.30

5.014 Tin Plated Brass .186 .440 .350 .130 640189-11

0.36 4.72 11.18 8.89 3.30

A 18-16 0.8–1.4 .110–.130 10 .016 Brass .281 .800 .660 .350 61853-1

2.79–3.30 0.41 7.13 20.32 16.76 8.89

1Insulation penetrating.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Ring Tongue Terminals, Flag

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Reversible

“F” Crimp

Tab-Lok

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

A 18-16 0.8–1.4 — 6 .020 Tin Plated Brass .280 .496 .342 .220 41443

0.51 7.11 12.60 8.69 5.59

C 18-14 0.8–2.0 .100–.140 .176 .020 Tin Plated Brass .380 ——

.270 61443-1

2.54–3.56 4.47 0.51 9.65 6.86

.146 .018 Tin Plated Brass .376 .720 .532 .263 42189-1

3.71 0.46 9.55 18.29 13.51 6.68

B 18-12 0.8–3.0 .110–.210 .172 .018 Tin Plated Brass .376 .720 .532 .263 42190-1

2.79–5.33 4.37 0.46 9.55 18.29 13.51 6.68

.203 .018 Tin Plated Brass .376 .720 .532 .263 42191-1

5.16 0.46 9.55 18.29 13.51 6.68

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

AMPLIVAR Ring Tongue Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Ring Tongue Terminals

Insulation Support

Non-Insulation Support

Heavy Duty Oval Hole

Anti-Rotational

Oval Hole

Type Wire Range Insul. Hole Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Dia. Thk. and Finish WL ECNumber

A 29-22 0.284–0.643 .040–.060 .197 10 .020 Tin Plated Brass .342 .833 .662 .312 63399-1

1.02–1.52 5.00 0.51 8.69 21.16 16.81 7.92

.100–.140 .171 8.020 Tin Plated Brass .342 .833 .662 .312 60321-2

2.54–3.56 4.34 0.51 8.69 21.16 16.81 7.92

A 23-19 0.574–0.912 .125–.165 .171 8.020 Tin Plated Brass .300 .700 .550 .230 60323-2

3.18–4.19 4.34 0.51 7.62 17.73 13.97 5.84

.100–.140 .197 10 .020 Tin Plated Brass .342 .833 .662 .312 60319-2

2.54–3.56 5.00 0.51 8.69 21.16 16.81 7.92

A 22-18 0.643–1.024 .125–.165 .265 1/4″.025 Tin Plated Brass .420 .872 .662 .312 63612-1

3.18–4.19 6.73 0.64 10.67 22.15 16.81 7.92

6.025 Tin Plated Brass .290 .500 .355 .195 63649-1

0.64 7.37 12.70 9.02 4.95

8.025 Brass .290 .500 .355 .195 63446-1

C 22-18 0.643–1.024 — — 0.64 7.37 12.70 9.02 4.95

8.025 Tin Plated Brass .290 .500 .355 .195 63446-2

0.64 7.37 12.70 9.02 4.95

1/4″.025 Tin Plated Brass .420 .702 .492 .312 62835-1

0.64 10.67 17.83 12.50 7.92

A 20-16 0.183–1.29 .125–.165 .171 8.020 Tin Plated Brass .300 .695 .545 .230 60322-2

3.18–4.19 4.34 0.51 7.62 17.65 13.84 5.84

A 18-14 1.024–1.628 .100–.140 .171 8.020 Brass .342 .833 .662 .312 60320-1

2.54–3.56 4.34 0.51 Tin Plated Brass 8.69 21.16 16.81 7.92 60320-2

.173 8.028 Lu-Bronze .370 .915 .730 .380 485079-11

E 18-14 1.024–1.628 .080–.120 4.39 0.71 9.40 23.24 18.54 9.65

2.03–3.05 .185 8.028 Lu-Bronze .365 .882 .700 .380 485044-11

4.70 0.71 9.27 22.40 17.78 9.65

D 14-12 1.628–2.05 — .180 8.025 Brass .342 .833 .657 .312 62755-1

4.57 0.64 8.69 21.16 16.69 7.92

A 13-11 1.83–2.3 .085–.150 .180 8.025 Brass .342 .833 .657 .312 61710-1

2.16–3.81 4.57 0.64 8.69 21.16 16.69 7.92

—.180 8.025 Tin Plated Brass .342 .665 .495 .312 350571-1

C 13-11 1.83–2.3 4.57 0.64 8.69 16.89 12.57 7.92

—.197 10 .025 Tin Plated Brass .342 .665 .495 .312 640212-1

5.00 0.64 8.69 16.89 12.57 7.92

A(2) 17 or 1.15 or .150–.190 .171 8.025 Tin Plated Brass .342 .827 .656 .312 60752-2

(2) 15 1.45 3.68–4.83 4.34 0.64 8.69 21.01 16.66 7.92

B 17-13 1/2 1.51–1.78 — .180 8.020 Brass .310 .692 .492 .312 63147-1

4.57 0.51 7.87 17.58 12.50 7.92

1High conductivity copper-tin-zinc alloy.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Spade Tongue Terminals, Insulation Support

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Spade Tongue Terminals

With Serrations

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

.035–.045 5.016 Tin Plated Brass .240 .545 .435 .215 350502-1

E 28-22 0.08–0.4 0.89–1.14 0.41 6.10 13.84 11.05 5.46

.035–.045 5.016 Brass .240 .545 .435 .215 350502-2

0.89–1.14 0.41 6.10 13.84 11.05 5.46

6.020 Tin Plated Brass .250 .563 .422 .215 60124-2

A 26-20 0.12–0.6 .048–.078 0.51 6.35 14.30 10.72 5.46

1.22–1.98 .185 .020 Tin Plated Brass .295 .585 .443 .236 63374-1

4.70 0.51 7.49 14.60 11.25 5.99

.048–.078 6.014 Tin Plated Brass .250 .590 .442 .215 60445-2

1.22–1.98 0.36 6.35 14.99 11.23 5.46

.048–.078 10 .014 Tin Plated Brass .300 .590 .442 .215 60501-1

1.22–1.98 0.36 7.62 14.99 11.23 5.46

.048–.078 .115 .020 Brass .187 .517 .392 .185 42160-1

A 24-20 0.2–0.6 1.22–1.98 2.92 0.51 4.75 13.13 9.96 4.70

.048–.078 .115 .020 Tin Plated Brass .187 .517 .392 .185 42160-2

1.22–1.98 2.92 0.51 4.75 13.13 9.96 4.70

.080–.100 8.020 Tin Plated Brass .290 .621 .470 .220 41589

2.03–2.54 0.51 7.37 15.77 11.94 5.59

.080–.100 10 .020 Tin Plated Brass .290 .621 .470 .220 41590

2.03–2.54 0.51 7.37 15.77 11.94 5.59

D 24-20 0.2–0.6 .075–.100 4.020 Tin Plated Brass .250 .535 .442 .218 61238-1

1.91–2.54 0.51 6.35 13.59 11.23 5.54

6.020 Tin Plated Brass .275 .657 .465 .175 40763

A 20-16 0.5–1.4 .090–.130 0.51 6.98 16.69 11.81 4.44

2.29–3.30 8.020 Tin Plated Brass .275 .657 .465 .175 41343

0.51 6.98 16.69 11.81 4.44

6.020 Brass .280 .755 .525 .225 60389-1

C 20-16 0.5–1.4 .100–.140 0.51 7.11 19.18 13.33 5.71

2.54–3.56 8.020 Brass .280 .755 .525 .225 60390-1

0.51 7.11 19.18 13.33 5.71

.130–.180 8.025 Tin Plated Brass .312 .645 .520 .209 60251-2

B 18-14 0.8–2.0 3.30–4.57 0.64 7.92 16.38 13.21 5.31

.100–.140 10 .030 Tin Plated Brass .343 .752 .612 .312 40808

2.54–3.56 0.76 8.71 19.10 15.54 7.92

.130–.180 6.020 Tin Plated Brass .275 .657 .463 .175 60725-1

3.30–4.57 0.51 6.98 16.69 11.76 4.44

6.018 Tin Plated Brass .296 .750 .540 .235 60773-2

0.46 7.52 19.05 13.72 5.97

A 18-14 0.8–2.0 8 .018 Brass .296 .750 .540 .235 60774-1

.100–.140 0.46 7.52 19.05 13.72 5.97

2.54–3.56 8.018 Tin Plated Brass .296 .750 .540 .235 60774-2

0.46 7.52 19.05 13.72 5.97

10 .018 Brass .296 .750 .540 .235 60775-1

0.46 7.52 19.05 13.72 5.97

†Terminals flangable by designated applicator.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Without Serrations

Round Tongue

Flanged †

Wrap Around Ins. Support

Spade Tongue Terminals, Insulation Support (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Spade Tongue Terminals

Insulation Support

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

.205 .291 .030 Tin Plated Copper .490 .800 .613 .333 60998-1

B 18-14 0.8–2.0 .120–.180 5.21 7.39 0.76 12.45 20.32 15.57 8.46

3.05–4.57 .255 .291 .030 Tin Plated Copper .490 .710 .523 .333 60999-11

6.48 7.39 0.76 12.45 18.03 13.28 8.46

C 18-14 0.8–2.0 .080–.150 10 .025 Tin Plated Brass .375 .930 .750 .400 61857-2

2.03–3.81 0.64 9.53 23.62 19.05 10.16

A 10-6 5.0–15.0 .145–.290 10 .040 Tin Plated Brass .375 1.015 .810 .400 61855-1

3.68–7.37 1.02 9.52 25.78 20.57 10.16

1Tongue Bent 45°.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Heavy Duty

Insulation Support

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

6.030 Tin Plated Brass .250 .690 .550 .243 63268-1

0.76 6.35 17.53 13.97 6.17

6.030 Tin Plated Brass .343 .752 .612 .312 60187-2

18-14 0.8–2.0 .100–.140 0.76 8.71 19.10 15.54 7.92

A2.54–3.56 8.030 Tin Plated Brass .343 .752 .612 .312 42168-2

0.76 8.71 19.10 15.54 7.92

10 .030 Tin Plated Brass .343 .752 .612 .312 42169-2

0.76 8.71 19.10 15.54 7.92

16-12 1.4–3.0 .110–.150 8.030 Tin Plated Brass .343 .745 .612 .312 62795-1

2.79–3.81 0.76 8.71 18.92 15.54 7.92

20-16 0.5–1.4 — .138 .020 Tin Plated Brass .260 .472 .350 .194 485073-1

3.51 0.51 6.60 11.99 8.89 4.93

B 18-14 0.8–2.0 — 8 .020 Tin Plated Brass .315 .554 .389 .249 350568-1

0.51 8.00 14.07 9.88 6.33

14-10 2.0–5.0 — 10 .040 Brass .372 .668 .506 .281 63610-1

1.02 Tin Plated Brass 9.45 16.97 12.85 7.14 63610-2

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Non-Insulation Support

Spring Spade

Spade Tongue Terminals, Non-Insulation Support

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Spade Tongue Terminals

With Serrations

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

D 20-16 0.5–1.4 — 6 .020 Tin Plated Brass .275 .527 .328 .175 42318-2

0.51 6.99 13.39 8.33 4.45

B 18-14 0.8–2.0 — 10 .030 Tin Plated Brass .343 .628 .441 .275 40521

0.76 8.71 15.95 11.20 6.99

A 18-14 0.8–2.0 — 6 .025 Brass .275 .482 .295 .175 40577

0.64 6.99 12.24 7.49 4.45

—8

.025 Brass .275 .482 .295 .175 40705

C 18-14 0.8–2.0 0.64 6.99 12.24 7.49 4.45

—8

.025 Tin Plated Brass .275 .482 .295 .175 41473

0.64 6.99 12.24 7.49 4.45

—8

.030 Tin Plated Brass .312 .688 .450 .235 42113-2

0.76 7.92 17.48 11.43 5.97

B 12-10 3.0–6.0 — 10 .030 Brass .312 .688 .450 .235 40891

0.76 7.92 17.48 11.43 5.97

—10

.030 Tin Plated Brass .312 .688 .450 .235 41495

0.76 7.92 17.48 11.43 5.97

D 12-10 3.0–6.0 — 10 .040 Brass .440 .968 .700 .435 63526-1

1.02 11.18 24.58 17.78 11.05

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Without Serrations

Flanged

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

E 18-14 0.8–2.0 — 10 .020 Tin Plated Brass .280 .540 .374 .214 41461

0.51 7.11 13.72 9.50 5.44

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

With Serrations

Spade Hook Terminals

Spade Tongue Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Spade Tongue Terminals

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

5.016 Brass .250 .578 .422 .215 61498-1

0.41 6.35 14.68 10.72 5.46

28-22 0.08–0.4 .035–.040 5.016 Tin Plated Brass .250 .578 .422 .215 61498-2

0.89–1.02 0.41 6.35 14.68 10.72 5.46

5.016 Pre-Tin Plated Brass .250 .578 .422 .215 61498-3

0.41 6.35 14.68 10.72 5.46

5.016 Brass .250 .578 .472 .265 61519-1

A0.41 6.35 14.68 11.99 6.73

.045–.050 5.016 Tin Plated Brass .250 .578 .422 .215 60234-2

1.14–1.27 0.41 6.35 14.68 10.72 5.46

26-22 0.12–0.4 5 .016 Tin Plated Brass .250 .578 .422 .215 640260-2

0.41 6.35 14.68 10.72 5.46

.035–.045 6.016 Tin Plated Brass .250 .547 .422 .215 61385-2

0.89–1.14 0.41 6.35 13.89 10.72 5.46

.058–.062 5.020 Tin Plated Brass .250 .500 .392 .187 41933

1.47–1.58 0.51 6.35 12.70 9.96 4.75

6.020 Tin Plated Brass .322 .750 .545 .281 40764

0.51 8.18 19.05 13.84 7.14

B 20-16 0.5–1.4 .085–.105 8.020 Tin Plated Brass .322 .750 .545 .281 40765

2.16–2.67 0.51 8.18 19.05 13.84 7.14

10 .020 Tin Plated Brass .322 .750 .545 .281 40766

0.51 8.18 19.05 13.84 7.14

A 20-18 0.5–0.8 .065–.080 5.020 Tin Plated Brass .250 .542 .412 .206 42339-2

1.65–2.03 0.51 6.35 14.77 10.46 5.23

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Insulation Piercing

SPADE-LOK

Spade Insulation Piercing

Type Wire Range Insul. Stud Size/ Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL EC Number

A 18-12 0.8–3.0 .110–.210 12 .018 Brass .315 .720 .535 .263 63053-1

2.79–5.33 0.46 8.00 12.29 13.59 6.68

8.018 Tin Plated Brass .376 .720 .535 .263 42187-11

B 18-12 0.8–3.0 .110–.210 0.46 9.55 12.29 13.59 6.68

2.79–5.33 10 .018 Tin Plated Brass .376 .720 .535 .263 42188-11

0.46 9.55 12.29 13.59 6.68

1Terminals may be bent 45° in applicator (use suffix “N”).

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Tab-Lok Spring Spade

Tab-Lok

Flag Spade and

Spring Spade

Splices

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Splices

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Tyco Electronics offers a full

selection of AMP open

barrel splices that are

specifically designed to

terminate combinations of

stranded wire and/or solid

wire to themselves or to

resistors, light emitting

devices (LED), glass reed

switch assemblies, etc.

Open barrel splices are

available with or without

serrations. Pre-stripped

stranded or solid wire leads

are forced into the serrations

during the crimping process.

The resulting termination

produces a high tensile

strength connection that is

resistant to corrosion.

Depending on your specific

application, open barrel

splices are available for

terminations in the 400 to

30,000 CMA range in brass,

copper-nickel, phosphor

bronze and steel material.

Others are available with

insulation support barrels to

terminate round or square

posts, resistance wire, and

solid pin or calrod leads.

The insulation support

barrel prevents harmful

flexing of the wire at the

termination point where the

wire is rigidly crimped in the

wire barrel and deters

fraying of the insulation.

Depending on your specific

application, open barrel

insulation support splices

are available for

terminations in the 150 to

12,000 CMA range in brass

and steel material.

Insulation piercing splices

are also available to

eliminate the need to

pre-strip the insulated wire.

The barrel contains two

perpendicular lances that

are driven through the wire

insulation to make contact

with the conductor.

Depending on your specific

application, open barrel

insulation piercing splices

are available for terminations

in the 16–22 AWG wire

range in brass material.

Identification splices are

available for wire marking.

Up to three digits can be

stamped on the bands

during the crimping

process. Depending on

your specific application,

open barrel identification

splices are available for

terminations from .150 to

.300 insulation diameters in

brass and aluminum

material.

Open barrel splices are

manufactured in strip form

and supplied on reels for

semi-automated and fully

automated terminations on

crimping machines for high

output per hour production

rates.

Technical Documents

Application Specifications describe

requirements for using the product in its

intended application and/or crimping

information. They are intended for the

Packaging and Design Engineer and the

Machine Setup Person.

114-2088 — Pigtail and Thru Splices

Product Facts

■Terminates stranded wire

and/or solid wire

combinations together or to

leads on components or

devices

■End feed splices available

for pigtail connections.

■Side feed splices available

for parallel connections.

