Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Catalog 82227 Revised 8-04 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Crimp Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Terminal Stud Hole Size . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6 Description of UL 468A Test Procedures and Requirements for Terminals . . . . . . . . . . . . . . . . . . . 7 Ring Tongue Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Non-Insulation Support . . . . . . . . . . . . . . . . . . . . . . 16-18 Insulation Piercing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 AMPLIVAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Spade Tongue Terminals Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23 Non-Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . 24 Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Insulation Piercing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Spring Spade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Splices Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Non-Insulation Support -- Side Feed . . . . . . . . . . . . . . 27 Non-Insulation Support -- End Feed . . . . . . . . . . . . . . 28 Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Insulation Piercing -- End Feed . . . . . . . . . . . . . . . . . . 29 Identification Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 RTM Crimpband Splices Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32 20 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 14 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 10 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 9 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 8 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 7 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36 6 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 MTM Crimpband Splices Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 40 11 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 9 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 7 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 AMPLIVAR Splices Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 9 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 47 5 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48 Miniature Splice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Subminiature Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 AMPLIVAR Tooling . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50 Pins, Receptacles, Tab and Taper Tab Receptacles Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Pin Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Receptacle Terminals . . . . . . . . . . . . . . . . . . . . . . . . 53-55 SHUR-PLUG Terminals .156 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 .180 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 SHUR-PLUG Receptacle Terminals .156 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 .180 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Tab Receptacle Terminals . . . . . . . . . . . . . . . . . . . . . . . 58 Taper Tab Receptacle Terminals 78 Series Insulation Support . . . . . . . . . . . . . . . . . . . . . 59 78 Series Insulation Piercing . . . . . . . . . . . . . . . . . . . . . 59 98 Series Insulation Support . . . . . . . . . . . . . . . . . . . . . 59 Contact and Welding Tab Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Miscellaneous Contacts and Weld Tabs. . . . . . . . . . . . 61 Brush Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Button Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Grounding Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Miscellaneous Terminals Tab Receptacles -- Special . . . . . . . . . . . . . . . . . . . . . 64 Plug Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Fuse Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Wire Strain Relief Clamps . . . . . . . . . . . . . . . . . . . . . . . 65 Spark Plug Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . 65 Thermal Protector Crimp Pin . . . . . . . . . . . . . . . . . . . . . 65 Wire Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 67 AMPLIVAR Wire Pins with Insulation Support . . . . . . . . 68 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 72-74 2 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Introduction Tin Plated Need more information? Allowable Connection Temperature: 110C Call Technical Support at the numbers listed below. Tin plated phosphor bronze for higher temperatures; additional corrosion protection over plain phosphor bronze. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: Brass Silver Plated Technical support Plain Allowable Connection Temperature: 130C Catalogs Technical Documents Operating Temperatures of Materials and Finishes Brass, phosphor bronze and steel are the normal materials for Tyco Electronics terminals. Various finishes are available. Allowable Connection Temperature: 110C. Tin Plated Silver plated connections allow the highest operating temperature for phosphor bronze and higher current carrying capacity than plain and tin plated phosphor bronze. Allowable Connection Temperature: 110C. Steel Plain brass is used frequently, where applications have optional environmental conditions. Tin plating of receptacle and tab creates satisfactory operation at higher temperatures, and in addition protects the connection against corrosion. Silver Plated Allowable Connection Temperature: 130C Silver plated connections allow the highest operating temperature for brass and a higher current carrying capacity than plain and tin plated brass. Phosphor Bronze Plain Allowable Connection Temperature: 110C Phosphor bronze is used in applications where brass would normally be corroded, for example the various freezing mixtures and ammonias. Nickel plated Allowable Connection Temperature: 250C This combination allows a reliable connection at high temperatures, for example in stoves, cooking appliances, etc. To assure optimum performance, these nickel-plated receptacles are used with compatible lead wires and wires and tabs that can be welded to heating units. Many part numbers are recognized under the Component Program of Underwriters Laboratories, Inc., File No. E13288 and File No. LR 7189. Certified by Canadian Standards Association. Contact Tyco Electronics customer service for a specific part number inquiry. Product Samples Tyco Electronics Authorized Distributor Locations Instant Information by the Tyco Electronics FAX Service 24 hours a day... Call Technical Support and choose the Tyco Electronics FAX service option at the voice prompt. The information you request will be faxed to you within a few minutes. From the Tyco Electronics FAX service you get: Drawings (the drawing number in this case is the part number) Instruction Sheets Product Specifications Latest Revisions of Catalog Pages. (You will be prompted to enter any part number on the old catalog page. The Tyco Electronics FAX service will then fax you the latest catalog page(s) covering this part. The list of your closest distributors Instructions on how to use the Tyco Electronics FAX service R R (c) Copyright 1989, 1995 and 2004 by Tyco Electronics Corporation. All International Rights Reserved. AMP, AMPLIVAR, AMP-O-LECTRIC, AMPOMATOR, SHUR-PLUG, and TYCO are trademarks. Specifications subject to change. Consult Tyco Electronics for latest design applications. 3 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Crimp Configuration Specifications AMPLIVAR Standard "F" Insulation Piercing Open Barrel Contacts Contacts Pins Splices Pins The basic design of the AMPLIVAR Terminals encompasses two main areas, the burrs at the top of the serrations and the serrations themselves. During the crimping operation the burrs pierce the insulation of the magnet wire and extrude the bare conductors into the serrations--creating intimate metal contact. In a one-step operation the magnet wire is automatically multiple ring stripped of its insulation as it is forced into the serrations during the precisely controlled crimp. The resulting termination produces a high tensile strength, air sealed connection that is as resistant to corrosion as the insulated conductor. In the standard "F" crimp design, the open barrel consists of two wings that are wrapped around the conductor strands and butted together in a tight seam. Applied with MatchMated tooling, the "F" Crimp offers the optimum combination of mechanical strength and electrical conductivity. This method of termination also assures maximum resistance to vibration and corrosion. The insulation support feature was developed by Tyco Electronics for applications where vibration tends to be excessive. This design offers the same fine quality characteristics found in the standard line plus firm, fully circumferencial support to the wire insulation. The insulation piercing line enjoys a durable popularity with electrical circuitry manufacturers because of the simplicity of attachment. The barrel contains two perpendicular lances that drive through the wire insulation to make contact with the conductor within. Tensile characteristics vary, depending on the type of wire insulation. Because the barrel wraps around the insulation, it deters insulation fraying. The insulation piercing line is a low cost, high speed attachment suitable for many requirements. In general, insulation piercing terminals can be used where high currents, intensive vibration and mechanical loads are not critical factors on both stranded and tinsel wire. 4 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Terminal Stud Hole Size Use to Select Proper Size Terminal Stud Size U.S. Cust. Metric Stud Dia. Minimum Terminal Hole Diameter The chart shows sizes and dimensions of various studs and the corresponding terminal stud hole sizes used with Tyco Electronics devices. #0 .060 .064 #1 .073 .077 .086 .090 For example, with stud #5 (.125 Diameter), use Tyco Electronics device listed for #5 stud (.129 Hole Diameter). #3 .099 .103 #4 .112 .116 Terminal stud hole sizes may easily be checked by fitting sample terminal to black circle. #2 M2 #5 M3 .125 .129 #6 M3.5 .138 .142 #8 M4 .164 .168 #10 .190 .194 #12 .216 .220 #14 .242 .247 1/4 M6 .250 .260 5/16 M8 .312 .323 3/8 .375 .385 7/16 .437 .448 .500 .510 1/2 M12 5 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Terminal Stud Hole Size (Continued) Stud Size U.S. Cust. Metric Stud Dia. Minimum Terminal Hole Diameter .625 .651 .750 .776 .875 .901 1 1.000 1.026 1-1/8 1.125 1.151 1-1/4 1.250 1.276 5/8 M16 3/4 7/8 M22 6 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Description of UL 486A Test Procedures and Requirements for Terminals Wire Size Range Pullout Test Requirements AWG 22 to 2 Terminal must not be separate from wire when subjected to the listed load for one minute. Wire Size AWG 22 20 18 16 14 12 10 8 6 4 2 Test Sequences Test Group 1 Mechanical Sequence 1. Secureness 2. Pullout Test Group 2 Mechanical Sequence 1. Secureness 2. Static Heat 3. Pullout Static Heat Test Requirements Wire Size AWG 22 20 18 16 14 12 10 8 6 4 2 Pullout Force (lbs.) 8 13 20 30 50 70 80 90 100 140 180 Test Current (Amperes) 9 12 17 18 30 35 50 70 95 125 170 Requirement: Connector temperatures must not exceed the ambient temperature plus 50C [90F] after stability is attained. Note: Testing conducted on non-plated copper wire with UL approved insulation. Stability: A test sample is considered to have attained a stable temperature when three readings taken at not less than 10 minute intervals show no more than a 2C [3.6F] variation between any two readings. Stationary Mounting Fixture Height (From Bushing To Wire) Test Terminal Bushing Secureness Test Requirements Wire Size AWG 18 -16 14 12 -10 8 6 4 2 Bushing Dia. Height Weight (lbs.) 1/4 3/8 3/8 3/8 1/2 1/2 9/16 10 1/4 11 11 11 11 3/4 11 3/4 12 1/2 2 3 5 8 18 30 30 Note: Test Duration = 30 Minutes Arm rotates in a circular motion on the horizontal plane at 9 RPM. Circular motion has a diameter of 3 inches. Weight 7 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Introduction Open Barrel Rings and Spades Product Facts Reproducible crimping results High quality Reduced manufacturing costs No soldering required Proven crimp technology Large range of product configurations Excellent mechanical and electrical performance Recognized under the Component Recognition Program of Underwriters Laboratories Inc., File No. E13288, unless otherwise specified R Certified by Canadian Standards Association, File No. LR 7189, unless otherwise specified Applications Appliances Machine tools Automotive R Tyco Electronics open barrel rings and spades are manufactured in strip form and supplied on reels for Automachine termination. In the standard "F" crimp configuration, the open barrel consists of two "U" shaped wings that are crimped around the conductor strands and butted together into a tight seam. The crimping action of the Tyco Electronics application equipment is a precise operation that creates the proper crimp with each cycle of the machine. This ensures uniformity of all the crimp terminations. The insulation support was a Tyco Electronics developed feature for applications where vibration tends to be excessive. The insulation support consists of two additional "U" shaped wings which are wrapped around the wire insulation. This prevents harmful flexing of the wire at the termination point where the wire is rigidly crimped to the wire barrel and deters fraying of the insulation. Because it increases the already signif- icant tensile strength of the conductor crimp, the vibration resistance is great enough for more severe applications. Tyco Electronics Open Barrel Rings and Spades are designed for wire sizes ranging from 28 AWG to 6 AWG. They come in a variety of stud sizes. These terminals are made from a variety of base materials and platings depending on your application (i.e. ambient temperature, humidity, and chemical exposure). To help you choose the Tyco Electronics product best suited to your requirements, the following information about each terminal is shown in tabular form: wire size range, insulation diameter, stud size, stock thickness, type of base material, plating and physical dimensions. Tyco Electronics has standardized the product listed in this catalog section. If you do not see a terminal to fit your application, please contact your Tyco Electronics Sales Engineer. Open Barrel Insulation Piercing Terminals The insulation piercing line of terminals enjoys popularity because of the simplicity of termination. The barrel contains two perpendicular lances that are driven through the wire insulation to make contact with the conductor. Consequently, wire stripping is eliminated and a one step circuitry termination is accomplished. Tensile characteristics vary, depending on the type of wire insulation. Since the barrel wraps around the insulation, it deters insulation fraying. The insulation piercing line is a low-cost, high-speed termination, suitable for many applications. In general, insulation piercing terminals can be used on both stranded and tinsel wire, where high currents, intense vibration and mechanical loads are not critical factors. 8 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support C Circular With Serrations E Square Tongue B Circular Without Serrations Type E Wire Range AWG mm2 26-24 0.12-0.6 Insul. Size .035-.065 0.89-1.65 .040-.060 1.02-1.52 B 26-22 0.12-0.4 .070-.110 1.78-2.79 D 26-20 0.12-0.6 .048-.078 1.22-1.98 Stock Thk. .065 1.65 .094 2.39 .100 2.54 .012 0.31 .012 0.31 .014 0.36 .014 0.36 .016 0.41 .016 0.41 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .014 0.36 .014 0.36 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .030 0.76 .030 0.76 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .100 2.54 .100 2.54 .142 3.61 4 .080-.100 2.03-2.54 6 8 10 A 24-20 6 0.2-0.6 10 .048-.078 1.22-1.98 8 10 12 B C 22-20 22-18 0.3-0.6 0.3-0.9 .070-.120 1.78-3.05 .050-.110 1.27-2.79 .100-.150 2.54-3.81 .060-.110 1.52-2.79 .070-.100 1.78-2.54 .126 3.20 .120 3.05 6 .120 3.05 6 8 5/16 1/4 4 A 22-18 6 0.3-0.9 .080-.110 2.03-2.79 8 8 10 10 .120-.170 3.05-4.32 D Flat Sided Stud Size/ Dia. 4 8 Material and Finish Brass Brass Tin Plated Brass Tin Plated Brass Brass Nickel Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Nickel Plated Steel W .156 3.96 .156 3.96 .190 4.83 .190 4.83 .190 4.83 .190 4.83 .250 6.35 .290 7.37 .290 7.37 .290 7.37 .290 7.37 .250 6.35 .300 7.62 .312 7.93 .312 7.93 .312 7.93 .210 5.33 .210 5.33 .210 5.33 .210 5.33 .296 7.52 .296 7.52 .468 11.89 .468 11.89 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 Dimensions L E .375 .295 9.53 7.49 .375 .295 9.53 7.49 .425 .330 10.80 8.38 .425 .330 10.80 8.38 .455 .365 11.56 9.27 .456 .365 11.58 9.27 .565 .444 14.35 11.28 .630 .485 16.00 12.32 .630 .485 16.00 12.32 .630 .485 16.00 12.32 .630 .485 16.00 12.32 .590 .440 14.99 11.18 .590 .440 14.99 11.18 .770 .615 19.56 15.62 .770 .615 19.56 15.62 .770 .615 19.56 15.62 .460 .355 11.68 9.02 .532 .427 13.51 10.85 .532 .427 13.51 10.85 .532 .427 13.51 10.85 .642 .494 16.31 12.55 .642 .494 16.31 12.55 .982 .748 24.94 19.00 .982 .748 24.94 19.00 .662 .514 16.81 13.06 .662 .514 16.81 13.06 .662 .514 16.81 13.06 .662 .514 16.81 13.06 .662 .514 16.81 13.06 .662 .514 16.81 13.06 .637 .494 16.18 12.55 C .109 2.77 .109 2.77 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .237 6.02 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .220 5.59 .220 5.59 .405 10.29 .405 10.29 .405 10.29 .135 3.43 .135 3.43 .135 3.43 .135 3.43 .234 5.94 .234 5.94 .437 11.10 .437 11.10 .234 5.04 .234 5.04 .234 5.04 .234 5.04 .234 5.04 .234 5.04 .234 5.04 Part Number 61652-1 61653-1 60007-2 42547-2 61312-1 61312-2 60123-2 41579 41580 41581 41582 60553-1 60555-1 42508-2 42164-2 63721-1 62638-1 109453-1 109453-3 109454-1 40697 40698 41013 41711 63797-1 42037 42036-1 42037-1 42036-2 42037-2 485003-1 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Ring Tongue Terminals A With Serrations Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 9 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals Ring Tongue Terminals, Insulation Support (Continued) C W E L D Stud Retaining Type E Extruded Wire Range AWG mm2 Insul. Size Stud Size/ Dia. Stock Thk. 10 .014 0.36 .020 0.51 .025 0.69 .025 0.69 .025 0.69 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 D 24-20 0.2-0.6 E 20-18 0.5-0.9 .045-.080 1.14-2.03 .075-.110 1.91-2.79 0.3-0.9 .080-.120 2.03-3.05 10 8 F 22-18 8 10 6 G 22-16 0.3-1.4 F Anti-Rotational .100-.140 2.54-3.56 .105 2.67 Max.. .177 4.50 .177 4.50 .177 4.50 .261 6.63 .177 4.50 Material and Finish G Stud Retaining W .375 9.53 .335 8.51 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .455 11.56 .370 9.40 Tin Plated Brass Tin Plated Brass Tin Plated Steel Nickel Plated Steel Tin Plated Steel Tin Plated Brass Brass Tin Plated Brass Tin Plated Steel Tin Plated Brass Brass Dimensions L E .634 .447 16.11 11.35 .650 .468 16.51 11.89 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .805 .587 20.45 14.91 .772 .587 19.61 14.91 C .250 6.35 .205 5.21 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 Part Number 61705-1 40894 640204-1 640204-2 640271-1 61588-1 61436-1 61436-2 61556-1 61283-1 350509-1 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. C A With Serrations C "D" Shape B Circular Without