UC1851 UC2851 UC3851 Programmable, Off-Line, PWM Controller FEATURES DESCRIPTION * All Control, Driving, Monitoring, and Protection Functions Included * Low-Current Off Line Start Circuit * Voltage Feed Forward or Current Mode Control * High Current Totem Pole Output The UC1851 family of PWM controllers are optimized for offline primary side control. These devices include a high current totem pole output stage and a toggle flip-flop for absolute 50% duty cycle limiting. In all other respects this line of controllers is pin for pin compatible with the UC1841 series. Inclusion of all major housekeeping functions in these high performance controllers makes them ideal for use in cost sensitive applications. * 50% Absolute Max Duty Cycle * PWM Latch for Single Pulse Per Period * Pulse-by-Pulse Current Limiting plus Shutdown for Over-Current Fault * No Start-Up or Shutdown Transients * Slow Turn-On Both Initially and After Fault Shutdown * Shutdown Upon Over or Under Voltage Sensing * Latch Off or Continuous Retry After Fault * 1% Reference Accuracy * 500kHz Operation * 18 Pin DIL or 20 Pin PLCC Package BLOCK DIAGRAM 10/94 Important features of these controllers include low current start-up, linear feed-forward for constant volt-second operation, and compatibility with both voltage or current mode control. In addition, these devices include a programmable start threshold, as well as programmable over-voltage, under-voltage, and over current fault thresholds. The fault latch on these devices can be configured for automatic restart, or latched off response to a fault. These devices are packaged in 18-pin plastic or ceramic dualin-line packages, or for surface mount applications, a 20 Pin PLCC. The UC1851 is characterized for -55C to +125C operation while the UC2851 and UC3851 are designed for -40C to +85C and 0C to +70C, respectively. UC1851 UC2851 UC3851 ABSOLUTE MAXIMUM RATINGS (Note 1) Comparator Inputs (Pins 1-7, 9-11, 16). . . . . . . . . . . . . . Internally clamped at 12V Power Dissipation at TA = 25C (Note 3). . . . . . . . . . . 1000mW Power Dissipation at TC = 25C (Note 3). . . . . . . . . . . 2000mW Operating Junction Temperature . . . . . . . . . . . -55C to +150C Storage Temperature Range . . . . . . . . . . . . . . -65C to +150C Lead Temperature (Soldering, 10 sec) . . . . . . . . . . . . . +300C Note 1:All voltages are with respect to ground, Pin 13. Currents are positive-into, negative-out of the specified terminal Note 2:All pin numbers are referenced to DIL-18 package. Note 3:Consult Packaging Section of Databook for thermal limitations and considerations of package. Supply Voltage, +VIN (Pin 15) Voltage Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +32V Current Driven, 100mA maximum . . . . . . . . . . . Self-limiting PWM Output Voltage (Pin 12) . . . . . . . . . . . . . . . . . . . . . . . 40V PWM Output Current, Steady-State (Pin 12) . . . . . . . . . 400mA PWM Output Peak Energy Discharge . . . . . . . . . . . . 20Joules Driver Bias Current (Pin 14) . . . . . . . . . . . . . . . . . . . . . -200mA Reference Output Current (Pin 16) . . . . . . . . . . . . . . . . -50mA Slow-Start Sink Current (Pin 8) . . . . . . . . . . . . . . . . . . . . 20mA VIN Sense Current (Pin 11). . . . . . . . . . . . . . . . . . . . . . . . 10mA Current Limit Inputs (Pins 6 & 7) . . . . . . . . . . . . . -0.5 to +5.5V Stop Input (Pin 4) . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +5.5V CONNECTION DIAGRAMS DIL-18, SOIC-18 (TOP VIEW) J or N, DW Package PACKAGE PIN FUNCTIONS FUNCTION PIN PLCC-20, LCC-20 (TOP VIEW) Q, L PACKAGE COMP START/UV OV SENSE STOP RESET CUR THRESH CUR SENSE SLOW START RT/CT RAMP VIN SENSE PWM OUT GROUND DRIVE BIAS +VIN SUPPLY 5.0V REF INV. INPUT N.I. INPUT 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 18 19 20 ELECTRICAL CHARACTERISTICS: Unless otherwise stated, these specifications apply for TA = -55C to +125C for the UC1851, -40C to +85C for the UC2851, and 0C to 70C for the UC3851; VIN = 20V, RT = 20k, CT = .001 mfd, RR = 10k, CR = .001mfd. Current Limit Threshold = 200mV, TA = TJ. PARAMETER Power Inputs Start-Up Current Operating Current Supply OV Clamp Reference Section Reference Voltage Line Regulation Load Regulation Total Ref Variation Short Circuit Current Oscillator Nominal Frequency Voltage Stability Total Ref Variation Maximum Frequency TEST CONDITIONS VIN = 30V, Pin 2 = 2.5V VIN = 30V, Pin 2 = 3.5V VIN = 20mA UC1851 / UC2851 MIN TYP MAX 33 TJ = 25C VIN = 8 to 30V IL = 0 to 10mA Over Operating Temperature Range VREF = 0, TJ = 25C 4.95 TJ = 25C VIN = 8 to 30V Over Operating Temperature Range 47 RT = 2k, CT = 330pF 2 4.5 15 39 6 21 45 5.0 10 10 5.05 15 20 4.9 5.1 -100 4.85 -80 50 53 45 0.5 1 55 4.9 45 500 MIN 33 43 500 UC3851 TYP MAX UNITS 4.5 15 39 6 21 45 mA mA V 5.0 10 10 5.1 20 30 V mV mV -80 5.15 -100 V mA 50 55 kHz 0.5 1 57 % kHz kHz UC1851 UC2851 UC3851 ELECTRICAL CHARACTERISTICS: Unless otherwise stated, these specifications apply for TA = -55C to +125C for the PARAMETER Ramp Generator Ramp Current, Minimum Ramp Current, Maximum Ramp Valley Ramp Peak Error Amplifier Input Offset Voltage Input Bias Current Input Offset Current Open Loop Gain Output Swing (Max Output Ramp Peak - 100mV) CMRR PSRR Short Circuit Current Gain Bandwidth (Note 1) Slew Rate (Note 1) PWM Section Continuous Duty Cycle Range (other than zero) (Note 1) Output High Level Rise Time (Note 1) Fall Time (Note 1) Output Saturation Comparator Delay (Note 1) UC1851, -40C to +85C for the UC2851, and 0C to 70C for the UC3851; VIN = 20V, RT = 20k, CT = .001 mfd, RR = 10k, CR = .001mfd. Current Limit Threshold = 200mV, TA = TJ. TEST CONDITIONS UC1851 / UC2851 UC3851 UNITS MIN TYP MAX MIN TYP MAX ISENSE = -10A ISENSE = 1.0mA -0.9 0.3 3.9 Clamping Level VCM = 5.0V -11 -14 -.95 0.4 4.2 0.6 4.5 0.5 0.5 VO = 1 to 3V Minimum Total Range 60 VCM = 1.5 to 5.5V VIN = 8 to 30V VCOMP = 0V TJ = 25C, AVOL = 0dB TJ = 25C, AVCL = 0dB 70 70 Minimum Total Continuous Range Ramp Peak < 4.2V ISOURCE = 20mA ISOURCE = 200mA TJ = 25C, CL = 1nF TJ = 25C, CL = 1nF IOUT = 20mA IOUT = 200mA 2 1 18 17 Pin 8 to Pin 12, TJ = 25C, RL = 1k Sequencing Functions Comparator Thresholds Pins 2, 3, 5 Input Bias Current Pins 3, 5 = 0V Input Leakage Pins 3, 5 = 10V Start/UV Hysteresis Current Pin 2 = 2.5V Ext. Stop Threshold Pin 4 Error Latch Activate Current Pin 4 = 0V, Pin 3 > 3V Driver Bias Saturation Voltage, IB = -50mA VIN-VOH Driver Bias Leakage VB = 0V Slow-Start Saturation IS = 10mA Slow-Start Leakage VS = 4.5V Current Control Current Limit Offset Current Shutdown Offset Input Bias Current Pin 7 = 0V Common Mode Range (Note 1) Current Limit Delay (Note 1) TJ = 25C, Pin 7 to 12, RL = 1k Note 1:Guaranteed by design. Not 100% tested in production. 3 2.8 170 0.8 370 5 2 0.5 66 0.3 -10 1 18.5 18.5 50 50 0.2 1.7 300 150 150 0.4 2.2 500 3.0 -1.0 0.1 200 1.6 -120 2 3.2 -4.0 2.0 220 2.4 -200 3 -0.1 0.2 0.1 -10 0.5 2.0 0 400 -2 5 430 -5 3.0 400 -0.4 200 A -.95 0.4 4.2 0.6 4.5 mA V V 10 5 0.5 mV A A dB 3.5 V -10 dB dB mA MHz V/s 46 % 18.5 18.5 50 50 0.2 1.7 300 150 150 0.4 2.2 500 V V ns ns V V ns 3.0 -1.0 0.1 200 1.6 -120 2 3.2 -4.0 2.0 230 2.4 -200 3 V A A A V A V -0.1 0.2 0.1 -10 0.5 2.0 A V A 0 400 -2 10 440 -5 3.0 400 mV mV A V ns 66 0.3 70 70 46 -14 2 1 60 3.5 80 80 -4 2 0.8 -0.9 0.3 3.9 -11 80 80 -4 2 0.8 2 18 17 2.8 170 0.8 360 -0.4 200 UC1851 UC2851 UC3851 FUNCTIONAL DESCRIPTION PWM CONTROL 1. Oscillator 2. Ramp Generator: 3. Error Amplifier 4. Reference Generator: 5. PWM Comparator: 6. PWM Latch: 7. PWM Output Switch: Generates a fixed-frequency internal clock from an external RT and CT. KC Frequency = where KC is a first-order correction factor 0.3 log (CT x 1012). RTCT dV sense voltage = . Develops linear ramp with slope defined externally by dT RRCR CR is normally selected CT and its value will have some effect upon valley duty cycle. Limiting the minimum value for ISENSE into pin 11 will establish a maximum duty cycle clamp. CR terminal can be used as an input port for current mode control. Conventional operational amplifier for closed-loop gain and phase compensation. Low output impedance; unity-gain stable. The output is held low by the slow start voltage at turn on in order to minimize overshoot. Precision 5.0V for internal and external usage to 50mA. Tracking 3.0V reference for internal usage only with nominal accuracy of 2%. 