■Available in brass, copper-

nickel, phosphor bronze and

steel material

■Precision formed, strip-fed

splices terminated in AMP

automatic machines for high

production rates per hour

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Splices

Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Stock Crimp Dim. Material Part

CMA mm2Thickness Width L Number

.016 .070 .100 Brass 62759-1

400-1300 0.20-0.66 Tin Plated Brass 62759-2

0.41 1.78 2.54 Steel 62759-5

500-2200 0.25-1.11 .030 .110 .100 Brass 485016-1

0.76 2.79 2.54

.120 Brass 61769-1

1200-2600 0.61-1.32 .020 .090 3.05 Nickel Plated Steel 61769-2

0.51 2.29 .190 Brass 60372-1

4.83

.020 .110 .155 Brass 63130-2

1500-5000 0.76-2.53 Tin Plated Brass 63130-3

A0.51 2.79 3.94 Tin Plated Phos. Bz. 63130-4

.020 .140 .250 Brass 485043-1

4000-9000 2.03-4.56 Tin Plated Brass 485043-2

0.51 3.56 6.35 Nickel Plated Steel 485043-4

.031 .180 .265 Tin Plated Steel 61299-1

7000-12500 3.55-6.33 Tin Plated Brass 61299-2

0.79 4.57 6.73 Brass 61299-3

8500-14000 4.31-7.10 .025 .180 .265 Brass 1217967-1

0.64 4.57 6.73 Tin Plated Brass 1217967-2

14000-30000 7.10-15.20 .030 .280 .310 Brass 62754-1

0.76 7.11 7.87 Tin Plated Brass 62754-2

Side Feed Splices —

Non-Insulation Support

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Splices

Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Stock Crimp Dim. Material Part

CMA mm2Thickness Width L Number

400-1100 0.20-0.56 .010 .055 .100 Brass 63834-1

0.25 1.40 2.54

1000-3200 0.51-1.62 .020 .110 .150 Brass 41974

0.51 2.79 3.81 Tin Plated Brass 41975

1500-4600 0.76-2.33 .020 .110 .225 Nickel Plated Steel 62318-1

0.51 2.79 5.72

Brass 61492-1

A2500-4700 1.27-2.38 .020 .120 .150 Tin/Cu Plated Brass 61492-2

0.51 3.05 3.81 Copper-Nickel 61492-3

Tin Plated Brass 40868

Brass 40509

3300-9000 1.67-4.56 .020 .140 .150 Tin Plated Brass 40552

0.51 3.56 3.81 Nickel Plated Steel 40952

Blackened St. Steel 60470-1

.016 .090 .065 Brass 41459

800-2600 0.41-1.32 Copper-Nickel 41459-1

0.41 2.29 1.65 Tin Plated Brass 41459-2

1400-3600 0.71-1.82 .016 .090 .065 Tin Plated Brass 40862

0.41 2.29 1.65

1400-2800 0.71-1.42 .016 .090 .100 Tin Plated Steel 61008-1

0.41 2.29 2.54

2200-4200 1.11-2.13 .012 .090 .250 Nickel Plated Steel 63432-1

0.31 2.29 6.35

2200-2900 1.11-1.47 .012 .090 .065 Tin Plated Steel 60933-2

0.31 2.29 1.65

2200-4500 1.11-2.28 .012 .090 .065 Nickel Plated Steel 41215

0.31 2.29 1.65

.150 Nickel Plated Steel 41397

.020 .120 3.81

2500-4700 1.27-2.38 0.51 3.05 .125 Tin Plated Steel 60932-2

B3.17

Brass 60932-4

3200-3900 1.62-1.98 .012 .100 .150 Nickel Plated Steel 42329-1

0.31 2.54 3.81

3200-8000 1.62-4.05 .020 .140 .225 Brass 155352-1

0.51 3.56 5.72

4000-10000 2.02-5.07 .025 .155 .250 Stainless Steel 41627-1

0.64 3.94 6.35

6000-8000 3.04-4.05 .020 .155 .125 Tin Plated Steel 485020-1

0.51 3.94 3.17

7000-13000 3.55-6.59 .025 .180 .225 Brass 155353-1

0.64 4.57 5.72 Tin Plated Brass 155353-2

7400-10000 3.75-5.07 .025 .180 .250 Tin Plated Brass 41996

0.64 4.57 6.35 Brass 62357-1

.025 .180 .250 Brass 60997-1

12000-18000 6.08-9.12 Nickel Plated Steel 60997-3

0.64 4.57 6.35 Stainless Steel 60997-5

A B

End Feed Splices —

Non-Insulation Support

Type Wire Range** Insul. Stock Dim. Material Part

CMA mm2Dia. Thickness L Number

150-480 0.76-2.43 .035-.050 .010 .305 Brass 62382-1

A0.89-1.27 0.25 7.75 Tin Plated Brass 62382-2

250-500 0.13-0.25 — .010 .190 Brass 1375622-11

0.25 4.83

975-2700 0.49-1.37 .080-.115 .012 .375 Nickel Plated Steel 61021-1

2.03-2.92 0.31 9.52

B 1200-2200 0.61-1.11 .070-.100 .020 .230 Nickel Plated Steel 62503-2

1.78-2.54 0.51 5.84

3200-9000 1.62-4.56 .120-.160 .020 .370 Nickel Plated Steel 42627-4

3.05-4.06 0.51 9.40

C 6000-12000 3.04-6.08 .140-.185 .031 .545 Tin Plated Steel 61300-1

3.55-4.70 0.79 13.85

D 1600-4100 0.81-2.08 .105-.145 .012 .450 Brass 60806-1

2.67-3.68 0.31 11.43

E 1600-4100 0.81-2.08 .105-.145 .012 .745 Brass 62516-2

2.67-3.68 0.31 18.92

F 975-3100 0.49-1.57 .080-.115 .020 .605 Tin Plated Steel 505033-12

2.03-2.92 0.51 15.37

Ga ~ 1000-3100 a ~ 0.51-1.57 .135-.170 .020 .705 Brass 62419-2

b ~ 1500-4500 b ~ 0.76-2.28 3.43-4.32 0.51 17.90 Nickel Plated Steel 62419-3

1600-3000 0.81-1.52 .105-.145 .014 .580 Tin Plated Brass 1438246-2

HBrass 1438246-4

4100-6900 2.08-3.50 2.67-3.68 0.36 14.70 Brass 1438246-5

** Wire sizes indicated do not apply to resistance (heater) wire applications.

1Crimps to .015 [0.38] round or square post.

2Crimps to .092 [2.33] dia. solid pin or calrod.

Type Wire Range Insul. Stock Dim. Material Part

CMA mm2Dia. Thickness L Number

A 20-16 0.5-1.4 .070-.090 .020 .210 Tin Plated Brass 40771

1.78-2.29 0.51 5.33

.050-.065 .012 .210 Brass 485064-1

B 22 0.3-0.4 Gold Plated Brass 485064-2

1.27-1.65 0.31 5.33 Nickel Plated Brass 485064-4

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Splices

Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

A B

Insulation Piercing Crimp

(AWG Wire, 7 Strands Min.)

Insulation Support Splices

D E

Type Wire Range Insul. Stock Dim. Material Part

AWG mm2Dia. Thickness L Number

——

.190-.220 .020 .250 Aluminum 41276

4.82-5.59 0.51 6.35 Brass 41108

A.210-.235 Aluminum 1438254-1

——

5.33-5.97 .020 .300

.240-.260 0.51 7.62 Aluminum 1438254-2

6.09-6.60

B— —

.150-.300 .030 .180 Brass 41282

3.81-7.62 0.76 4.57

** One to three digits can be stamped on bands in crimping operation.

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Splices

Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

A B

Identification Bands **

RTM Crimpband Splices

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

Product Facts

■Made from a continuous coil

of “Ribbon Connector”

material

■RTM Crimpband have

grooved serrations for

improved axial retention

■Available in brass, tin-plated

brass and copper-nickel

alloy (CA725) material

■Make parallel or pigtail

connections on same

machine

■Used for electrical and

non-electrical connections

■100% of RTM Crimpband

material is used in scrap

free terminations

■Crimpband material coupled

with appropriate toolsets

accommodate specific CMA

ranges

■Produced in Tyco Electronics

equipment on your

production floor

■Meets UL 486C crimp

tensile requirements

Tyco Electronics features

the AMP RTM Crimpband

system that is comprised

of two key features: the

semi-automatic termination

machine and a reel of

RTM Crimpband material.

In a one-step crimping

operation, the machine

feeds, cuts, forms and

crimps the material to

provide a low-cost, high

reliability crimp connection.

The RTM Crimpband

splices are formed during

the crimping process from

milled longitudinal groove

material that produce rolled,

rounded serrations.

They are designed to

terminate pre-stripped

stranded and solid wire

conductors together as well

as wire conductors to switch

tabs, resistors, printed

circuit board, flex circuit and

light bulb LED and glass

reed switch assemblies, etc.

The flexibility of the RTM

Crimpband system provides

opportunity for use in

custom applications for

either electrical and / or

mechanical connections.

Tyco Electronics provides a

wide range of toolset types

and crimpband splices to

meet various production

requirements.

Depending on your specific

application, RTM Crimpband

splices are available in 3, 6,

7, 8, 9, 10 14 and 20 ridge

serration versions for

terminations in the 170 to

13,000 CMA range.

Applications

■Stranded and solid

wire-to-wire connections

■Light bulb LED assembly

■Switch lead assembly

■Resistor lead assembly

■Printed circuit board lead

assembly

■Flex-film lead assembly

■Glass reed switch lead

assembly

Cut

Formed

Crimped

Mod I Mod III

RTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

➀Feed (Ribbon

Connector Material)

Machine feeds strip until

the strip hits the wire stop.

➁Shear (Blank Length)

The strip is cut by the

cutter block former bar

insert tooling.

➂Bend (Crimp Formed)

The former bar drives the

cut strip over the anvil,

bending the cut strip into

an upside down “U”.

➃Wire (Placement)

Pigtail and Parallel (Thru)

splice terminations are

made on the same

machine.

➄Crimp (Crimp Formed)

The anvil retracts as the

driver takes the formed

strip down into the

clincher.

RTM Crimpband

Interconnection System

How the System Operates

Legend

Machine Basis

Leased Purchase

Tooling Blank Length

Size Code B/L (Nom.)

032 .167

032/036 .228

036 .224

045 .246

051 .267

061 .292

061/076 .324

076 .339

076/092 .361

092 .379

092/125 .413

125 .446

125/160 .485

125/165 .506

165 .546

Note: For B/L above, .546 consult

factory for tooling size code

Connector WN

Width Dim. No. of

Code Ridges

B .076 3

C .138 6

D .154 7

E .185 8

F .216 9

G .234 10

H .247 10

L .086 3

M .330 14

N .500 20

P .114 5

Material T±.002

Thickness Dim.

Code

12 .012

16 .016

18 .018

20 .020

22 .022

24 .024

25 .025

Material Material/Finish

Code

B CDA 260 Brass

ACDA 725 Copper/

Nickel Alloy

TB Pre-Tin over

CDA 260 Brass

TCRS 1010 Cold Rolled

Steel, Tin Plated

SS 301 or 302

Stainless Steel

ST Stainless Steel,

Tin Plated

UL486C Pull Out

Wire Size Force Requirements

AWG Underwriters

Laboratory (lbs.)

26 3

24 5

22 8

20 10

18 10

16 15

14 25

12 35

10 40

Notes: So that the proper Crimpband splice is chosen, Tyco Electronics

recommends the following:

1. Submit 10 samples of wire combinations and/or components to be

crimped with any special requirements to your Tyco Electronics

sales representative.

2. Pull-out force and/or millivolt drop tests will be performed to

develop recommendations for proper Crimpband material, toolset

and crimp heights.

3. Tooling and testing will be documented on a Material & Tooling

Sheet (M & T sheet).

4. Crimpband material quotes, tooling quotes and samples will be

submitted to the customer.

Blank

Length

TRidges

Lead Wires

Section A-A

➃

➀

➁

➂

➄

Connector Specification Code

See Figure 1 and/or Legend below

Machine B.L. Dim. W Dim. T Dim.

Basis Tooling Connector Material Material

Size Width Thickness

L 092 F 20 TCRS

Splice No.

Example: L 092 F 20 TCRS

RTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

20 Ridges

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

111⁄2-9 .084-.114 7000-13000 .020 .500 Tin Plated 200/202 1601771-1 L200/202N20TB