Serrations Type D 20-16 0.5-1.4 C 20-16 0.5-1.4 A 20-16 0.5-1.4 B 20-16 0.5-1.4 A 20-16 0.5-1.4 E 20-16 0.5-1.4 B 10 Wire Range AWG mm2 20-16 0.5-1.4 Stud Size/ Dia. Stock Thk. .075-.120 1.91-3.05 .075-.120 1.91-3.05 .100-.140 2.54-3.56 .075-.110 1.91-2.79 .100-.140 2.54-3.56 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .090-.120 2.29-3.05 .100-.135 2.54-3.43 .100-.135 2.54-3.43 .100-.135 2.54-3.43 6 x 20 Screw .020 0.51 .020 0.51 .030 0.76 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 10 .099 2.52 8 10 12 6 4 .156 3.96 .156 3.96 E Without Serrations D Grounding Insul. Size 8 E L W Material and Finish Stainless Steel Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass W .270 6.86 .270 6.86 .342 8.67 .246 6.25 .342 8.69 .342 8.69 .342 8.69 .230 5.59 .230 5.59 .246 6.25 .246 6.25 Dimensions L E .590 .468 14.99 11.89 .603 .468 15.32 11.89 .784 .613 19.91 15.57 .460 .352 11.68 8.94 .784 .613 19.91 15.57 .784 .613 19.91 15.57 .784 .613 19.91 15.57 .460 .352 11.68 8.94 .460 .352 11.68 8.94 .467 .352 11.86 8.94 .467 .352 11.86 8.94 C .218 5.54 .218 5.54 .312 7.93 .165 4.19 .312 7.93 .312 7.93 .312 7.93 .165 4.19 .165 4.19 .165 4.19 .165 4.19 Part Number 61904-1 40888 40955 41406 41456 160102-2 160108-2 61764-1 61386-1 41471 41472 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) Type Wire Range AWG mm2 C 20-16 0.5-1.4 B 20-16 0.5-1.4 C 20-16 0.5-1.4 A 20-16 0.5-1.4 C 20-16 0.5-1.4 A A B A D 20-16 18-14 18-14 18-14 18-14 0.5-1.4 0.8-2.0 0.8-2.0 0.8-2.0 0.8-2.0 B Circular Without Serrations C Flat Sided Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish .075-.110 1.91-2.79 .075-.110 1.91-2.79 .075-.110 1.91-2.79 .100-.140 2.54-3.56 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .100-.140 2.54-3.56 .110-.140 2.79-3.56 .100-.140 2.54-3.56 .100-.140 2.54-3.56 .100-.140 2.54-3.56 .100-.140 2.54-3.56 .100-.140 2.54-3.56 .100-.140 2.54-3.56 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .099 2.52 .132 3.35 .099 2.52 .025 0.64 .025 0.64 .025 0.64 .030 0.76 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .020 0.51 .020 0.51 .020 0.51 Brass 10 2 1/4 1/4 10 6 6 8 8 12 10 10 6 6 .194 4.93 Brass Tin Plated Brass Br. Tin Plated Brass Nickel Plated Steel Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Pre-Ni Plated Steel Brass W .204 5.18 .246 6.25 .185 4.70 .342 8.69 .256 6.50 .468 11.89 .468 11.89 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .296 7.52 .296 7.52 .335 8.51 Ring Tongue Terminals A With Serrations D Extruded Dimensions L E .460 .352 11.68 8.94 .460 .352 11.68 8.94 .460 .352 11.68 8.94 .784 .612 19.91 15.54 .935 .748 23.75 19.00 .982 .748 24.94 19.00 .982 .748 24.94 19.00 .764 .593 19.41 15.06 .764 .593 19.41 15.06 .784 .613 19.91 15.57 .784 .613 19.91 15.57 .784 .613 19.91 15.57 .784 .613 19.91 15.57 .784 .613 19.91 15.57 .784 .613 19.91 15.57 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .650 .468 16.51 11.89 C .165 4.19 .165 4.19 .165 4.19 .312 7.92 .437 11.10 .437 11.10 .437 11.10 .305 7.75 .305 7.75 .305 7.75 .305 7.75 .305 7.75 .305 7.75 .305 7.75 .305 7.75 .234 5.94 .234 5.94 .205 5.21 Part Number 42065 42721-1 63514-1 640008-1 640082-1 60700-3 60700-2 60394-1 42933-2 40723 40660 40724 63872-1 40661 40725 41558* 41558-1* 60546-1 *Not recommended for 2 wires. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 11 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals Ring Tongue Terminals, Insulation Support (Continued) A With Serrations Type Wire Range AWG mm2 Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish 6 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .025 0.51 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 Brass 6 .105-.170 2.67-4.32 8 8 10 10 2 6 8 8 .120-.170 3.05-4.32 8 8 10 A 18-14 10 0.8-2.0 10 .085-.150 2.16-3.81 1/4 8 .100-.140 2.54-3.56 10 1/4 .120-.160 3.05-4.07 10 10 6 6 .100-.140 2.54-3.56 8 8 10 10 Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Phos. Brz. Brass Pre-Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass W .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .473 12.01 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .295 7.49 .295 7.49 .295 7.49 .295 7.49 .295 7.49 .295 7.49 Dimensions L E .677 .529 17.20 13.44 .677 .529 17.20 13.44 .677 .529 17.20 13.44 .677 .529 17.20 13.44 .677 .529 17.20 13.44 .677 .529 17.20 13.44 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .640 .494 16.26 12.55 .640 .494 16.26 12.55 1.016 .780 25.81 19.81 .782 .612 19.89 15.55 .783 .612 19.89 15.55 .783 .612 19.89 15.55 .789 .618 20.04 15.70 .789 .618 20.04 15.70 .734 .586 18.64 14.88 .734 .586 18.64 14.88 .734 .586 18.64 14.88 .734 .586 18.64 14.88 .734 .586 18.64 14.88 .734 .586 18.64 14.88 C .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .234 5.94 .469 11.91 .305 7.75 .305 7.75 .305 7.75 .305 7.75 .305 7.75 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 Part Number 109452-1 109452-2 109452-3 109452-4 109452-5 109452-6 63750-1 41330* 41559* 63678-2 41332* 1217160-1 41560* 63628-1 41333* 626034-2 60024-2 60433-2 60625-1 60744-1 60744-2 60770-1 60770-2 60771-1 60771-2 60772-1 60772-2 * Not recommended for 2 wire applications. Recommended for 2 wire applications. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 12 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) B Circular Without Serrations Type A E Wire Range AWG mm2 18-14 18-14 0.8-2.0 0.8-2.0 B 18-14 0.8-2.0 D 18-14 0.8-2.0 C 18-14 0.8-2.0 .772 19.61 .587 14.91 .282 7.16 63482-1 .024 0.61 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .030 0.76 .030 0.76 .025 0.64 .025 0.64 .025 0.64 .025 0.64 Stainless Steel .370 9.40 .370 9.40 .445 11.30 .445 11.30 .687 17.45 .687 17.45 .687 17.45 .340 8.64 .850 21.59 .687 17.45 .370 9.40 .470 11.94 .470 11.94 .772 19.61 .772 19.61 .772 19.61 .772 19.61 1.245 31.62 1.245 31.62 1.245 31.62 1.170 29.72 1.450 36.83 1.245 31.62 .835 21.21 .930 23.62 .930 23.62 .587 14.91 .587 14.91 .587 14.91 .587 14.91 .980 24.89 .908 23.06 .908 23.06 1.010 25.65 1.030 26.16 .908 23.06 .615 15.62 .705 17.91 .705 17.91 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .495 12.57 .495 12.57 .495 12.57 .660 16.76 .680 17.27 .495 12.57 .250 6.35 .340 8.64 .340 8.64 640052-1* Tin Plated Brass 8 .018 0.46 .025 0.64 .030 0.76 .030 0.76 .030 0.76 .024 0.61 .025 0.64 .025 0.64 .025 0.64 .025 0.64 10 10 1/4 5/16 6 .105-.145 or 2.67-3.68 (2) .110 2.79 10 10 10 0.8-2.0 .445 11.30 10 .105-.145 2.67-3.68 18-14 Tin Plated Steel .100-.140 2.54-3.56 .090-.145 2.29-3.68 .140-.190 3.56-4.83 .080-.150 2.03-3.81 .090-.140 2.29-3.56 8 A .025 0.64 Material and Finish 5 0.8-2.0 C .282 7.16 .500 12.70 .305 7.75 .460 11.68 .615 15.62 .282 7.16 .282 7.16 .282 7.16 .282 7.16 .282 7.16 Stock Thk. .105-.145 2.67-3.68 18-14 Brass Dimensions L E .734 .586 18.64 14.88 1.245 .908 31.62 23.06 .784 .608 19.91 15.44 1.050 .810 26.68 20.57 1.150 .930 29.21 23.62 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .772 .587 19.61 14.91 Stud Size/ Dia. 10 .090-.145 2.29-3.68 .105-.145 2.67-3.68 .090-.145 2.29-3.68 .100-.180 2.54-4.57 .080-.150 2.03-3.81 .090-.145 2.29-3.68 .085-.140 2.16-3.56 .085-.140 2.16-3.56 .085-.140 2.16-3.56 12 1/4 1/2 10 1/2 5/16 8 1/4 5/16 F Anti-Rotational W .295 7.49 .687 17.45 .342 8.69 .490 12.45 .592 15.04 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 Insul. Size 8 F E Grounding D Square Tongue 1/2 Ring Tongue Terminals C "D" Shape A With Serrations Pre-Tin Plated Steel Tin Plated Brass Tin Plated Brass Tin Plated Steel Stainless Steel Tin Plated Steel Tin Plated Steel Tin Plated Steel Tin Plated Steel Tin Plated Steel Tin Plated Steel Tin Plated Brass Stainless Steel Stainless Steel Brass Tin Plated Brass Stainless Steel Tin Plated Phos. Brz. Tin Plated Brass Tin Plated Brass Part Number 60772-3 61777-1 61397-1 61867-2 61359-1 640051-1* 63640-1 61793-1 61794-1 61794-4 350436-2 61795-1 61795-3 63997-1 63602-1* 62786-1* 62700-1 61863-2 62787-1* 62975-1 485029-1 485030-1 * Stainless steel wire connectors cannot be certified under the current CSA standard. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 13 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals Ring Tongue Terminals, Insulation Support (Continued) A With Serrations Type B External Anti-Rotational Wire Range AWG mm2 Stud Size/ Dia. Stock Thk. Material and Finish 5 .020 0.51 .025 0.64 .025 0.64 .020 0.51 .016 0.41 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .040 1.02 .032 0.81 .020 0.51 .030 0.76 .030 0.76 .025 0.64 .025 0.64 .018 0.46 .030 0.76 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 Tin Plated Brass 18-14 0.8-2.0 .100-.140 2.54-3.56 B 18-14 0.8-2.0 .085-.140 2.16-3.56 .120-.175 3.05-4.45 .120-.170 3.05-4.32 .140-.190 3.56-4.83 .120-.170 3.05-4.32 18-14 0.8-2.0 H 18-14 0.8-2.0 A 18-14 0.8-2.0 A 16-14 1.4-2.0 .120-.180 3.05-4.57 10 10 10 6-10 8 10 .257 6.53 .257 6.53 .257 6.53 .281 7.14 .323 8.20 3/8 .390 9.91 C 16-14 1.25-2.0 .120-.180 3.05-4.57 10 .257 6.53 F 16-12 1.25-3.0 G 16-12 1.25-3.0 A 16-12 1.25-3.0 D 14-12 2.0-3.0 .130-.170 3.30-4.32 .130-.170 3.30-4.32 .125 . (2) 3.18 .150-.210 3.81-5.33 .130-.180 3.30-4.57 .130-.180 3.30-4.57 .130-.180 3.30-4.57 .170-.210 4.32-5.33 .170-.210 4.32-5.33 .130-.180 3.30-4.57 .130-.180 3.30-4.57 8 8 10 10 6 8 10 10 1/4 1/4 1/4 E Flat Sided D "D" Shape Insul. Size E A C Circular Without Serrations Tin Plated Steel Brass Pre-Ni Plated Steel Pre-Tin Plated Brass Tin Plated Brass Pre-Tin Plated Brass Brass Tin Plated Brass Phos. Bronze Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Br. Tin Plated Brass Br. Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Phos. Bronze W .240 6.10 .470 11.94 .470 11.94 .342 8.69 .300 7.62 .342 8.69 .296 7.52 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .687 17.45 .687 17.45 .375 9.53 .375 9.53 .470 11.94 .370 9.40 .370 9.40 .342 8.69 .425 10.80 .425 10.80 .425 10.80 .425 10.80 .425 10.80 .425 10.80 .425 10.80 .425 10.80 Dimensions L E .833 .662 21.16 16.82 .940 .705 23.88 17.91 .940 .705 23.88 17.91 .783 .612 19.89 15.55 .755 .595 19.18 15.11 .784 .608 19.91 15.44 .676 .528 17.17 13.41 1.046 .811 26.57 20.60 1.046 .811 26.57 20.60 1.046 .811 26.57 20.60 1.046 .811 26.57 20.60 1.046 .811 26.57 20.60 1.245 .908 31.62 23.06 1.245 .902 31.62 22.91 .873 .686 22.17 17.42 .873 .686 22.17 17.42 1.046 .811 26.57 20.60 .772 .587 19.61 14.91 .772 .587 19.61 14.91 .784 .608 19.91 15.44 .972 .750 24.69 19.05 .972 .750 24.69 19.05 .972 .750 24.69 19.05 .972 .750 24.69 19.05 .972 .750 24.69 19.05 .972 .750 24.69 19.05 .950 .728 24.13 18.49 .950 .728 24.13 18.49 C .312 7.93 .340 8.64 .340 8.64 .305 7.75 .280 7.11 .305 7.75 .234 5.94 .384 9.75 .384 9.75 .384 9.75 .384 9.75 .384 9.75 .495 12.57 .495 12.57 .312 7.93 .312 7.93 .384 9.75 .282 7.16 .282 7.16 .305 7.75 .344 8.74 .344 8.74 .344 8.74 .344 8.74 .344 8.74 .344 8.74 .344 8.74 .344 8.74 Part Number 63518-1 350080-1 63707-1 350199-1 350981-2 640102-1 109451-6 42751-1 42751-2 42751-3 42938-2 42752-2 61336-1 1217330-1 41294 640007-1 640011-1 61624-1 63698-1 640253-2 60485-1 40604-1 40605-1 40960 42639-1 41604 40973 40973-1 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 14 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) Type Wire Range AWG mm2 C 12-10 3.0-6.0 A 12-10 3.0-6.0 Stud Size/ Dia. Stock Thk. Material and Finish .170-.210 4.32-5.33 .150-.210 3.81-5.33 6 .040 1.02 .040 1.02 .024 0.61 .025 0.64 .024 0.61 .025 0.64 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .040 1.02 .040 1.02 .040 1.02 .030 0.76 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .050 1.27 .050 1.27 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 Tin Plated Brass 1/4 8 G 12-10 3.0-6.0 .125-.220 3.18-5.59 8 10 10 10 10 A 12-10 3.0-6.0 .150-2.10 3.81-5.33 .150-.210 3.81-5.33 .257 6.53 .257 6.53 .323 8.20 10 8 C 12-10 3.0-6.0 .170-.210 4.32-5.33 10 10 .150-.210 3.81-5.33 A 12-8 3.0-8.0 .150-.220 3.81-5.59 1/4 .344 8.74 .344 8.74 3/8 .405 10.29 D 10-8 5.0-8.0 .220-.315 5.59-8.00 .190-.230 4.83-5.84 10 1/4 10 10 D 10-6 5.0-15.0 .220-.315 5.59-8.00 1/4 5/16 10 A 10-6 5.0-15.0 .145-.290 3.68-7.37 1/4 1/4 H Multiple Stud Sizes G Anti-Rotational Insul. Size Tin Plated Copper Stainless Steel Tin Plated Steel Tin Plated Copper Tin Plated Steel Br. Tin Plated Brass Tin Plated Brass Br. Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Br. Tin Plated Brass Tin Plated Brass Br. Tin Plated Brass Tin Plated Copper Tin Plated Copper Br. Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Br. Tin Plated Brass Ring Tongue Terminals F Grounding W .343 8.71 .535 13.59 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .343 8.71 .343 8.71 .343 8.71 .470 11.94 .687 17.45 .687 17.45 .687 17.45 .687 17.45 .550 13.97 .550 13.97 .425 10.80 .550 13.97 .550 13.97 .550 13.97 .375 9.53 .490 12.45 .490 12.45 Dimensions L E .921 .750 23.39 19.05 1.045 .780 26.54 19.81 .995 .770 25.27 19.56 .995 .770 25.27 19.56 .995 .770 25.27 19.56 .995 .770 25.27 19.56 1.072 .839 27.23 21.31 1.072 .839 27.23 21.31 1.072 .839 27.23 21.31 1.072 .839 27.23 21.31 1.072 .839 27.23 21.31 1.072 .839 27.23 21.31 .921 .750 23.39 19.05 .921 .750 23.39 19.05 .921 .750 23.39 19.05 1.072 .839 27.23 21.31 1.245 .906 31.62 23.01 1.245 .906 31.62 23.01 1.245 .908 31.62 23.06 1.245 .906 31.62 23.01 1.105 .830 28.07 21.08 1.105 .830 28.07 21.08 .962 .750 24.43 19.05 1.105 .830 28.07 21.08 1.105 .830 28.07 21.08 1.105 .830 28.07 21.08 .992 .810 25.20 20.57 1.110 .870 28.19 22.10 1.110 .870 28.19 22.10 C .344 8.74 .406 10.31 .340 8.64 .340 8.64 .340 8.64 .340 8.64 .406 10.31 .406 10.31 .406 10.31 .406 10.31 .406 10.31 .406 10.31 .344 8.74 .344 8.74 .344 8.74 .406 10.31 .495 12.57 .495 12.57 .495 12.57 .495 12.57 .350 8.89 .350 8.89 .344 8.74 .350 8.89 .350 8.89 .350 8.89 .400 10.16 .460 11.68 .460 11.68 Part Number 61424-1 61844-1 62612-1 62612-2 62613-3 62613-2 640009-1 41124 640216-1 41125 41126 42722-1 42863-2 42864-1 42864-2 62691-2 42946-2 640012-1 61289-1 42947-3 41808 41809 640249-1 61352-1 42899-2 42913-2 61866-1 61868-1 61868-2 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 15 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals Ring Tongue Terminals, Non-Insulation Support A With Serrations Type Wire Range AWG mm2 B Extruded Stud Size/ Dia. Stock Thk. Material and Finish 2 .012 0.30 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .030 0.76 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .030 0.76 Brass B 24-20 0.6-0.5 A 22-18 0.3-0.9 6 0.3-1.4 .125 3.18 C 22-16 2 .096 2.44 .096 2.44 .096 2.44 4 4 4 A 20-16 0.5-1.4 5 .130 3.30 .131 3.33 6 6 8 8 6 A 20-14 0.5-2.0 6 .096 2.44 .096 2.44 6 6 6 A 18-14 0.8-2.0 8 8 8 10 10 8 16 Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Nickel Plated Steel Tin Plated Brass Nickel Plated Steel Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Steel Brass Tin Plated Brass Tin Plated Brass Brass Brass Tin Plated Brass Brass Tin Plated Brass Pre-Ni Plated Steel Brass Tin Plated Brass Pre-Ni Plated Steel Brass Tin Plated Brass Tin Plated Brass C Circular Tongue W .200 5.08 .300 7.62 .250 6.35 .175 4.45 .175 4.45 .175 4.45 .234 5.94 .175 4.45 .175 4.45 .260 6.60 .234 5.94 .234 5.94 .260 6.60 .260 6.60 .260 6.60 .260 6.60 .260 6.60 .218 5.54 .250 6.35 .175 4.45 .175 4.45 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .343 8.71 Dimensions L E .350 .245 8.89 6.22 .485 .335 12.32 8.51 .531 .406 13.49 10.31 .360 .270 9.14 6.86 .360 .270 9.14 6.86 .338 .250 8.58 6.35 .331 .234 8.41 5.94 .338 .250 8.58 6.35 .360 .270 9.14 6.86 .400 .270 10.16 6.86 .331 .234 8.41 5.94 .331 .234 8.41 5.94 .400 .270 10.16 6.86 .400 .270 10.16 6.86 .400 .270 10.16 6.86 .400 .270 10.16 6.86 .400 .270 10.16 6.86 .432 .330 10.97 8.38 .395 .285 10.03 7.24 .360 .255 9.14 6.48 .360 .255 9.14 6.48 .535 .380 13.59 9.65 .535 .380 13.59 9.65 .535 .385 13.59 9.78 .535 .380 13.59 9.65 .535 .380 13.59 9.65 .535 .385 13.59 9.78 .535 .380 13.59 9.65 .535 .380 13.59 9.65 .611 .435 15.52 11.05 C .130 3.30 .230 5.84 .250 6.35 .125 3.18 .125 3.18 .125 3.18 .129 3.28 .125 3.18 .125 3.18 .145 3.63 .129 3.28 .129 3.28 .145 3.63 .145 3.63 .145 3.63 .145 3.63 .145 3.63 .167 4.24 .160 4.07 .125 3.18 .125 3.18 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .275 6.99 Part Number 61463-1 62686-2 42185-2 40668 40816 42204-1 63457-1 63676-1 40777 40810 34578 40884 63243-1 40811 40811-1 40749 40812 40976 40702 41006 41499 34848 40593 40979 34812 40594 41346 34839 40595 40517 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Non-Insulation Support (Continued) Type B Wire Range AWG mm2 18-14 Stock Thk. Material and Finish 5 .020 0.51 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .030 0.76 .030 0.76 .030 0.76 .020 0.51 .020 0.51 .030 0.76 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .040 1.02 Tin Plated Brass 4 6 6 8 10 A 18-14 0.8-2.0 10 10 5 10 10 6 B 18-14 0.8-2.0 8 10 8 8 10 10 A 12-10 B Circular Tongue Stud Size/ Dia. 0.8-2.0 3.0-6.0 10 10 1/4 1/4 5/16 Ring Tongue Terminals A With Serrations Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Stainless Steel Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Copper Tin Plated Copper Tin Plated Copper Tin Plated Brass Tin Plated Copper W .234 5.94 .250 6.35 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .343 8.71 .343 8.71 .343 8.71 .281 7.14 .281 7.14 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .500 12.70 .500 12.70 .500 12.70 .500 12.70 Dimensions L E .331 .234 8.41 5.94 .460 .349 11.68 8.86 .570 .420 14.48 10.67 .570 .420 14.48 10.67 .570 .420 14.48 10.67 .570 .420 14.48 10.67 .570 .420 14.48 10.67 .535 .385 13.59 9.78 .611 .435 15.52 11.05 .611 .435 15.52 11.05 .611 .435 15.52 11.05 .455 .335 11.56 8.51 .455 .335 11.56 8.51 .677 .501 17.20 12.73 .677 .501 17.20 12.73 .677 .501 17.20 12.73 .677 .501 17.20 12.73 .677 .501 17.20 12.73 .670 .500 17.02 12.70 .820 .582 20.83 14.78 .820 .582 20.83 14.78 .820 .582 20.83 14.78 .820 .582 20.83 14.78 C .129 3.28 .160 4.07 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .275 6.99 .275 6.99 .275 6.99 .210 5.33 .210 5.33 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .338 8.58 .338 8.58 .338 8.58 .338 8.58 Part Number 60250-2 42054-2 42110-1 42111-1 42111-2 42110-3 42111-3 42716-2 60505-1 40796 40977 61142-2 40951 40696 42425-1 40523 41911 40524 41090 42555-1 41341 41356 42890-1 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 17 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals Ring Tongue Terminals, Non-Insulation Support (Continued) Type Wire Range AWG mm2 .030 0.76 .040 1.02 .050 1.27 .050 1.27 .050 1.27 .040 1.02 Tin Plated Brass 6 B 10-8 5.0-8.0 10 10 10 5/16 A 8 or 10 8.0 or 5.0 D Without Serrations Material and Finish 3.0-6.0 5.0-15.0 C Square Stock Thk. 12-10 10-6 B Square Stud Size/ Dia. C D A "D" Shape 1/4 Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Brass W .240 6.10 .385 9.78 .550 13.97 .550 13.97 .550 13.97 .428 10.87 Dimensions L E .659 .500 16.74 12.70 .717 .547 18.21 13.89 1.105 .830 28.07 21.08 1.105 .830 28.07 21.08 1.105 .830 28.07 21.08 .955 .743 24.26 18.87 C .281 7.14 .340 8.64 .500 12.70 .500 12.70 .500 12.70 .335 8.51 Part Number 640257-1 42673-2 485015-2 485015-1 61546-1 40797 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 18 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Piercing Type Wire Range AWG mm2 22-20 0.3-0.6 B Insul. Size .050-.065 1.27-1.65 B Insulation Piercing Stock Thk. Material and Finish 2 .013 0.33 .013 0.33 .013 0.33 .020 0.51 .014 0.36 .014 0.36 .014 0.36 .016 0.41 Nickel Plated Brass 5 20-16 0.3-1.4 .105-.120 2.67-3.05 6 5 C .030-.035 0.76-0.89 Tinsel Wire 5 5 A 18-16 0.8-1.4 .110-.130 2.79-3.30 C Insulation Penetrating Stud Size/ Dia. .096 2.44 10 Pre-Tin Plated Brass Tin Plated Brass Brass Gold Plated Brass Tin Plated Brass Tin Plated Brass Brass Ring Tongue Terminals A Insulation Piercing W .165 4.19 .165 4.19 .186 4.72 .300 7.62 .186 4.72 .186 4.72 .186 4.72 .281 7.13 Dimensions L E .417 .300 10.59 7.62 .417 .330 10.59 8.38 .423 .335 10.74 8.51 .655 .505 16.64 12.83 .440 .350 11.18 8.89 .440 .350 11.18 8.89 .440 .350 11.18 8.89 .800 .660 20.32 16.76 C .125 3.18 .125 3.18 .125 3.18 .240 6.10 .130 3.30 .130 3.30 .130 3.30 .350 8.89 Part Number 60422-3 41376 41409 42023 61505-11 61505-21 640189-11 61853-1 1 Insulation penetrating. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 19 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals Ring Tongue Terminals, Flag A Reversible Type A C B Wire Range AWG mm2 18-16 18-14 18-12 B Tab-Lok C "F" Crimp Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish 0.8-1.4 -- 6 Tin Plated Brass 0.8-2.0 .100-.140 2.54-3.56 .176 4.47 .146 3.71 .172 4.37 .203 5.16 .020 0.51 .020 0.51 .018 0.46 .018 0.46 .018 0.46 0.8-3.0 .110-.210 2.79-5.33 Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass W .280 7.11 .380 9.65 .376 9.55 .376 9.55 .376 9.55 Dimensions L E .496 .342 12.60 8.69 -- -- .720 18.29 .720 18.29 .720 18.29 .532 13.51 .532 13.51 .532 13.51 C .220 5.59 .270 6.86 .263 6.68 .263 6.68 .263 6.68 Part Number 41443 61443-1 42189-1 42190-1 42191-1 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 20 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Ring Tongue Terminals B Oval Hole C Non-Insulation Support D Heavy Duty Oval Hole Type A A A Wire Range AWG mm2 29-22 23-19 22-18 0.284-0.643 0.574-0.912 0.643-1.024 E Anti-Rotational Insul. Size Hole Dia. Stud Size/ Dia. Stock Thk. Material and Finish .040-.060 1.02-1.52 .100-.140 2.54-3.56 .125-.165 3.18-4.19 .100-.140 2.54-3.56 .125-.165 3.18-4.19 .197 5.00 .171 4.34 .171 4.34 .197 5.00 .265 6.73 10 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .020 0.51 .020 0.51 .028 0.71 .028 0.71 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .020 0.51 Tin Plated Brass 8 8 10 1/4 6 8 C 22-18 0.643-1.024 -- -- 8 1/4 A 20-16 0.183-1.29 A 18-14 1.024-1.628 .125-.165 3.18-4.19 .100-.140 2.54-3.56 E 18-14 1.024-1.628 .080-.120 2.03-3.05 D 14-12 1.628-2.05 -- A 13-11 1.83-2.3 .085-.150 2.16-3.81 C 13-11 1.83-2.3 -- -- A B (2) 17 or (2) 15 1.15 or 1.45 17-13 1/2 1.51-1.78 .150-.190 3.68-4.83 -- .171 4.34 .171 4.34 .173 4.39 .185 4.70 .180 4.57 .180 4.57 .180 4.57 .197 5.00 .171 4.34 .180 4.57 Ring Tongue Terminals A Insulation Support 8 8 8 8 8 8 8 10 8 8 Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Lu-Bronze Lu-Bronze Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass W .342 8.69 .342 8.69 .300 7.62 .342 8.69 .420 10.67 .290 7.37 .290 7.37 .290 7.37 .420 10.67 .300 7.62 .342 8.69 .370 9.40 .365 9.27 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .342 8.69 .310 7.87 Dimensions L E .833 .662 21.16 16.81 .833 .662 21.16 16.81 .700 .550 17.73 13.97 .833 .662 21.16 16.81 .872 .662 22.15 16.81 .500 .355 12.70 9.02 .500 .355 12.70 9.02 .500 .355 12.70 9.02 .702 .492 17.83 12.50 .695 .545 17.65 13.84 .833 .662 21.16 16.81 .915 .730 23.24 18.54 .882 .700 22.40 17.78 .833 .657 21.16 16.69 .833 .657 21.16 16.69 .665 .495 16.89 12.57 .665 .495 16.89 12.57 .827 .656 21.01 16.66 .692 .492 17.58 12.50 C .312 7.92 .312 7.92 .230 5.84 .312 7.92 .312 7.92 .195 4.95 .195 4.95 .195 4.95 .312 7.92 .230 5.84 .312 7.92 .380 9.65 .380 9.65 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 Part Number 63399-1 60321-2 60323-2 60319-2 63612-1 63649-1 63446-1 63446-2 62835-1 60322-2 60320-1 60320-2 485079-11 485044-11 62755-1 61710-1 350571-1 640212-1 60752-2 63147-1 1High conductivity copper-tin-zinc alloy. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 21 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals Spade Tongue Terminals, Insulation Support Type E A A With Serrations B Without Serrations C With Serrations D Round Tongue E Wrap Around Ins. Support Flanged Wire Range AWG mm2 28-22 26-20 0.08-0.4 0.12-0.6 Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish .035-.045 0.89-1.14 .035-.045 0.89-1.14 5 .016 0.41 .016 0.41 .020 0.51 .020 0.51 .014 0.36 .014 0.36 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .025 0.64 .030 0.76 .020 0.51 .018 0.46 .018 0.46 .018 0.46 .018 0.46 Tin Plated Brass .048-.078 1.22-1.98 D 24-20 0.2-0.6 .048-.078 1.22-1.98 .048-.078 1.22-1.98 .048-.078 1.22-1.98 .048-.078 1.22-1.98 .080-.100 2.03-2.54 .080-.100 2.03-2.54 .075-.100 1.91-2.54 A 20-16 0.5-1.4 .090-.130 2.29-3.30 A C B 24-20 20-16 18-14 0.2-0.6 0.5-1.4 0.8-2.0 .100-.140 2.54-3.56 .130-.180 3.30-4.57 .100-.140 2.54-3.56 .130-.180 3.30-4.57 5 6 .185 4.70 6 10 .115 2.92 .115 2.92 8 10 4 6 8 6 8 8 10 6 6 A 18-14 0.8-2.0 .100-.140 2.54-3.56 8 8 10 Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass W .240 6.10 .240 6.10 .250 6.35 .295 7.49 .250 6.35 .300 7.62 .187 4.75 .187 4.75 .290 7.37 .290 7.37 .250 6.35 .275 6.98 .275 6.98 .280 7.11 .280 7.11 .312 7.92 .343 8.71 .275 6.98 .296 7.52 .296 7.52 .296 7.52 .296 7.52 Dimensions L E .545 .435 13.84 11.05 .545 .435 13.84 11.05 .563 .422 14.30 10.72 .585 .443 14.60 11.25 .590 .442 14.99 11.23 .590 .442 14.99 11.23 .517 .392 13.13 9.96 .517 .392 13.13 9.96 .621 .470 15.77 11.94 .621 .470 15.77 11.94 .535 .442 13.59 11.23 .657 .465 16.69 11.81 .657 .465 16.69 11.81 .755 .525 19.18 13.33 .755 .525 19.18 13.33 .645 .520 16.38 13.21 .752 .612 19.10 15.54 .657 .463 16.69 11.76 .750 .540 19.05 13.72 .750 .540 19.05 13.72 .750 .540 19.05 13.72 .750 .540 19.05 13.72 C .215 5.46 .215 5.46 .215 5.46 .236 5.99 .215 5.46 .215 5.46 .185 4.70 .185 4.70 .220 5.59 .220 5.59 .218 5.54 .175 4.44 .175 4.44 .225 5.71 .225 5.71 .209 5.31 .312 7.92 .175 4.44 .235 5.97 .235 5.97 .235 5.97 .235 5.97 Part Number 350502-1 350502-2 60124-2 63374-1 60445-2 60501-1 42160-1 42160-2 41589 41590 61238-1 40763 41343 60389-1 60390-1 60251-2 40808 60725-1 60773-2 60774-1 60774-2 60775-1 Terminals flangable by designated applicator. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 22 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals, Insulation Support (Continued) Type B Wire Range AWG mm2 18-14 B Heavy Duty C Insulation Support Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish .120-.180 3.05-4.57 .205 .291 5.21 7.39 .255 .291 6.48 7.39 .080-.150 2.03-3.81 .145-.290 3.68-7.37 .030 0.76 .030 0.76 .025 0.64 .040 1.02 Tin Plated Copper 0.8-2.0 C 18-14 0.8-2.0 A 10-6 5.0-15.0 10 10 Spade Tongue Terminals A Insulation Support Tin Plated Copper Tin Plated Brass Tin Plated Brass W .490 12.45 .490 12.45 .375 9.53 .375 9.52 Dimensions L E .800 .613 20.32 15.57 .710 .523 18.03 13.28 .930 .750 23.62 19.05 1.015 .810 25.78 20.57 C .333 8.46 .333 8.46 .400 10.16 .400 10.16 Part Number 60998-1 60999-11 61857-2 61855-1 Tongue Bent 45. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 1 Spring Spade A Insulation Support Type Wire Range AWG mm2 Insul. Size Stud Size/ Dia. 6 18-14 0.8-2.0 A .100-.140 2.54-3.56 6 8 10 16-12 B 1.4-3.0 .110-.150 2.79-3.81 8 20-16 0.5-1.4 -- .138 3.51 18-14 0.8-2.0 -- 8 14-10 2.0-5.0 -- 10 B Non-Insulation Support Stock Thk. .030 0.76 .030 0.76 .030 0.76 .030 0.76 .030 0.76 .020 0.51 .020 0.51 .040 1.02 Material and Finish Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass W .250 6.35 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .260 6.60 .315 8.00 .372 9.45 Dimensions L E .690 .550 17.53 13.97 .752 .612 19.10 15.54 .752 .612 19.10 15.54 .752 .612 19.10 15.54 .745 .612 18.92 15.54 .472 .350 11.99 8.89 .554 .389 14.07 9.88 .668 .506 16.97 12.85 C .243 6.17 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .194 4.93 .249 6.33 .281 7.14 Part Number 63268-1 60187-2 42168-2 42169-2 62795-1 485073-1 350568-1 63610-1 63610-2 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 23 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals Spade Tongue Terminals, Non-Insulation Support A With Serrations Type B With Serrations Wire Range AWG mm2 Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish .020 0.51 .030 0.76 .025 0.64 .025 0.64 .025 0.64 .030 0.76 .030 0.76 .030 0.76 .040 1.02 Tin Plated Brass D 20-16 0.5-1.4 -- 6 B 18-14 0.8-2.0 -- 10 A 18-14 0.8-2.0 -- 6 -- 8 C 18-14 0.8-2.0 -- 8 -- 8 -- 10 -- 10 -- 10 B D 12-10 12-10 3.0-6.0 3.0-6.0 C Without Serrations Tin Plated Brass Brass Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass W .275 6.99 .343 8.71 .275 6.99 .275 6.99 .275 6.99 .312 7.92 .312 7.92 .312 7.92 .440 11.18 D Flanged Dimensions L E .527 .328 13.39 8.33 .628 .441 15.95 11.20 .482 .295 12.24 7.49 .482 .295 12.24 7.49 .482 .295 12.24 7.49 .688 .450 17.48 11.43 .688 .450 17.48 11.43 .688 .450 17.48 11.43 .968 .700 24.58 17.78 C .175 4.45 .275 6.99 .175 4.45 .175 4.45 .175 4.45 .235 5.97 .235 5.97 .235 5.97 .435 11.05 Part Number 42318-2 40521 40577 40705 41473 42113-2 40891 41495 63526-1 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Spade Hook Terminals E With Serrations Type E Wire Range AWG mm2 18-14 0.8-2.0 Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish -- 10 .020 0.51 Tin Plated Brass W .280 7.11 Dimensions L E .540 .374 13.72 9.50 C .214 5.44 Part Number 41461 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 24 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals Spade Insulation Piercing Type Wire Range AWG mm2 28-22 0.08-0.4 Insul. Size .035-.040 0.89-1.02 Stock Thk. Material and Finish 5 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 Brass 5 5 A .045-.050 1.14-1.27 26-22 0.12-0.4 5 5 .035-.045 0.89-1.14 .058-.062 1.47-1.58 6 5 6 B 20-16 0.5-1.4 .085-.105 2.16-2.67 8 10 A 20-18 0.5-0.8 .065-.080 1.65-2.03 B SPADE-LOK Stud Size/ Dia. 5 5 Spade Tongue Terminals A Insulation Piercing Tin Plated Brass Pre-Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass W .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .322 8.18 .322 8.18 .322 8.18 .250 6.35 Dimensions L E .578 .422 14.68 10.72 .578 .422 14.68 10.72 .578 .422 14.68 10.72 .578 .472 14.68 11.99 .578 .422 14.68 10.72 .578 .422 14.68 10.72 .547 .422 13.89 10.72 .500 .392 12.70 9.96 .750 .545 19.05 13.84 .750 .545 19.05 13.84 .750 .545 19.05 13.84 .542 .412 14.77 10.46 C .215 5.46 .215 5.46 .215 5.46 .265 6.73 .215 5.46 .215 5.46 .215 5.46 .187 4.75 .281 7.14 .281 7.14 .281 7.14 .206 5.23 Part Number 61498-1 61498-2 61498-3 61519-1 60234-2 640260-2 61385-2 41933 40764 40765 40766 42339-2 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Flag Spade and Spring Spade E C W L A Tab-Lok Spring Spade Type Wire Range AWG mm2 B Tab-Lok Insul. Size Stud Size/ Dia. Stock Thk. Material and Finish 12 .018 0.46 .018 0.46 .018 0.46 Brass A 18-12 0.8-3.0 .110-.210 2.79-5.33 B 18-12 0.8-3.0 .110-.210 2.79-5.33 8 10 Tin Plated Brass Tin Plated Brass W .315 8.00 .376 9.55 .376 9.55 Dimensions L E .720 .535 12.29 13.59 .720 .535 12.29 13.59 .720 .535 12.29 13.59 C .263 6.68 .263 6.68 .263 6.68 Part Number 63053-1 42187-11 42188-11 1 Terminals may be bent 45 in applicator (use suffix "N"). Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 25 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices Splices Product Facts Terminates stranded wire and/or solid wire combinations together or to leads on components or devices End feed splices available for pigtail connections. Side feed splices available for parallel connections. Available in brass, coppernickel, phosphor bronze and steel material Precision formed, strip-fed splices terminated in AMP automatic machines for high production rates per hour Tyco Electronics offers a full selection of AMP open barrel splices that are specifically designed to terminate combinations of stranded wire and/or solid wire to themselves or to resistors, light emitting devices (LED), glass reed switch assemblies, etc. Open barrel splices are available with or without serrations. Pre-stripped stranded or solid wire leads are forced into the serrations during the crimping process. The resulting termination produces a high tensile strength connection that is resistant to corrosion. Depending on your specific application, open barrel splices are available for terminations in the 400 to 30,000 CMA range in brass, copper-nickel, phosphor bronze and steel material. Others are available with insulation support barrels to terminate round or square posts, resistance wire, and solid pin or calrod leads. The insulation support barrel prevents harmful flexing of the wire at the termination point where the wire is rigidly crimped in the wire barrel and deters fraying of the insulation. Depending on your specific application, open barrel insulation support splices are available for terminations in the 150 to 12,000 CMA range in brass and steel material. Depending on your specific application, open barrel insulation piercing splices are available for terminations in the 16-22 AWG wire range in brass material. Insulation piercing splices are also available to eliminate the need to pre-strip the insulated wire. The barrel contains two perpendicular lances that are driven through the wire insulation to make contact with the conductor. Open barrel splices are manufactured in strip form and supplied on reels for semi-automated and fully automated terminations on crimping machines for high output per hour production rates. Identification splices are available for wire marking. Up to three digits can be stamped on the bands during the crimping process. Depending on your specific application, open barrel identification splices are available for terminations from .150 to .300 insulation diameters in brass and aluminum material. Technical Documents Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2088 -- Pigtail and Thru Splices 26 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) Side Feed Splices -- Non-Insulation Support A Wire Range CMA mm2 Type Crimp Width Dim. L Material Part Number Brass Tin Plated Brass Steel 62759-1 62759-2 62759-5 400-1300 0.20-0.66 .016 0.41 .070 1.78 .100 2.54 500-2200 0.25-1.11 .030 0.76 .110 2.79 .100 2.54 Brass 485016-1 .120 3.05 Brass Nickel Plated Steel 61769-1 61769-2 .190 4.83 Brass 60372-1 1200-2600 0.61-1.32 .020 0.51 .090 2.29 1500-5000 0.76-2.53 .020 0.51 .110 2.79 .155 3.94 4000-9000 2.03-4.56 .020 0.51 .140 3.56 .250 6.35 7000-12500 3.55-6.33 .031 0.79 .180 4.57 .265 6.73 8500-14000 4.31-7.10 .025 0.64 .180 4.57 .265 6.73 14000-30000 7.10-15.20 .030 0.76 .280 7.11 .310 7.87 A Brass Tin Plated Brass Tin Plated Phos. Bz. Brass Tin Plated Brass Nickel Plated Steel Tin Plated Steel Tin Plated Brass Brass Brass Tin Plated Brass Brass Tin Plated Brass Splices Stock Thickness 63130-2 63130-3 63130-4 485043-1 485043-2 485043-4 61299-1 61299-2 61299-3 1217967-1 1217967-2 62754-1 62754-2 27 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) End Feed Splices -- Non-Insulation Support A Wire Range CMA mm2 Splices Type B Stock Thickness Crimp Width Dim. L Material Part Number 63834-1 400-1100 0.20-0.56 .010 0.25 .055 1.40 .100 2.54 Brass 1000-3200 0.51-1.62 .020 0.51 .110 2.79 .150 3.81 Brass Tin Plated Brass 1500-4600 0.76-2.33 .020 0.51 .110 2.79 .225 5.72 Nickel Plated Steel 62318-1 Brass Tin/Cu Plated Brass Copper-Nickel Tin Plated Brass Brass Tin Plated Brass Nickel Plated Steel Blackened St. Steel Brass Copper-Nickel Tin Plated Brass 61492-1 61492-2 61492-3 40868 40509 40552 40952 60470-1 41459 41459-1 41459-2 A 2500-4700 1.27-2.38 .020 0.51 .120 3.05 .150 3.81 3300-9000 1.67-4.56 .020 0.51 .140 3.56 .150 3.81 800-2600 0.41-1.32 .016 0.41 .090 2.29 .065 1.65 1400-3600 0.71-1.82 1400-2800 0.71-1.42 2200-4200 1.11-2.13 2200-2900 1.11-1.47 2200-4500 1.11-2.28 .016 0.41 .016 0.41 .012 0.31 .012 0.31 .012 0.31 .090 2.29 .090 2.29 .090 2.29 .090 2.29 .090 2.29 2500-4700 1.27-2.38 .020 0.51 .120 3.05 .065 1.65 .100 2.54 .250 6.35 .065 1.65 .065 1.65 .150 3.81 3200-3900 1.62-1.98 3200-8000 1.62-4.05 4000-10000 2.02-5.07 6000-8000 3.04-4.05 .012 0.31 .020 0.51 .025 0.64 .020 0.51 7000-13000 41974 41975 Tin Plated Brass 40862 Tin Plated Steel 61008-1 Nickel Plated Steel 63432-1 Tin Plated Steel 60933-2 Nickel Plated Steel 41215 Nickel Plated Steel 41397 .125 3.17 Tin Plated Steel Brass 60932-2 60932-4 .100 2.54 .140 3.56 .155 3.94 .155 3.94 .150 3.81 .225 5.72 .250 6.35 .125 3.17 Nickel Plated Steel 42329-1 Brass 155352-1 Stainless Steel 41627-1 Tin Plated Steel 485020-1 3.55-6.59 .025 0.64 .180 4.57 .225 5.72 7400-10000 3.75-5.07 .025 0.64 .180 4.57 .250 6.35 12000-18000 6.08-9.12 .025 0.64 .180 4.57 .250 6.35 Brass Tin Plated Brass Tin Plated Brass Brass Brass Nickel Plated Steel Stainless Steel 155353-1 155353-2 41996 62357-1 60997-1 60997-3 60997-5 B 28 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) Insulation Support Splices L L A L B C L L E F L L G H Wire Range** CMA mm2 Type Insul. Dia. Stock Dim. Thickness L Material 150-480 0.76-2.43 .035-.050 0.89-1.27 .010 0.25 .305 7.75 Brass Tin Plated Brass 250-500 0.13-0.25 -- 975-2700 0.49-1.37 1200-2200 0.61-1.11 3200-9000 1.62-4.56 C 6000-12000 3.04-6.08 D 1600-4100 0.81-2.08 E 1600-4100 0.81-2.08 F 975-3100 0.49-1.57 .190 4.83 .375 9.52 .230 5.84 .370 9.40 .545 13.85 .450 11.43 .745 18.92 .605 15.37 Brass .080-.115 2.03-2.92 .070-.100 1.78-2.54 .120-.160 3.05-4.06 .140-.185 3.55-4.70 .105-.145 2.67-3.68 .105-.145 2.67-3.68 .080-.115 2.03-2.92 .010 0.25 .012 0.31 .020 0.51 .020 0.51 .031 0.79 .012 0.31 .012 0.31 .020 0.51 A B G H a ~ 1000-3100 a ~ 0.51-1.57 b ~ 1500-4500 b ~ 0.76-2.28 1600-3000 0.81-1.52 4100-6900 2.08-3.50 Splices D L .135-.170 3.43-4.32 .020 0.51 .705 17.90 .105-.145 2.67-3.68 .014 0.36 .580 14.70 Part Number 62382-1 62382-2 1375622-11 Nickel Plated Steel 61021-1 Nickel Plated Steel 62503-2 Nickel Plated Steel 42627-4 Tin Plated Steel 61300-1 Brass 60806-1 Brass 62516-2 Tin Plated Steel 505033-12 Brass Nickel Plated Steel Tin Plated Brass Brass Brass 62419-2 62419-3 1438246-2 1438246-4 1438246-5 Material Part Number ** Wire sizes indicated do not apply to resistance (heater) wire applications. Crimps to .015 [0.38] round or square post. 2 Crimps to .092 [2.33] dia. solid pin or calrod. 1 Insulation Piercing Crimp (AWG Wire, 7 Strands Min.) A Wire Range CMA mm2 Type A B 20-16 B 22 0.5-1.4 0.3-0.4 Insul. Dia. .070-.090 1.78-2.29 .050-.065 1.27-1.65 Stock Dim. Thickness L .020 0.51 .012 0.31 .210 5.33 Tin Plated Brass 40771 .210 5.33 Brass Gold Plated Brass Nickel Plated Brass 485064-1 485064-2 485064-4 29 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) Identification Bands ** A Type Wire Range AWG mm2 -- -- -- -- A Splices B B -- -- Insul. Dia. .190-.220 4.82-5.59 .210-.235 5.33-5.97 .240-.260 6.09-6.60 .150-.300 3.81-7.62 Stock Dim. Thickness L .020 0.51 .250 6.35 .020 0.51 .300 7.62 .030 0.76 .180 4.57 Material Part Number Aluminum Brass 41276 41108 Aluminum 1438254-1 Aluminum 1438254-2 Brass 41282 ** One to three digits can be stamped on bands in crimping operation. 30 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices Product Facts Applications Stranded and solid wire-to-wire connections Light bulb LED assembly Switch lead assembly Resistor lead assembly Printed circuit board lead assembly Flex-film lead assembly Glass reed switch lead assembly RTM Crimpband Splices Made from a continuous coil of "Ribbon Connector" material RTM Crimpband have grooved serrations for improved axial retention Available in brass, tin-plated brass and copper-nickel alloy (CA725) material Make parallel or pigtail connections on same machine Used for electrical and non-electrical connections 100% of RTM Crimpband material is used in scrap free terminations Crimpband material coupled with appropriate toolsets accommodate specific CMA ranges Produced in Tyco Electronics equipment on your production floor Meets UL 486C crimp tensile requirements Cut Formed Crimped Mod I Tyco Electronics features the AMP RTM Crimpband system that is comprised of two key features: the semi-automatic termination machine and a reel of RTM Crimpband material. In a one-step crimping operation, the machine feeds, cuts, forms and crimps the material to provide a low-cost, high reliability crimp connection. The RTM Crimpband splices are formed during the crimping process from Mod III milled longitudinal groove material that produce rolled, rounded serrations. They are designed to terminate pre-stripped stranded and solid wire conductors together as well as wire conductors to switch tabs, resistors, printed circuit board, flex circuit and light bulb LED and glass reed switch assemblies, etc. The flexibility of the RTM Crimpband system provides opportunity for use in custom applications for either electrical and / or mechanical connections. Tyco Electronics provides a wide range of toolset types and crimpband splices to meet various production requirements. Depending on your specific application, RTM Crimpband splices are available in 3, 6, 7, 8, 9, 10 14 and 20 ridge serration versions for terminations in the 170 to 13,000 CMA range. 31 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) Notes: So that the proper Crimpband splice is chosen, Tyco Electronics recommends the following: 1. Submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your Tyco Electronics sales representative. 2. Pull-out force and/or millivolt drop tests will be performed to develop recommendations for proper Crimpband material, toolset and crimp heights. 3. Tooling and testing will be documented on a Material & Tooling Sheet (M & T sheet). 4. Crimpband material quotes, tooling quotes and samples will be submitted to the customer. RTM Crimpband Interconnection System How the System Operates Feed (Ribbon Connector Material) Machine feeds strip until the strip hits the wire stop. Shear (Blank Length) The strip is cut by the cutter block former bar insert tooling. W Bend (Crimp Formed) RTM Crimpband Splices The former bar drives the cut strip over the anvil, bending the cut strip into an upside down "U". Ridges T Section A-A A Wire (Placement) Pigtail and Parallel (Thru) splice terminations are made on the same machine. A Crimp (Crimp Formed) The anvil retracts as the driver takes the formed strip down into the clincher. W B.L. Dim. Tooling Size 092 L Splice No. Example: L See Figure 1 and/or Legend below W Dim. T Dim. Connector Material Material Width Thickness F 20 TCRS 092 Lead Wires Connector Specification Code Machine Basis Blank Length F 20 TCRS Legend Machine Basis L P Leased Purchase Tooling Size Code 032 032/036 036 045 051 061 061/076 076 076/092 092 092/125 125 125/160 125/165 165 Blank Length B/L (Nom.) .167 .228 .224 .246 .267 .292 .324 .339 .361 .379 .413 .446 .485 .506 .546 Connector Width Code B C D E F G H L M N P Note: For B/L above, .546 consult factory for tooling size code W Dim. .076 .138 .154 .185 .216 .234 .247 .086 .330 .500 .114 N No. of Ridges 3 6 7 8 9 10 10 3 14 20 5 Material Thickness Code 12 16 18 20 22 24 25 Material Code B A TB TCRS SS ST T.002 Dim. .012 .016 .018 .020 .022 .024 .025 Material/Finish UL486C Pull Out Wire Size Force Requirements AWG Underwriters Laboratory (lbs.) 26 3 24 5 22 8 20 10 18 10 16 15 14 25 12 35 10 40 CDA 260 Brass CDA 725 Copper/ Nickel Alloy Pre-Tin over CDA 260 Brass 1010 Cold Rolled Steel, Tin Plated 301 or 302 Stainless Steel Stainless Steel, Tin Plated 32 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 20 Ridges T W AWG/ Wire Range CMA Stock Mat'l mm2 Solid Dia. Range Thk. (T) Width (W) Material .084-.114 7000-13000 .020 .500 Tin Plated 1112-9 4.00-6.50 2.13-2.90 0.51 12.70 Brass Toolset 200/202 Part Number Descriptive X-ref 1601771-1 L200/202N20TB RTM Crimpband Splices 14 Ridges T W AWG/ Wire Range CMA mm2 Solid Dia. Range 22-19 .024-.036 600-1300 0.38-0.60 0.61-0.91 22-19 .024-.036 600-1300 0.38-0.60 0.61-0.91 Stock Mat'l Thk. (T) Width (W) .012 .330 0.30 8.38 .012 .330 0.30 8.38 Material Toolset Part Number Descriptive X-ref Cu Ni 045 1601577-1 L045M12A Brass 045 1601578-1 L045M12B These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 10 Ridges T W AWG/ Wire Range mm2 Solid Dia. 22-19 .024-.036 0.38-0.60 0.61-0.91 .028-.039 21-1812 0.40-0.75 0.71-0.99 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .084-.114 1112-9 4.00-6.50 2.13-2.90 .084-.114 1112-9 4.00-6.50 2.13-2.90 CMA Range Stock Mat'l Thk. (T) Width (W) .012 .234 600-1300 0.30 5.94 .016 .234 800-1500 0.41 5.94 .012 .234 900-2600 0.30 5.94 .020 .234 900-2600 0.51 5.94 .020 .234 7000-13000 0.51 5.94 .234 7000-13000 .025 0.64 5.94 Material Toolset Part Number Descriptive X-ref Brass 045 1601575-1 L045G12B Cu Ni 051 1601593-1 L051G16A Brass 061 1601632-1 L061G12B Brass 061 1601633-1 L061G20B Brass 200/202 1601853-1 Brass 200/202 1601769-1 P200/ 202G20B L200/ 202G25BX These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 33 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 9 Ridges T W RTM Crimpband Splices AWG/ Wire Range CMA mm2 Solid Dia. Range 22-19 .024-.036 600-1300 0.38-0.60 0.61-0.91 .030-.051 2012-16 900-2600 0.45-1.30 0.76-1.29 Stock Mat'l Thk. (T) Width (W) .012 .216 0.30 5.49 .012 .216 0.30 5.49 Material Toolset Part Number Descriptive X-ref Stainless Steel Stainless Steel 045 1601807-1 P045F12SS 061 1601520-1 G061F12SS Toolset Part Number 032/036 1601553-1 Descriptive X-ref L032/ 036E12A 8 Ridges T W AWG/ Wire Range CMA Stock Mat'l mm2 Solid Dia. Range Thk. (T) Width (W) Material 24-20 .020-.033 .012 .185 400-1100 Cu Ni 0.20-0.50 0.51-0.84 0.30 4.70 18-14 .040-.063 1600-4000 .018 .185 Tin Plated 0.80-2.00 1.02-1.60 0.46 4.70 CRS .084-.114 7000-13000 .024 .185 1112-9 Brass 4.00-6.50 2.13-2.90 0.61 4.70 076 1601669-1 L076E18TCRS 200/202 1601768-1 L200/ 202E24B Toolset Part Number 032/036 1601550-1 032/036 1601551-1 032/036 1601797-1 032/036 1601798-1 Descriptive X-ref L032/ 036D12B L032/ 036D16A P032/ 036D16B P032/ 036D16TB 045 1601572-1 L045D12B 045 1601573-1 L045D16A 7 Ridges T W AWG/ Wire Range mm2 Solid Dia. 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 22-19 .024-.036 0.38-0.60 0.61-0.91 22-19 .024-.036 0.38-0.60 0.61-0.91 CMA Range 400-1100 400-1100 400-1100 400-1100 600-1300 600-1300 Stock Mat'l Material Thk. (T) Width (W) .012 .154 Brass 0.30 3.91 .016 .154 Cu Ni 0.41 3.91 .016 .154 Brass 0.41 3.91 .016 .154 Tin Plated 0.41 3.91 Brass .012 .154 Brass 0.30 3.91 .016 .154 Cu Ni 0.41 3.91 34 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 7 Ridges (Continued) T W CMA Range 600-1300 800-1500 800-1500 800-1500 800-1500 900-2600 900-2600 900-2600 900-2600 900-2600 900-2600 900-2600 900-2600 900-2600 900-2600 900-2600 1100-3200 1200-3700 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 Stock Mat'l Part Toolset Thk. (T) Width (W) Material Number .016 .154 Brass 045 1601507-1 0.41 3.91 .012 .154 Brass 051 1601587-1 0.30 3.91 .016 .154 Brass 051 1601588-1 0.41 3.91 .020 .154 Nickel Plated 051 1601591-1 0.51 3.91 Steel .020 .154 Tin Plated 051 1601811-1 0.51 3.91 CRS .012 .154 Cu Ni 061 1601818-1 0.30 3.91 .012 .154 Brass 061 1601620-1 0.30 3.91 .012 .154 Tin Plated 061 1601514-1 0.30 3.91 Brass .016 .154 Cu Ni 061 1601819-1 0.41 3.91 .016 .154 Brass 061 1601820-1 0.41 3.91 .016 .154 Tin Plated 061 1601623-1 0.41 3.91 Brass .018 .154 Brass 061 1601625-1 0.46 3.91 .018 .154 Tin Plated 061 1601628-1 0.46 3.91 Brass .020 .154 Cu Ni 061 1601629-1 0.51 3.91 .020 .154 Brass 061 1601630-1 0.51 3.91 .020 .154 Tin Plated 061 1601631-1 0.51 3.91 Brass .016 .154 Brass 061/076 1601601-1 0.41 3.91 .016 .154 Brass 061/092 1601603-1 0.41 3.91 .012 .154 Cu Ni 076 1601828-1 0.30 3.91 .012 .154 Brass 076 1601655-1 0.30 3.91 .016 .154 Cu Ni 076 1601656-1 0.41 3.91 .016 .154 Brass 076 1601829-1 0.41 3.91 .016 .154 Tin Plated 076 1601658-1 0.41 3.91 Brass .018 .154 Cu Ni 076 1601660-1 0.46 3.91 .018 .154 Brass 076 1601661-1 0.46 3.91 .018 .154 Tin Plated 076 1601664-1 0.46 3.91 Brass .020 .154 Brass 076 1601665-1 0.51 3.91 .020 .154 Tin Plated 076 1601667-1 0.51 3.91 CRS .024 .154 Brass 076 1601668-1 0.61 3.91 Descriptive X-ref G045D16B L051D12B L051D16B RTM Crimpband Splices AWG/ Wire Range mm2 Solid Dia. 22-19 .024-.036 0.38-0.60 0.61-0.91 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 20-15 .033-.057 0.60-1.60 0.84-1.45 .035-.061 1912-1412 0.60-1.80 0.89-1.54 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 L051D20NPS P051D20TCRS P061D12A L061D12B G061D12TB P061D16A P061D16B L061D16TB L061D18B L061D18TB L061D20A L061D20B L061D20TBX L061/076D16B L061/092D16B P076D12A L076D12B L076D16A P076D16B L076D16TB L076D18AX L076D18B L076D18TB L076D20B L076D20TCRS L076D24B These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 35 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 7 Ridges (Continued) T W RTM Crimpband Splices AWG/ Wire Range mm2 Solid Dia. 1712-13 .042-.068 0.95-2.54 1.07-1.80 .047-.072 1612-13 1.10-2.60 1.19-1.83 .047-.072 1612-13 1.10-2.60 1.19-1.83 .047-.072 1612-13 1.10-2.60 1.19-1.83 .047-.072 1612-13 1.10-2.60 1.19-1.83 .047-.072 1612-13 1.10-2.60 1.19-1.83 .047-.072 1612-13 1.10-2.60 1.19-1.83 .047-.072 1612-13 1.10-2.60 1.19-1.83 16-12 .051-.078 1.30-3.46 1.29-1.98 16-12 .051-.078 1.30-3.46 1.29-1.98 16-12 .051-.078 1.30-3.46 1.29-1.98 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .059-.087 1412-1112 1.80-4.00 1.50-2.21 .059-.087 1412-1112 1.80-4.00 1.50-2.21 .059-.087 1412-1112 1.80-4.00 1.50-2.21 .059-.087 1412-1112 1.80-4.00 1.50-2.21 14-11 .063-.092 2.00-4.20 1.60-2.34 14-11 .063-.092 2.00-4.20 1.60-2.34 .071-.097 1312-1012 2.54-4.50 1.70-2.46 .084-.114 1112-9 4.00-6.50 2.13-2.90 .084-.114 1112-9 4.00-6.50 2.13-2.90 .084-.114 1112-9 4.00-6.50 2.13-2.90 .084-.114 1112-9 4.00-6.50 2.13-2.90 CMA Range 1800-4600 2200-5200 2200-5200 2200-5200 2200-5200 2200-5200 2200-5200 2200-5200 2600-6100 2600-6100 2600-6100 3000-6750 3000-6750 3000-6750 3000-6750 3000-6750 3000-6750 3000-6750 3500-7500 3500-7500 3500-7500 3500-7500 4000-8500 4000-8500 4500-9500 7000-13000 7000-13000 7000-13000 7000-13000 Stock Mat'l Thk. (T) Width (W) .016 .154 0.41 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .018 .154 0.46 3.91 .018 .154 0.46 3.91 .018 .154 0.46 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .016 .154 0.41 3.91 .018 .154 0.46 3.91 .018 .154 0.46 3.91 .018 .154 0.46 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .018 .154 0.46 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .016 .154 0.41 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 .020 .154 0.51 3.91 Material Toolset Part Number Brass 076/092 1601642-1 Descriptive X-ref L076/ 092D16BX Cu Ni 092 1601689-1 L092D16ASP Brass 092 1601691-1 L092D16B Tin Plated Brass 092 1601693-1 L092D16TB Cu Ni 092 1601694-1 L092D18A Brass 092 1601695-1 L092D18B Tin Plated Brass 092 1601841-1 P092D18TB Brass 092 1601528-1 G092D20B Cu Ni 092/125 1601680-1 Brass 092/125 1601681-1 Tin Plated CRS 092/125 1601682-1 L092/ 125D20A L092/ 125D20B 092/ 125D20TCRS Brass 125 1601529-1 G125D16B Cu Ni 125 1601531-1 G125D18A Brass 125 1601726-1 L125D18B Tin Plated Brass 125 1601729-1 L125D18TBX Brass 125 1601730-1 L125D20B Tin Plated Brass Tin Plated CRS Tin Plated Brass 125 1601731-1 L125D20TB 125 1601733-1 L125D20TCRS 125/165 1601709-1 Cu Ni 125/165 1601710-1 L125/ 165D18TB L125/ 165D20A L125/ 165D20B L125/ 165D20TB Brass 125/165 1601711-1 Tin Plated Brass 125/165 1601712-1 Cu Ni 165 1601754-1 L165D20A Brass 165 1601755-1 L165D20B Brass 165/200 1601532-1 Brass 200/202 1601764-1 Cu Ni 200/202 1601765-1 Brass 200/202 1601852-1 Tin Plated Brass 200/202 1601766-1 G165/ 200D20B L200/ 202D16B L200/ 202D20A P200/ 202D20B L200/ 202D20TB These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 36 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 6 Ridges T W CMA Range 400-1100 400-1100 600-1300 600-1300 600-1300 800-1500 800-1500 800-1500 800-1500 900-2600 900-2600 900-2600 900-2600 900-2600 900-2600 1100-3200 1100-3200 1100-3200 1600-4000 1600-4000 1600-4000 1600-4000 1600-4000 1800-4600 2200-5200 2200-5200 3000-6750 3000-6750 3000-6750 Stock Mat'l Thk. (T) Width (W) .012 .138 0.30 3.51 .016 .138 0.41 3.51 .012 .138 0.30 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .012 .138 0.30 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .018 .138 0.46 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .018 .138 0.46 3.51 .018 .138 0.46 3.51 .020 .138 0.51 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .018 .138 0.46 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .018 .138 0.46 3.51 .018 .138 0.46 3.51 .018 .138 0.46 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .016 .138 0.41 3.51 .018 .138 0.46 3.51 .018 .138 0.46 3.51 Material Toolset Part Number Tin Plated Brass 032/036 1601548-1 Brass 032/036 1601549-1 Descriptive X-ref L032/ 036C12TB L032/ 036C16B Brass 045 1601566-1 L045C12B Cu Ni 045 1601569-1 L045C16A Brass 045 1601571-1 L045C16B Brass 051 1601808-1 P051C12B Cu Ni 051 1601809-1 P051C16A Brass 051 1601810-1 P051C16B Brass 051 1601586-1 L051C18B Cu Ni 061 1601614-1 L061C16A Brass 061 1601511-1 G061C16B Tin Plated Brass 061 1601617-1 L061C16TB Cu Ni 061 1601618-1 L061C18AX Brass 061 1601619-1 L061C18B Brass 061 1601513-1 G061C20B Brass 061/076 1601597-1 Tin Plated Brass 061/076 1601599-1 Brass 061/076 1601600-1 L061/ 076C16B L061/ 076C16TB L061/ 076C18B Cu Ni 076 1601650-1 L076C16A Brass 076 1601651-1 L076C16B Cu Ni 076 1601652-1 L076C18A P076C18B Brass 076 1601827-1 Tin Plated CRS 076 1601654-1 L076C18TCRS Brass 076/092 1601640-1 L076/ 092C16B Cu Ni 092 1601837-1 P092C16AX Brass 092 1601687-1 L092C16B Tin Plated Brass 125 1601721-1 L125C16TB Cu Ni 125 1601722-1 L125C18A Brass 125 1601723-1 L125C18B RTM Crimpband Splices AWG/ Wire Range mm2 Solid Dia. 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 22-19 .024-.036 0.38-0.60 0.61-0.91 22-19 .024-.036 0.38-0.60 0.61-0.91 22-19 .024-.036 0.38-0.60 0.61-0.91 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 20-15 .033-.057 0.60-1.60 0.84-1.45 20-15 .033-.057 0.60-1.60 0.84-1.45 20-15 .033-.057 0.60-1.60 0.84-1.45 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 .042-.068 1712-13 0.95-2.54 1.07-1.80 .047-.072 1612-13 1.10-2.60 1.19-1.83 .047-.072 1612-13 1.10-2.60 1.19-1.83 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 37 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 3 Ridges T W RTM Crimpband Splices AWG/ Wire Range mm2 Solid Dia. .013-.028 2712-21 0.09-0.40 0.33-0.71 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 22-19 .024-.036 0.38-0.60 0.61-0.91 22-19 .024-.036 0.38-0.60 0.61-0.91 22-19 .024-.036 0.38-0.60 0.61-0.91 22-19 .024-.036 0.38-0.60 0.61-0.91 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .028-.039 21-1812 0.40-0.75 0.71-0.99 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 20-15 .033-.057 0.60-1.60 0.84-1.45 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 CMA Range Stock Mat'l Thk. (T) Width (W) .012 .076 170-800 0.30 1.93 .012 .076 400-1100 0.30 1.93 .012 .076 400-1100 0.30 1.93 .016 .076 400-1100 0.41 1.93 .016 .076 400-1100 0.41 1.93 .018 .076 400-1100 0.46 1.93 .016 .076 600-1300 0.41 1.93 .016 .076 600-1300 0.41 1.93 .016 .076 600-1300 0.41 1.93 .016 .076 600-1300 0.41 1.93 .016 .076 800-1500 0.41 1.93 .016 .076 800-1500 0.41 1.93 .016 .076 800-1500 0.41 1.93 .020 .076 800-1500 0.51 1.93 .016 .076 900-2600 0.41 1.93 .016 .076 900-2600 0.41 1.93 .016 .076 900-2600 0.41 1.93 .016 .076 900-2600 0.41 1.93 .016 .076 1100-3200 0.41 1.93 .016 .076 1600-4000 0.41 1.93 .020 .076 1600-4000 0.51 1.93 Material Toolset Part Number Descriptive X-ref Brass 032 1601555-1 L032B12B Cu Ni 032/036 1601542-1 Brass 032/036 1601795-1 Brass 032/036 1601545-1 Tin Plated Brass 032/036 1601546-1 Brass 032/036 1601547-1 L032/ 036B12A P032/ 036B12B L032/ 036B16B L032/ 036B16TB L032/ 036B18B Cu Ni 045 1601503-1 G045B16A Brass 045 1601562-1 L045B16B Tin Plated Brass Tin Plated Brass 045 1601504-1 G045B16TB 045 1601564-1 L045B16TBSP Cu Ni 051 1601580-1 L051B16A Brass 051 1601582-1 L051B16B Tin Plated Brass 045 1601583-1 L051B16TB Brass 051 1601584-1 L051B20B Tin Plated Brass 061 1601612-1 L061B16TB Cu Ni 061 1601610-1 L061B16A Brass 061 1601611-1 L061B16B Brass 061 1601635-1 L061L16B Tin Plated Brass 061/076 1601596-1 L061/ 076B16TBX Brass 076 1601825-1 P076B16B Brass 076 1601649-1 L076B20B These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 38 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices Product Facts Made from a continuous coil of "Ribbon Connector" material Magnet wires MTM Crimpband splices have machine-piercing serrations designed for displacing magnet wire insulation Available in brass, tinplated brass, and coppernickel alloy material Make parallel or pigtail connections on same machine 100% of Crimpband material is used in scrap free terminations Formed Crimpband material coupled with appropriate toolsets accommodate specific CMA ranges Produced in Tyco Electronics equipment on your production floor Meets UL 486C crimp tensile requirements Applications Motors windings and connections Coil connections Transformer windings and connections Lighting ballasts Power supplies MTM Crimpband Splices Cut Crimped Mod I Tyco Electronics features the AMP MTM Crimpband system that is comprised of two key features: the semiautomatic termination machine and a reel of MTM Crimpband material. In a one-step crimping operation, the machine feeds, cuts, forms and crimps the material to provide a low-cost, high reliability crimp connection. The MTM Crimpband splices are formed during the crimping process from Mod III machined longitudinal grooved material that pierces magnet wire varnish film insulation during crimping. MTM Crimpband splices are specifically designed to terminate magnet wire to itself or in combination with standard solid or stranded lead wire. Three magnet wires maximum can be terminated together with stranded lead wire in one splice. Tyco Electronics provides a wide range of toolset types and Crimpband splices to meet various production requirements. Depending on your specific application, MTM Crimpband splices are available in 7, 9, 11 and 13 serration versions for terminations in the 400 to 13,000 CMA range. When aluminum magnet wire is used, MTM Crimpband splices must be tin plated. 39 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices (Continued) MTM Crimpband Interconnection System Notes: So that the proper Crimpband splice is chosen, Tyco Electronics recommends the following: 1. Submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your Tyco Electronics sales representative. 2. Pull-out force and/or millivolt drop tests will be performed to develop recommendations for proper Crimpband material, toolset and crimp heights. 3. Tooling and testing will be documented on a Material & Tooling Sheet (M & T sheet). 