4.00-6.50 2.13-2.90 0.51 12.70 Brass

14 Ridges

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

22-19 .024-.036 600-1300 .012 .330 Cu Ni 045 1601577-1†L045M12A

0.38-0.60 0.61-0.91 0.30 8.38

22-19 .024-.036 600-1300 .012 .330 Brass 045 1601578-1 L045M12B

0.38-0.60 0.61-0.91 0.30 8.38

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

10 Ridges

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

22-19 .024-.036 600-1300 .012 .234 Brass 045 1601575-1 L045G12B

0.38-0.60 0.61-0.91 0.30 5.94

21-181⁄2.028-.039 800-1500 .016 .234 Cu Ni 051 1601593-1†L051G16A

0.40-0.75 0.71-0.99 0.41 5.94

201⁄2-16 .030-.051 900-2600 .012 .234 Brass 061 1601632-1†L061G12B

0.45-1.30 0.76-1.29 0.30 5.94

201⁄2-16 .030-.051 900-2600 .020 .234 Brass 061 1601633-1 L061G20B

0.45-1.30 0.76-1.29 0.51 5.94

111⁄2-9 .084-.114 7000-13000 .020 .234 Brass 200/202 1601853-1 P200/

4.00-6.50 2.13-2.90 0.51 5.94 202G20B

111⁄2-9 .084-.114 7000-13000 .025 .234 Brass 200/202 1601769-1 L200/

4.00-6.50 2.13-2.90 0.64 5.94 202G25BX

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

RTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

9 Ridges

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

22-19 .024-.036 600-1300 .012 .216 Stainless 045 1601807-1 P045F12SS

0.38-0.60 0.61-0.91 0.30 5.49 Steel

201⁄2-16 .030-.051 900-2600 .012 .216 Stainless 061 1601520-1 G061F12SS

0.45-1.30 0.76-1.29 0.30 5.49 Steel

8 Ridges

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

24-20 .020-.033 400-1100 .012 .185 Cu Ni 032/036 1601553-1 L032/

0.20-0.50 0.51-0.84 0.30 4.70 036E12A

18-14 .040-.063 1600-4000 .018 .185 Tin Plated 076 1601669-1 L076E18TCRS

0.80-2.00 1.02-1.60 0.46 4.70 CRS

111⁄2-9 .084-.114 7000-13000 .024 .185 Brass 200/202 1601768-1 L200/

4.00-6.50 2.13-2.90 0.61 4.70 202E24B

7 Ridges

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

24-20 .020-.033 400-1100 .012 .154 Brass 032/036 1601550-1 L032/

0.20-0.50 0.51-0.84 0.30 3.91 036D12B

24-20 .020-.033 400-1100 .016 .154 Cu Ni 032/036 1601551-1 L032/

0.20-0.50 0.51-0.84 0.41 3.91 036D16A

24-20 .020-.033 400-1100 .016 .154 Brass 032/036 1601797-1 P032/

0.20-0.50 0.51-0.84 0.41 3.91 036D16B

24-20 .020-.033 400-1100 .016 .154 Tin Plated 032/036 1601798-1 P032/

0.20-0.50 0.51-0.84 0.41 3.91 Brass 036D16TB

22-19 .024-.036 600-1300 .012 .154 Brass 045 1601572-1 L045D12B

0.38-0.60 0.61-0.91 0.30 3.91

22-19 .024-.036 600-1300 .016 .154 Cu Ni 045 1601573-1 L045D16A

0.38-0.60 0.61-0.91 0.41 3.91

RTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

7 Ridges (Continued)

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

22-19 .024-.036 600-1300 .016 .154 Brass 045 1601507-1†G045D16B

0.38-0.60 0.61-0.91 0.41 3.91

21-181⁄2.028-.039 800-1500 .012 .154 Brass 051 1601587-1 L051D12B

0.40-0.75 0.71-0.99 0.30 3.91

21-181⁄2.028-.039 800-1500 .016 .154 Brass 051 1601588-1 L051D16B

0.40-0.75 0.71-0.99 0.41 3.91

21-181⁄2.028-.039 800-1500 .020 .154 Nickel Plated 051 1601591-1 L051D20NPS

0.40-0.75 0.71-0.99 0.51 3.91 Steel

21-181⁄2.028-.039 800-1500 .020 .154 Tin Plated 051 1601811-1†P051D20TCRS

0.40-0.75 0.71-0.99 0.51 3.91 CRS

201⁄2-16 .030-.051 900-2600 .012 .154 Cu Ni 061 1601818-1†P061D12A

0.45-1.30 0.76-1.29 0.30 3.91

201⁄2-16 .030-.051 900-2600 .012 .154 Brass 061 1601620-1†L061D12B

0.45-1.30 0.76-1.29 0.30 3.91

201⁄2-16 .030-.051 900-2600 .012 .154 Tin Plated 061 1601514-1†G061D12TB

0.45-1.30 0.76-1.29 0.30 3.91 Brass

201⁄2-16 .030-.051 900-2600 .016 .154 Cu Ni 061 1601819-1 P061D16A

0.45-1.30 0.76-1.29 0.41 3.91

201⁄2-16 .030-.051 900-2600 .016 .154 Brass 061 1601820-1 P061D16B

0.45-1.30 0.76-1.29 0.41 3.91

201⁄2-16 .030-.051 900-2600 .016 .154 Tin Plated 061 1601623-1 L061D16TB

0.45-1.30 0.76-1.29 0.41 3.91 Brass

201⁄2-16 .030-.051 900-2600 .018 .154 Brass 061 1601625-1 L061D18B

0.45-1.30 0.76-1.29 0.46 3.91

201⁄2-16 .030-.051 900-2600 .018 .154 Tin Plated 061 1601628-1 L061D18TB

0.45-1.30 0.76-1.29 0.46 3.91 Brass

201⁄2-16 .030-.051 900-2600 .020 .154 Cu Ni 061 1601629-1 L061D20A

0.45-1.30 0.76-1.29 0.51 3.91

201⁄2-16 .030-.051 900-2600 .020 .154 Brass 061 1601630-1 L061D20B

0.45-1.30 0.76-1.29 0.51 3.91

201⁄2-16 .030-.051 900-2600 .020 .154 Tin Plated 061 1601631-1 L061D20TBX

0.45-1.30 0.76-1.29 0.51 3.91 Brass

20-15 .033-.057 1100-3200 .016 .154 Brass 061/076 1601601-1 L061/076D16B

0.60-1.60 0.84-1.45 0.41 3.91

191⁄2-141⁄2.035-.061 1200-3700 .016 .154 Brass 061/092 1601603-1 L061/092D16B

0.60-1.80 0.89-1.54 0.41 3.91

18-14 .040-.063 1600-4000 .012 .154 Cu Ni 076 1601828-1 P076D12A

0.80-2.00 1.02-1.60 0.30 3.91

18-14 .040-.063 1600-4000 .012 .154 Brass 076 1601655-1†L076D12B

0.80-2.00 1.02-1.60 0.30 3.91

18-14 .040-.063 1600-4000 .016 .154 Cu Ni 076 1601656-1 L076D16A

0.80-2.00 1.02-1.60 0.41 3.91

18-14 .040-.063 1600-4000 .016 .154 Brass 076 1601829-1 P076D16B

0.80-2.00 1.02-1.60 0.41 3.91

18-14 .040-.063 1600-4000 .016 .154 Tin Plated 076 1601658-1 L076D16TB

0.80-2.00 1.02-1.60 0.41 3.91 Brass

18-14 .040-.063 1600-4000 .018 .154 Cu Ni 076 1601660-1 L076D18AX

0.80-2.00 1.02-1.60 0.46 3.91

18-14 .040-.063 1600-4000 .018 .154 Brass 076 1601661-1 L076D18B

0.80-2.00 1.02-1.60 0.46 3.91

18-14 .040-.063 1600-4000 .018 .154 Tin Plated 076 1601664-1 L076D18TB

0.80-2.00 1.02-1.60 0.46 3.91 Brass

18-14 .040-.063 1600-4000 .020 .154 Brass 076 1601665-1 L076D20B

0.80-2.00 1.02-1.60 0.51 3.91

18-14 .040-.063 1600-4000 .020 .154 Tin Plated 076 1601667-1 L076D20TCRS

0.80-2.00 1.02-1.60 0.51 3.91 CRS

18-14 .040-.063 1600-4000 .024 .154 Brass 076 1601668-1 L076D24B

0.80-2.00 1.02-1.60 0.61 3.91

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

RTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

7 Ridges (Continued)

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

171⁄2-13 .042-.068 1800-4600 .016 .154 Brass 076/092 1601642-1 L076/

0.95-2.54 1.07-1.80 0.41 3.91 092D16BX

161⁄2-13 .047-.072 2200-5200 .016 .154 Cu Ni 092 1601689-1 L092D16ASP

1.10-2.60 1.19-1.83 0.41 3.91

161⁄2-13 .047-.072 2200-5200 .016 .154 Brass 092 1601691-1 L092D16B

1.10-2.60 1.19-1.83 0.41 3.91

161⁄2-13 .047-.072 2200-5200 .016 .154 Tin Plated 092 1601693-1 L092D16TB

1.10-2.60 1.19-1.83 0.41 3.91 Brass

161⁄2-13 .047-.072 2200-5200 .018 .154 Cu Ni 092 1601694-1 L092D18A

1.10-2.60 1.19-1.83 0.46 3.91

161⁄2-13 .047-.072 2200-5200 .018 .154 Brass 092 1601695-1 L092D18B

1.10-2.60 1.19-1.83 0.46 3.91

161⁄2-13 .047-.072 2200-5200 .018 .154 Tin Plated 092 1601841-1 P092D18TB

1.10-2.60 1.19-1.83 0.46 3.91 Brass

161⁄2-13 .047-.072 2200-5200 .020 .154 Brass 092 1601528-1†G092D20B

1.10-2.60 1.19-1.83 0.51 3.91

16-12 .051-.078 2600-6100 .020 .154 Cu Ni 092/125 1601680-1 L092/

1.30-3.46 1.29-1.98 0.51 3.91 125D20A

16-12 .051-.078 2600-6100 .020 .154 Brass 092/125 1601681-1 L092/

1.30-3.46 1.29-1.98 0.51 3.91 125D20B

16-12 .051-.078 2600-6100 .020 .154 Tin Plated 092/125 1601682-1 092/

1.30-3.46 1.29-1.98 0.51 3.91 CRS 125D20TCRS

151⁄2-12 .055-.082 3000-6750 .016 .154 Brass 125 1601529-1 G125D16B

1.54-3.46 1.40-2.10 0.41 3.91

151⁄2-12 .055-.082 3000-6750 .018 .154 Cu Ni 125 1601531-1 G125D18A

1.54-3.46 1.40-2.10 0.46 3.91

151⁄2-12 .055-.082 3000-6750 .018 .154 Brass 125 1601726-1 L125D18B

1.54-3.46 1.40-2.10 0.46 3.91

151⁄2-12 .055-.082 3000-6750 .018 .154 Tin Plated 125 1601729-1 L125D18TBX

1.54-3.46 1.40-2.10 0.46 3.91 Brass

151⁄2-12 .055-.082 3000-6750 .020 .154 Brass 125 1601730-1 L125D20B

1.54-3.46 1.40-2.10 0.51 3.91

151⁄2-12 .055-.082 3000-6750 .020 .154 Tin Plated 125 1601731-1 L125D20TB

1.54-3.46 1.40-2.10 0.51 3.91 Brass

151⁄2-12 .055-.082 3000-6750 .020 .154 Tin Plated 125 1601733-1 L125D20TCRS

1.54-3.46 1.40-2.10 0.51 3.91 CRS

141⁄2-111⁄2.059-.087 3500-7500 .018 .154 Tin Plated 125/165 1601709-1 L125/

1.80-4.00 1.50-2.21 0.46 3.91 Brass 165D18TB

141⁄2-111⁄2.059-.087 3500-7500 .020 .154 Cu Ni 125/165 1601710-1 L125/

1.80-4.00 1.50-2.21 0.51 3.91 165D20A

141⁄2-111⁄2.059-.087 3500-7500 .020 .154 Brass 125/165 1601711-1 L125/

1.80-4.00 1.50-2.21 0.51 3.91 165D20B

141⁄2-111⁄2.059-.087 3500-7500 .020 .154 Tin Plated 125/165 1601712-1 L125/

1.80-4.00 1.50-2.21 0.51 3.91 Brass 165D20TB

14-11 .063-.092 4000-8500 .020 .154 Cu Ni 165 1601754-1†L165D20A

2.00-4.20 1.60-2.34 0.51 3.91

14-11 .063-.092 4000-8500 .020 .154 Brass 165 1601755-1 L165D20B

2.00-4.20 1.60-2.34 0.51 3.91

131⁄2-101⁄2.071-.097 4500-9500 .020 .154 Brass 165/200 1601532-1 G165/

2.54-4.50 1.70-2.46 0.51 3.91 200D20B

111⁄2-9 .084-.114 7000-13000 .016 .154 Brass 200/202 1601764-1 L200/

4.00-6.50 2.13-2.90 0.41 3.91 202D16B

111⁄2-9 .084-.114 7000-13000 .020 .154 Cu Ni 200/202 1601765-1 L200/

4.00-6.50 2.13-2.90 0.51 3.91 202D20A

111⁄2-9 .084-.114 7000-13000 .020 .154 Brass 200/202 1601852-1 P200/

4.00-6.50 2.13-2.90 0.51 3.91 202D20B

111⁄2-9 .084-.114 7000-13000 .020 .154 Tin Plated 200/202 1601766-1 L200/

4.00-6.50 2.13-2.90 0.51 3.91 Brass 202D20TB

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

RTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

6 Ridges

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

24-20 .020-.033 400-1100 .012 .138 Tin Plated 032/036 1601548-1 L032/

0.20-0.50 0.51-0.84 0.30 3.51 Brass 036C12TB

24-20 .020-.033 400-1100 .016 .138 Brass 032/036 1601549-1 L032/

0.20-0.50 0.51-0.84 0.41 3.51 036C16B

22-19 .024-.036 600-1300 .012 .138 Brass 045 1601566-1 L045C12B

0.38-0.60 0.61-0.91 0.30 3.51

22-19 .024-.036 600-1300 .016 .138 Cu Ni 045 1601569-1 L045C16A

0.38-0.60 0.61-0.91 0.41 3.51

22-19 .024-.036 600-1300 .016 .138 Brass 045 1601571-1 L045C16B

0.38-0.60 0.61-0.91 0.41 3.51

21-181⁄2.028-.039 800-1500 .012 .138 Brass 051 1601808-1†P051C12B

0.40-0.75 0.71-0.99 0.30 3.51

21-181⁄2.028-.039 800-1500 .016 .138 Cu Ni 051 1601809-1 P051C16A

0.40-0.75 0.71-0.99 0.41 3.51

21-181⁄2.028-.039 800-1500 .016 .138 Brass 051 1601810-1 P051C16B

0.40-0.75 0.71-0.99 0.41 3.51

21-181⁄2.028-.039 800-1500 .018 .138 Brass 051 1601586-1†L051C18B

0.40-0.75 0.71-0.99 0.46 3.51

201⁄2-16 .030-.051 900-2600 .016 .138 Cu Ni 061 1601614-1 L061C16A

0.45-1.30 0.76-1.29 0.41 3.51

201⁄2-16 .030-.051 900-2600 .016 .138 Brass 061 1601511-1 G061C16B

0.45-1.30 0.76-1.29 0.41 3.51

201⁄2-16 .030-.051 900-2600 .016 .138 Tin Plated 061 1601617-1 L061C16TB

0.45-1.30 0.76-1.29 0.41 3.51 Brass

201⁄2-16 .030-.051 900-2600 .018 .138 Cu Ni 061 1601618-1 L061C18AX

0.45-1.30 0.76-1.29 0.46 3.51

201⁄2-16 .030-.051 900-2600 .018 .138 Brass 061 1601619-1 L061C18B

0.45-1.30 0.76-1.29 0.46 3.51

201⁄2-16 .030-.051 900-2600 .020 .138 Brass 061 1601513-1†G061C20B

0.45-1.30 0.76-1.29 0.51 3.51

20-15 .033-.057 1100-3200 .016 .138 Brass 061/076 1601597-1 L061/

0.60-1.60 0.84-1.45 0.41 3.51 076C16B

20-15 .033-.057 1100-3200 .016 .138 Tin Plated 061/076 1601599-1 L061/

0.60-1.60 0.84-1.45 0.41 3.51 Brass 076C16TB

20-15 .033-.057 1100-3200 .018 .138 Brass 061/076 1601600-1†L061/

0.60-1.60 0.84-1.45 0.46 3.51 076C18B

18-14 .040-.063 1600-4000 .016 .138 Cu Ni 076 1601650-1 L076C16A

0.80-2.00 1.02-1.60 0.41 3.51

18-14 .040-.063 1600-4000 .016 .138 Brass 076 1601651-1 L076C16B

0.80-2.00 1.02-1.60 0.41 3.51

18-14 .040-.063 1600-4000 .018 .138 Cu Ni 076 1601652-1†L076C18A

0.80-2.00 1.02-1.60 0.46 3.51

18-14 .040-.063 1600-4000 .018 .138 Brass 076 1601827-1 P076C18B

0.80-2.00 1.02-1.60 0.46 3.51

18-14 .040-.063 1600-4000 .018 .138 Tin Plated 076 1601654-1†L076C18TCRS

0.80-2.00 1.02-1.60 0.46 3.51 CRS

171⁄2-13 .042-.068 1800-4600 .016 .138 Brass 076/092 1601640-1 L076/

0.95-2.54 1.07-1.80 0.41 3.51 092C16B

161⁄2-13 .047-.072 2200-5200 .016 .138 Cu Ni 092 1601837-1 P092C16AX

1.10-2.60 1.19-1.83 0.41 3.51

161⁄2-13 .047-.072 2200-5200 .016 .138 Brass 092 1601687-1 L092C16B

1.10-2.60 1.19-1.83 0.41 3.51

151⁄2-12 .055-.082 3000-6750 .016 .138 Tin Plated 125 1601721-1 L125C16TB

1.54-3.46 1.40-2.10 0.41 3.51 Brass

151⁄2-12 .055-.082 3000-6750 .018 .138 Cu Ni 125 1601722-1 L125C18A

1.54-3.46 1.40-2.10 0.46 3.51

151⁄2-12 .055-.082 3000-6750 .018 .138 Brass 125 1601723-1 L125C18B

1.54-3.46 1.40-2.10 0.46 3.51

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

RTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

RTM Crimpband Splices

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

271⁄2-21 .013-.028 170-800 .012 .076 Brass 032 1601555-1 L032B12B

0.09-0.40 0.33-0.71 0.30 1.93

24-20 .020-.033 400-1100 .012 .076 Cu Ni 032/036 1601542-1 L032/

0.20-0.50 0.51-0.84 0.30 1.93 036B12A

24-20 .020-.033 400-1100 .012 .076 Brass 032/036 1601795-1 P032/

0.20-0.50 0.51-0.84 0.30 1.93 036B12B

24-20 .020-.033 400-1100 .016 .076 Brass 032/036 1601545-1 L032/

0.20-0.50 0.51-0.84 0.41 1.93 036B16B

24-20 .020-.033 400-1100 .016 .076 Tin Plated 032/036 1601546-1 L032/

0.20-0.50 0.51-0.84 0.41 1.93 Brass 036B16TB

24-20 .020-.033 400-1100 .018 .076 Brass 032/036 1601547-1†L032/

0.20-0.50 0.51-0.84 0.46 1.93 036B18B

22-19 .024-.036 600-1300 .016 .076 Cu Ni 045 1601503-1 G045B16A

0.38-0.60 0.61-0.91 0.41 1.93

22-19 .024-.036 600-1300 .016 .076 Brass 045 1601562-1 L045B16B

0.38-0.60 0.61-0.91 0.41 1.93

22-19 .024-.036 600-1300 .016 .076 Tin Plated 045 1601504-1†G045B16TB

0.38-0.60 0.61-0.91 0.41 1.93 Brass

22-19 .024-.036 600-1300 .016 .076 Tin Plated 045 1601564-1 L045B16TBSP

0.38-0.60 0.61-0.91 0.41 1.93 Brass

21-181⁄2.028-.039 800-1500 .016 .076 Cu Ni 051 1601580-1†L051B16A

0.40-0.75 0.71-0.99 0.41 1.93

21-181⁄2.028-.039 800-1500 .016 .076 Brass 051 1601582-1†L051B16B

0.40-0.75 0.71-0.99 0.41 1.93

21-181⁄2.028-.039 800-1500 .016 .076 Tin Plated 045 1601583-1†L051B16TB

0.40-0.75 0.71-0.99 0.41 1.93 Brass

21-181⁄2.028-.039 800-1500 .020 .076 Brass 051 1601584-1 L051B20B

0.40-0.75 0.71-0.99 0.51 1.93

201⁄2-16 .030-.051 900-2600 .016 .076 Tin Plated 061 1601612-1†L061B16TB

0.45-1.30 0.76-1.29 0.41 1.93 Brass

201⁄2-16 .030-.051 900-2600 .016 .076 Cu Ni 061 1601610-1 L061B16A

0.45-1.30 0.76-1.29 0.41 1.93

201⁄2-16 .030-.051 900-2600 .016 .076 Brass 061 1601611-1 L061B16B

0.45-1.30 0.76-1.29 0.41 1.93

201⁄2-16 .030-.051 900-2600 .016 .076 Brass 061 1601635-1 L061L16B

0.45-1.30 0.76-1.29 0.41 1.93

20-15 .033-.057 1100-3200 .016 .076 Tin Plated 061/076 1601596-1 L061/

0.60-1.60 0.84-1.45 0.41 1.93 Brass 076B16TBX

18-14 .040-.063 1600-4000 .016 .076 Brass 076 1601825-1 P076B16B

0.80-2.00 1.02-1.60 0.41 1.93

18-14 .040-.063 1600-4000 .020 .076 Brass 076 1601649-1 L076B20B

0.80-2.00 1.02-1.60 0.51 1.93

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

3 Ridges

MTM Crimpband Splices

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

MTM Crimpband Splices

Cut

Formed

Crimped

Product Facts

■Made from a continuous coil

of “Ribbon Connector”

material

■Magnet wires MTM

Crimpband splices have

machine-piercing serrations

designed for displacing

magnet wire insulation

■Available in brass, tin-

plated brass, and copper-

nickel alloy material

■Make parallel or pigtail

connections on same

machine

■100% of Crimpband

material is used in scrap

free terminations

■Crimpband material coupled

with appropriate toolsets

accommodate specific

CMA ranges

■Produced in Tyco Electronics

equipment on your

production floor

■Meets UL 486C crimp

tensile requirements

Tyco Electronics features

the AMP MTM Crimpband

system that is comprised of

two key features: the semi-

automatic termination

machine and a reel of MTM

Crimpband material.

In a one-step crimping

operation, the machine

feeds, cuts, forms and

crimps the material to

provide a low-cost, high

reliability crimp connection.

The MTM Crimpband

splices are formed during

the crimping process from

machined longitudinal

grooved material that pierces

magnet wire varnish film

insulation during crimping.

MTM Crimpband splices

are specifically designed to

terminate magnet wire to

itself or in combination with

standard solid or stranded

lead wire.

Three magnet wires

maximum can be

terminated together with

stranded lead wire in one

splice.

Tyco Electronics provides a

wide range of toolset types

and Crimpband splices to

meet various production

requirements.

Depending on your

specific application, MTM

Crimpband splices are

available in 7, 9, 11 and 13

serration versions for

terminations in the 400 to

13,000 CMA range.

When aluminum magnet wire

is used, MTM Crimpband

splices must be tin plated.

Applications

■Motors windings and

connections

■Coil connections

■Transformer windings and

connections

■Lighting ballasts

■Power supplies

Mod I Mod III

MTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

MTM Crimpband Splices

➀Feed (Magnet Wire

Connector Material)

Machine feeds strip until

the strip hits the wire stop.

➁Shear (Blank Length)

The strip is cut by the

cutter block former bar

insert tooling.

➂Bend (Crimp Formed)

The former bar drives the

cut strip over the anvil,

bending the cut strip into

an upside down “U”.

➃Wire (Placement)

In Pigtail and Parallel

(Thru) splices magnet

wires must be placed on

top of the lead wire.

➄Crimp (Crimp Formed)

The anvil retracts as the

driver takes the formed

strip down into the

clincher.

MTM Crimpband

Interconnection System

How the System Operates

Blank

Length

TSerrations

Burrs

Lead Wire

Magnet Wires

on top

Section A-A

➃

➀

➁

➂

➄

Connector Specification Code

See Figure 1 and/or Legend below

Machine B.L. Dim. W Dim. T Dim. Material

Basis Tooling Connector Material Finish Code

Size Width Thickness

L 092 6R 20 T B

Splice No.

Example: L 092 6R 20 T B

Legend

Machine Basis

LPG*

Leased Purchase General

* Customer has their own Tooling

Tooling Blank Length

Size Code B/L (Nom.)

032 .167

032/036 .228

036 .224

045 .246

051 .267

061 .292

061/076 .324

076 .339

076/092 .361

092 .379

092/125 .413

125 .446

125/160 .485

125/165 .506

165 .546

Note: For B/L above, .546 consult

Tyco Electronics for tooling size

code.

Connector Width Code W

4R 5 Serrations .138

6R 7 Serrations .154

8R 9 Serrations .194

10R 11 Serrations .234

Material T±.002 D

Thickness Dim. Serration

Code Depth

12 .012 .005

14 .014 .005

16 .016 .007

20 .020 .007

25 .025 .007

UL486C Pull Out

Wire Size Force Requirements

AWG Underwriters

Laboratory (lbs.)

26 3

24 5

22 8

20 10

18 10

16 15

14 25

12 35

10 40

Notes: So that the proper Crimpband splice is chosen, Tyco Electronics

recommends the following:

1. Submit 10 samples of wire combinations and/or components to be

crimped with any special requirements to your Tyco Electronics

sales representative.

2. Pull-out force and/or millivolt drop tests will be performed to

develop recommendations for proper Crimpband material, toolset

and crimp heights.

3. Tooling and testing will be documented on a Material & Tooling

Sheet (M & T sheet).

4. Crimpband material quotes, tooling quotes and samples will be

submitted to the customer.