4. Crimpband material quotes, tooling quotes and samples will be submitted to the customer. How the System Operates Feed (Magnet Wire Connector Material) Machine feeds strip until the strip hits the wire stop. Shear (Blank Length) The strip is cut by the cutter block former bar insert tooling. Bend (Crimp Formed) W The former bar drives the cut strip over the anvil, bending the cut strip into an upside down "U". MTM Crimpband Splices In Pigtail and Parallel (Thru) splices magnet wires must be placed on top of the lead wire. The anvil retracts as the driver takes the formed strip down into the clincher. Connector Specification Code Splice No. Example: L See Figure 1 and/or Legend below W Dim. T Dim. Connector Material Finish Width Thickness 6R 20 T 092 Blank Length W Magnet Wires on top L D A Crimp (Crimp Formed) B.L. Dim. Tooling Size 092 Serrations Section A-A Wire (Placement) Machine Basis Burrs T A 6R 20 T Material Code Lead Wire B B Legend L Leased Machine Basis P G* Purchase General * Customer has their own Tooling Tooling Size Code 032 032/036 036 045 051 061 061/076 076 076/092 092 092/125 125 125/160 125/165 165 Blank Length B/L (Nom.) .167 .228 .224 .246 .267 .292 .324 .339 .361 .379 .413 .446 .485 .506 .546 Note: For B/L above, .546 consult Tyco Electronics for tooling size code. Connector Width Code 4R 5 Serrations 6R 7 Serrations 8R 9 Serrations 10R 11 Serrations Material Thickness Code 12 14 16 20 25 Material Code B A TB T.002 Dim. .012 .014 .016 .020 .025 W .138 .154 .194 .234 D Serration Depth .005 .005 .007 .007 .007 UL486C Pull Out Wire Size Force Requirements AWG Underwriters Laboratory (lbs.) 26 3 24 5 22 8 20 10 18 10 16 15 14 25 12 35 10 40 Material/Finish CDA 260 Brass CDA 725 Copper/ Nickel Alloy Pre-Tin over CDA 260 Brass 40 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices (Continued) 11 Serrations T W AWG/ Wire Range mm2 Solid Dia. .059-.087 1412-1112 1.80-4.00 1.50-2.21 .059-.087 1412-1112 1.80-4.00 1.50-2.21 .071-.097 1312-1012 2.54-4.50 1.70-2.46 .071-.097 1312-1012 2.54-4.50 1.70-2.46 CMA Range 3500-7500 3500-7500 4500-9500 4500-9500 Stock Mat'l Material Thk. (T) Width (W) .025 .234 Brass 0.64 5.94 .025 .234 Tin Plated 0.64 5.94 Brass .025 .234 Brass 0.64 5.94 .025 .234 Tin Plated 0.64 5.94 Brass Toolset Part Number Descriptive X-ref P125/ 16510R25B L125/ 16510R25TB P165/ 20010R25B P165/ 20010R25TB 125/165 1601842-1 125/165 1601705-1 165/200 1601847-1 165/200 1601848-1 Material Toolset Part Number Tin Plated Brass Tin Plated Brass 032/036 1601794-1 Descriptive X-ref P032/ 0368R16TB 061 1601607-1 L0618R16TB 9 Serrations T MTM Crimpband Splices W AWG/ Wire Range mm2 Solid Dia. 24-20 .020-.033 0.20-0.50 0.51-0.84 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 16-12 .051-.078 1.30-3.46 1.29-1.98 16-12 .051-.078 1.30-3.46 1.29-1.98 16-12 .051-.078 1.30-3.46 1.29-1.98 16-12 .051-.078 1.30-3.46 1.29-1.98 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .059-.087 1412-1112 1.80-4.00 1.50-2.21 .059-.087 1412-1112 1.80-4.00 1.50-2.21 14-11 .063-.092 2.00-4.20 1.60-2.34 .084-.114 1112-9 4.00-6.50 2.13-2.90 CMA Range 400-1100 900-2600 900-2600 900-2600 1600-4000 1600-4000 1800-4600 1800-4600 2600-6100 2600-6100 2600-6100 2600-6100 3000-6750 3000-6750 3000-6750 3000-6750 3500-7500 3500-7500 4000-8500 7000-13000 Stock Mat'l Thk. (T) Width (W) .016 .194 0.41 4.93 .018 .194 0.46 4.93 .018 .194 0.46 4.93 .018 .194 0.46 4.93 .016 .194 0.41 4.93 .020 .194 0.51 4.93 .020 .194 0.51 4.93 .020 .194 0.51 4.93 .020 .194 0.51 4.93 .020 .194 0.51 4.93 .025 .194 0.64 4.93 .025 .194 0.64 4.93 .016 .194 0.41 4.93 .016 .194 0.41 4.93 .020 .194 0.51 4.93 .025 .194 0.64 4.93 .025 .194 0.64 4.93 .025 .194 0.64 4.93 .025 .194 0.64 4.93 .025 .194 0.64 4.93 Brass 061 1601608-1 L0618R20B Tin Plated Brass Tin Plated Brass Tin Plated Brass 061 1601814-1 P0618R20TB 076 1601824-1 P0768R16TB 076 1601857-1 PO768R20TB Brass 076/092 1601823-1 Tin Plated Brass 076/092 1601639-1 Brass 092/125 1601833-1 Tin Plated Brass 092/125 1601677-1 Brass 092/125 1601678-1 Tin Plated Brass 092/125 1601835-1 P076/ 0928R20B L076/ 0928R20TB P092/ 1258R20B L092/ 1258R20TB L092/ 1258R25B P092/ 1258R25TB Brass 125 1601717-1 L1258R16B Tin Plated Brass 125 1601718-1 L1258R16TB Brass 125 1601846-1 P1258R20B Brass 125 1601719-1 L1258R25B Brass 125/165 1601706-1 Tin Plated Brass Tin Plated Brass Tin Plated Brass 125/165 1601707-1 L125/ 1658R25B L125/ 1658R25TB 165 1601750-1 L1658R25TB 200/202 1601761-1 L200/ 2028R25TB These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 41 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices (Continued) 7 Serrations T W MTM Crimpband Splices AWG/ Wire Range mm2 Solid Dia. .013-.028 2712-21 0.09-0.40 0.33-0.71 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 24-20 .020-.033 0.20-0.50 0.51-0.84 22-19 .024-.036 0.38-0.60 0.70-0.91 22-19 .024-.036 0.38-0.60 0.70-0.91 .030-.051 2012-16 0.45-1.30 0.76-1.29 .030-.051 2012-16 0.45-1.30 0.76-1.29 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 18-14 .040-.063 0.80-2.00 1.02-1.60 .042-.068 1712-1312 0.95-2.54 1.07-1.80 .047-.072 1612-13 1.10-2.60 1.19-1.83 16-12 .051-.078 1.30-3.46 1.29-1.98 16-12 .051-.078 1.30-3.46 1.29-1.98 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 .055-.082 1512-12 1.54-3.46 1.40-2.10 CMA Range 170-800 400-1100 400-1100 400-1100 400-1100 600-1300 600-1300 900-2600 900-2600 1600-4000 1600-4000 1600-4000 1800-4600 2200-5200 2600-6100 2600-6100 3000-6750 3000-6750 3000-6750 Stock Mat'l Thk. (T) Width (W) .012 .154 0.30 3.91 .012 .154 0.30 3.91 .012 .154 0.30 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .020 .154 0.51 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .020 .154 0.51 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 .020 .154 0.51 3.91 .012 .154 0.30 3.91 .016 .154 0.41 3.91 .016 .154 0.41 3.91 Part Number Descriptive X-ref Material Toolset Brass 032 Brass 032/036 1601539-1 Cu Ni 032/036 1601538-1 Brass 032/036 1601540-1 Tin Plated Brass 032/036 1601793-1 L032/ 0366R12B L032/ 0366R12AUF1 L032/ 0366R16B P032/ 0366R16TB Brass 045 1601559-1 L0456R16B Brass 045 1601560-1 L0456R20B Brass 061 1601604-1 L0616R16B Tin Plated Brass 061 1601606-1 L0616R16TB 1601800-1 P0326R12BUF1 Brass 076 1601644-1 L0766R16B Tin Plated Brass 076 1601646-1 L0766R16TB Brass 076 1601647-1 L0766R20B Brass 076/092 1601637-1 L076/ 0926R16BX Tin Plated Brass Tin Plated Brass 092 1601683-1 L0926R16TB 092/125 1601675-1 Brass 092/125 1601832-1 L092/ 1256R16TB P092/ 1256R20B Brass 125 1601844-1 P1256R12B Brass 125 1601845-1 P1256R16B Tin Plated Brass 125 1601716-1 L1256R16TB UF designates Ultra-Fine serrations which are recommended for applications using wire size 28 AWG [0.32 mm] or smaller. These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 1 42 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices Product Facts Compression crimp eliminates cold solder points, weld burns and wire embrittlement usually associated with thermaltype terminations Excellent tensile strength-- vibration resistant Provides a superior electrical connection that is free of many contaminants such as stripper residue and solder flux Precision formed, strip-fed splices terminated in AMP automatic machines for high production rates per hour High termination rates, low wire consumption and the elimination of rejects caused by solder flux or heat damage results in the lowest applied costs Precisely controlled crimp termination helps eliminate human error for maximum reliability Splice up to 3 magnet wires together with stranded lead in one barrel Applications Motor windings and connections Coil connections Transformer windings and connections Solid wire connections Lighting ballasts Power supplies Starters and alternators Tyco Electronics offers a full selection of AMPLIVAR splices that are specifically designed to terminate magnet wire to itself or in combination with standard solid or stranded lead wire. AMPLIVAR splices have machined, sharp edged serrations inside the crimp barrels. These serrations, made by a special production process, pierce the insulating layer of magnet wires in a manner that provides a large contact area. In a one-step operation the magnet wire is automatically multiple ring-stripped of its insulation as it is forced into the serrations during the precisely controlled crimp. pre-stripped solid or stranded lead wires. The resulting termination produces a high tensile strength, air-sealed connection that is as resistant to corrosion as the insulated conductor. Depending on your specific application, AMPLIVAR splices are available in 5, 7 and 9 serration versions for terminations in the 100 to 22,000 CMA range as well as miniature and subminiature designs for terminations in the 100 to 1850 CMA range. As many as three magnet wires can be terminated simultaneously in one splice. In addition, copper or aluminum magnet wire, or a combination of both, can be terminated. When required, copper or aluminum magnet wire can be combined with standard, AMPLIVAR Splices The crimping of AMPLIVAR splices is done by semiautomatic crimping machines for high output per hour production rates. Stranded Wire on top Magnet Wire on bottom Section AA 43 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) Test Results Applicable Types of Wire -- Cu, Al (Solid) together or in combination with stranded lead wire Wire Size Range -- from 300 to 13,000 CMA (0.1 mm2 to 6.6 mm2) Terminal Base Material -- Brass, phosphor bronze Surface Finish -- plain and tin plated except where noted Temperature Range -- -65C to +150C Rated Current -- according connected wire size Rated Voltage -- according terminated winding The AMPLIVAR products have been subjected to the following tests without significant millivolt losses. Temperature Cycling -- 25 cycles with each cycle consisting of 30 minutes at +125C followed by 30 minutes at -65C Heat Age -- 96 hours at +150C Thermal Shock -- 25 cycles with each cycle consisting of 30 minutes at +150C followed by 30 minutes at -65C Salt Spray -- 96 hours at +35C with a 5% salt solution spray Humidity -- 96 hours at 90-95% relative humidity and +40C Current Cycling -- 10,000 cycles with each consisting of 3 minutes on and 3 minutes off at a current (25 A) which establishes a wire temperature of +150C AMPLIVAR Splices Technical Features 44 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) General Application Guidelines Suggested Splice Selection Procedure To assist you in obtaining the optimum AMPLIVAR splice termination, the following guidelines are recommended: Use the following guide to help you to determine the proper splice for your application: 1. All magnet wires must be placed in the bottom of the wire barrel before crimping. If lead wire is to be crimped in the same termination, it should be placed on top of the magnet wires. 1. Use 9-serration splices, tin plated when terminating aluminum magnet wire or combinations with aluminum magnet wire. 2. Wire barrels are designed to accept a maximum of three insulated magnet wires plus stranded lead wires. 3. The ratio of magnet wire diameters crimped in any wire barrel should not exceed 2:1. This ratio is approximately a range from the largest to the smallest magnet wire of six sizes. 5. The sum of the diameters of the individual magnet wires plus twice the terminal stock thickness must be equal to or less than the crimp width. 7. Magnet wire of 20 AWG [0.81 mm] or larger having an insulation thickness heavier than "single film coated," should not be used with splices having "shallow serrations" (those part numbers marked with an asterisk [*] in the tabular data on the following technical pages). 8. When aluminum magnet wire is used, splices and terminals must be tin plated. 9. Consult Tyco Electronics for splice and terminal selection and recommendations for all non-standard applications. 2. Use 9-serration splices for hermetic and severe environment applications. 3. Use splices identified with an asterisk [*] when terminating 7-serration 26 AWG [0.40 mm] or smaller wires and 9-serration 28 AWG [0.32 mm] or smaller wires. 4. Calculate the total CMA of the magnet wires plus any lead wires to be terminated. Always use the coated magnet wire for CMA. 114-2003 114-2005 AMPLIVAR 7-Serration Pigtail Splices AMPLIVAR 9-Serration Pigtail Splices AMPLIVAR Subminiature Thru Splices 114-2006 114-2009 114-2016 AMPLIVAR Subminiature Pigtail Splices AMPLIVAR 5-Serration Thru Splices AMPLIVAR Miniature Pigtail Splices 7. Calculate the sum of the magnet wire diameters plus two splice stock thicknesses. If this total is less than the crimp width of the splice selected, it may be used. If the total is greater than the crimp width, a splice with a greater crimp width must be selected. Consult Tyco Electronics for special wide tooling recommendations. Selection of a Pigtail Splice to terminate the following wires: One 28 AWG [0.32 mm] copper magnet wire. One 22 AWG [0.64 mm] aluminum magnet wire. One 18 AWG [0.8-0.9 mm2] 19-strand copper lead wire. Application Specifications describe requirements for using the product in its intended application and or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2002 6. Select a splice for trial calculations. It should have the proper CMA range. Plating finish should be considered at this time. Example: Technical Documents 5. Calculate the total magnet wire diameters. AMPLIVAR Splices 4. The sum of the circular mil area (CMA) of the magnet wires and any lead wires should not exceed the capacity of the splice. 6. Magnet wire of 26 AWG [0.40 mm] or smaller should be used with 7-serration splices having "shallow serrations," and magnet wire of 28 AWG [0.32 mm] or smaller should be used with 9-serration splices having "shallow serrations" (part numbers identified with asterisk [*] are in the tabular data on the following technical pages). Calculate the total CMA (Procedure 4): 28 AWG [0.32 mm] coated magnet wire 22 AWG [0.64 mm] coated magnet wire 18 AWG [0.8-0.9 mm2] stranded lead wire = 185 CMA = 708 CMA = 1608 CMA Total = 2501 CMA Calculate the sum of the magnet wire diameters (Procedure 5): 28 AWG [0.32 mm] coated magnet wire 22 AWG [0.64 mm] coated magnet wire = .0136 [0.35] = .0266 [0.68] Total = .0402 [1.03] Select a terminal for trial calculations. Splice No. 62305-2, page 46 (Procedure 6): CMA range Stock thickness Crimp width = 600-3000 = .016 [0.41] = .110 [2.79] 9-serration, tin plated for aluminum magnet wire (Procedure 1). Splice identified with asterisk [*] for 28 AWG [0.32 mm] (Procedure 3). Calculate the sum of the magnet wire diameters plus two splice stock thicknesses (Procedure 7): .0402 + (.016 x 2) = .0722 [1.02 + (0.41 x 2) = 1.84 .0722 [1.84] is less than the splice crimp width of .110 [2.79]; therefore, Part No. 62305-2 may be used. 45 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) 9 Serrations -- Pigtail Type Product Facts (Plus All 7 Serration Facts) AMPLIVAR Splices Splice length is increased on larger CMA splices for improved performance AWG/ mm2 24-18.5 0.26-0.80 22-15.5 0.38-1.54 22-15.5 0.38-1.54 18.5-13.5 0.80-2.54 18.5-13.5 0.80-2.54 15.5-12 1.54-3.46 13.5-10 2.54-4.90 12-9 3.46-6.38 10-6.5 4.90-9.45 Serration depths are varied within the splice to give optimum electrical/ mechanical performance on all wire sizes Serration sidewall angles are varied to allow better wire stripping and serration fill Flat bottom of splice helps keep magnet wires on bottom as required during crimping Magnet wires 28 AWG [0.32 mm] and larger may be terminated without requiring shallow serrations Dim. L .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .265 6.73 .265 6.73 .265 6.73 .340 8.64 Material Part Number Tin Plated Brass 62303-2* Tin Plated Brass 62304-2* Tin Plated Brass 62305-2* Tin Plated Brass 62306-2* Tin Plated Brass 62307-2* Tin Plated Brass 62308-2* Tin Plated Brass 62309-2* Tin Plated Brass 62310-2* Tin Plated Brass 62311-21* *These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller. Special high force application equipment required. Additional serrations enhance stability of crimp AWG/ mm2 22-15.5 0.38-1.54 22-15.5 0.38-1.54 22-15.5 0.38-1.54 22-15.5 0.38-1.54 22-15.5 0.38-1.54 18.5-13.5 0.80-2.54 18.5-13.5 0.80-2.54 18.5-13.5 0.80-2.54 15.5-12 1.54-3.46 15.5-12 1.54-3.46 15.5-12 1.54-3.46 12-10 2.10-6.0 12-10 2.10-6.0 12-9 2.10-6.38 Product Facts Crimp Width .080 2.03 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .140 3.56 .180 4.57 .180 4.57 .220 5.59 1 7 Serrations -- Pigtail Type Wire Range Wire Range Stock Solid Dia. CMA Thickness .020-.039 .016 400-1500 0.55-1.00 0.41 .028-.055 .020 600-3000 0.70-1.40 0.51 .028-.055 .016 600-3000 0.70-1.40 0.41 .039-.071 .020 1500-5000 1.00-1.80 0.51 .039-.071 .016 1500-5000 1.00-1.80 0.41 .055-.083 .020 3000-7000 1.40-2.10 0.51 .071-.098 .025 5000-10,000 1.80-2.50 0.64 .083-.112 .025 7000-13,000 2.10-2.85 0.64 .098-.137 .030 10,000-22,000 2.50-3.47 0.76 Taper on both crimper and anvil improves flex life of termination Longer "flat" on tooling improves electrical performance (.125 vs. .080 [3.18 vs. 2.03]) Radius on wire entry end of splice helps prevent nicking wires and improves mechanical performance Serrations are offset to sheared end to place additional serrations in "electrical" portion of crimped splice Splice CMA ranges are overlapped so that two splices are available for any given CMA Wire Range Solid Dia. .028-.055 0.70-1.40 .028-.055 0.70-1.40 .028-.055 0.70-1.40 .028-.055 0.70-1.40 .028-.055 0.70-1.40 .039-.071 1.00-1.80 .039-.071 1.00-1.80 .039-.071 1.00-1.80 .055-.083 1.40-2.10 .055-.083 1.40-2.10 .055-.083 1.40-2.10 .085-.110 2.10-2.85 .085-.110 2.10-2.85 .085-.115 2.10-3.47 Wire Range CMA 600-3000 600-3000 600-3000 600-3000 600-3000 1500-5000 1500-5000 1500-5000 3000-7000 3000-7000 3000-7000 7000-12,000 7000-12,000 7000-13,000 Stock Thickness .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .025 0.64 .025 0.64 .025 0.64 Crimp Width .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .140 3.56 .140 3.56 .140 3.56 .250 6.35 .250 6.35 .180 4.57 Dim. L .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 Material Part Number Brass 62000-1* Brass 62157-1* Tin Plated Brass 62000-2* Tin Plated Brass 62157-2* Tin Plated Brass 62200-21 Brass 62040-2* Tin Plated Brass 62040-1* Phosphor Bronze 964156-1 Brass 62001-1* Tin Plated Brass 62001-2* Tin Plated Brass 62201-21 Tin Plated Brass 62295-1* Brass 62295-2* Tin Plated Brass 62002-2* *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. Flat bottom. 