Material Material/Finish

Code

B CDA 260 Brass

ACDA 725 Copper/

Nickel Alloy

TB Pre-Tin over

CDA 260 Brass

MTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

MTM Crimpband Splices

11 Serrations

9 Serrations

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

24-20 .020-.033 400-1100 .016 .194 Tin Plated 032/036 1601794-1†P032/

0.20-0.50 0.51-0.84 0.41 4.93 Brass 0368R16TB

201⁄2-16 .030-.051 900-2600 .018 .194 Tin Plated 061 1601607-1†L0618R16TB

0.45-1.30 0.76-1.29 0.46 4.93 Brass

201⁄2-16 .030-.051 900-2600 .018 .194 Brass 061 1601608-1 L0618R20B

0.45-1.30 0.76-1.29 0.46 4.93

201⁄2-16 .030-.051 900-2600 .018 .194 Tin Plated 061 1601814-1†P0618R20TB

0.45-1.30 0.76-1.29 0.46 4.93 Brass

18-14 .040-.063 1600-4000 .016 .194 Tin Plated 076 1601824-1 P0768R16TB

0.80-2.00 1.02-1.60 0.41 4.93 Brass

18-14 .040-.063 1600-4000 .020 .194 Tin Plated 076 1601857-1 PO768R20TB

0.80-2.00 1.02-1.60 0.51 4.93 Brass

18-14 .040-.063 1800-4600 .020 .194 Brass 076/092 1601823-1 P076/

0.80-2.00 1.02-1.60 0.51 4.93 0928R20B

18-14 .040-.063 1800-4600 .020 .194 Tin Plated 076/092 1601639-1 L076/

0.80-2.00 1.02-1.60 0.51 4.93 Brass 0928R20TB

16-12 .051-.078 2600-6100 .020 .194 Brass 092/125 1601833-1 P092/

1.30-3.46 1.29-1.98 0.51 4.93 1258R20B

16-12 .051-.078 2600-6100 .020 .194 Tin Plated 092/125 1601677-1 L092/

1.30-3.46 1.29-1.98 0.51 4.93 Brass 1258R20TB

16-12 .051-.078 2600-6100 .025 .194 Brass 092/125 1601678-1†L092/

1.30-3.46 1.29-1.98 0.64 4.93 1258R25B

16-12 .051-.078 2600-6100 .025 .194 Tin Plated 092/125 1601835-1†P092/

1.30-3.46 1.29-1.98 0.64 4.93 Brass 1258R25TB

151⁄2-12 .055-.082 3000-6750 .016 .194 Brass 125 1601717-1†L1258R16B

1.54-3.46 1.40-2.10 0.41 4.93

151⁄2-12 .055-.082 3000-6750 .016 .194 Tin Plated 125 1601718-1 L1258R16TB

1.54-3.46 1.40-2.10 0.41 4.93 Brass

151⁄2-12 .055-.082 3000-6750 .020 .194 Brass 125 1601846-1 P1258R20B

1.54-3.46 1.40-2.10 0.51 4.93

151⁄2-12 .055-.082 3000-6750 .025 .194 Brass 125 1601719-1 L1258R25B

1.54-3.46 1.40-2.10 0.64 4.93

141⁄2-111⁄2.059-.087 3500-7500 .025 .194 Brass 125/165 1601706-1 L125/

1.80-4.00 1.50-2.21 0.64 4.93 1658R25B

141⁄2-111⁄2.059-.087 3500-7500 .025 .194 Tin Plated 125/165 1601707-1 L125/

1.80-4.00 1.50-2.21 0.64 4.93 Brass 1658R25TB

14-11 .063-.092 4000-8500 .025 .194 Tin Plated 165 1601750-1†L1658R25TB

2.00-4.20 1.60-2.34 0.64 4.93 Brass

111⁄2-9 .084-.114 7000-13000 .025 .194 Tin Plated 200/202 1601761-1 L200/

4.00-6.50 2.13-2.90 0.64 4.93 Brass 2028R25TB

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

141⁄2-111⁄2.059-.087 3500-7500 .025 .234 Brass 125/165 1601842-1 P125/

1.80-4.00 1.50-2.21 0.64 5.94 16510R25B

141⁄2-111⁄2.059-.087 3500-7500 .025 .234 Tin Plated 125/165 1601705-1 L125/

1.80-4.00 1.50-2.21 0.64 5.94 Brass 16510R25TB

131⁄2-101⁄2.071-.097 4500-9500 .025 .234 Brass 165/200 1601847-1 P165/

2.54-4.50 1.70-2.46 0.64 5.94 20010R25B

131⁄2-101⁄2.071-.097 4500-9500 .025 .234 Tin Plated 165/200 1601848-1 P165/

2.54-4.50 1.70-2.46 0.64 5.94 Brass 20010R25TB

MTM Crimpband Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

MTM Crimpband Splices

7 Serrations

AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive

mm2Solid Dia. Range Thk. (T) Width (W) Number X-ref

271⁄2-21 .013-.028 170-800 .012 .154 Brass 032 1601800-1 P0326R12BUF1

0.09-0.40 0.33-0.71 0.30 3.91

24-20 .020-.033 400-1100 .012 .154 Brass 032/036 1601539-1 L032/

0.20-0.50 0.51-0.84 0.30 3.91 0366R12B

24-20 .020-.033 400-1100 .012 .154 Cu Ni 032/036 1601538-1 L032/

0.20-0.50 0.51-0.84 0.30 3.91 0366R12AUF1

24-20 .020-.033 400-1100 .016 .154 Brass 032/036 1601540-1 L032/

0.20-0.50 0.51-0.84 0.41 3.91 0366R16B

24-20 .020-.033 400-1100 .016 .154 Tin Plated 032/036 1601793-1 P032/

0.20-0.50 0.51-0.84 0.41 3.91 Brass 0366R16TB

22-19 .024-.036 600-1300 .016 .154 Brass 045 1601559-1 L0456R16B

0.38-0.60 0.70-0.91 0.41 3.91

22-19 .024-.036 600-1300 .020 .154 Brass 045 1601560-1†L0456R20B

0.38-0.60 0.70-0.91 0.51 3.91

201⁄2-16 .030-.051 900-2600 .016 .154 Brass 061 1601604-1 L0616R16B

0.45-1.30 0.76-1.29 0.41 3.91

201⁄2-16 .030-.051 900-2600 .016 .154 Tin Plated 061 1601606-1 L0616R16TB

0.45-1.30 0.76-1.29 0.41 3.91 Brass

18-14 .040-.063 1600-4000 .016 .154 Brass 076 1601644-1 L0766R16B

0.80-2.00 1.02-1.60 0.41 3.91

18-14 .040-.063 1600-4000 .016 .154 Tin Plated 076 1601646-1†L0766R16TB

0.80-2.00 1.02-1.60 0.41 3.91 Brass

18-14 .040-.063 1600-4000 .020 .154 Brass 076 1601647-1†L0766R20B

0.80-2.00 1.02-1.60 0.51 3.91

171⁄2-131⁄2.042-.068 1800-4600 .016 .154 Brass 076/092 1601637-1 L076/

0.95-2.54 1.07-1.80 0.41 3.91 0926R16BX

161⁄2-13 .047-.072 2200-5200 .016 .154 Tin Plated 092 1601683-1 L0926R16TB

1.10-2.60 1.19-1.83 0.41 3.91 Brass

16-12 .051-.078 2600-6100 .016 .154 Tin Plated 092/125 1601675-1 L092/

1.30-3.46 1.29-1.98 0.41 3.91 Brass 1256R16TB

16-12 .051-.078 2600-6100 .020 .154 Brass 092/125 1601832-1 P092/

1.30-3.46 1.29-1.98 0.51 3.91 1256R20B

151⁄2-12 .055-.082 3000-6750 .012 .154 Brass 125 1601844-1 P1256R12B

1.54-3.46 1.40-2.10 0.30 3.91

151⁄2-12 .055-.082 3000-6750 .016 .154 Brass 125 1601845-1 P1256R16B

1.54-3.46 1.40-2.10 0.41 3.91

151⁄2-12 .055-.082 3000-6750 .016 .154 Tin Plated 125 1601716-1†L1256R16TB

1.54-3.46 1.40-2.10 0.41 3.91 Brass

1UF designates Ultra-Fine serrations which are recommended for applications using wire size 28 AWG [0.32 mm]

or smaller.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

AMPLIVAR Splices

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

Product Facts

■Compression crimp

eliminates cold solder

points, weld burns and

wire embrittlement usually

associated with thermal-

type terminations

■Excellent tensile strength—

vibration resistant

■Provides a superior

electrical connection that is

free of many contaminants

such as stripper residue and

solder flux

■Precision formed, strip-fed

splices terminated in AMP

automatic machines for high

production rates per hour

■High termination rates, low

wire consumption and the

elimination of rejects

caused by solder flux or

heat damage results in the

lowest applied costs

■Precisely controlled crimp

termination helps eliminate

human error for maximum

reliability

■Splice up to 3 magnet wires

together with stranded lead

in one barrel

Applications

■Motor windings and

connections

■Coil connections

■Transformer windings and

connections

■Solid wire connections

■Lighting ballasts

■Power supplies

■Starters and alternators

Tyco Electronics offers a

full selection of AMPLIVAR

splices that are specifically

designed to terminate

magnet wire to itself or in

combination with standard

solid or stranded lead wire.

AMPLIVAR splices have

machined, sharp edged

serrations inside the crimp

barrels. These serrations,

made by a special

production process, pierce

the insulating layer of

magnet wires in a manner

that provides a large

contact area.

In a one-step operation the

magnet wire is automatically

multiple ring-stripped of its

insulation as it is forced into

the serrations during the

precisely controlled crimp.

The resulting termination

produces a high tensile

strength, air-sealed

connection that is as

resistant to corrosion as the

insulated conductor.

As many as three magnet

wires can be terminated

simultaneously in one

splice. In addition, copper

or aluminum magnet wire,

or a combination of both,

can be terminated.

When required, copper or

aluminum magnet wire can

be combined with standard,

Section AA

pre-stripped solid or

stranded lead wires.

Depending on your specific

application, AMPLIVAR

splices are available in 5,

7 and 9 serration versions

for terminations in the 100

to 22,000 CMA range as

well as miniature and

subminiature designs for

terminations in the 100 to

1850 CMA range.

The crimping of AMPLIVAR

splices is done by semi-

automatic crimping

machines for high output

per hour production rates.

Stranded Wire

on top

Magnet Wire

on bottom

AMPLIVAR Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

Technical Features

Applicable Types of Wire —

Cu, Al (Solid) together or in

combination with stranded

lead wire

Wire Size Range —

from 300 to 13,000 CMA

(0.1 mm2to 6.6 mm2)

Terminal Base Material —

Brass, phosphor bronze

Surface Finish — plain and

tin plated except where noted

Temperature Range —

–65°C to +150°C

Rated Current — according

connected wire size

Rated Voltage — according

terminated winding

Test Results

The AMPLIVAR products have

been subjected to the following

tests without significant millivolt

losses.

Temperature Cycling —

25 cycles with each cycle

consisting of 30 minutes at

+125°C followed by 30 minutes

at –65°C

Heat Age — 96 hours at +150°C

Thermal Shock — 25 cycles

with each cycle consisting of

30 minutes at +150°C followed

by 30 minutes at –65°C

Salt Spray — 96 hours at

+35°C with a 5% salt solution

spray

Humidity — 96 hours at

90–95% relative humidity and

+40°C

Current Cycling — 10,000

cycles with each consisting of

3 minutes on and 3 minutes

off at a current (25 A) which

establishes a wire temperature

of +150°C

AMPLIVAR Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

1. All magnet wires must be

placed in the bottom of

the wire barrel before

crimping. If lead wire is to

be crimped in the same

termination, it should be

placed on top of the

magnet wires.

2. Wire barrels are

designed to accept a

maximum of three

insulated magnet wires

plus stranded lead wires.

3. The ratio of magnet wire

diameters crimped in any

wire barrel should not

exceed 2:1. This ratio is

approximately a range

from the largest to the

smallest magnet wire of

six sizes.

4. The sum of the circular

mil area (CMA) of the

magnet wires and any

lead wires should not

exceed the capacity of

the splice.

5. The sum of the diameters

of the individual magnet

wires plus twice the

terminal stock thickness

must be equal to or less

than the crimp width.

1. Use 9-serration splices,

tin plated when

terminating aluminum

magnet wire or

combinations with

aluminum magnet wire.

2. Use 9-serration splices

for hermetic and severe

environment applications.

3. Use splices identified

with an asterisk [*] when

terminating 7-serration

26 AWG [0.40 mm]

or smaller wires and

9-serration 28 AWG [0.32

mm] or smaller wires.

4. Calculate the total CMA

of the magnet wires plus

any lead wires to be

terminated. Always use

the coated magnet wire

for CMA.

5. Calculate the total

magnet wire diameters.

6. Select a splice for trial

calculations. It should

have the proper CMA

range. Plating finish

should be considered at

this time.

7. Calculate the sum of the

magnet wire diameters

plus two splice stock

thicknesses. If this total is

less than the crimp width

of the splice selected, it

may be used. If the total

is greater than the crimp

width, a splice with a

greater crimp width must

be selected. Consult

Tyco Electronics for

special wide tooling

recommendations.

Example:

■Selection of a Pigtail Splice to terminate the following wires:

One 28 AWG [0.32 mm] copper magnet wire.

One 22 AWG [0.64 mm] aluminum magnet wire.

One 18 AWG [0.8–0.9 mm2] 19-strand copper lead wire.

■Calculate the total CMA (Procedure 4):

28 AWG [0.32 mm] coated magnet wire = 185 CMA

22 AWG [0.64 mm] coated magnet wire = 708 CMA

18 AWG [0.8–0.9 mm2] stranded lead wire = 1608 CMA

Total = 2501 CMA

■Calculate the sum of the magnet wire diameters (Procedure 5):

28 AWG [0.32 mm] coated magnet wire = .0136 [0.35]

22 AWG [0.64 mm] coated magnet wire = .0266 [0.68]

Total = .0402 [1.03]

■Select a terminal for trial calculations. Splice No. 62305-2,

page 46 (Procedure 6):

CMA range = 600–3000

Stock thickness = .016 [0.41]

Crimp width = .110 [2.79]

9-serration, tin plated for aluminum magnet wire (Procedure 1).

Splice identified with asterisk [*] for 28 AWG [0.32 mm]

(Procedure 3).

■Calculate the sum of the magnet wire diameters plus two splice

stock thicknesses (Procedure 7):

.0402 + (.016 x 2) = .0722

[1.02 + (0.41 x 2) = 1.84

.0722 [1.84] is less than the splice crimp width of .110 [2.79];

therefore, Part No. 62305-2 may be used.

114-2002 AMPLIVAR

7-Serration

Pigtail Splices

114-2003 AMPLIVAR

9-Serration

Pigtail Splices

114-2005 AMPLIVAR

Subminiature

Thru Splices

114-2006 AMPLIVAR

Subminiature

Pigtail Splices

114-2009 AMPLIVAR

5-Serration

Thru Splices

114-2016 AMPLIVAR

Miniature

Pigtail Splices

6. Magnet wire of 26 AWG

[0.40 mm] or smaller

should be used with

7-serration splices having

“shallow serrations,” and

magnet wire of 28 AWG

[0.32 mm] or smaller

should be used with

9-serration splices having

“shallow serrations” (part

numbers identified with

asterisk [*] are in the

tabular data on the

following technical

pages).

7. Magnet wire of 20 AWG

[0.81 mm] or larger

having an insulation

thickness heavier than

“single film coated,”

should not be used with

splices having “shallow

serrations” (those part

numbers marked with an

asterisk [*] in the tabular

data on the following

technical pages).

8. When aluminum magnet

wire is used, splices and

terminals must be tin

plated.

9. Consult Tyco Electronics

for splice and terminal

selection and

recommendations for

all non-standard

applications.

General Application Guidelines

To assist you in obtaining the optimum AMPLIVAR splice

termination, the following guidelines are recommended:

Suggested Splice Selection Procedure

Use the following guide to help you to determine the proper

splice for your application:

Technical Documents

Application Specifications describe requirements for using the

product in its intended application and or crimping information.

They are intended for the Packaging and Design Engineer and the

Machine Setup Person.

AMPLIVAR Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

9 Serrations —

Pigtail Type

Product Facts

(Plus All 7 Serration Facts)

■Splice length is increased

on larger CMA splices for

improved performance

■Serration depths are

varied within the splice

to give optimum electrical/

mechanical performance on

all wire sizes

■Serration sidewall angles

are varied to allow better

wire stripping and

serration fill

■Flat bottom of splice helps

keep magnet wires on

bottom as required during

crimping

■Magnet wires 28 AWG

[0.32 mm] and larger may

be terminated without

requiring shallow serrations

■Additional serrations

enhance stability of crimp

7 Serrations —

Pigtail Type

Product Facts

■Taper on both crimper and

anvil improves flex life of

termination

■Longer “flat” on tooling

improves electrical

performance (.125 vs. .080

[3.18 vs. 2.03])

■Radius on wire entry end

of splice helps prevent

nicking wires and improves

mechanical performance

■Serrations are offset to

sheared end to place

additional serrations in

“electrical” portion of

crimped splice

■Splice CMA ranges are

overlapped so that two

splices are available for any

given CMA

AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part

mm2Solid Dia. CMA Thickness Width L Number

22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 62000-1*

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 62157-1*

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62000-2*

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62157-2*

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62200-21

0.38-1.54 0.70-1.40 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 62040-2*

0.80-2.54 1.00-1.80 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 62040-1*

0.80-2.54 1.00-1.80 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Phosphor Bronze 964156-1

0.80-2.54 1.00-1.80 0.51 2.79 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .225 Brass 62001-1*

1.54-3.46 1.40-2.10 0.51 3.56 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 62001-2*

1.54-3.46 1.40-2.10 0.51 3.56 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 62201-21

1.54-3.46 1.40-2.10 0.51 3.56 5.72

12-10 .085-.110 7000-12,000 .025 .250 .225 Tin Plated Brass 62295-1*

2.10-6.0 2.10-2.85 0.64 6.35 5.72

12-10 .085-.110 7000-12,000 .025 .250 .225 Brass 62295-2*

2.10-6.0 2.10-2.85 0.64 6.35 5.72

12-9 .085-.115 7000-13,000 .025 .180 .225 Tin Plated Brass 62002-2*

2.10-6.38 2.10-3.47 0.64 4.57 5.72

*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.

1Flat bottom.

AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part

mm2Solid Dia. CMA Thickness Width L Number

24-18.5 .020-.039 400-1500 .016 .080 .225 Tin Plated Brass 62303-2*

0.26-0.80 0.55-1.00 0.41 2.03 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62304-2*

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .016 .110 .225 Tin Plated Brass 62305-2*

0.38-1.54 0.70-1.40 0.41 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 62306-2*

0.80-2.54 1.00-1.80 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .016 .110 .225 Tin Plated Brass 62307-2*

0.80-2.54 1.00-1.80 0.41 2.79 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .265 Tin Plated Brass 62308-2*

1.54-3.46 1.40-2.10 0.51 3.56 6.73

13.5-10 .071-.098 5000-10,000 .025 .180 .265 Tin Plated Brass 62309-2*

2.54-4.90 1.80-2.50 0.64 4.57 6.73

12-9 .083-.112 7000-13,000 .025 .180 .265 Tin Plated Brass 62310-2*

3.46-6.38 2.10-2.85 0.64 4.57 6.73

10-6.5 .098-.137 10,000-22,000 .030 .220 .340 Tin Plated Brass 62311-21*

4.90-9.45 2.50-3.47 0.76 5.59 8.64

*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.

1Special high force application equipment required.