1 46 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) 7 Serrations -- Thru Type Product Facts L Crimp bellmouth provides retention in circular cavity slot in bobbin AWG/ mm2 22-15.5 0.38-1.54 Wire Range Solid Dia. .028-.055 0.70-1.40 Wire Range CMA 600-3000 Stock Thickness .020 0.51 Crimp Width .110 2.79 Dim. L .225 5.72 Material Part Number Tin Plated Brass 1217384-1** *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. A 5 Serrations -- Thru Type B Product Facts Wide range of thru splices Serrations centered in splice to achieve optimum electrical and mechanical performance in a thru splice Type A B Wire Range Solid Dia. .045-.075 1.15-1.85 12-9 3.00-7.00 .077-.118 1.95-3.00 10-8 5.00-8.00 10-7.5 5.00-11.50 22-15.5 0.38-1.54 22-15.5 0.38-1.54 22-15.5 0.38-1.54 22-15.5 0.38-1.54 22-15.5 0.38-1.54 18.5-13.5 0.80-2.54 18.5-13.5 0.80-2.54 18.5-13.5 0.80-2.54 18.5-13.5 0.80-2.54 18.5-13.5 0.80-2.54 15.5-12 1.54-3.46 15.5-12 1.54-3.46 15.5-12 1.54-3.46 15.5-12 1.54-3.46 12-10 3.46-6.00 12-9 3.46-6.38 12-9 3.46-6.38 12-9 3.46-6.38 12-9 3.46-6.38 .100-.125 2.55-3.20 .100-.150 2.60-3.80 .028-.055 0.70-1.40 .028-.055 0.70-1.40 .028-.055 0.70-1.40 .028-.055 0.70-1.40 .028-.055 0.70-1.40 .039-.071 1.00-1.80 .039-.071 1.00-1.80 .039-.071 1.00-1.80 .039-.071 1.00-1.80 .039-.071 1.00-1.80 .055-.083 1.40-2.10 .055-.083 1.40-2.10 .055-.083 1.40-2.10 .055-.083 1.40-2.10 .083-.110 2.10-2.80 .083-.112 2.10-2.85 .083-.112 2.10-2.85 .083-.112 2.10-2.85 .083-.112 2.10-2.85 Wire Range Stock CMA Thickness .020 2000-5400 0.51 Crimp Width .110 5.08 Dim. L .235 5.97 Material 6000-14,000 .025 0.64 .180 4.57 .265 6.73 Brass Tin Plated Brass 1217990-1 1217990-2 10,000-16,000 .032 0.80 .030 0.76 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .025 0.64 .180 4.57 .300 7.62 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .250 6.35 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .267 6.78 .310 7.87 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 Tin Plated Brass 63561-1 Tin Plated Brass 63562-1 10,400-22,900 600-3000 600-3000 600-3000 600-3000 600-3000 1500-5000 1500-5000 1500-5000 1500-5000 1500-5000 3000-7000 3000-7000 3000-7000 3000-7000 7000-12,000 7000-13,000 7000-13,000 7000-13,000 7000-13,000 Brass Part Number 63564-1 Brass 42076 Brass 42192-1* Tin Plated Brass 42192-2* Brass 42778-1*1 Tin Plated Brass 42778-2*1 Brass 41765 Tin Plated Brass 41899 Brass 42119-1* Brass 42776-1*1 Tin Plated Brass 42776-2*1 Brass 41766 Tin Plated Brass 41900 Brass 42779-11 Tin Plated Brass 42779-21 Tin Plated Brass 61074-11,2 Brass 41770 Tin Plated Brass 41904 Brass 42780-11 Tin Plated Brass 42780-21 AMPLIVAR Splices CMA range accepts a wide variety of wire sizes and combinations AWG/ mm2 17-12.5 1.00-2.80 * These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. Increased terminal pitch. 2 Increased U-diameter. 1 47 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) 5 Serrations -- Pigtail Type Product Facts Serration depths are varied within the splice to give optimum electrical / mechanical performance on all wire sizes Flat bottom of splice helps keep magnet wires on bottom as required during crimping L AWG/ mm2 20-17 0.50-1.00 Wire Range Solid Dia. .030-.045 0.80-1.15 Wire Range CMA 1000-2000 Stock Thickness .016 0.41 Crimp Width .100 2.54 Dim. L .225 5.72 Material Part Number Tin Plated Brass 62670-2*1 *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. Flat bottom. 1 Miniature Splice -- Pigtail Type Product Facts AMPLIVAR Splices The Miniature AMPLIVAR splice was developed for crimping thinner copper magnet wires having a diameter between .003 and .016 [0.08 and 0.40 mm] and has to be connected with a stranded conductor The diameter of one conductor strand should not exceed the magnet wire diameter to be applied AWG/ mm2 27-21 0.10-0.40 25-18 0.16-0.90 24-18.5 0.20-0.75 24-18.5 0.20-0.75 24-18 0.20-0.80 Wire Range Solid Dia. .014-.030 0.35-0.75 .015-.045 0.45-1.10 .020-.039 0.55-1.00 .020-.039 0.55-1.00 .020-.040 0.55-1.00 Wire Range CMA AWG/ mm2 30-26 0.05-0.15 24-19 0.26-0.60 24-19 0.26-0.60 Wire Range Solid Dia. .010-.015 0.30-0.50 .020-.035 0.55-0.90 .020-.035 0.55-0.90 Wire Range CMA 200-850 300-1850 480-1500 480-1500 480-1700 Stock Thickness .012 0.30 .012 0.30 .014 0.36 .014 0.36 .016 0.41 Crimp Width .055 1.40 .070 1.78 .080 2.03 .080 2.03 .070 1.78 Dim. L .195 4.95 .195 4.95 .195 4.95 .195 4.95 .195 4.95 Stock Thickness .010 0.25 .016 0.41 .016 0.41 Crimp Width .042 1.08 .070 1.78 .070 1.78 Dim. L .080 2.03 .100 2.54 .100 2.54 Material Part Number Tin Plated Brass 63431-1 Copper-Nickel 61166-1 Tin Plated Brass 62341-1 Brass 62341-2 Brass 62044-1 Material Part Number Tin Plated Brass 63621-2 Tin Plated Brass 62194-2 Gold Plated Brass 62194-4 Subminiature Splice -- Thru or Pigtail Type Product Facts The compactness of these splices makes them ideal for use in small subfractional motors, transformers, relays, solenoids, indicator lamps and small appliance terminations These splices provide the same reliability as the larger AMPLIVAR splices 100-300 400-1300 400-1300 48 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Application Tooling AMPLIVAR Product Terminator (APT) Product Facts No need to strip magnet wire Connects up to 3 wires in 1 splice Crimp Quality Monitor (CQM) system measures crimp heights Machine shut height easily adjusts in .0005 [0.013] increments Quick-change tooling without major shut-height adjustments Specifications APT III A For pigtail splice connection of magnet wire, the AMPLIVAR Product Terminator (APT) and stripform AMPLIVAR products offer a fast and efficient system, with no need to strip mag-wire insulation. To apply a splice, simply place the wires in the target area and depress the foot switch. The machine automatically shears the splice from the strip, crimps it, shears off excess wire, and advances the next splice into position. APT semi-automatic bench machines are available in two versions: the IIIA with automatic precision adjustment controlled by the Crimp Quality Monitor (CQM), and the IIE with manual precision adjustment. With CQM, the APT IIIA assists in achieving 6-sigma processing capability. In addition to providing 100% inspection and automatic adjustment of crimp heights as needed, the CQM also evaluates the quality of each crimp. If a questionable crimp is detected, visual and audible alarms alert the operator. For operations with multiple wire sizes, the APT IIIA provides programmable sequencing of different crimp-height settings, and it can store up to 2,000 different programs of 7 different settings each. The maximum time to auto-adjust between programmed crimp heights is 2 seconds. APT III A with vertical base (679984-1) for direct connect terminals AMPLIVAR Splices Weight -- Approximately 150 lb [68 kg] with CQM Width -- 38 [965] with CQM and product reel Depth -- 35 [889] Height -- 14 [356] Electrical -- 120 VAC, 60 Hz, 1 A, 1f, or 240 VAC, 50 Hz, .5 A, 1f Air -- 80-100 psi [5.52-7.59 bar], 22 scfm [0.000141 m3/s] The lower cost, manual adjust IIE is a simpler version without CQM capability, with the advantage of faster set-up times. To avoid the need to change product reels when wire combinations are smaller than the CMA range of the splice, an optional stuffer (part no. 679323-1 for APT IIIA, part no. 679323-2 for APT IIE.) inserts a stuffer wire into the splice prior to crimping, increasing the total CMA to the recommended range. The wire stuffer unit is for pigtail splices only. APT II E 49 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Application Tooling (Continued) AMPLIVAR Product Terminator (APT) (Continued) Machine Ordering Information A "Base Part Number" is selected from the Basic Machine Part Numbers table. Then, a dash number or numbers are selected from one of the other two tables depending on the type of product to be applied. AMPLIVAR Splices Note: The wire stuffer is available for Pigtail-Type Splice only and may be added to the machine after installation. 679323-1 -- APT IIIA 679323-2 -- APT IIE Basic Machine Part Numbers Machine Features Precision Adjust Crimp Quality Monitor Manual Automatic Not included Included Base Part Number* Programmable Crimp-Height Sequencing Not included Included Model APT IIE** APT IIIA Pigtail-type Splice -1338906- -679453- *See tables below for suffix and prefix dash numbers which indicate product to be applied, product crimp width, and voltage requirement. **Not upgradable to an APT IIIA AMPLIVAR Pigtail-Type Splice Suffix and Prefix Dash Numbers (Aluminum base 679984-1 not included) Pigtail-type Splice Base Number 42775 42776 42777 42778 42779 62000 62001 62001 62201 62002 62040 62157 62200 62295 62303 62304 62305 62306 62306 62307 62308 62308 62309 62309 62310 62310 280002 280004 964156 Crimp Width 120/240 VAC IIE Machine -1338906- 120/240 VAC IIIA Machine -679453- .110 [2.79] 1-( )-1 3-( )-7 .110 [2.79] 1-( )-2 3-( )-8 .140 [3.56] .110 [2.79] .140 [3.56] .180 [4.57] .140 [3.56] .180 [4.57] .110 [2.79] ( )-8 1-( )-2 ( )-7 ( )-6 ( )-8 ( )-3 1-( )-1 3-( 3-( 3-( 3-( 3-( 2-( 3-( .110 [2.79] 1-( )-2 3-( )-8 .250 [6.35] .080 [2.03] ( )-1 1-( )-3 2-( )-7 3-( )-9 )-4 )-8 )-3 )-2 )-4 )-9 )-7 .110 [2.79] 1-( )-2 3-( )-8 .140 [3.56] 1-( )-0 3-( )-6 .110 [2.79] 1-( )-1 3-( )-7 .140 [3.56] .180 [4.57] .220 [5.59] .180 [4.57] .220 [5.59] .180 [4.57] .110 [2.79] .110 [2.79] .110 [2.79] ( )-9 ( )-6 5-( )-4 ( )-5 ( )-2 ( )-4 1-( )-1 1-( )-2 1-( )-1 3-( 3-( 5-( 3-( 2-( 3-( 3-( 3-( 3-( )-5 )-2 )-3 )-1 )-8 )-0 )-7 )-8 )-7 50 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Pins, Receptacles, Tab and Taper Tab Receptacles Terminals Product Facts Pin terminals are available in .080, .093, .109 and .125 diameters. Receptacle terminals are available that accept .032, .040, .050, .055, .062, .090, .093 and .109 pin diameters SHUR-PLUG terminals and Receptacle terminals are available in .156 and .180 diameters. Tab Receptacle terminals are available that accept tab thicknesses ranging from .010 - .060 and widths ranging from .025 - .250. Taper Tab Receptacle terminals are available in 78 Series and 98 Series Precision formed, strip-fed pins, receptacles and tab receptacle terminals terminated in AMP automatic machines for high production rates per hour Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2080 -- Pin Receptacle Contacts 114-2083 -- Pin Receptacle Contact 114-2042 -- .156 [3.96] Diameter SHUR-PLUG and Receptacle Terminals 114-2017 -- .180 [4.57] Diameter SHUR-PLUG and Receptacle Terminals Product Specifications Product Specifications describe the product qualification test results completed by Tyco Electronics for consideration of product use in a specific application. They are intended for the Design and Product Reliability Engineer. 108-2027 -- .156 [3.96] Diameter SHUR-PLUG and Receptacle terminals Pin terminals are available in .080, .093, .109 and .125 diameters to mate to industry standard or customer specific receptacle terminals. They are designed with and/or without insulation barrel supports, including one with an insulation piercing wire barrel to terminate flat wire while others are specifically designed for post overmolding. Depending on your specific application, pin terminals are available for terminations in the 14-30 AWG wire range in brass and tin plated brass material. Receptacle terminals are available to accept .032, .040, .050, .055, .062, .090, 093 and .109 pin terminal diameters to mate to industry standard or customer specific pin terminal requirements. They are designed with and/or without insulation barrel supports for terminations ranging from 20-32 AWG stranded or solid wire as well as magnet wire ranging from 29-16 AWG. Some terminals are designed with or without locking feature and others are specifically designed for post overmolding. Receptacle terminals are manufactured in brass and phosphor bronze material with tin, silver and gold plating options available. SHUR-PLUG terminals and SHUR-PLUG Receptacle terminals that are specifically designed for wiring harnesses used in the truck, bus, marine and off-highway vehicle marketplace. SHUR-PLUG terminals are available in .156 and .180 diameters that accept wire ranging from 24-5 AWG gage. They are available with or without insulation support barrels with various part numbers available for post overmolding and one specifically designed for a weld connection. SHUR-PLUG terminals are manufactured in brass material with tin or tin over nickel plating options available. Tab Receptacle terminals are available to mate to industry standard and customer specific tab applications. They accept tab thicknesses ranging from .010-.060 in widths ranging from .025-.250. They accept wire ranging from 26-14 AWG and are available with or without insulation support barrels. Tab Receptacles are manufactured in brass and beryllium copper material with tin and gold plated versions available. Pin Terminals Technical Documents Tyco Electronics offers a full selection of AMP open barrel pins, receptacles and tab receptacle terminals that are specifically designed to terminate various stranded and solid wire ranges for customer specific application requirements. Taper Tab Receptacle terminals are available in 78 Series and 98 Series with insulation support. They terminate 24-22 AWG wire in tin plated brass material. The 78 Series insulation piercing terminals are manufactured in brass material with tin, nickel and gold plating options that terminate tinsel wire. Pins, Receptacles and Tab Receptacle terminals are manufactured in strip form and supplied on reels for semi-automated and fully automated terminations on crimping machines for high output per hour production rates. 51 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Pin Terminals B C D E F Wire Range AWG mm2 Type Pin Terminals A Insul. Size Pin Dia. Stock Thk. Material and Finish .080 2.03 .125 3.18 .125 3.18 .080 2.03 .080 2.03 .125 3.18 .125 3.18 .130 3.30 .093 2.36 .109 2.77 .109 2.77 .109 2.77 .010 0.25 .016 0.41 .016 0.41 .010 0.25 .010 0.25 .016 0.41 .016 0.41 .016 0.41 .012 0.31 .016 0.41 .016 0.41 .020 0.51 Tin Plated Brass A 30-26 0.05-0.12 F 24-20 0.2-0.6 E 24-20 0.2-0.6 .042-.073 1.07-1.85 .060-.103 1.52-2.62 .060-.103 1.52-2.62 A 24-20 0.2-0.6 .042-.073 1.07-1.85 E 22-20 0.4-0.6 .075-.090 1.91-2.29 C 22-18 0.3-0.9 -- B 22-16 0.3-1.4 -- B 18-14 0.9-2.0 -- D .085 .035 2.16 0.89 Flat Wire .085 2.16 Brass Brass Tin Plated Brass Br. Tin Lead Plated Brass Brass Brass Brass Tin Plated Brass Tin Plated Brass Brass Brass W .080 2.03 .125 3.18 .125 3.18 .080 2.03 .080 2.03 .125 3.18 .125 3.18 .130 3.30 .093 2.36 .109 2.77 .109 2.77 .109 2.77 Dimensions L 1.280 32.51 .705 17.51 .705 17.51 1.000 25.40 1.000 25.40 1.393 35.38 1.393 35.38 .855 21.72 .835 21.21 .925 23.50 .920 23.37 .595 15.11 E 1.000 25.40 .450 11.43 .450 11.43 .720 18.29 .720 18.29 .800 20.32 .800 20.32 .660 16.76 .652 16.56 .500 12.70 .610 15.44 .350 8.90 Part Number 350053-2 62074-1 62344-1 62358-1 62358-4 60115-11 60115-41 62505-1 62820-11 61013-21 62616-1 61674-12 Can be molded. Insulation Piercing. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 1 2 52 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Receptacle Terminals A B C D Type Wire Range AWG mm2 Pin Dia. Stock Thk. Material and Finish .050 1.27 .040 1.02 .040 1.02 .040 1.02 .040 1.02 .050 1.27 .032 0.81 .093 2.36 .055 1.40 .055 1.40 .0623 1.57 .008 0.20 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .010 0.25 .013 0.33 .013 0.33 .010 0.25 Pre-Tin Plated Phos. Bronze 32-26 0.03-0.15 .060 1.52 Max.. B 28-26 0.09-0.15 -- E A D 24-20 24-20 24-20 24-20 0.2-0.6 0.2-0.6 0.2-0.6 0.2-0.6 .048-.071 1.22-1.8 .090-.130 2.27-3.30 .048-.071 1.22-1.80 .070 1.78 Max.. Gold Plated Phos. Bronze Tin Plated Phos. Bronze Tin Plated Phos. Bronze Silver Plated Phos. Bronze Tin Plated Phos. Bronze Tin Plated Phos. Bronze Brass Gold/Nickel Plated Phos. Bronze Tin Plated Phos. Bronze Pre-Tin Plated Brass W .070 1.78 .090 2.29 .090 2.29 .095 2.41 .095 2.41 .090 2.29 .095 2.41 .115 2.92 .095 2.41 .095 2.41 .100 2.54 Dimensions L .330 8.38 .370 9.40 .370 9.40 .450 11.43 .450 11.43 .360 9.14 .450 11.43 .560 14.23 .450 11.43 .450 11.43 .430 10.92 E .150 3.81 .150 3.81 .150 3.81 .220 5.59 .220 5.59 .220 5.59 .220 5.59 .250 6.35 .220 5.59 .220 5.59 .190 4.83 Part Number 61547-2 62185-1 62185-2 42428-51 42428-8 60348-4 60373-4 60469-1 Receptacle Terminals Insul. Size C A E 60885-1 60885-22 61622-1 Reverse reel of 42428-2. Reverse reel of 42429-2. 3 Or .045 [1.14] square post. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 1 2 53 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Receptacle Terminals (Continued) Type Receptacle Terminals A A B C D E F G H J Wire Range AWG mm2 24-20 Insul. Size 0.2-0.6 -- C 24-18 0.2-0.9 E 22-20 0.4-0.6 .045-.085 1.14-2.16 .075-.100 1.91-2.54 0.4-0.9 .090-.130 2.29-3.30 C D 22-18 22-18 0.4-0.9 -- .100 2.54 Max.. .060 Max. (2) 1.52 . H 22-18 0.4-0.9 E 22-18 0.4-0.9 F 22-18 0.4-0.9 -- J 22-18 0.4-0.9 -- G 20-18 0.6-0.9 -- B 20-16 0.6-1.4 -- Pin Dia. Stock Thk. Material and Finish .040 1.02 .040 1.02 .040 1.02 .093 2.36 .106 2.69 .093 2.36 .093 2.36 .093 2.36 .093 2.36 .093 2.36 .106 2.69 .109 2.77 .109 2.77 .109 2.77 .125 3.18 .119 3.02 .090 2.29 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .012 0.31 .010 0.26 .012 0.31 .012 0.31 .014 0.36 .014 0.36 .014 0.36 .014 0.36 .016 0.41 .018 0.46 Tin Plated Phos. Bronze Tin Plated Phos. Bronze Tin Plated Phos. Bronze Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Silver Plated Brass Brass Tin Plated Brass Tin Plated Brass Silver Plated Brass Brass Silver Plated Brass Brass Brass Tin Plated Phos. Bronze W .090 2.29 .090 2.29 .100 2.54 .115 2.92 .150 3.81 .115 2.92 .115 2.92 .115 2.92 .115 2.92 .130 3.30 .150 3.81 .133 3.38 .133 3.38 .133 3.38 .150 3.81 .145 3.68 .235 5.97 Dimensions L .360 9.14 .360 9.14 .360 9.14 .560 14.23 .690 17.53 .560 14.23 .560 14.23 .560 14.23 .530 13.46 .480 12.19 .690 17.53 .585 14.86 .585 14.86 .585 14.86 .635 16.13 .375 9.53 .660 16.76 E .220 5.59 .220 5.59 .200 5.08 .250 6.35 .360 9.14 .250 6.35 .250 6.35 .250 6.35 .345 8.76 .150 3.81 .360 9.14 .250 6.35 .250 6.35 .250 6.35 .375 9.52 .125 3.18 .255 6.48 Part Number 62160-1 42869-6 62405-2 42827-2 60908-1 41854 41870 41870-1 60440-1 60884-31 62402-12 62720-23 63594-1 63594-2 63381-1 40652 60733-14 Right angle pin entry. Without ears. Can be molded. 4 Corrugated serrations, Can be bent 90. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 1 2 3 54 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Receptacle Terminals (Continued) W E A Type A B Wire Range AWG mm2 20-14 Insul. Size 0.6-2.0 .120-.170 3.04-4.31 B 18-16 0.9-1.4 .090-.120 2.29-3.05 C 18-14 0.9-2.0 -- 0.9-2.0 .130-.175 3.30-4.45 D 18-14 C Pin Dia. Stock Thk. Material and Finish .090 2.29 .090 2.29 .090 2.29 .093 2.36 .109 2.77 .109 2.77 #10 Screw .018 0.46 .018 0.46 .018 0.46 .014 0.36 .014 0.36 .014 0.36 .016 0.41 Tin Plated Phos. Bronze Tin Plated Phos. Bronze Beryllium Copper Tin Plated Brass Brass Tin Plated Brass Brass L D W .235 5.97 .235 5.97 .235 5.97 .115 2.92 .133 3.38 .133 3.38 .212 5.38 Dimensions L .550 13.97 .550 13.97 .550 13.97 .560 14.22 .645 16.38 .645 16.38 .690 17.53 E .250 6.35 .250 6.35 .250 6.35 .150 3.81 .300 7.62 .300 7.62 .250 6.35 Dimensions L .590 14.99 .660 16.76 E .195 4.95 .255 6.48 Part Number 42745-2 60376-11 60376-21 42101-22 61012-13 61012-33 42308-1 Without locking dimple. Has locking feature for pin with indent. 3 Can be molded. 1 2 Type 1 Wire Range AWG mm2 B Insul. Size Pin Dia. Stock Thk. Material and Finish .062 1.57 .090 2.29 .012 0.30 .018 0.46 Tin Plated Brass A 29-22 0.28-0.64 .040-.060 1.02-1.52 B 21-16 0.72-1.29 -- Receptacle Terminals A Tin Plated Phos. Bronze W .084 2.13 .235 5.97 Part Number 63506-11 60177-21 Magnet wire. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 55 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) SHUR-PLUG Terminals .156 [3.96] Diameter W E A Type Wire Range AWG mm2 Stock Thk. Material and Finish .018 0.46 .020 0.51 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 Pre-Tin Plated Brass 20-16 0.6-1.4 B 18-14 0.9-2.0 .095-.115 2.41-2.92 .125-.160 3.18-4.06 A 18-14 0.9-2.0 .085-.125 2.16-3.18 18-14 A 18-14 B 12 or (2) 14 . 