AMPLIVAR Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

5 Serrations —

Thru Type

Product Facts

■Wide range of thru splices

■Serrations centered in splice

to achieve optimum

electrical and mechanical

performance in a thru splice

■CMA range accepts a wide

variety of wire sizes and

combinations

Type AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part

mm2Solid Dia. CMA Thickness Width L Number

17-12.5 .045-.075 2000-5400 .020 .110 .235 Brass 63564-1

1.00-2.80 1.15-1.85 0.51 5.08 5.97

12-9 .077-.118 6000-14,000 .025 .180 .265 Brass 1217990-1

A3.00-7.00 1.95-3.00 0.64 4.57 6.73 Tin Plated Brass 1217990-2

10-8 .100-.125 10,000-16,000 .032 .180 .267 Tin Plated Brass 63561-1

5.00-8.00 2.55-3.20 0.80 4.57 6.78

10-7.5 .100-.150 10,400-22,900 .030 .300 .310 Tin Plated Brass 63562-1

5.00-11.50 2.60-3.80 0.76 7.62 7.87

22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 42076

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 42192-1*

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 42192-2*

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 42778-1*1

0.38-1.54 0.70-1.40 0.51 2.79 5.72

22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 42778-2*1

0.38-1.54 0.70-1.40 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 41765

0.80-2.54 1.00-1.80 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 41899

0.80-2.54 1.00-1.80 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 42119-1*

0.80-2.54 1.00-1.80 0.51 2.79 5.72

18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 42776-1*1

0.80-2.54 1.00-1.80 0.51 2.79 5.72

B18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 42776-2*1

0.80-2.54 1.00-1.80 0.51 2.79 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .225 Brass 41766

1.54-3.46 1.40-2.10 0.51 3.56 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 41900

1.54-3.46 1.40-2.10 0.51 3.56 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .225 Brass 42779-11

1.54-3.46 1.40-2.10 0.51 3.56 5.72

15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 42779-21

1.54-3.46 1.40-2.10 0.51 3.56 5.72

12-10 .083-.110 7000-12,000 .025 .250 .225 Tin Plated Brass 61074-11,2

3.46-6.00 2.10-2.80 0.64 6.35 5.72

12-9 .083-.112 7000-13,000 .025 .180 .225 Brass 41770

3.46-6.38 2.10-2.85 0.64 4.57 5.72

12-9 .083-.112 7000-13,000 .025 .180 .225 Tin Plated Brass 41904

3.46-6.38 2.10-2.85 0.64 4.57 5.72

12-9 .083-.112 7000-13,000 .025 .180 .225 Brass 42780-11

3.46-6.38 2.10-2.85 0.64 4.57 5.72

12-9 .083-.112 7000-13,000 .025 .180 .225 Tin Plated Brass 42780-21

3.46-6.38 2.10-2.85 0.64 4.57 5.72

* These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.

1Increased terminal pitch.

2Increased U-diameter.

7 Serrations —

Thru Type

Product Facts

■Crimp bellmouth provides

retention in circular cavity

slot in bobbin

AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part

mm2Solid Dia. CMA Thickness Width L Number

22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 1217384-1**

0.38-1.54 0.70-1.40 0.51 2.79 5.72

*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.

AMPLIVAR Splices (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

Miniature Splice —

Pigtail Type

Product Facts

■The Miniature AMPLIVAR

splice was developed for

crimping thinner copper

magnet wires having a

diameter between .003 and

.016 [0.08 and 0.40 mm]

and has to be connected

with a stranded conductor

■The diameter of one

conductor strand should not

exceed the magnet wire

diameter to be applied

Subminiature Splice —

Thru or Pigtail Type

Product Facts

■The compactness of these

splices makes them ideal

for use in small subfractional

motors, transformers,

relays, solenoids, indicator

lamps and small appliance

terminations

■These splices provide the

same reliability as the

larger AMPLIVAR splices

AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part

mm2Solid Dia. CMA Thickness Width L Number

27-21 .014-.030 200-850 .012 .055 .195 Tin Plated Brass 63431-1

0.10-0.40 0.35-0.75 0.30 1.40 4.95

25-18 .015-.045 300-1850 .012 .070 .195 Copper-Nickel 61166-1

0.16-0.90 0.45-1.10 0.30 1.78 4.95

24-18.5 .020-.039 480-1500 .014 .080 .195 Tin Plated Brass 62341-1

0.20-0.75 0.55-1.00 0.36 2.03 4.95

24-18.5 .020-.039 480-1500 .014 .080 .195 Brass 62341-2

0.20-0.75 0.55-1.00 0.36 2.03 4.95

24-18 .020-.040 480-1700 .016 .070 .195 Brass 62044-1

0.20-0.80 0.55-1.00 0.41 1.78 4.95

AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part

mm2Solid Dia. CMA Thickness Width L Number

30-26 .010-.015 100-300 .010 .042 .080 Tin Plated Brass 63621-2

0.05-0.15 0.30-0.50 0.25 1.08 2.03

24-19 .020-.035 400-1300 .016 .070 .100 Tin Plated Brass 62194-2

0.26-0.60 0.55-0.90 0.41 1.78 2.54

24-19 .020-.035 400-1300 .016 .070 .100 Gold Plated Brass 62194-4

0.26-0.60 0.55-0.90 0.41 1.78 2.54

5 Serrations —

Pigtail Type

Product Facts

■Serration depths are varied

within the splice to give

optimum electrical /

mechanical performance on

all wire sizes

■Flat bottom of splice helps

keep magnet wires on

bottom as required during

crimping

AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part

mm2Solid Dia. CMA Thickness Width L Number

20-17 .030-.045 1000-2000 .016 .100 .225 Tin Plated Brass 62670-2*1

0.50-1.00 0.80-1.15 0.41 2.54 5.72

*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.

1Flat bottom.

AMPLIVAR Application Tooling

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

AMPLIVAR Product

Terminator (APT)

Product Facts

■No need to strip magnet

wire

■Connects up to 3 wires in

1 splice

■Crimp Quality Monitor

(CQM) system measures

crimp heights

■Machine shut height easily

adjusts in .0005 [0.013]

increments

■Quick-change tooling with-

out major shut-height

adjustments

Specifications

Weight — Approximately 150 lb

[68 kg] with CQM

Width — 38 [965] with CQM and

product reel

Depth — 35 [889]

Height — 14 [356]

Electrical — 120 VAC, 60 Hz, 1 A, 1f,

or 240 VAC, 50 Hz, .5 A, 1f

Air — 80-100 psi [5.52-7.59 bar],

22 scfm [0.000141 m3/s]

For pigtail splice connection

of magnet wire, the

AMPLIVAR Product

Terminator (APT) and strip-

form AMPLIVAR products

offer a fast and efficient

system, with no need to

strip mag-wire insulation.

To apply a splice, simply

place the wires in the target

area and depress the foot

switch. The machine

automatically shears the

splice from the strip, crimps

it, shears off excess wire,

and advances the next

splice into position.

APT semi-automatic bench

machines are available in

two versions: the IIIA with

automatic precision

adjustment controlled by

the Crimp Quality Monitor

(CQM), and the IIE with

manual precision

adjustment.

With CQM, the APT IIIA

assists in achieving 6-sigma

processing capability. In

addition to providing 100%

inspection and automatic

adjustment of crimp heights

as needed, the CQM also

evaluates the quality of

each crimp. If a

questionable crimp is

detected, visual and

audible alarms alert the

operator.

For operations with multiple

wire sizes, the APT IIIA

provides programmable

sequencing of different

crimp-height settings, and

it can store up to 2,000

different programs of 7

different settings each.

The maximum time to

auto-adjust between

programmed crimp heights

is 2 seconds.

The lower cost, manual

adjust IIE is a simpler

version without CQM

capability, with the

advantage of faster

set-up times.

To avoid the need to

change product reels when

wire combinations are

smaller than the CMA range

of the splice, an optional

stuffer (part no. 679323-1 for

APT IIIA, part no. 679323-2

for APT IIE.) inserts a stuffer

wire into the splice prior

to crimping, increasing

the total CMA to the

recommended range.

The wire stuffer unit is for

pigtail splices only.

APT III A

APT III A with vertical base

(679984-1) for direct connect

terminals APT II E

AMPLIVAR Application Tooling (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMPLIVAR Splices

AMPLIVAR Product

Terminator (APT) (Continued)

Machine Ordering Information

A “Base Part Number” is

selected from the Basic

Machine Part Numbers

table. Then, a dash number

or numbers are selected

from one of the other two

tables depending on the

type of product to be

applied.

Note: The wire stuffer is

available for Pigtail-Type

Splice only and may be

added to the machine after

installation.

679323-1 — APT IIIA

679323-2 — APT IIE

Basic Machine Part Numbers

Machine Features Base Part Number*

Precision Crimp Quality Programmable Pigtail-type

Adjust Monitor Crimp-Height Model Splice

Sequencing

Manual Not included Not included APT IIE** -1338906-

Automatic Included Included APT IIIA -679453-

*See tables below for suffix and prefix dash numbers which indicate product to be applied, product crimp width, and

voltage requirement.

**Not upgradable to an APT IIIA

Pigtail-type Crimp 120/240 VAC 120/240 VAC

Splice Width IIE Machine IIIA Machine

Base Number -1338906--679453-

42775 .110 [2.79] 1-( )-1 3-( )-7

42776

42777 .110 [2.79] 1-( )-2 3-( )-8

42778

42779 .140 [3.56] ( )-8 3-( )-4

62000 .110 [2.79] 1-( )-2 3-( )-8

62001 .140 [3.56] ( )-7 3-( )-3

62001 .180 [4.57] ( )-6 3-( )-2

62201 .140 [3.56] ( )-8 3-( )-4

62002 .180 [4.57] ( )-3 2-( )-9

62040 .110 [2.79] 1-( )-1 3-( )-7

62157 .110 [2.79] 1-( )-2 3-( )-8

62200

62295 .250 [6.35] ( )-1 2-( )-7

62303 .080 [2.03] 1-( )-3 3-( )-9

62304 .110 [2.79] 1-( )-2 3-( )-8

62305

62306 .140 [3.56] 1-( )-0 3-( )-6

62306 .110 [2.79] 1-( )-1 3-( )-7

62307

62308 .140 [3.56] ( )-9 3-( )-5

62308 .180 [4.57] ( )-6 3-( )-2

62309 .220 [5.59] 5-( )-4 5-( )-3

62309 .180 [4.57] ( )-5 3-( )-1

62310 .220 [5.59] ( )-2 2-( )-8

62310 .180 [4.57] ( )-4 3-( )-0

280002 .110 [2.79] 1-( )-1 3-( )-7

280004 .110 [2.79] 1-( )-2 3-( )-8

964156 .110 [2.79] 1-( )-1 3-( )-7

AMPLIVAR Pigtail-Type Splice Suffix and Prefix Dash Numbers

(Aluminum base 679984-1 not included)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Pin Terminals

Pins, Receptacles, Tab and Taper Tab Receptacles Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Tyco Electronics offers a

full selection of AMP open

barrel pins, receptacles and

tab receptacle terminals that

are specifically designed to

terminate various stranded

and solid wire ranges for

customer specific applica-

tion requirements.

Pin terminals are available

in .080, .093, .109 and .125

diameters to mate to indus-

try standard or customer

specific receptacle termi-

nals. They are designed

with and/or without insula-

tion barrel supports, includ-

ing one with an insulation

piercing wire barrel to termi-

nate flat wire while others

are specifically designed

for post overmolding.

Depending on your specific

application, pin terminals

are available for termina-

tions in the 14–30 AWG wire

range in brass and tin

plated brass material.

Receptacle terminals are

available to accept .032,

.040, .050, .055, .062, .090,

093 and .109 pin terminal

diameters to mate to indus-

try standard or customer

specific pin terminal

requirements. They are

designed with and/or

without insulation barrel

supports for terminations

ranging from 20–32 AWG

stranded or solid wire as

well as magnet wire ranging

from 29–16 AWG. Some

terminals are designed with

or without locking feature

and others are specifically

designed for post overmold-

ing. Receptacle terminals

are manufactured in brass

and phosphor bronze mate-

rial with tin, silver and gold

plating options available.

SHUR-PLUG terminals and

SHUR-PLUG Receptacle

terminals that are

specifically designed for

wiring harnesses used in

the truck, bus, marine and

off-highway vehicle market-

place. SHUR-PLUG termi-

nals are available in .156

and .180 diameters that

accept wire ranging from

24–5 AWG gage. They are

available with or without

insulation support barrels

with various part numbers

available for post overmold-

ing and one specifically

designed for a weld

connection. SHUR-PLUG

terminals are manufactured

in brass material with tin or

tin over nickel plating

options available.

Tab Receptacle terminals

are available to mate to

industry standard and

customer specific tab

applications. They accept

tab thicknesses ranging

from .010–.060 in widths

ranging from .025–.250.

They accept wire ranging

from 26–14 AWG and are

available with or without

insulation support barrels.

Tab Receptacles are

manufactured in brass and

beryllium copper material

with tin and gold plated

versions available.

Taper Tab Receptacle ter-

minals are available in 78

Series and 98 Series with

insulation support. They

terminate 24–22 AWG wire

in tin plated brass material.

The 78 Series insulation

piercing terminals are man-

ufactured in brass material

with tin, nickel and gold

plating options that termi-

nate tinsel wire.

Pins, Receptacles and Tab

Receptacle terminals are

manufactured in strip form

and supplied on reels for

semi-automated and fully

automated terminations on

crimping machines for high

output per hour production

rates.

Product Facts

■Pin terminals are available

in .080, .093, .109 and .125

diameters.

■Receptacle terminals are

available that accept .032,

.040, .050, .055, .062,

.090, .093 and .109 pin

diameters

■SHUR-PLUG terminals and

Receptacle terminals are

available in .156 and .180

diameters.

■Tab Receptacle terminals

are available that accept tab

thicknesses ranging from

.010 - .060 and widths

ranging from .025 - .250.

■Taper Tab Receptacle

terminals are available in

78 Series and 98 Series

■Precision formed, strip-fed

pins, receptacles and tab

receptacle terminals termi-

nated in AMP automatic

machines for high produc-

tion rates per hour

Technical Documents

Application Specifications describe

requirements for using the product in its

intended application and/or crimping

information. They are intended for the

Packaging and Design Engineer and the

Machine Setup Person.

114-2080 — Pin Receptacle Contacts

114-2083 — Pin Receptacle Contact

114-2042 — .156 [3.96] Diameter

SHUR-PLUG and Receptacle Terminals

114-2017 — .180 [4.57] Diameter

SHUR-PLUG and Receptacle Terminals

Product Specifications

Product Specifications describe the

product qualification test results com-

pleted by Tyco Electronics for considera-

tion of product use in a specific

application. They are intended for the

Design and Product Reliability Engineer.

108-2027 — .156 [3.96] Diameter

SHUR-PLUG and Receptacle terminals

Pin Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Pin Terminals

A B C

D E F

Type Wire Range Insul. Pin Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL E

Number

A 30-26 0.05–0.12 .042–.073 .080 .010 Tin Plated Brass .080 1.280 1.000 350053-2

1.07–1.85 2.03 0.25 2.03 32.51 25.40

F 24-20 0.2–0.6 .060–.103 .125 .016 Brass .125 .705 .450 62074-1

1.52–2.62 3.18 0.41 3.18 17.51 11.43

E 24-20 0.2–0.6 .060–.103 .125 .016 Brass .125 .705 .450 62344-1

1.52–2.62 3.18 0.41 3.18 17.51 11.43

.080 .010 Tin Plated Brass .080 1.000 .720 62358-1

A 24-20 0.2–0.6 .042–.073 2.03 0.25 2.03 25.40 18.29

1.07–1.85 .080 .010 Br. Tin Lead .080 1.000 .720 62358-4

2.03 0.25 Plated Brass 2.03 25.40 18.29

.125 .016 Brass .125 1.393 .800 60115-11

E 22-20 0.4–0.6 .075–.090 3.18 0.41 3.18 35.38 20.32

1.91–2.29 .125 .016 Brass .125 1.393 .800 60115-41

3.18 0.41 3.18 35.38 20.32

C 22-18 0.3–0.9 — .130 .016 Brass .130 .855 .660 62505-1

3.30 0.41 3.30 21.72 16.76

B 22-16 0.3–1.4 — .093 .012 Tin Plated Brass .093 .835 .652 62820-11

2.36 0.31 2.36 21.21 16.56

.109 .016 Tin Plated Brass .109 .925 .500 61013-21

B 18-14 0.9–2.0 — 2.77 0.41 2.77 23.50 12.70

.109 .016 Brass .109 .920 .610 62616-1

2.77 0.41 2.77 23.37 15.44

D.085 .035 Flat Wire .085 .109 .020 Brass .109 .595 .350 61674-12

2.16 0.89 2.16 2.77 0.51 2.77 15.11 8.90

1Can be molded.

2Insulation Piercing.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Receptacle Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Receptacle Terminals

A B

Type Wire Range Insul. Pin Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL E

Number

C 32-26 0.03–0.15 .060 Max. .050 .008 Pre-Tin Plated .070 .330 .150 61547-2

1.52 .1.27 0.20 Phos. Bronze 1.78 8.38 3.81

.040 .012 Gold Plated Phos. Bronze .090 .370 .150 62185-1

B 28-26 0.09–0.15 — 1.02 0.31 2.29 9.40 3.81

.040 .012 Tin Plated Phos. Bronze .090 .370 .150 62185-2

1.02 0.31 2.29 9.40 3.81

.040 .012 Tin Plated Phos. Bronze .095 .450 .220 42428-51

1.02 0.31 2.41 11.43 5.59

.040 .012 Silver Plated .095 .450 .220 42428-8

A 24-20 0.2–0.6 .048–.071 1.02 0.31 Phos. Bronze 2.41 11.43 5.59

1.22–1.8 .050 .012 Tin Plated Phos. Bronze .090 .360 .220 60348-4

1.27 0.31 2.29 9.14 5.59

.032 .012 Tin Plated Phos. Bronze .095 .450 .220 60373-4

0.81 0.31 2.41 11.43 5.59

E 24-20 0.2–0.6 .090–.130 .093 .010 Brass .115 .560 .250 60469-1

2.27–3.30 2.36 0.25 2.92 14.23 6.35

.055 .013 Gold/Nickel Plated .095 .450 .220 60885-1

A 24-20 0.2–0.6 .048–.071 1.40 0.33 Phos. Bronze 2.41 11.43 5.59

1.22–1.80 .055 .013 Tin Plated Phos. Bronze .095 .450 .220 60885-22

1.40 0.33 2.41 11.43 5.59

D 24-20 0.2–0.6 .070 Max. .0623.010 Pre-Tin Plated Brass .100 .430 .190 61622-1

1.78 .1.57 0.25 2.54 10.92 4.83

1Reverse reel of 42428-2.

2Reverse reel of 42429-2.