14-10 or (2) 14 . B C 1 Insul. Size A B 0.9-2.0 -- 0.9-2.0 .085-.210 2.16-5.33 3.0 or (2) 2.0 . 2.0-6.0 or (2) 2.0 . Weld Tab B -- -- -- Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Tin Plated Brass Pre-Tin Plated Brass L C W .160 4.06 .157 3.99 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 Dimensions L .710 18.03 .535 13.59 .710 18.03 .710 18.03 .500 12.70 .710 18.03 .600 15.24 .625 15.88 .540 13.72 Part Number E .345 8.76 .345 8.76 .345 8.76 .345 8.76 .300 7.62 .350 8.89 .300 7.62 .300 7.62 .300 7.62 61388-11 41698 60766-11 60766-21 61802-11 61891-21 63925-11 1742039-1 62829-1 Can be molded. .180 [4.57] Diameter W E A Type SHUR-PLUG Terminals C Wire Range AWG mm2 24-22 20-16 0.2-0.4 0.6-1.4 Insul. Size .058-.082 1.47-2.08 .090-.125 2.29-3.18 .090-.125 2.29-3.18 A 18-14 0.9-2.0 .120-.175 3.05-4.45 14-10 2.0-6.0 -- B 12-8 3.0-8.0 -- (2) 8 (2) 8.0 -- B Stock Thk. Material and Finish .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .018 0.46 .030 0.76 .030 0.76 Tin/Nickel Plated Brass Tin/Nickel Plated Brass Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Brass Tin Plated Brass Tin/Nickel Plated Brass Pre-Tin Plated Brass Tin Plated Brass Tin Plated Brass L C W .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 .180 4.57 Dimensions L .885 22.48 .865 21.97 .740 18.80 .740 18.80 .740 18.80 .740 18.80 .740 18.80 .855 21.72 .855 21.72 .855 21.72 .865 21.97 1.555 34.50 1.555 34.50 E .435 11.05 .435 11.05 .447 11.35 .447 11.35 .447 11.35 .447 11.35 .447 11.35 .435 11.05 .435 11.05 .435 11.05 .435 11.05 1.080 27.43 1.080 27.43 Part Number 62416-11 1217104-11,2 505038-11 60793-11 62739-11 60660-11 60660-21 42865-11 42865-31 42865-51 63989-11 1217142-11 1217185-11 Can be molded. Loose piece. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 1 2 56 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) SHUR-PLUG Receptacle Terminals .156 [3.96] Diameter A Type B 22-18 0.4-0.9 A 20-16 0.6-1.4 B 1 Wire Range AWG mm2 18-14 0.9-2.0 B Insul. Size Stock Thk. Material and Finish .085-.125 2.16-3.18 .100-.140 2.54-3.56 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 Tin Plated Brass .130-.175 3.30-4.45 W .190 4.83 .190 4.83 .190 4.83 .190 4.83 .190 4.83 Brass Tin Plated Brass Brass Tin Plated Brass Dimensions L .690 17.53 .705 17.91 .690 17.53 .690 17.53 .695 17.65 Part Number E .250 6.35 .370 9.40 .345 8.76 .345 8.76 .345 8.76 42581-2 60017-3 42142-1 42142-2 63865-11 No indent. .180 [4.57] Diameter A Type A B Wire Range AWG mm2 20-16 20-16 0.6-1.4 0.6-1.4 Insul. Size .090-.120 2.29-3.05 .100-.140 2.54-3.56 .090-.125 2.29-3.18 A 18-14 0.9-2.0 14-10 2.0-6.0 -- C 12-8 3.0-8.0 -- (2) 8 (2) 8.0 -- Stock Thk. Material and Finish .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 Brass Tin Plated Brass Brass Brass Brass Tin Plated Brass Brass Pre-Tin/Nickel Plated Phos. Bronze Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass C W .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 .208 5.28 Dimensions L .785 19.94 .785 19.94 .715 18.16 .715 18.16 .785 19.94 .785 19.94 .785 19.94 .785 19.94 .785 19.94 .785 19.94 .785 19.94 .720 18.29 .720 18.29 .720 18.29 .720 18.29 .720 18.29 .770 19.56 .770 19.56 E .420 10.67 .420 10.67 .360 9.14 .360 9.14 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 .420 10.67 Part Number 42531-1 42531-2 42700-1 42700-32 42749-1 60798-2 60798-4 60799-21 60799-41 60799-51 SHUR-PLUG Receptacle Terminals .120-.175 3.05-4.45 B 61412-1 61412-2 42868-1 42868-2 42891-11 42891-21 1217070-1 1217074-1 1217074-2 No indent. Reverse reel of Part Number 42700-1. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 1 2 57 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Tab Receptacle Terminals A B C E Type B G A Tab Receptacle Terminals B F Wire Range AWG mm2 Insul. Dia. Range 26-22 0.12-0.4 .035-.065 0.89-1.65 0.12-0.4 .035-.060 0.89-1.52 26-22 24-20 24-20 0.2-0.6 0.2-0.6 0.2-0.6 -- E 22-20 0.3-0.6 -- A 22-18 0.3-0.9 .060-.110 1.52-2.79 0.3-0.9 .050-.085 1.27-2.16 .080-.120 2.03-3.05 20-18 2 .040-.080 1.02-2.03 24-20 B 1 .040-.080 1.02-2.03 F 22-18 D 0.5-0.9 .080-.120 2.03-3.05 D 20-18 0.5-0.9 -- E 20-16 0.5-1.3 -- C 18-14 0.8-2.0 -- Available in Loose Piece form, order Part No. 61454-1. Reverse reel of 60900-1. G Stock Thk. Material and Finish .010 0.25 .010 0.25 .008 0.20 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .010 0.25 .025 0.64 Pre-Tin Brass 3 4 Pre-Tin Brass Gold Plated Beryllium Copper Brass Gold Plated Brass Tin Plated Beryllium Copper Gold Plated Brass Tin Plated Brass Tin Plated Brass Gold Plated Brass Tin Plated Brass Gold Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Gold Plated Brass Pre-Tin Brass Pre-Tin Brass Pre-Tin Brass Pre-Tin Brass Tin Plated Brass Brass Tin Plated Brass Brass Fits Tab .031 .093 0.79 2.36 .014 .093 0.36 2.36 .025 .025 0.64 0.64 .045 .045 1.14 1.14 .045 .045 1.14 1.14 .045 .045 1.14 1.14 .031 .062 0.79 1.57 .023 .062 0.58 1.57 .031 .062 0.79 1.57 .031 .062 0.79 1.57 .031 .062 0.79 1.57 .031 .062 0.79 1.57 .031 .062 0.79 1.57 .015 .050 0.38 1.27 .037 .125 0.94 3.18 .031 .062 0.79 1.57 .031 .062 0.79 1.57 .010 .093 0.25 2.36 .010 .093 0.25 2.36 .032 .103 0.81 2.62 .020 .103 0.51 2.62 .020 .156 0.51 3.96 .010 .110 0.25 2.79 .032 .125 0.81 3.18 .060 .250 1.52 6.35 Loose Piece form, of Part No. 60900-1. Loose Piece form, of Part No. 63391-2. 5 6 W .120 3.05 .120 3.05 .085 2.16 .095 2.41 .095 2.41 .095 2.41 .090 2.29 .090 2.29 .090 2.29 .090 2.29 .090 2.29 .090 2.29 .090 2.29 .070 1.78 .160 4.06 .090 2.29 .090 2.29 .120 3.05 .120 3.05 .126 3.20 .126 3.20 .179 4.55 .148 3.76 .160 4.06 .250 6.35 Dimensions L .475 12.06 .475 12.06 .390 9.91 .372 9.45 .372 9.45 .372 9.45 .372 9.45 .372 9.45 .462 11.73 .462 11.73 .462 11.73 .462 11.73 .462 11.73 .310 7.87 .425 10.80 .372 9.45 .372 9.45 .480 12.19 .480 12.19 .480 12.19 .480 12.19 .480 12.19 .380 9.65 .330 9.65 .985 25.02 Compliant base. No Dimple. 7 8 E .190 4.83 .190 4.83 .090 2.29 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .187 4.75 .187 4.75 .187 4.75 .187 4.75 .187 4.75 .145 3.68 .190 4.83 .130 3.30 .130 3.30 .190 4.83 .190 4.83 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .090 2.29 .520 13.20 Part Number 61813-16 62041-17 61941-1 60524-1 60524-3 60524-5 60477-1 60436-2 60900-11 60900-2 60900-42 60900-58 61454-13 62352-1 41989 61489-1 61616-1 63391-14,5 63391-25 60252-17 60432-17 62399-1 62589-1 63615-1 60312-1 Dimple. Reverse reel of 60900-2. 58 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Taper Tab Receptacle Terminals Precision formed taper tab receptacles are available to mate with tabs having front end dimensions of .078 [1.98] and .098 [2.49]. These receptacles are available in strip form, reel fed for high speed automatic machine termination. Taper Tab Specifications Difference between these two dimensions must be held from .0115 to .0125 [0.29 to 0.32] A B 3 1/2 Ref. Nom. Taper Length Min. Tab Length 78 Series--Insulation Support Wire Range AWG mm2 Insul. Dia. Range Dim. L Finish 24-22 .030-.050 0.76-1.27 .500 12.70 Tin 0.2-0.4 Strip Form Part Number For Use With For Use With Standard Appl. Miniature Appl. -- 42765-1 78 Series--Insulation Piercing .200 1 [5.08] .260 [6.60] 1 Intersection must be clean no offset and no increase in taper (both sides) over this length. 78 Series A = .078 .001 [1.98 0.03] B = .090 .001 [2.29 0.03] Tab Thickness -- .023/.016 [0.58/0.41] Strip Form Part Number For Use With For Use With Standard Appl. Miniature Appl. Wire Range AWG mm2 Insul. Dia. Range Dim. L Finish Tinsel -- 60442-1 -- -- Nickel 60442-2 -- Tinsel -- .366 9.30 .366 9.30 .500 12.70 Gold Tinsel .065-.075 1.65-1.91 .065-.075 1.65-1.91 .065-.075 1.65-1.91 Tin 42519-1 -- 98 Series A = .098 .001 [2.49 0.03] B = .110 .001 [2.79 0.03] Tab Thickness -- .025/.016 [0.64/0.41] 98 Series--Insulation Support Insul. Dia. Range Dim. L Finish 24-22 .040-.060 1.02-1.52 .562 14.27 Tin 0.2-0.4 Strip Form Part Number For Use With For Use With Standard Appl. Miniature Appl. -- Taper Tab Receptacle Terminals Wire Range AWG mm2 60891-1 59 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Contact and Welding Tab Terminals Contact and Welding Tab Terminals Product Facts Welding Tab terminals available for 26 -14 AWG lead wire Brush contacts available for 24-14 AWG lead wire Button contacts available for 20-16 AWG lead wire Grounding clip terminals accept .019 - .071 panel thicknesses Non-insulated Wire Pins available for lead wires ranging from 10 to 22 AWG lead wire Non-insulated Wire Pins available for magnet wire leads ranging from 13-27 AWG Precision formed, strip-fed terminals terminated in AMP automatic machines for high production rates per hour Technical Documents Application Specifications describe requirements for using the product in its intended application and or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2093 -- Carbon Brush Contacts 114-2129 -- Grounding Clip Product Specifications Product Specifications describe the product qualification test results completed by Tyco Electronics for consideration of product use in a specific application. They are intended for the Design and Product Reliability Engineer. 108-1376 -- Grounding Clip Tyco Electronics offers a full selection of AMP open barrel miscellaneous contact and welding tab terminals that are specifically designed to terminate various stranded and solid lead wire ranges for customer specific application requirements. Welding tab terminals are available with and without insulation support barrels that terminate 26-14 AWG lead wire. They are manufactured in brass, phosphor bronze and steel material with tin, nickel and gold plating options available. Brush contacts are manufactured without insulation support barrels, one part number being the exception, that terminate 24-14 AWG lead wire. They are manufactured in brass and phosphor bronze material with silver plating as an option. Button contacts are available with and without insulation support barrels that terminate 20 -16 AWG lead wire. They are manufactured in brass material with tin plated versions available as well. Grounding clip terminals are available that can be terminated to 22-14 AWG lead wire and accept panel thickness ranging from .019-.071. They are designed to pierce through enameled painted sheet metal panels in the appliance and lighting industry. They are manufactured out of stainless steel or tin plated phosphor bronze and steel material. Special Tab Receptacles are available without insulation support barrels that can be terminated to 20-16 AWG lead wire. They are manufactured in brass, phosphor bronze and steel with tin and silver plated version available. A Plug Blade terminal is featured and readily available to terminate 20-18 AWG lead wire in brass material. Fuse terminals are available for .250 [6.5] diameters without insulation support that can be terminated to 22-10 AWG lead wire. They are manufactured in brass material with tin plated brass as an option. Wire Strain Relief Clamps are available for insulation diameters ranging from .150-.310. They are manufactured in aluminum, phosphor bronze and tin plated steel. A .250 Spark Plug Receptacle is available that is manufactured in nickel plated steel. A Thermal Protector Crimp Pin is featured that can be terminated directly to a thermal protector open barrel that will accept 16-14 lead wire. The terminal is manufactured in tin plated brass. Non-insulated Wire Pins are readily available for lead wires ranging from 10 to 22 AWG lead wire. They are manufactured in copper zinc with pre-plated and post plated tin and silver plated versions options listed. Nickel plated steel terminals are also featured. Non-insulated AMPLIVAR Wire Pins with insulation supports are available to terminate directly to magnet wire leads ranging from 13-27 AWG. They are manufactured in brass with preplated and post tin plated versions available. 60 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Contact and Welding Tab Terminals (Continued) Miscellaneous Contacts and Weld Tabs Embossment L Contact and Welding Tab Terminals E W A (Left Hand) B C L Embossment E E L W A E Wire Range AWG mm2 L E W F L G Insul. Dia. Stock Thickness W Dimensions L E Tab Direction Material Phosphor Bronze Phosphor Bronze Brass Tin Plated Brass Brass 42920-34 42920-44 155386-11,6 155386-21,6 155386-31,7 Part Number 18-14 0.8-2.0 -- .020 0.51 .155 3.94 .340 8.64 .390 9.91 L.H. R.H. 22-18 0.3-0.9 -- .016 0.41 .140 3.56 .740 18.80 .615 15.62 -- 24-22 0.2-0.4 -- .470 11.94 .100 2.54 .375 9.53 .210 5.33 .345 8.76 62827-1 .055-.080 1.40-2.03 .600 15.24 .365 9.27 .685 17.40 .350 8.90 .540 13.72 Stainless Steel -- Nickel Plated Steel 62062-1 0.12-0.40 .115 2.92 .090 2.29 .115 2.92 .140 3.56 .140 3.56 -- 26-22 .008 0.20 .012 0.30 .008 0.20 .016 0.41 .016 0.41 -- Stainless Steel 61263-1 -- Nickel Plated Steel 62134-2 Brass 42349-12 B C E W W D Type Embossment D 18-14 0.8-2.0 -- E 18-14 0.8-2.0 -- -- F 20-16 0.5-1.4 -- .020 0.51 .125 3.18 .270 6.86 .175 4.45 -- G 20-16 0.5-1.4 .090-.130 2.29-3.30 .020 0.51 .125 3.18 .365 9.27 .165 4.19 -- Tin Plated Steel Nickel Plated Steel Tin Plated Steel Gold Plated Steel Tin Plated Steel Tin Plated Steel 62153-13 63701-14 40990-14 40990-25 60581-15 1217510-13 .062 [1.57] diameter hole in tab. Tab bent up 60 in applicator. 3 Tab embossment up. 4 Tab embossment down. 5 No tab embossment. 6 Standard applicator reeling. 7 Mini applicator reeling. 1 2 61 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Contact and Welding Tab Terminals (Continued) Brush Contacts L Embossment Embossment L Contact and Welding Tab Terminals Embossment E E L E W W W A (Right Hand) B C (Left Hand) E F E L W D Wire Range AWG mm2 Type Insul. Dia. Stock Thickness W Dimensions L E .215 5.46 .425 10.80 .425 10.80 .435 11.05 .640 16.25 22-17 Magnet Wire 0.3-1.0 Magnet Wire -- .020 0.51 18-14 0.8-2.0 -- .020 0.51 A .187 4.75 .125 3.18 Tab Direction Material L.H. R.H. R.H. L.H. Phosphor Bronze Phosphor Bronze Phosphor Bronze Phosphor Bronze 62214-1 62214-2 60812-1 60812-2 Phosphor Bronze 350010-1 Phosphor Bronze Silver Plated Ph Bz Phosphor Bronze Silver Plated Ph Bz Phosphor Bronze Phosphor Bronze Phosphor Bronze Phosphor Bronze 62008-11 62008-21 62009-11 62009-21 63182-11 63183-11 1217698-1 1217698-2 R.H. R.H. B 20-14 0.5-2.0 -- L.H. C 20-18 0.5-0.8 -- .012 0.30 .125 3.18 .330 8.38 .305 7.75 D 20-16 0.5-1.4 -- Brass 61524-22 -- -- Brass 61933-12 -- .275 6.98 .210 5.33 .185 4.70 .210 5.33 .185 4.70 .775 19.69 -- 0.2-0.6 .240 6.10 .285 7.24 .312 7.29 .285 7.24 .360 9.14 .255 6.48 .240 6.10 24-20 .018 0.46 .018 0.46 .016 0.41 .018 0.46 .016 0.41 .016 0.41 -- -- Brass 63020-12 -- -- Brass 1217507-12 -- -- Brass 63930-12 .355 9.02 -- Brass 61390-1 20-16 F 2 .187 4.75 .425 10.80 R.H. L.H. L.H. R.H. E 1 .018 0.46 .620 15.75 Part Number 18-14 0.5-1.4 -- 0.8-2.0 .110-.160 2.79-4.06 .495 12.57 .300 7.62 Tab lock crimp. Carbon brush application equipment available. 62 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals Button Contacts W L A B Miscellaneous Terminals W L C Type A Wire Range AWG mm2 20-16 0.5-1.4 D Insul. Dia. Stock Thickness .090-.120 2.29-3.05 .016 0.41 Dimensions W L E .195 .240 -- 4.95 6.10 .195 4.95 B 20-16 0.5-1.4 .090-.125 2.29-3.18 .016 0.41 .310 7.87 -- .240 6.10 C D 20-16 20-16 0.5-1.4 0.5-1.4 Part Number Material -- .016 0.41 .195 4.95 .235 5.97 -- -- .020 0.51 .230 5.84 .175 4.45 .0603 1.52 Brass 42218-31 Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Brass Brass Brass 61165-12 61165-22 61039-1 505034-1 505034-22 505034-32 61280-1 61280-22 Brass 406623 fits .150 [3.81] dia hole alternate reeling direction for mini applicator compatibility 3 tab bent down in applicator 1 2 W W Grounding Clips E L E L A Type A B C Wire Range AWG mm2 Insul. Dia. Range 18-14 .090-.125 2.29-3.18 22-18 18-14 0.8-2.0 0.3-0.8 0.8-2.0 -- .100-.140 2.54-3.56 B Application Panel Thk. Stock Thk. .020-.030 0.51-0.76 .047-.057 1.19-1.45 .020-.040 0.51-1.02 .020-.040 0.51-1.02 .019-.071 0.48-1.80 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 W .140 3.56 .190 4.83 .140 3.56 .140 3.56 .615 15.62 Dimensions L .730 18.54 .730 18.54 .620 15.75 .620 15.75 .675 17.10 C E .382 9.70 .382 9.70 .440 11.18 .440 11.18 .440 11.18 Material Part Number Stainless Steel 63895-1 Stainless Steel 1217012-1 Tin Plated Steel 63733-1 Tin Plated Phos. Bronze 63733-2 Stainless Steel 63575-1 63 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals Tab Receptacles -- Special Miscellaneous Terminals A Twist Lock Receptacle Type A 1 Wire Range AWG mm2 20-16 0.5-1.4 B Receptacle, 250 Series C Receptacle Dimensions L E Insul. Dia. Stock Thickness W -- .025 0.64 .320 8.13 Material Part Number .905 .665 23.00 16.89 Tin Plated Phos Bz Tin Plated Phos Bz Silver Plated Phos Bz 63035-1 63863-1 63863-2 18-14 0.8-2.0 B 20-16 0.5-1.4 -- .025 0.64 .200 5.08 .995 .790 25.27 20.06 Brass 62281-1 C 20-16 0.5-1.4 -- .025 0.64 .270 6.86 1.000 .750 25.40 19.05 Tin Plated Steel Tin Plated Steel Tin Plated Phos Bz 62727-1 63723-11 63723-21 Includes locking feature similar to style A. Plug Blade E W L A Type A Wire Range AWG mm2 20-18 0.5-0.9 Fuse Receptacles -- .250 [6.35] Dia. Insul. Dia. Stock Thickness -- .020 0.51 Dimensions W L E .250 .995 .845 6.35 25.27 21.46 Material Part Number Brass 156523-1 L E L E OW OW Embossment A Type A B Wire Range AWG mm2 22-18 0.3-0.9 16-14 1.3-2.0 12-10 3.0-6.0 22-18 0.3-0.9 16-14 1.3-2.0 B Dimensions L E Insul. Dia. Stock Thickness W -- .020 0.51 .250 6.35 -- .020 0.51 .250 6.35 .475 12.07 .495 12.57 .475 12.07 .310 7.87 .310 7.87 Material Part Number Tin Plated Brass Tin Plated Brass 505020-2 40626 Tin Plated Brass 62587-1 Brass Tin Plated Brass Brass 1217881-1 60654-1 60654-2 64 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) Wire Strain Relief Clamps L Type 2 Wire Range AWG mm2 Insul. Dia. Stock Thickness .025 0.64 B -- -- .180-.230 4.57-5.84 .150-.200 3.81-5.08 .290-.310 7.37-7.87 .180-.230 4.57-5.84 C -- -- -- A 1 B -- -- .028 0.71 .025 0.64 .030 0.76 Miscellaneous Terminals A C Dimensions W L E .575 .405 14.60 10.29 .500 -- 12.70 .250 .640 6.35 16.26 .285 .750 -- 7.24 19.05 .345 -- -- 8.76 Material Part Number Aluminum 42412-5 Tin Plated Steel 61831-1 Tin Plated Steel 61987-1 Aluminum 61520-11 Phosphor Bronze 1217440-82 Material Part Number Nickel Plated Steel 40800 Material Part Number Tin Plated Brass 1217569-11 Ring .200 [5.08] hole diameter. Strain relief for .045 [1.14] dia. stranded steel cable. Spark Plug Receptacle -- .250 [6.35] Dia. OW E L A Type A Wire Range AWG mm2 -- -- Insul. Dia. Stock Thickness .275 7.00 .018 0.46 Thermal Protector Crimp Pin Dimensions W L E .320 1.155 .745 8.13 29.34 18.92 W E L A Type A 1 Wire Range AWG mm2 16-14 1.3-2.0 Insul. Dia. Stock Thickness -- .016 0.41 Dimensions W L E .050 .375 .175 1.27 9.53 4.45 Pin is crimped in thermal protector wire barrel. 65 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) Wire Pins L L A Miscellaneous Terminals Type Wire Range AWG mm2 B Insul. Dia. Stock Thickness Dim. L .276 7.00 Part Number 926823-1 926823-2 926823-31 926823-41 926823-5 926823-6 926823-71 926823-81 926824-1 926824-2 926824-31 926824-41 926824-5 926824-6 926824-71 926824-81 926824-91 1-926824-0 925667-1 925667-2 20-17 0.5-1.0 -- .013 0.32 20-17 0.5-1.0 -- .013 0.32 .276 7.00 17-131 2 1.0-2.5 -- .013 0.32 .276 7.00 17-131 2 1.0-2.5 -- .013 0.32 .276 7.00 17-131 2 1.0-2.5 -- .013 0.32 .276 7.00 22-18 0.30-0.82 .079-.098 2.00-2.50 .013 0.32 .429 10.90 Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Phos. Bronze Pre-Tin Plated Phos. Bronze Phos. Bronze Pre-Tin Plated Phos. Bronze Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Phos. Bronze Pre-Tin Plated Phos. Bronze Phos. Bronze Pre-Tin Plated Phos. Bronze Nickel Plated Brass Nickel Plated Brass Brass Pre-Tin Plated Brass 22-18 0.30-0.82 .079-.098 2.00-2.50 .013 0.32 .429 10.90 Nickel Plated Steel 925667-4 22-18 0.30-0.82 .079-.098 2.00-2.50 .013 0.32 .429 10.90 Brass Pre-Tin Plated Brass 925667-51 925667-61 22-18 0.30-0.82 .079-.098 2.00-2.50 .013 0.32 .429 10.90 Nickel Plated Steel 925667-81 20-17 0.5-1.0 .071-.130 1.80-3.30 .013 0.32 .429 10.90 Brass Pre-Tin Plated Brass 925552-1 925552-2 20-17 0.5-1.0 .071-.130 1.80-3.30 .013 0.32 .429 10.90 Nickel Plated Steel 925552-4 925552-51 925552-61 925552-81 A B 1 Material and Finish 20-17 0.5-1.0 .071-.130 1.80-3.30 .013 0.32 .429 10.90 Brass Pre-Tin Plated Brass 20-17 0.5-1.0 0.5-1.0 .013 0.32 .013 0.32 .429 10.90 .429 10.90 Nickel Plated Steel 20-17 .071-.130 1.80-3.30 .071-.130 1.80-3.30 20-17 0.5-1.0 .071-.130 1.80-3.30 .013 0.32 .429 10.90 20-151 2 0.5-1.5 .071-.130 1.80-3.30 -- .630 16.00 Pre-Tin Plated Phos. Bronze 1-925552-0 Tin Plated Brass Tin Plated Brass Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass 1-925552-1 1-925552-21 926866-1 926866-2 926866-31 926866-41 Splice Free. 66 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) Wire Pins (Continued) L L B Wire Range AWG mm2 Insul. Dia. Stock Thickness Dim. L Material and Finish Brass Tin Plated Brass Brass Silver Plated Brass Tin Plated Brass Silver Plated Brass 141093-1 141093-2 160644-1 160644-2 160644-3 160644-41 Nickel Plated Steel 160644-61 20-151 2 0.5-1.5 .098-.150 2.50-3.80 .013 0.32 .311 7.90 20-151 2 0.5-1.5 .091-.126 2.30-3.20 .016 0.40 .216 5.50 20-151 2 0.5-1.5 .091-.126 2.30-3.20 .016 0.40 .216 5.50 Tin Plated Brass Brass Nickel Plated Brass Tin Plated Brass Brass Pre-Tin Plated Brass Phos. Bronze Pre-Tin Plated Phos. Bronze 160644-71 160644-8 160644-9 1-160644-01 925553-1 925553-2 925553-3 925553-4 20-151 2 0.5-1.5 .091-.126 2.30-3.20 .016 0.40 .216 5.50 17-131 2 1.0-2.5 .098-.150 2.50-3.80 .013 0.32 .429 10.90 17-131 2 1.0-2.5 .098-.150 2.50-3.80 .013 0.32 .429 10.90 17-131 2 1.0-2.5 .098-.150 2.50-3.80 .013 0.32 .429 10.90 Nickel Plated Steel 925553-6 17-131 2 1.0-2.5 .098-.150 2.50-3.80 .013 0.32 .429 10.90 17-131 2 1.0-2.5 .098-.150 2.50-3.80 .013 0.32 .429 10.90 Brass Pre-Tin Plated Brass Phos. Bronze Pre-Tin Plated Phos. Bronze 925553-71 925553-81 925553-91 1-925553-01 17-131 2 1.0-2.5 .098-.150 2.50-3.80 .013 0.32 .429 10.90 Nickel Plated Steel 1-925553-21 B Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Phos. Bronze Phos. Bronze Pre-Tin Plated Phos. Bronze Phos. Bronze 926867-1 926867-2 926867-31 926867-41 926933-1 926933-2 926933-3 926933-4 926933-5 926933-6 926933-7 926933-8 .177 4.50 Max.. .013 0.32 .630 16.00 181 2-17 0.75-1.0 -- .010 0.25 .236 6.00 181 2-17 0.75-1.0 -- .010 0.25 .236 6.00 181 2-17 0.75-1.0 -- .010 0.25 .236 6.00 Copper Nickel 926933-9 Pre-Tin Plated Brass Brass Phos. Bronze Pre-Tin Plated Phos. Bronze 925856-1 925856-2 925856-3 925856-4 131 2-10 2.5-6.0 C 1 Part Number 151 2-131 2 1.5-2.5 -- .010 0.25 .276 7.00 151 2-131 2 1.5-2.5 -- .010 0.25 .276 7.00 Miscellaneous Terminals Type C Splice Free. 67 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) AMPLIVAR Wire Pins with Insulation Support L Miscellaneous Terminals A Type A 1 2 CMA Wire Range mm2 Insul. Dia. Stock Thickness Dim. L Material Part Number Brass Tin Plated Brass Brass Tin Plated Brass Brass Brass Tin Plated Brass Pre-Tin Plated Brass 141075-1 141075-2 141175-11 141175-21 1-141175-12 737060-1 737060-2 737060-3 27-19 0.10-0.60 .055-.087 1.40-2.20 .016 0.40 .272 6.90 27-19 0.10-0.60 .098-.150 2.50-3.80 .016 0.40 .311 7.90 18-13 0.70-2.50 .098-.150 2.50-3.80 .016 0.40 .319 8.10 Reeled "U-up". Reeled "U-down". 68 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Application Tooling (Continued) AMP-O-LECTRIC Model G Terminating Machines, 354500-1, -9, -11 A totally new design of our most popular machine for bench-top operation. It features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. All versions also include either manual or automatic precision adjustment for crimp height. For use with miniature style applicators only. Specifications (Shown with optional Crimp Quality Monitor [CQM].) For more information, request Catalog 65828. Application Tooling AMP 3K/40 and AMP 5K/40 Terminating Machines Weight -- Approximately 240 lb [110 kg] Width -- 18.7-25.3 [475-643] depending on type of applicator used Depth -- 21.5-28.1 [546-713] depending on type of applicator used Height -- 20 [508] without reel Electrical -- 120 or 220 VAC, 50 or 60 Hz Air -- 90-110 psi [6.21-7.59 bar] when required for use with air-feed applicators Wire Range -- 26-10 AWG [0.12-6.0 mm2] solid or stranded, depending on product applied Specifications Height -- 20 [510] (without reel support) Weight -- Approx. 150 lb [68 kg] Capacity -- AMP 3K/40 -- 3,000 lb [1361 kg] max. crimp force; AMP 5K/40 -- 5,000 lb [2268 kg] max. crimp force Noise -- 76 dBa maximum at 3,000 lb [1361 kg] full capacity; 80 dBa maximum at 5,000 lb [2268 kg] full capacity Electrical -- 100-240 VAC, 50/60 Hz (6A) * Average <1 A at 120 VAC when used as a bench-top unit at 2 000 cycles per hour operating rate Air -- 90-100 psi [6.21-6.90 bar], 6 scfm [0.00282 m3/s] (when required for use with air-feed applicators) Note: Optional Air Feed Valve Assembly required. The AMP 3K/40 and AMP 5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. 3,000 lb [1361 kg] max. crimp force (AMP 3K/40) 5,000 lb [2268 kg] max. crimp force (AMP 5K/40) Tool-less removal of applicators and guards Jog capability Quiet, fast operation -- 80/76 dBa and cycle time less than 0.400 seconds Accepts Heavy Duty Mini style applicators Wide range of optional equipment such as tool-less precision crimp height adjust, batch counter, CQM capability and work light Order Catalog 1654856 for specs and part numbers 69 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Application Tooling (Continued) Application Tooling Optional Stripping Module for the AMP 3K/40, AMP 5K/40 and AMP-O-LECTRIC Model G Terminating Machines Crimp Quality Monitor (CQM) aging the wire conductors during handling or storage. Wire placement accuracy is also improved because once the wire is fed into the start sensor, the Stripping Module does the rest. Noise -- Less than 82 dBA (Typical at operator position with standard mechanical feed applicator) Weight -- 10 lb [4.53 Kilograms] Height -- 5 [127] Electrical -- 100-240 VAC, 50/60 Hz, single phase current, obtains power from the terminator Air -- 90-100 psi [620-760 kPa], 6 scfm [2.83 liters/sec] Wire Sensor -- Gold plated contacts with laser etched target The combination of the Stripping Module with the AMP 3K/40, AMP 5K/40 or the AMP-O-LECTRIC Model G terminating machines provides our customers with an economic and proficient method of stripping the wire and crimping terminals on the same machine. No longer is a special machine needed for just stripping the wire. The wires are stripped moments before crimping, which means that there is virtually no chance of dam- Wire Range Base Module -- 32-14 AWG [0.03 mm2 - 2.5 mm2] (30-32 AWG may require special kit.) Max. Insulation -- .200 [5.08] Cable Breakout -- > 1.1 [29] Strip Length -- .100 - .400 [2.5 - 10.16] This unique system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also provides ports for printing and networking. When used with AMP-O-LECTRIC Model "G" Termination Machines, the monitor is mounted to the machine. When used with AMPOMATOR CLS IV Lead Making Machines, it is integrated into the machine's operating system, with the information displayed on the machine's touch screen. Specifications This machine is used with special standard style applicators to apply splices and terminals requiring crimping forces greater than the maximum output of AMP-O-LECTRIC Termination Machines. Specifications 5-Ton Machine, Part Number 565433-4 Specifications The machine is a modification of a Fixed Bed Gap mechanical clutch press manufactured by Benchmaster Products, Inc. Carbon Brush Machine, Part Number 459248-2 This machine is a modified AMP-O-LECTRIC Model "K" Termination Machine equipped with a mechanism that compresses the spring and pulls the shunt wire through the spring over the terminal. For more information, request Catalog 1309085. Width -- 8.5 [216] Depth -- 9 [229] Height -- 4.5 [114] Electrical -- 120 VAC, 50 or 60 Hz, or 220 VAC, 50 or 60 Hz Printer Port -- Serial Interface For more information, request Catalog 82275. Width -- 29 [737] Depth -- 25.4 [645] Height -- 35.5 [902] without reel Weight -- Approximately 250 lb [113 kg] Electrical -- 120 VAC, 60 Hz, 6 A Air -- 90-100 psi [6.21-7.59 bar] when required for use with air-feed applicators Specifications Width -- 27 [68.6] Depth -- 27 [68.6] Height -- 28 [71.1] without reel Weight -- Approximately 250 lb [113 kg] Electrical -- 120 VAC, 60 Hz, 6 A Air -- 80-100 psi [5.51-6.89 bar] The machine can terminate shunt wires ranging from .812-4.78 [20.6-121] in length depending on the type of terminal used. It can accept springs with an inside diameter of .130-.427 [3.30-10.8] 70 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Application Tooling (Continued) Specifications Width -- 159 [4 040] Depth -- 68 [1 730] Height -- 86 [2 185] with 24 [610] dia. reel Weight -- 2 000 lb [907 kg] Electrical -- 220 VAC, 50 or 60 Hz, single phase, 25 A, with neutral and ground Air -- 90 psi [6.21 bar], 15 scfm [0.0071 m3/s] sustained Wire Range -- 26-10 AWG [0.12-6 mm2] stranded, 26-16 AWG [0.12-1.4 mm2] solid Lead Lengths -- 3-90 [76.2-2 285], 90-1 000 [2 285-25 400] with long lead conveyors Application Tooling Fully-automatic machines that measure, cut, strip and terminate single leads. Microprocessor-controlled, and programmed and operated using an easy-tofollow, menu-driven touchscreen. Features include direct-drive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. Crimp Quality Monitoring is also available. AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2 For more information, request Catalog 124324. End- and Side-Feed Heavy-Duty Miniature (HDM) Applicators Applicators Tyco Electronics applicators are designed to exacting specifications to produce consistent, high-quality terminations. HDM applicators are quickly interchangeable and easily repaired. They feature simple dial-in settings for adjusting crimp height for terminating different wire combinations within the designated CMA range. These applicators are used with both bench machines and fully-automatic lead makers. They can also be used for crimp quality monitoring on systems equipped with the CQM G-Adapter. Call the Tooling Assistance Hotline at 1-800-722-1111 for further information. Standard Style Applicator for Large CMA Splice, Part Number 566372-2 Standard (STD) Applicators Standard style applicators are generally used for long production runs using dedicated equipment, or when splicing a coil, for example, that needs to be positioned close to the crimping area in the applicator. The crimp height can be adjusted by raising or lowering the base mount. This applicator was designed specifically to apply AMP 5 000-16 000 CMA Splice, Part Number 63625-1. It features a highly-visible, close-up crimp area--less than 1 [25] from the front of the guard. You can easily splice multiple wires by simply rotating them down through the front of the guard into the crimp area. It is an air-feed applicator, and can be used with AMP-O-LECTRIC Model K termination machine Part Number 1-471273-2 or 1-471273-3. 71 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Part Number Index (Continued) Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part Number Index Part No. 34578 34812 34839 34848 40509 40517 40521 40523 40524 40552 40577 40593 40594 40595 40604 40605 40626 40652 40660 40661 40662 40668 40696 40697 40698 40702 40705 40723 40724 40725 40749 40763 40764 40765 40766 40771 40777 40796 40797 40800 40808 40810 40811 40812 40816 40862 40868 40884 40888 40891 40894 40951 40952 40955 40960 40973 40976 Page 16 16 16 16 28 16 24 17 17 28 24 16 16 16 14 14 64 54 11 11 63 16 17 9 9 16 24 11 11 11 16 22 25 25 25 29 16 17 18 65 22 16 16 16 16 28 28 16 10 24 10 17 28 10 14 14 16 Part No. 40977 40979 40990 41006 41013 41090 41108 41124 41125 41126 41215 41276 41282 41294 41330 41332 41333 41341 41343 41346 41356 41376 41397 41406 41409 41443 41456 41459 41461 41471 41472 41473 41495 41499 41558 41559 41560 41579 41580 41581 41582 41589 41590 41604 41627 41698 41711 41765 41766 41770 41808 41809 41854 41870 41899 41900 41904 41911 41933 41974 41975 41989 Page 17 16 61 16 9 17 30 15 15 15 28 30 30 14 12 12 12 17 22 16 17 19 28 10 19 20 10 28 24 10 10 24 24 16 11 12 12 9 9 9 9 22 22 14 28 56 9 47 47 47 15 15 54 54 47 47 47 17 25 28 28 58 Part No. 41996 42023 42036 42037 42054 42065 42076 42101 42110 42111 42113 42119 42142 42160 42164 42168 42169 42185 42187 42188 42189 42190 42191 42192 42204 42218 42308 42318 42329 42339 42349 42412 42425 42428 42429 42508 42519 42531 42547 42555 42581 42627 42639 42673 42700 42716 42721 42722 42745 42749 42751 42752 42765 42776 42778 42779 42780 42827 42863 42864 42865 42868 Page 28 19 9 9 17 11 47 55 17 17 24 47 57 22 9 23 23 16 25 25 20 20 20 47 16 63 55 24 28 25 61 65 17 53 53 9 59 57 9 17 57 29 14 18 57 17 11 15 55 57 14 14 59 47 47 47 47 54 15 15 56 57 Part No. 42869 42890 42891 42899 42913 42920 42933 42938 42946 42947 60007 60017 60024 60115 60123 60124 60177 60187 60234 60250 60251 60252 60312 60319 60320 60321 60322 60323 60348 60372 60373 60376 60389 60390 60394 60422 60432 60433 60436 60440 60442 60445 60469 60470 60477 60485 60501 60505 60524 60546 60553 60555 60581 60625 60654 60660 60700 60725 60733 60744 60752 60766 Page 54 17 57 15 15 61 11 14 15 15 9 57 12 52 9 22 55 23 25 17 22 58 58 21 21 21 21 21 53 27 53 55 22 22 11 19 58 12 58 54 59 22 53 28 58 14 22 17 58 11 9 9 61 12 64 56 11 22 54 12 21 56 72 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Part Number Index (Continued) Page 12 12 12 13 22 22 22 56 57 57 29 62 54 53 59 58 54 28 28 28 23 28 55 52 29 63 47 17 63 48 22 61 63 10 15 27 29 9 14 15 13 25 10 56 62 13 57 15 10 20 58 16 58 28 25 19 25 65 62 18 53 10 Part No. 61588 61616 61622 61624 61652 61653 61674 61710 61764 61769 61777 61793 61794 61795 61802 61813 61831 61844 61853 61855 61857 61863 61866 61867 61868 61891 61904 61933 61941 61987 62000 62001 62002 62008 62009 62040 62041 62044 62062 62074 62134 62153 62157 62160 62185 62194 62200 62201 62214 62281 62295 62303 62304 62305 62306 62307 62308 62309 62310 62311 62318 62341 Page 10 58 53 14 9 9 52 21 10 27 13 13 13 13 56 58 65 15 19 23 23 13 15 13 15 56 10 62 58 65 46 46 46 62 62 46 58 48 61 52 61 61 46 54 53 48 46 46 62 64 46 46 46 46 46 46 46 46 46 46 28 48 Part No. 62344 62352 62357 62358 62382 62399 62402 62405 62416 62419 62503 62505 62516 62587 62589 62612 62613 62616 62638 62670 62686 62691 62700 62720 62727 62739 62754 62755 62759 62786 62787 62795 62820 62827 62829 62835 62975 63020 63035 63053 63130 63147 63182 63183 63243 63268 63374 63381 63391 63399 63431 63432 63446 63457 63482 63506 63514 63518 63526 63561 63562 63564 Page 52 58 28 52 29 58 54 54 56 29 29 52 29 64 58 15 15 52 9 48 16 15 13 54 64 56 27 21 27 13 13 23 52 61 56 21 13 62 64 25 27 21 62 62 16 23 22 54 58 21 48 28 21 16 13 55 11 14 24 47 47 47 Part No. 63575 63594 63602 63610 63612 63615 63621 63628 63640 63649 63676 63678 63698 63701 63707 63721 63723 63733 63750 63797 63834 63863 63865 63872 63895 63925 63930 63989 63997 109451 109452 109453 109454 141075 141093 155352 155353 155386 156523 160102 160108 160644 350010 350053 350080 350199 350436 350502 350509 350568 350571 350981 485003 485015 485016 485020 485029 485030 485043 485044 485064 485073 Page 63 54 13 23 21 58 48 12 13 21 16 12 14 61 14 9 64 63 12 9 28 64 57 11 63 56 62 56 13 14 12 9 9 68 67 28 28 61 64 10 10 67 62 52 14 14 13 22 10 23 21 14 9 18 27 28 13 13 27 21 29 23 Part Number Index Part No. 60770 60771 60772 60772 60773 60774 60775 60793 60798 60799 60806 60812 60884 60885 60891 60900 60908 60932 60933 60997 60998 61008 61012 61013 61021 61039 61074 61142 61165 61166 61238 61263 61280 61283 61289 61299 61300 61312 61336 61352 61359 61385 61386 61388 61390 61397 61412 61424 61436 61443 61454 61463 61489 61492 61498 61505 61519 61520 61524 61546 61547 61556 73 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Part Number Index (Continued) Part Number Index Part No. 485079 505020 505033 505034 505038 626034 640007 640008 640009 640011 640012 640051 640052 640082 640102 640189 640204 640212 640216 640249 640253 640257 640260 640271 737060 925552 925553 925667 925856 926823 926824 926866 926867 926933 964156 1217012 1217070 1217074 1217104 1217142 1217160 1217185 1217330 1217384 1217440 1217507 1217510 1217569 1217698 1217881 1217967 1375622 1438246 1438254 1601503 1601504 1601507 Page 21 64 29 63 56 12 14 11 15 14 15 13 13 11 14 19 10 21 15 15 14 18 25 10 68 66 67 66 67 66 66 66 67 67 46 63 57 57 56 56 12 56 14 47 65 62 61 65 62 64 27 29 29 30 38 38 35 Part No. 1601511 1601513 1601514 1601520 1601528 1601529 1601531 1601532 1601538 1601539 1601540 1601542 1601545 1601546 1601547 1601548 1601549 1601550 1601551 1601553 1601555 1601559 1601560 1601562 1601564 1601566 1601569 1601571 1601572 1601573 1601575 1601577 1601578 1601580 1601582 1601583 1601584 1601586 1601587 1601588 1601591 1601593 1601596 1601597 1601599 1601600 1601601 1601603 1601604 1601606 1601607 1601608 1601610 1601611 1601612 1601614 1601617 Page 37 37 35 34 36 36 36 36 42 42 42 38 38 38 38 37 37 34 34 34 38 42 42 38 38 37 37 37 34 34 33 33 33 38 38 38 38 37 35 35 35 33 38 37 37 37 35 35 42 42 41 41 38 38 38 37 37 Part No. 1601618 1601619 1601620 1601623 1601625 1601628 1601629 1601630 1601631 1601632 1601633 1601635 1601637 1601639 1601640 1601642 1601644 1601646 1601647 1601649 1601650 1601651 1601652 1601654 1601655 1601656 1601658 1601660 1601661 1601664 1601665 1601667 1601668 1601669 1601675 1601677 1601678 1601680 1601681 1601682 1601683 1601687 1601689 1601691 1601693 1601694 1601695 1601705 1601706 1601707 1601709 1601710 1601711 1601712 1601716 1601717 1601718 Page 37 37 35 35 35 35 35 35 35 33 33 38 42 41 37 36 42 42 42 38 37 37 37 37 35 35 35 35 35 35 35 35 35 34 42 41 41 36 36 36 42 37 36 36 36 36 36 41 41 41 36 36 36 36 42 41 41 Part No. 1601719 1601721 1601722 1601723 1601726 1601729 1601730 1601731 1601733 1601750 1601754 1601755 1601761 1601764 1601765 1601766 1601768 1601769 1601771 1601793 1601794 1601795 1601797 1601798 1601800 1601807 1601808 1601809 1601810 1601811 1601814 1601818 1601819 1601820 1601823 1601824 1601825 1601827 1601828 1601829 1601832 1601833 1601835 1601837 1601841 1601842 1601844 1601845 1601846 1601847 1601848 1601852 1601853 1601857 Page 41 37 37 37 36 36 36 36 36 41 36 36 41 36 36 36 34 33 33 42 41 38 34 34 42 34 37 37 37 35 41 35 35 35 41 41 38 37 35 35 42 41 41 37 36 41 42 42 41 41 41 36 33 41 74 Catalog 82227 Revised 8-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. 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