3Or .045 [1.14] square post.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Receptacle Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Receptacle Terminals

A B C

D E F

G H J

Type Wire Range Insul. Pin Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL E

Number

.040 .012 Tin Plated Phos. Bronze .090 .360 .220 62160-1

1.02 0.31 2.29 9.14 5.59

A 24-20 0.2–0.6 — .040 .012 Tin Plated Phos. Bronze .090 .360 .220 42869-6

1.02 0.31 2.29 9.14 5.59

.040 .012 Tin Plated Phos. Bronze .100 .360 .200 62405-2

1.02 0.31 2.54 9.14 5.08

C 24-18 0.2–0.9 .045–.085 .093 .012 Tin Plated Brass .115 .560 .250 42827-2

1.14–2.16 2.36 0.31 2.92 14.23 6.35

E 22-20 0.4–0.6 .075–.100 .106 .012 Tin Plated Brass .150 .690 .360 60908-1

1.91–2.54 2.69 0.31 3.81 17.53 9.14

.093 .012 Tin Plated Brass .115 .560 .250 41854

2.36 0.31 2.92 14.23 6.35

C 22-18 0.4–0.9 .090–.130 .093 .012 Brass .115 .560 .250 41870

2.29–3.30 2.36 0.31 2.92 14.23 6.35

.093 .012 Silver Plated Brass .115 .560 .250 41870-1

2.36 0.31 2.92 14.23 6.35

D 22-18 0.4–0.9 — .093 .010 Brass .115 .530 .345 60440-1

2.36 0.26 2.92 13.46 8.76

H 22-18 0.4–0.9 .100 Max. .093 .012 Tin Plated Brass .130 .480 .150 60884-31

2.54 .2.36 0.31 3.30 12.19 3.81

E 22-18 0.4–0.9 (2) .060 Max. .106 .012 Tin Plated Brass .150 .690 .360 62402-12

1.52 .2.69 0.31 3.81 17.53 9.14

.109 .014 Silver Plated Brass .133 .585 .250 62720-23

2.77 0.36 3.38 14.86 6.35

F 22-18 0.4–0.9 — .109 .014 Brass .133 .585 .250 63594-1

2.77 0.36 3.38 14.86 6.35

.109 .014 Silver Plated Brass .133 .585 .250 63594-2

2.77 0.36 3.38 14.86 6.35

J 22-18 0.4–0.9 — .125 .014 Brass .150 .635 .375 63381-1

3.18 0.36 3.81 16.13 9.52

G 20-18 0.6–0.9 — .119 .016 Brass .145 .375 .125 40652

3.02 0.41 3.68 9.53 3.18

B 20-16 0.6–1.4 — .090 .018 Tin Plated Phos. Bronze .235 .660 .255 60733-14

2.29 0.46 5.97 16.76 6.48

1Right angle pin entry.

2Without ears.

3Can be molded.

4Corrugated serrations, Can be bent 90°.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

Receptacle Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Receptacle Terminals

Type Wire Range Insul. Pin Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL E

Number

.090 .018 Tin Plated Phos. Bronze .235 .550 .250 42745-2

2.29 0.46 5.97 13.97 6.35

A 20-14 0.6–2.0 .120–.170 .090 .018 Tin Plated Phos. Bronze .235 .550 .250 60376-11

3.04–4.31 2.29 0.46 5.97 13.97 6.35

.090 .018 Beryllium Copper .235 .550 .250 60376-21

2.29 0.46 5.97 13.97 6.35

B 18-16 0.9–1.4 .090–.120 .093 .014 Tin Plated Brass .115 .560 .150 42101-22

2.29–3.05 2.36 0.36 2.92 14.22 3.81

.109 .014 Brass .133 .645 .300 61012-13

C 18-14 0.9–2.0 — 2.77 0.36 3.38 16.38 7.62

.109 .014 Tin Plated Brass .133 .645 .300 61012-33

2.77 0.36 3.38 16.38 7.62

D 18-14 0.9–2.0 .130–.175 #10 .016 Brass .212 .690 .250 42308-1

3.30–4.45 Screw 0.41 5.38 17.53 6.35

1Without locking dimple.

2Has locking feature for pin with indent.

3Can be molded.

Type Wire Range Insul. Pin Stock Material Dimensions Part

AWG mm2Size Dia. Thk. and Finish WL E

Number

A 29-22 0.28–0.64 .040–.060 .062 .012 Tin Plated Brass .084 .590 .195 63506-11

1.02–1.52 1.57 0.30 2.13 14.99 4.95

B 21-16 0.72–1.29 — .090 .018 Tin Plated Phos. Bronze .235 .660 .255 60177-21

2.29 0.46 5.97 16.76 6.48

1Magnet wire.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

A B

ABC

SHUR-PLUG Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

SHUR-PLUG Terminals

A B

Type Wire Range Insul. Stock Material Dimensions Part

AWG mm2Size Thk. and Finish WL E Number

A 20-16 0.6–1.4 .095–.115 .018 Pre-Tin Plated Brass .160 .710 .345 61388-11

2.41–2.92 0.46 4.06 18.03 8.76

B 18-14 0.9–2.0 .125–.160 .020 Pre-Tin Plated Brass .157 .535 .345 41698

3.18–4.06 0.51 3.99 13.59 8.76

.018 Brass .160 .710 .345 60766-11

A 18-14 0.9–2.0 .085–.125 0.46 4.06 18.03 8.76

2.16–3.18 .018 Pre-Tin Plated Brass .160 .710 .345 60766-21

0.46 4.06 18.03 8.76

B 18-14 0.9–2.0 — .018 Pre-Tin Plated Brass .160 .500 .300 61802-11

0.46 4.06 12.70 7.62

A 18-14 0.9–2.0 .085–.210 .018 Brass .160 .710 .350 61891-21

2.16–5.33 0.46 4.06 18.03 8.89

B12 or 3.0 or —.018 Pre-Tin Plated Brass .160 .600 .300 63925-11

(2) 14 .(2) 2.0 .0.46 4.06 15.24 7.62

B14-10 or 2.0–6.0 or —.018 Tin Plated Brass .160 .625 .300 1742039-1

(2) 14 .(2) 2.0 .0.46 4.06 15.88 7.62

C Weld Tab — .018 Pre-Tin Plated Brass .160 .540 .300 62829-1

0.46 4.06 13.72 7.62

1Can be molded.

.156 [3.96] Diameter

A B

Type Wire Range Insul. Stock Material Dimensions Part

AWG mm2Size Thk. and Finish WL E Number

.018 Tin/Nickel Plated Brass .180 .885 .435 62416-11

C 24-22 0.2–0.4 .058–.082 0.46 4.57 22.48 11.05

1.47–2.08 .018 Tin/Nickel Plated Brass .180 .865 .435 1217104-11,2

0.46 4.57 21.97 11.05

20-16 0.6–1.4 .090–.125 .018 Brass .180 .740 .447 505038-11

2.29–3.18 0.46 4.57 18.80 11.35

.018 Tin Plated Brass .180 .740 .447 60793-11

.090–.125 0.46 4.57 18.80 11.35

A2.29–3.18 .018 Tin Plated Brass .180 .740 .447 62739-11

18-14 0.9–2.0 0.46 4.57 18.80 11.35

.018 Tin Plated Brass .180 .740 .447 60660-11

.120–.175 0.46 4.57 18.80 11.35

3.05–4.45 .018 Brass .180 .740 .447 60660-21

0.46 4.57 18.80 11.35

.018 Brass .180 .855 .435 42865-11

0.46 4.57 21.72 11.05

.018 Tin Plated Brass .180 .855 .435 42865-31

14-10 2.0–6.0 — 0.46 4.57 21.72 11.05

.018 Tin/Nickel Plated Brass .180 .855 .435 42865-51

B0.46 4.57 21.72 11.05

.018 Pre-Tin Plated Brass .180 .865 .435 63989-11

0.46 4.57 21.97 11.05

12-8 3.0–8.0 — .030 Tin Plated Brass .180 1.555 1.080 1217142-11

0.76 4.57 34.50 27.43

(2) 8 (2) 8.0 — .030 Tin Plated Brass .180 1.555 1.080 1217185-11

0.76 4.57 34.50 27.43

1Can be molded.

2Loose piece.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

.180 [4.57] Diameter

SHUR-PLUG Receptacle Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

SHUR-PLUG

Receptacle Terminals

A B

Type Wire Range Insul. Stock Material Dimensions Part

AWG mm2Size Thk. and Finish WL E Number

B 22-18 0.4–0.9 .085–.125 .016 Tin Plated Brass .190 .690 .250 42581-2

2.16–3.18 0.41 4.83 17.53 6.35

A 20-16 0.6–1.4 .100–.140 .016 Brass .190 .705 .370 60017-3

2.54–3.56 0.41 4.83 17.91 9.40

.016 Tin Plated Brass .190 .690 .345 42142-1

0.41 4.83 17.53 8.76

B 18-14 0.9–2.0 .130–.175 .016 Brass .190 .690 .345 42142-2

3.30–4.45 0.41 4.83 17.53 8.76

.016 Tin Plated Brass .190 .695 .345 63865-11

0.41 4.83 17.65 8.76

1No indent.

.156 [3.96] Diameter

ABC

Type Wire Range Insul. Stock Material Dimensions Part

AWG mm2Size Thk. and Finish WL E Number

.016 Brass .208 .785 .420 42531-1

A 20-16 0.6–1.4 .090–.120 0.41 5.28 19.94 10.67

2.29–3.05 .016 Tin Plated Brass .208 .785 .420 42531-2

0.41 5.28 19.94 10.67

.016 Brass .208 .715 .360 42700-1

B 20-16 0.6–1.4 .100–.140 0.41 5.28 18.16 9.14 42700-32

2.54–3.56 .016 Brass .208 .715 .360 42749-1

0.41 5.28 18.16 9.14

.016 Brass .208 .785 .420 60798-2

0.41 5.28 19.94 10.67

.016 Tin Plated Brass .208 .785 .420 60798-4

0.41 5.28 19.94 10.67

.090–.125 .016 Brass .208 .785 .420 60799-21

2.29–3.18 0.41 5.28 19.94 10.67

A 18-14 0.9–2.0 .016 Pre-Tin/Nickel Plated .208 .785 .420 60799-41

0.41 Phos. Bronze 5.28 19.94 10.67

.016 Tin Plated Brass .208 .785 .420 60799-51

0.41 5.28 19.94 10.67

.016 Brass .208 .785 .420 61412-1

.120–.175 0.41 5.28 19.94 10.67

3.05–4.45 .016 Tin Plated Brass .208 .785 .420 61412-2

0.41 5.28 19.94 10.67

.016 Brass .208 .720 .420 42868-1

0.41 5.28 18.29 10.67

.016 Tin Plated Brass .208 .720 .420 42868-2

14-10 2.0–6.0 — 0.41 5.28 18.29 10.67

.016 Brass .208 .720 .420 42891-11

0.41 5.28 18.29 10.67

C.016 Tin Plated Brass .208 .720 .420 42891-21

0.41 5.28 18.29 10.67

12-8 3.0–8.0 — .016 Tin Plated Brass .208 .720 .420 1217070-1

0.41 5.28 18.29 10.67

.016 Brass .208 .770 .420 1217074-1

(2) 8 (2) 8.0 — 0.41 5.28 19.56 10.67

.016 Tin Plated Brass .208 .770 .420 1217074-2

0.41 5.28 19.56 10.67

1No indent.

2Reverse reel of Part Number 42700-1.

Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support

Center at 1-800-522-6752.

.180 [4.57] Diameter

Tab Receptacle Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Tab Receptacle Terminals

A B C D

E F G

Type Wire Range Insul. Dia. Stock Material Fits Tab Dimensions Part

AWG mm2Range Thk. and Finish WL E Number

.010 Pre-Tin Brass .031 .093 .120 .475 .190 61813-16

B 26-22 0.12–0.4 .035–.065 0.25 0.79 2.36 3.05 12.06 4.83

0.89–1.65 .010 Pre-Tin Brass .014 .093 .120 .475 .190 62041-17

0.25 0.36 2.36 3.05 12.06 4.83

G 26-22 0.12–0.4 .035–.060 .008 Gold Plated .025 .025 .085 .390 .090 61941-1

0.89–1.52 0.20 Beryllium Copper 0.64 0.64 2.16 9.91 2.29

.010 Brass .045 .045 .095 .372 .130 60524-1

0.25 1.14 1.14 2.41 9.45 3.30

.010 Gold Plated Brass .045 .045 .095 .372 .130 60524-3

0.25 1.14 1.14 2.41 9.45 3.30

A 24-20 0.2–0.6 .040–.080 .010 Tin Plated .045 .045 .095 .372 .130 60524-5

1.02–2.03 0.25 Beryllium Copper 1.14 1.14 2.41 9.45 3.30

.010 Gold Plated Brass .031 .062 .090 .372 .130 60477-1

0.25 0.79 1.57 2.29 9.45 3.30

.010 Tin Plated Brass .023 .062 .090 .372 .130 60436-2

0.25 0.58 1.57 2.29 9.45 3.30

.010 Tin Plated Brass .031 .062 .090 .462 .187 60900-11

0.25 0.79 1.57 2.29 11.73 4.75

.010 Gold Plated Brass .031 .062 .090 .462 .187 60900-2

0.25 0.79 1.57 2.29 11.73 4.75

B 24-20 0.2–0.6 .040–.080 .010 Tin Plated Brass .031 .062 .090 .462 .187 60900-42

1.02–2.03 0.25 0.79 1.57 2.29 11.73 4.75

.010 Gold Plated Brass .031 .062 .090 .462 .187 60900-58

0.25 0.79 1.57 2.29 11.73 4.75

.010 Tin Plated Brass .031 .062 .090 .462 .187 61454-13

0.25 0.79 1.57 2.29 11.73 4.75

F 24-20 0.2–0.6 — .010 Tin Plated Brass .015 .050 .070 .310 .145 62352-1

0.25 0.38 1.27 1.78 7.87 3.68

E 22-20 0.3–0.6 — .010 Tin Plated Brass .037 .125 .160 .425 .190 41989

0.25 0.94 3.18 4.06 10.80 4.83

.010 Tin Plated Brass .031 .062 .090 .372 .130 61489-1

A 22-18 0.3–0.9 .060–.110 0.25 0.79 1.57 2.29 9.45 3.30

1.52–2.79 .010 Gold Plated Brass .031 .062 .090 .372 .130 61616-1

0.25 0.79 1.57 2.29 9.45 3.30

.010 Pre-Tin Brass .010 .093 .120 .480 .190 63391-14,5

.050–.085 0.25 0.25 2.36 3.05 12.19 4.83

22-18 0.3–0.9 1.27–2.16 .010 Pre-Tin Brass .010 .093 .120 .480 .190 63391-25

0.25 0.25 2.36 3.05 12.19 4.83

B.080–.120 .010 Pre-Tin Brass .032 .103 .126 .480 .200 60252-17

2.03–3.05 0.25 0.81 2.62 3.20 12.19 5.08

.010 Pre-Tin Brass .020 .103 .126 .480 .200 60432-17

20-18 0.5–0.9 .080–.120 0.25 0.51 2.62 3.20 12.19 5.08

2.03–3.05 .010 Tin Plated Brass .020 .156 .179 .480 .200 62399-1

0.25 0.51 3.96 4.55 12.19 5.08

D 20-18 0.5–0.9 — .010 Brass .010 .110 .148 .380 .200 62589-1

0.25 0.25 2.79 3.76 9.65 5.08

E 20-16 0.5–1.3 — .010 Tin Plated Brass .032 .125 .160 .330 .090 63615-1

0.25 0.81 3.18 4.06 9.65 2.29

C 18-14 0.8–2.0 — .025 Brass .060 .250 .250 .985 .520 60312-1

0.64 1.52 6.35 6.35 25.02 13.20

1Available in Loose Piece form, order Part No. 61454-1. 3Loose Piece form, of Part No. 60900-1. 5Compliant base. 7Dimple.

2Reverse reel of 60900-1. 4Loose Piece form, of Part No. 63391-2. 6No Dimple. 8Reverse reel of 60900-2.

Taper Tab Receptacle Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Taper Tab

Receptacle Terminals

Precision formed taper tab

receptacles are available to

mate with tabs having front

end dimensions of .078

[1.98] and .098 [2.49].

These receptacles are

available in strip form, reel

fed for high speed auto-

matic machine termination.

Taper Tab Specifications

Difference between these

two dimensions must be

held from .0115 to .0125

[0.29 to 0.32]

78 Series—Insulation Support

1 Intersection must be clean no offset

and no increase in taper (both sides)

over this length.

78 Series

A= .078 ± .001

[1.98 ± 0.03]

B= .090 ± .001

[2.29 ± 0.03]

Tab Thickness — .023/.016

[0.58/0.41]

98 Series

A= .098 ± .001

[2.49 ± 0.03]

B= .110 ± .001

[2.79 ± 0.03]

Tab Thickness — .025/.016

[0.64/0.41]

Wire Range Strip Form Part Number

AWG mm2

Insul. Dia. Dim. Finish For Use With For Use With

Range L Standard Appl. Miniature Appl.

24-22 0.2–0.4 .030–.050 .500 Tin — 42765-1

0.76–1.27 12.70

78 Series—Insulation Piercing

Wire Range Strip Form Part Number

AWG mm2

Insul. Dia. Dim. Finish For Use With For Use With

Range L Standard Appl. Miniature Appl.

Tinsel — .065–.075 .366 Gold 60442-1 —

1.65–1.91 9.30

Tinsel — .065–.075 .366 Nickel 60442-2 —

1.65–1.91 9.30

Tinsel — .065–.075 .500 Tin 42519-1 —

1.65–1.91 12.70

98 Series—Insulation Support

Wire Range Strip Form Part Number

AWG mm2

Insul. Dia. Dim. Finish For Use With For Use With

Range L Standard Appl. Miniature Appl.

24-22 0.2–0.4 .040–.060 .562 Tin — 60891-1

1.02–1.52 14.27

.200

[5.08]

.260

[6.60]

Nom.

Taper Length

3 1/2° Ref.

Min.

Tab Length

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Contact and Welding

Tab Terminals

Contact and Welding Tab Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Tyco Electronics offers a

full selection of AMP open

barrel miscellaneous contact

and welding tab terminals

that are specifically

designed to terminate

various stranded and solid

lead wire ranges for cus-

tomer specific application

requirements.

Welding tab terminals are

available with and without

insulation support barrels

that terminate 26–14 AWG

lead wire. They are manu-

factured in brass, phosphor

bronze and steel material

with tin, nickel and gold

plating options available.

Brush contacts are manu-

factured without insulation

support barrels, one part

number being the excep-

tion, that terminate 24–14

AWG lead wire. They are

manufactured in brass and

phosphor bronze material

with silver plating as an

option.

Button contacts are avail-

able with and without insu-

lation support barrels that

terminate 20 -16 AWG lead

wire. They are manufac-

tured in brass material with

tin plated versions available

as well.

Grounding clip terminals

are available that can be

terminated to 22–14 AWG

lead wire and accept panel

thickness ranging from

.019–.071. They are

designed to pierce through

enameled painted sheet

metal panels in the appli-

ance and lighting industry.

They are manufactured out

of stainless steel or tin

plated phosphor bronze

and steel material.

Special Tab Receptacles

are available without insula-

tion support barrels that can

be terminated to 20–16

AWG lead wire. They are

manufactured in brass,

phosphor bronze and steel

with tin and silver plated

version available.

A Plug Blade terminal is fea-

tured and readily available

to terminate 20–18 AWG

lead wire in brass material.

Fuse terminals are available

for .250 [6.5] diameters

without insulation support

that can be terminated to

22–10 AWG lead wire.

They are manufactured in

brass material with tin

plated brass as an option.

Wire Strain Relief Clamps

are available for insulation

diameters ranging from

.150–.310. They are manu-

factured in aluminum, phos-

phor bronze and tin plated

steel.

A .250 Spark Plug

Receptacle is available that

is manufactured in nickel

plated steel.

A Thermal Protector Crimp

Pin is featured that can be

terminated directly to a ther-

mal protector open barrel

that will accept 16-14 lead

wire. The terminal is manu-

factured in tin plated brass.

Non-insulated Wire Pins are

readily available for lead

wires ranging from 10 to 22

AWG lead wire. They are

manufactured in copper

zinc with pre-plated and

post plated tin and silver

plated versions options

listed. Nickel plated steel

terminals are also featured.

Non-insulated AMPLIVAR

Wire Pins with insulation

supports are available to

terminate directly to magnet

wire leads ranging from

13–27 AWG. They are man-

ufactured in brass with pre-

plated and post tin plated

versions available.

Product Facts

■Welding Tab terminals

available for 26 -14 AWG

lead wire

■Brush contacts available for

24–14 AWG lead wire

■Button contacts available for

20–16 AWG lead wire

■Grounding clip terminals

accept .019 - .071 panel

thicknesses

■Non-insulated Wire Pins

available for lead wires

ranging from 10 to 22 AWG

lead wire

■Non-insulated Wire Pins

available for magnet wire

leads ranging from 13–27

AWG

■Precision formed, strip-fed

terminals terminated in

AMP automatic machines

for high production rates per

hour

Technical Documents

Application Specifications describe

requirements for using the product in its

intended application and or crimping

information. They are intended for the

Packaging and Design Engineer and the

Machine Setup Person.

114-2093 — Carbon Brush Contacts

114-2129 — Grounding Clip

Product Specifications

Product Specifications describe the

product qualification test results com-

pleted by Tyco Electronics for considera-

tion of product use in a specific

application. They are intended for the

Design and Product Reliability Engineer.

108-1376 — Grounding Clip

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Contact and Welding

Tab Terminals

Contact and Welding Tab Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Miscellaneous Contacts

and Weld Tabs

A (Left Hand)

Embossment

B C

Embossment

Type Wire Range Insul. Stock Dimensions Tab Material Part

AWG mm2Dia. Thickness WL E

Direction Number

A 18-14 0.8-2.0 — .020 .155 .340 .390 L.H. Phosphor Bronze 42920-34

0.51 3.94 8.64 9.91 R.H. Phosphor Bronze 42920-44

.016 .140 .740 .615 Brass 155386-11,6

22-18 0.3-0.9 — — Tin Plated Brass 155386-21,6

B0.41 3.56 18.80 15.62 Brass 155386-31,7

24-22 0.2-0.4 — .008 .115 .600 .470 — Stainless Steel 62827-1

0.20 2.92 15.24 11.94

.012 .090 .365 .100 — Nickel Plated Steel 62062-1

C 26-22 0.12-0.40 .055-.080 0.30 2.29 9.27 2.54

1.40-2.03 .008 .115 .685 .375 — Stainless Steel 61263-1

0.20 2.92 17.40 9.53

D 18-14 0.8-2.0 — .016 .140 .350 .210 — Nickel Plated Steel 62134-2

0.41 3.56 8.90 5.33

E 18-14 0.8-2.0 — .016 .140 .540 .345 — Brass 42349-12

0.41 3.56 13.72 8.76

F 20-16 0.5-1.4 — .020 .125 .270 .175 —Tin Plated Steel 62153-13

0.51 3.18 6.86 4.45 Nickel Plated Steel 63701-14

Tin Plated Steel 40990-14

G 20-16 0.5-1.4 .090-.130 .020 .125 .365 .165 —Gold Plated Steel 40990-25

2.29-3.30 0.51 3.18 9.27 4.19 Tin Plated Steel 60581-15

Tin Plated Steel 1217510-13

1.062 [1.57] diameter hole in tab.

2Tab bent up 60° in applicator.

3Tab embossment up.

4Tab embossment down.

5No tab embossment.

6Standard applicator reeling.

7Mini applicator reeling.

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Contact and Welding

Tab Terminals

Contact and Welding Tab Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Insul. Stock Dimensions Tab Material Part

AWG mm2Dia. Thickness WL E

Direction Number

22-17 0.3-1.0 —.020 .215 .425 .425 L.H. Phosphor Bronze 62214-1

Magnet Wire Magnet Wire 0.51 5.46 10.80 10.80 R.H. Phosphor Bronze 62214-2

A.187 R.H. Phosphor Bronze 60812-1

18-14 0.8-2.0 — .020 4.75 .435 .640 L.H. Phosphor Bronze 60812-2

0.51 .125 11.05 16.25 R.H. Phosphor Bronze 350010-1

3.18

R.H. Phosphor Bronze 62008-11

.620 .425 Silver Plated Ph Bz 62008-21

B 20-14 0.5-2.0 — .018 .187 15.75 10.80 L.H. Phosphor Bronze 62009-11

0.46 4.75 Silver Plated Ph Bz 62009-21

.495 .300 R.H. Phosphor Bronze 63182-11

12.57 7.62 L.H. Phosphor Bronze 63183-11

C 20-18 0.5-0.8 — .012 .125 .330 .305 L.H. Phosphor Bronze 1217698-1

0.30 3.18 8.38 7.75 R.H. Phosphor Bronze 1217698-2

D 20-16 0.5-1.4 — .018 .240 .275 .240 — Brass 61524-22

0.46 6.10 6.98 6.10

.018 .285 .210 — — Brass 61933-12

24-20 0.2-0.6 — 0.46 7.24 5.33

.016 .312 .185 — — Brass 63020-12

E0.41 7.29 4.70

.018 .285 .210 — — Brass 1217507-12

20-16 0.5-1.4 — 0.46 7.24 5.33

.016 .360 .185 — — Brass 63930-12

0.41 9.14 4.70

F 18-14 0.8-2.0 .110-.160 .016 .255 .775 .355 — Brass 61390-1

2.79-4.06 0.41 6.48 19.69 9.02

1Tab lock crimp.

2Carbon brush application equipment available.

Brush Contacts

A (Right Hand)

Embossment

C (Left Hand)

Embossment

E F

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Miscellaneous Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Insul. Stock Dimensions Material Part

AWG mm2Dia. Thickness WLE Number

A 20-16 0.5-1.4 .090-.120 .016 .195 .240 —Brass 42218-31

2.29-3.05 0.41 4.95 6.10

.195 Brass 61165-12

Tin Plated Brass 61165-22

B 20-16 0.5-1.4 .090-.125 .016

4.95

.310 —Brass 61039-1

2.29-3.18 0.41

.240

7.87 Tin Plated Brass 505034-1

Tin Plated Brass 505034-22

6.10 Brass 505034-32

C 20-16 0.5-1.4 —.016 .195 .235 —Brass 61280-1

0.41 4.95 5.97 Brass 61280-22

D 20-16 0.5-1.4 —.020 .230 .175 .0603Brass 406623

0.51 5.84 4.45 1.52

1fits .150 [3.81] dia hole

2alternate reeling direction for mini applicator compatibility

3tab bent down in applicator

Button Contacts

Grounding Clips

A B

B C

Type Wire Range Insul. Dia. Application Stock Dimensions Material Part

AWG mm2Range Panel Thk. Thk. WL E Number

.020-.030 .020 .140 .730 .382 Stainless Steel 63895-1

A 18-14 0.8-2.0 .090-.125 0.51-0.76 0.51 3.56 18.54 9.70

2.29-3.18 .047-.057 .020 .190 .730 .382 Stainless Steel 1217012-1

1.19-1.45 0.51 4.83 18.54 9.70

.020-.040 .020 .140 .620 .440 Tin Plated Steel 63733-1

B 22-18 0.3-0.8 —0.51-1.02 0.51 3.56 15.75 11.18

.020-.040 .020 .140 .620 .440 Tin Plated Phos. Bronze 63733-2

0.51-1.02 0.51 3.56 15.75 11.18

C 18-14 0.8-2.0 .100-.140 .019-.071 .020 .615 .675 .440 Stainless Steel 63575-1

2.54-3.56 0.48-1.80 0.51 15.62 17.10 11.18

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Miscellaneous Terminals

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Insul. Stock Dimensions Material Part

AWG mm2Dia. Thickness WL E Number

22-18 0.3-0.9 .475 Tin Plated Brass 505020-2

A16-14 1.3-2.0 —.020 .250 12.07 .310 Tin Plated Brass 40626

12-10 3.0-6.0 0.51 6.35 .495 7.87 Tin Plated Brass 62587-1

12.57

22-18 0.3-0.9 .020 .250 .475 .310 Brass 1217881-1

B16-14 1.3-2.0 —Tin Plated Brass 60654-1

0.51 6.35 12.07 7.87 Brass 60654-2

Type Wire Range Insul. Stock Dimensions Material Part

AWG mm2Dia. Thickness WL E Number

20-16 0.5-1.4 .025 .320 .905 .665 Tin Plated Phos Bz 63035-1

A18-14 0.8-2.0 —Tin Plated Phos Bz 63863-1

0.64 8.13 23.00 16.89 Silver Plated Phos Bz 63863-2

B 20-16 0.5-1.4 —.025 .200 .995 .790 Brass 62281-1

0.64 5.08 25.27 20.06

.025 .270 1.000 .750 Tin Plated Steel 62727-1

C 20-16 0.5-1.4 —Tin Plated Steel 63723-11

0.64 6.86 25.40 19.05 Tin Plated Phos Bz 63723-21

1Includes locking feature similar to style A.

Tab Receptacles — Special

Plug Blade

Fuse Receptacles —

.250 [6.35] Dia.

Type Wire Range Insul. Stock Dimensions Material Part

AWG mm2Dia. Thickness WL E Number

A 20-18 0.5-0.9 —.020 .250 .995 .845 Brass 156523-1

0.51 6.35 25.27 21.46

Ø W

Embossment

Twist Lock Receptacle

Receptacle, 250 Series

Receptacle

Miscellaneous Terminals

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Miscellaneous Terminals

Miscellaneous Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Insul. Stock Dimensions Material Part

AWG mm2Dia. Thickness WL E Number

.180-.230 .025 .575 .405 Aluminum 42412-5

4.57-5.84 0.64 14.60 10.29

A— —

.150-.200 .500 — Tin Plated Steel 61831-1

3.81-5.08 .028 12.70 .250

.290-.310 0.71 .640 6.35 Tin Plated Steel 61987-1

7.37-7.87 16.26

B— —

.180-.230 .025 .285 .750 — Aluminum 61520-11

4.57-5.84 0.64 7.24 19.05

C— — — .030 —.345 — Phosphor Bronze 1217440-82

0.76 8.76

1Ring .200 [5.08] hole diameter.

2Strain relief for .045 [1.14] dia. stranded steel cable.

Wire Strain Relief Clamps

Spark Plug Receptacle —

.250 [6.35] Dia.

Thermal Protector Crimp Pin

Type Wire Range Insul. Stock Dimensions Material Part

AWG mm2Dia. Thickness WL E Number

A 16-14 1.3-2.0 — .016 .050 .375 .175 Tin Plated Brass 1217569-11

0.41 1.27 9.53 4.45

1Pin is crimped in thermal protector wire barrel.

Type Wire Range Insul. Stock Dimensions Material Part

AWG mm2Dia. Thickness WL E Number

A— — .275 .018 .320 1.155 .745 Nickel Plated Steel 40800

7.00 0.46 8.13 29.34 18.92

A B

Ø W

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Miscellaneous Terminals

Miscellaneous Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Insul. Stock Dim. Material Part

AWG mm2Dia. Thickness L and Finish Number

Brass 926823-1

20-17 0.5–1.0 — .013 .276 Pre-Tin Plated Brass 926823-2

0.32 7.00 Brass 926823-31

Pre-Tin Plated Brass 926823-41

Phos. Bronze 926823-5

20-17 0.5–1.0 — .013 .276 Pre-Tin Plated Phos. Bronze 926823-6

0.32 7.00 Phos. Bronze 926823-71

Pre-Tin Plated Phos. Bronze 926823-81

ABrass 926824-1

17-131⁄21.0–2.5 — .013 .276 Pre-Tin Plated Brass 926824-2

0.32 7.00 Brass 926824-31

Pre-Tin Plated Brass 926824-41

Phos. Bronze 926824-5

17-131⁄21.0–2.5 — .013 .276 Pre-Tin Plated Phos. Bronze 926824-6

0.32 7.00 Phos. Bronze 926824-71

Pre-Tin Plated Phos. Bronze 926824-81

17-131⁄21.0–2.5 — .013 .276 Nickel Plated Brass 926824-91

0.32 7.00 Nickel Plated Brass 1-926824-0

22-18 0.30–0.82 .079–.098 .013 .429 Brass 925667-1

2.00–2.50 0.32 10.90 Pre-Tin Plated Brass 925667-2

22-18 0.30–0.82 .079–.098 .013 .429 Nickel Plated Steel 925667-4

2.00–2.50 0.32 10.90

22-18 0.30–0.82 .079–.098 .013 .429 Brass 925667-51

2.00–2.50 0.32 10.90 Pre-Tin Plated Brass 925667-61

22-18 0.30–0.82 .079–.098 .013 .429 Nickel Plated Steel 925667-81

2.00–2.50 0.32 10.90

20-17 0.5–1.0 .071–.130 .013 .429 Brass 925552-1

1.80–3.30 0.32 10.90 Pre-Tin Plated Brass 925552-2

20-17 0.5–1.0 .071–.130 .013 .429 Nickel Plated Steel 925552-4

1.80–3.30 0.32 10.90

20-17 0.5–1.0 .071–.130 .013 .429 Brass 925552-51

1.80–3.30 0.32 10.90 Pre-Tin Plated Brass 925552-61

20-17 0.5–1.0 .071–.130 .013 .429 Nickel Plated Steel 925552-81

1.80–3.30 0.32 10.90

20-17 0.5–1.0 .071–.130 .013 .429 Pre-Tin Plated Phos. Bronze 1-925552-0

1.80–3.30 0.32 10.90

20-17 0.5–1.0 .071–.130 .013 .429 Tin Plated Brass 1-925552-1

1.80–3.30 0.32 10.90 Tin Plated Brass 1-925552-21

Brass 926866-1

20-151⁄20.5–1.5 .071–.130 —.630 Pre-Tin Plated Brass 926866-2

1.80–3.30 16.00 Brass 926866-31

Pre-Tin Plated Brass 926866-41

1Splice Free.

Wire Pins

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Miscellaneous Terminals

Miscellaneous Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Type Wire Range Insul. Stock Dim. Material Part

AWG mm2Dia. Thickness L and Finish Number

20-151⁄20.5–1.5 .098–.150 .013 .311 Brass 141093-1

2.50–3.80 0.32 7.90 Tin Plated Brass 141093-2

Brass 160644-1

20-151⁄20.5–1.5 .091–.126 .016 .216 Silver Plated Brass 160644-2

2.30–3.20 0.40 5.50 Tin Plated Brass 160644-3

Silver Plated Brass 160644-41

20-151⁄20.5–1.5 .091–.126 .016 .216 Nickel Plated Steel 160644-61

2.30–3.20 0.40 5.50

Tin Plated Brass 160644-71

20-151⁄20.5–1.5 .091–.126 .016 .216 Brass 160644-8

2.30–3.20 0.40 5.50 Nickel Plated Brass 160644-9

Tin Plated Brass 1-160644-01

17-131⁄21.0–2.5 .098–.150 .013 .429 Brass 925553-1

B2.50–3.80 0.32 10.90 Pre-Tin Plated Brass 925553-2

17-131⁄21.0–2.5 .098–.150 .013 .429 Phos. Bronze 925553-3

2.50–3.80 0.32 10.90 Pre-Tin Plated Phos. Bronze 925553-4

17-131⁄21.0–2.5 .098–.150 .013 .429 Nickel Plated Steel 925553-6

2.50–3.80 0.32 10.90

17-131⁄21.0–2.5 .098–.150 .013 .429 Brass 925553-71

2.50–3.80 0.32 10.90 Pre-Tin Plated Brass 925553-81

17-131⁄21.0–2.5 .098–.150 .013 .429 Phos. Bronze 925553-91

2.50–3.80 0.32 10.90 Pre-Tin Plated Phos. Bronze 1-925553-01

17-131⁄21.0–2.5 .098–.150 .013 .429 Nickel Plated Steel 1-925553-21

2.50–3.80 0.32 10.90

Brass 926867-1

131⁄2-10 2.5–6.0 .177 Max. .013 .630 Pre-Tin Plated Brass 926867-2

4.50 .0.32 16.00 Brass 926867-31

Pre-Tin Plated Brass 926867-41

Pre-Tin Plated Brass 926933-1

181⁄2-17 0.75–1.0 — .010 .236 Brass 926933-2

0.25 6.00 Pre-Tin Plated Brass 926933-3

Brass 926933-4

Pre-Tin Plated Phos. Bronze 926933-5

181⁄2-17 0.75–1.0 — .010 .236 Phos. Bronze 926933-6

C0.25 6.00 Pre-Tin Plated Phos. Bronze 926933-7

Phos. Bronze 926933-8

181⁄2-17 0.75–1.0 — .010 .236 Copper Nickel 926933-9

0.25 6.00

151⁄2-131⁄21.5–2.5 — .010 .276 Pre-Tin Plated Brass 925856-1

0.25 7.00 Brass 925856-2

151⁄2-131⁄21.5–2.5 — .010 .276 Phos. Bronze 925856-3

0.25 7.00 Pre-Tin Plated Phos. Bronze 925856-4

1Splice Free.

Wire Pins (Continued)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Miscellaneous Terminals

Miscellaneous Terminals (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

AMPLIVAR Wire Pins with

Insulation Support

Type Wire Range Insul. Stock Dim. Material Part

CMA mm2Dia. Thickness L Number

27-19 0.10-0.60 .055-.087 .016 .272 Brass 141075-1

1.40-2.20 0.40 6.90 Tin Plated Brass 141075-2

.098-.150 .016 .311 Brass 141175-11

A27-19 0.10-0.60 Tin Plated Brass 141175-21

2.50-3.80 0.40 7.90 Brass 1-141175-12

.098-.150 .016 .319 Brass 737060-1

18-13 0.70-2.50 Tin Plated Brass 737060-2

2.50-3.80 0.40 8.10 Pre-Tin Plated Brass 737060-3

1Reeled “U-up”.

2Reeled “U-down”.

Application Tooling (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Application Tooling

AMP-O-LECTRIC Model G

Terminating Machines,

354500-1, -9, -11

A totally new design of

our most popular machine

for bench-top operation.

It features a quiet and

highly-reliable direct motor

drive, electronic controls

for ease of setup and oper-

ation, and improved guard-

ing and lighting for operator

convenience and safety. All

versions also include either

manual or automatic preci-

sion adjustment for crimp

height. For use with minia-

ture style applicators only.

(Shown with optional Crimp

Quality Monitor [CQM].)

Specifications

Weight — Approximately 240 lb

[110 kg]

Width — 18.7-25.3 [475-643] depend-

ing on type of applicator used

Depth — 21.5-28.1 [546-713] depend-

ing on type of applicator used

Height — 20 [508] without reel

Electrical — 120 or 220 VAC,

50 or 60 Hz

Air — 90-110 psi [6.21-7.59 bar] when

required for use with air-feed applicators

Wire Range — 26-10 AWG

[0.12-6.0 mm2] solid or stranded,

depending on product applied

For more information, request

Catalog 65828.

AMP 3K/40 and AMP 5K/40

Terminating Machines

The AMP 3K/40 and

AMP 5K/40 Terminators

are designed for customers

that require the increased

output and quality of a

semiautomatic machine

at a competitive price.

By incorporating the most

commonly requested fea-

tures as standard and offer-

ing a long list of optional

equipment, these termina-

tors offer flexibility to meet

the specific needs of vari-

ous applications at the low-

est possible cost.

■3,000 lb [1361 kg] max.

crimp force (AMP 3K/40)

5,000 lb [2268 kg] max.

crimp force (AMP 5K/40)

■Tool-less removal of

applicators and guards

■Jog capability

■Quiet, fast operation —

80/76 dBa and cycle time

less than 0.400 seconds

■Accepts Heavy Duty Mini

style applicators

■Wide range of optional

equipment such as

tool-less precision crimp

height adjust, batch

counter, CQM capability

and work light

■Order Catalog 1654856 for

specs and part numbers

Specifications

Height — 20 [510] (without reel sup-

port)

Weight — Approx. 150 lb [68 kg]

Capacity —

AMP 3K/40 — 3,000 lb [1361 kg] max.

crimp force; AMP 5K/40 — 5,000 lb

[2268 kg] max. crimp force

Noise — 76 dBa maximum at 3,000 lb

[1361 kg] full capacity; 80 dBa maxi-

mum at 5,000 lb [2268 kg] full capacity

Electrical — 100-240 VAC, 50/60 Hz

(6A) • Average <1 A at 120 VAC when

used as a bench-top unit at 2 000 cycles

per hour operating rate

Air — 90-100 psi [6.21-6.90 bar],

6 scfm [0.00282 m3/s] (when required

for use with air-feed applicators)

Note: Optional Air Feed Valve Assembly

required.

Application Tooling (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Application Tooling

This unique system provides

100% on-the-fly crimp

inspection. It measures the

crimp height of each termi-

nation, and evaluates the

quality of each crimp. If a

crimp is questionable, the

monitor alerts the operator

with both visual and audible

alarms. It also provides ports

for printing and networking.

When used with

AMP-O-LECTRIC Model “G”

Termination Machines, the

monitor is mounted to the

machine. When used with

AMPOMATOR CLS IV Lead

Making Machines, it is inte-

grated into the machine’s

operating system, with the

information displayed on the

machine’s touch screen.

5-Ton Machine,

Part Number 565433-4

This machine is used with

special standard style

applicators to apply splices

and terminals requiring

crimping forces greater

than the maximum output

of AMP-O-LECTRIC

Termination Machines.

The machine is a

modification of a Fixed Bed

Gap mechanical clutch

press manufactured by

Benchmaster Products, Inc.

Specifications

Width — 29 [737]

Depth — 25.4 [645]

Height — 35.5 [902] without reel

Weight — Approximately 250 lb

[113 kg]

Electrical — 120 VAC, 60 Hz, 6 A

Air — 90-100 psi [6.21-7.59 bar] when

required for use with air-feed applicators

Carbon Brush Machine,

Part Number 459248-2

This machine is a modified

AMP-O-LECTRIC Model “K”

Termination Machine

equipped with a mecha-

nism that compresses the

spring and pulls the shunt

wire through the spring over

the terminal.

The machine can terminate

shunt wires ranging from

.812-4.78 [20.6-121] in

length depending on the

type of terminal used. It can

accept springs with an

inside diameter of .130-.427

[3.30-10.8]

Specifications

Width — 27 [68.6]

Depth — 27 [68.6]

Height — 28 [71.1] without reel

Weight — Approximately 250 lb

[113 kg]

Electrical — 120 VAC, 60 Hz, 6 A

Air — 80-100 psi [5.51-6.89 bar]

Crimp Quality Monitor (CQM) Specifications

Width — 8.5 [216]

Depth — 9 [229]

Height — 4.5 [114]

Electrical — 120 VAC, 50 or 60 Hz, or

220 VAC, 50 or 60 Hz

Printer Port — Serial Interface

For more information, request

Catalog 82275.

Optional Stripping

Module for the AMP 3K/40,

AMP 5K/40 and

AMP-O-LECTRIC Model G

Terminating Machines

The combination of the

Stripping Module with

the AMP 3K/40, AMP 5K/40

or the AMP-O-LECTRIC

Model G terminating

machines provides our cus-

tomers with an economic

and proficient method of

stripping the wire and

crimping terminals on the

same machine. No longer is

a special machine needed

for just stripping the wire.

The wires are stripped

moments before crimping,

which means that there is

virtually no chance of dam-

aging the wire conductors

during handling or storage.

Wire placement accuracy is

also improved because

once the wire is fed into the

start sensor, the Stripping

Module does the rest.

Specifications

Wire Range Base Module — 32-14

AWG [0.03 mm2- 2.5 mm2] (30-32

AWG may require special kit.)

Max. Insulation — .200 [5.08]

Cable Breakout — > 1.1 [29]

Strip Length —

.100 - .400 [2.5 – 10.16]

Noise — Less than 82 dBA (Typical at

operator position with standard mechan-

ical feed applicator)

Weight — 10 lb [4.53 Kilograms]

Height — 5 [127]

Electrical — 100-240 VAC, 50/60 Hz,

single phase current, obtains power from

the terminator

Air — 90-100 psi [620-760 kPa],

6 scfm [2.83 liters/sec]

Wire Sensor — Gold plated contacts

with laser etched target

For more information, request

Catalog 1309085.

Application Tooling (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Application Tooling

Applicators End- and Side-Feed

Heavy-Duty Miniature

(HDM) Applicators

Tyco Electronics applicators

are designed to exacting

specifications to produce

consistent, high-quality

terminations.

HDM applicators are

quickly interchangeable

and easily repaired. They

feature simple dial-in set-

tings for adjusting crimp

height for terminating differ-

ent wire combinations within

the designated CMA range.

These applicators are used

with both bench machines

and fully-automatic lead

makers. They can also be

used for crimp quality

monitoring on systems

equipped with the CQM

G-Adapter. Call the

Tooling Assistance Hotline

at 1-800-722-1111 for

further information.

Standard (STD) Applicators

Standard style applicators

are generally used for long

production runs using

dedicated equipment, or

when splicing a coil, for

example, that needs to

be positioned close to

the crimping area in the

applicator. The crimp height

can be adjusted by raising

or lowering the base mount.

Standard Style Applicator

for Large CMA Splice,

Part Number 566372-2

This applicator was

designed specifically to

apply AMP 5 000-16 000

CMA Splice, Part Number

63625-1. It features a

highly-visible, close-up

crimp area—less than 1

[25] from the front of the

guard. You can easily

splice multiple wires by

simply rotating them down

through the front of the

guard into the crimp area.

It is an air-feed applicator,

and can be used with

AMP-O-LECTRIC Model K

termination machine Part

Number 1-471273-2 or

1-471273-3.

AMPOMATOR CLS IV+

Lead-Making Machines, 356500-1, -2

Fully-automatic machines

that measure, cut, strip

and terminate single leads.

Microprocessor-controlled,

and programmed and

operated using an easy-to-

follow, menu-driven touch-

screen. Features include

direct-drive terminating

units with precision crimp

height adjustment, fully

programmable setups, wire

runout and splice detection,

and motorized pre-feed with

wire straightener. Crimp

Quality Monitoring is also

available.

Specifications

Width — 159 [4 040]

Depth — 68 [1 730]

Height — 86 [2 185] with

24 [610] dia. reel

Weight — 2 000 lb [907 kg]

Electrical — 220 VAC, 50 or

60 Hz, single phase, 25 A, with

neutral and ground

Air — 90 psi [6.21 bar], 15 scfm

[0.0071 m3/s] sustained

Wire Range — 26-10 AWG

[0.12-6 mm2] stranded, 26-16 AWG

[0.12-1.4 mm2] solid

Lead Lengths — 3-90 [76.2-2 285],

90-1 000 [2 285-25 400] with long

lead conveyors

For more information, request Catalog

124324.

Part Number Index (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Part Number Index

40977 17

40979 16

40990 61

41006 16

41013 9

41090 17

41108 30

41124 15

41125 15

41126 15

41215 28

41276 30

41282 30

41294 14

41330 12

41332 12

41333 12

41341 17

41343 22

41346 16

41356 17

41376 19

41397 28

41406 10

41409 19

41443 20

41456 10

41459 28

41461 24

41471 10

41472 10

41473 24

41495 24

41499 16

41558 11

41559 12

41560 12

41579 9

41580 9

41581 9

41582 9

41589 22

41590 22

41604 14

41627 28

41698 56

41711 9

41765 47

41766 47

41770 47

41808 15

41809 15

41854 54

41870 54

41899 47

41900 47

41904 47

41911 17

41933 25

41974 28

41975 28

41989 58

Part No. Page

41996 28

42023 19

42036 9

42037 9

42054 17

42065 11

42076 47

42101 55

42110 17

42111 17

42113 24

42119 47

42142 57

42160 22

42164 9

42168 23

42169 23

42185 16

42187 25

42188 25

42189 20

42190 20

42191 20

42192 47

42204 16

42218 63

42308 55

42318 24

42329 28

42339 25

42349 61

42412 65

42425 17

42428 53

42429 53

42508 9

42519 59

42531 57

42547 9

42555 17

42581 57

42627 29

42639 14

42673 18

42700 57

42716 17

42721 11

42722 15

42745 55

42749 57

42751 14

42752 14

42765 59

42776 47

42778 47

42779 47

42780 47

42827 54

42863 15

42864 15

42865 56

42868 57

Part No. Page

42869 54

42890 17

42891 57

42899 15

42913 15

42920 61

42933 11

42938 14

42946 15

42947 15

60007 9

60017 57

60024 12

60115 52

60123 9

60124 22

60177 55

60187 23

60234 25

60250 17

60251 22

60252 58

60312 58

60319 21

60320 21

60321 21

60322 21

60323 21

60348 53

60372 27

60373 53

60376 55

60389 22

60390 22

60394 11

60422 19

60432 58

60433 12

60436 58

60440 54

60442 59

60445 22

60469 53

60470 28

60477 58

60485 14

60501 22

60505 17

60524 58

60546 11

60553 9

60555 9

60581 61

60625 12

60654 64

60660 56

60700 11

60725 22

60733 54

60744 12

60752 21

60766 56

Part No. Page

Part Number Index

Note: This index lists all cataloged parts

by base no. only. Complete part nos.

(with prefixes and/or suffixes) are shown

on the page(s) indicated.

34578 16

34812 16

34839 16

34848 16

40509 28

40517 16

40521 24

40523 17

40524 17

40552 28

40577 24

40593 16

40594 16

40595 16

40604 14

40605 14

40626 64

40652 54

40660 11

40661 11

40662 63

40668 16

40696 17

40697 9

40698 9

40702 16

40705 24

40723 11

40724 11

40725 11

40749 16

40763 22

40764 25

40765 25

40766 25

40771 29

40777 16

40796 17

40797 18

40800 65

40808 22

40810 16

40811 16

40812 16

40816 16

40862 28

40868 28

40884 16

40888 10

40891 24

40894 10

40951 17

40952 28

40955 10

40960 14

40973 14

40976 16

Part No. Page

Part Number Index (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Part Number Index

61588 10

61616 58

61622 53

61624 14

61652 9

61653 9

61674 52

61710 21

61764 10

61769 27

61777 13

61793 13

61794 13

61795 13

61802 56

61813 58

61831 65

61844 15

61853 19

61855 23

61857 23

61863 13

61866 15

61867 13

61868 15

61891 56

61904 10

61933 62

61941 58

61987 65

62000 46

62001 46

62002 46

62008 62

62009 62

62040 46

62041 58

62044 48

62062 61

62074 52

62134 61

62153 61

62157 46

62160 54

62185 53

62194 48

62200 46

62201 46

62214 62

62281 64

62295 46

62303 46

62304 46

62305 46

62306 46

62307 46

62308 46

62309 46

62310 46

62311 46

62318 28

62341 48

Part No. Page

60770 12

60771 12

60772 12

60772 13

60773 22

60774 22

60775 22

60793 56

60798 57

60799 57

60806 29

60812 62

60884 54

60885 53

60891 59

60900 58

60908 54

60932 28

60933 28

60997 28

60998 23

61008 28

61012 55

61013 52

61021 29

61039 63

61074 47

61142 17

61165 63

61166 48

61238 22

61263 61

61280 63

61283 10

61289 15

61299 27

61300 29

61312 9

61336 14

61352 15

61359 13

61385 25

61386 10

61388 56

61390 62

61397 13

61412 57

61424 15

61436 10

61443 20

61454 58

61463 16

61489 58

61492 28

61498 25

61505 19

61519 25

61520 65

61524 62

61546 18

61547 53

61556 10

Part No. Page

62344 52

62352 58

62357 28

62358 52

62382 29

62399 58

62402 54

62405 54

62416 56

62419 29

62503 29

62505 52

62516 29

62587 64

62589 58

62612 15

62613 15

62616 52

62638 9

62670 48

62686 16

62691 15

62700 13

62720 54

62727 64

62739 56

62754 27

62755 21

62759 27

62786 13

62787 13

62795 23

62820 52

62827 61

62829 56

62835 21

62975 13

63020 62

63035 64

63053 25

63130 27

63147 21

63182 62

63183 62

63243 16

63268 23

63374 22

63381 54

63391 58

63399 21

63431 48

63432 28

63446 21

63457 16

63482 13

63506 55

63514 11

63518 14

63526 24

63561 47

63562 47

63564 47

Part No. Page

63575 63

63594 54

63602 13

63610 23

63612 21

63615 58

63621 48

63628 12

63640 13

63649 21

63676 16

63678 12

63698 14

63701 61

63707 14

63721 9

63723 64

63733 63

63750 12

63797 9

63834 28

63863 64

63865 57

63872 11

63895 63

63925 56

63930 62

63989 56

63997 13

109451 14

109452 12

109453 9

109454 9

141075 68

141093 67

155352 28

155353 28

155386 61

156523 64

160102 10

160108 10

160644 67

350010 62

350053 52

350080 14

350199 14

350436 13

350502 22

350509 10

350568 23

350571 21

350981 14

485003 9

485015 18

485016 27

485020 28

485029 13

485030 13

485043 27

485044 21

485064 29

485073 23

Part No. Page

Part Number Index (Continued)

Machine Applied Terminations, Open Barrel Terminals

(Rings, Spades, Pins, Receptacles, Splices, Tabs)

Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Part Number Index

1601511 37

1601513 37

1601514 35

1601520 34

1601528 36

1601529 36

1601531 36

1601532 36

1601538 42

1601539 42

1601540 42

1601542 38

1601545 38

1601546 38

1601547 38

1601548 37

1601549 37

1601550 34

1601551 34

1601553 34

1601555 38

1601559 42

1601560 42

1601562 38

1601564 38

1601566 37

1601569 37

1601571 37

1601572 34

1601573 34

1601575 33

1601577 33

1601578 33

1601580 38

1601582 38

1601583 38

1601584 38

1601586 37

1601587 35

1601588 35

1601591 35

1601593 33

1601596 38

1601597 37

1601599 37

1601600 37

1601601 35

1601603 35

1601604 42

1601606 42

1601607 41

1601608 41

1601610 38

1601611 38

1601612 38

1601614 37

1601617 37

Part No. Page

485079 21

505020 64

505033 29

505034 63

505038 56

626034 12

640007 14

640008 11

640009 15

640011 14

640012 15

640051 13

640052 13

640082 11

640102 14

640189 19

640204 10

640212 21

640216 15

640249 15

640253 14

640257 18

640260 25

640271 10

737060 68

925552 66

925553 67

925667 66

925856 67

926823 66

926824 66

926866 66

926867 67

926933 67

964156 46

1217012 63

1217070 57

1217074 57

1217104 56

1217142 56

1217160 12

1217185 56

1217330 14

1217384 47

1217440 65

1217507 62

1217510 61

1217569 65

1217698 62

1217881 64

1217967 27

1375622 29

1438246 29

1438254 30

1601503 38

1601504 38

1601507 35

Part No. Page

1601618 37

1601619 37

1601620 35

1601623 35

1601625 35

1601628 35

1601629 35

1601630 35

1601631 35

1601632 33

1601633 33

1601635 38

1601637 42

1601639 41

1601640 37

1601642 36

1601644 42

1601646 42

1601647 42

1601649 38

1601650 37

1601651 37

1601652 37

1601654 37

1601655 35

1601656 35

1601658 35

1601660 35

1601661 35

1601664 35

1601665 35

1601667 35

1601668 35

1601669 34

1601675 42

1601677 41

1601678 41

1601680 36

1601681 36

1601682 36

1601683 42

1601687 37

1601689 36

1601691 36

1601693 36

1601694 36

1601695 36

1601705 41

1601706 41

1601707 41

1601709 36

1601710 36

1601711 36

1601712 36

1601716 42

1601717 41

1601718 41

Part No. Page

1601719 41

1601721 37

1601722 37

1601723 37

1601726 36

1601729 36

1601730 36

1601731 36

1601733 36

1601750 41

1601754 36

1601755 36

1601761 41

1601764 36

1601765 36

1601766 36

1601768 34

1601769 33

1601771 33

1601793 42

1601794 41

1601795 38

1601797 34

1601798 34

1601800 42

1601807 34

1601808 37

1601809 37

1601810 37

1601811 35

1601814 41

1601818 35

1601819 35

1601820 35

1601823 41

1601824 41

1601825 38

1601827 37

1601828 35

1601829 35

1601832 42

1601833 41

1601835 41

1601837 37

1601841 36

1601842 41

1601844 42

1601845 42

1601846 41

1601847 41

1601848 41

1601852 36

1601853 33

1601857 41

Part No. Page

82227–10M–LUG–FP–8-04 Tyco Electronics Corporation

Printed in the U.S.A. www.tycoelectronics.com

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Americas

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