40V clamp zener for chip OV protection, 100mA maximum current. Generates output pulse which starts at termination of clock pulse and ends when the ramp input crosses the lowest of two positive inputs. Terminates the PWM output pulse when set by inputs from either the PWM comparator, the pulse-by-pulse comparator, or the error latch. Resets with each internal clock pulse. Totem pole output stage capable of sourcing and sinking 1 amp peak current. The active "on" state is high. SEQUENCING FUNCTIONS 1. Start/UV Sense: With an increasing voltage, this comparator generates a turn-on signal and releases the slow start clamp at a start threshold. With a decreasing voltage, it generates a turn-off command at a lower level separated by a 200A hysteresis current. 2. Drive Switch: Disables most of the chip to hold internal current consumption low, and Driver Bias OFF, until input voltage reaches start threshold. 3. Driver Bias: Supplies drive to external circuitry upon start-up. 4. Slow Start: Clamps low to hold PWM OFF. Upon release, rises with rate controlled by RSCS for slow increase of output pulse width. Can also be used as an alternate maximum duty cycle clamp with an external voltage divider. PROTECTION FUNCTIONS 1. Error Latch: When set by momentary input, this latch insures immediate PWM shutdown and hold off until reset. Inputs to Error Latch are: a. OV > 3.2V (Typically 3V) b. Stop > 2.4V (Typically 1.6V) c. Current Sense 400mV over threshold. (Typical). Error Latch resets when slow start voltage falls to 0.4V if Reset Pin < 2.8V. With Pin 5 > 3.2V, Error Latch will remain set. 2. Current Limiting: Differential input comparator terminates individual output pulses each time sense voltage rises above threshold. When sense voltage rises to 400mV (typical) above threshold, a shutdown signal is sent to Error Latch. 3. External Stop: A voltage over 2.4 will set the Error Latch and hold the output off. A voltage less than 0.8V will defeat the error latch and prevent shutdown. A capacitor here will slow the action of the error latch for transient protection by providing a Typical Delay of 13ms/F. 4 UC1851 UC2851 UC3851 Start/UV Hysteresis Current Output Saturation Characteristics Oscillator Frequency PWM Output Minimum Pulse Width Error Amplifier Open-Loop Gain and Phase Shutdown Timing 5 UC1851 UC2851 UC3851 OPEN-LOOP CIRCUIT Nominal Frequency = 1 RTCT = 50kHz R1 + R2 + R3 Start Voltage = 3 +0.2R1 = 12V R2 + R3 R1 + R2 + R3 UV Fault Voltage = 3 = 8V R2 + R3 R1 + R2 + R3 OV Fault Voltage = 3 = 32V R3 Current Limit = 200mV Current Fault Voltage = 600mV Duty Cycle Clamp = 50% @VIN = 15V, Duty Cycle = 48% @VIN = 30V, Duty Cycle = 24% High Peak currents associated with capacitive loads necessitate careful grounding techniques. Timing and bypass capacitors should be connected close to pin 13 in a single ground point. Programmable Soft Start and Restart Delay Circuit UC1851 Power MOSFET Drive Interface For further application information see UC1840/UC1841 Data Sheets UNITRODE INTEGRATED CIRCUITS 7 CONTINENTAL BLVD. * MERRIMACK, NH 03054 TEL. (603) 424-2410 * FAX (603) 424-3460 6 IMPORTANT NOTICE Texas Instruments and its subsidiaries (TI) reserve the right to make changes to their products or to discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgement, including those pertaining to warranty, patent infringement, and limitation of liability. TI warrants performance of its semiconductor products to the specifications applicable at the time of sale in accordance with TI's standard warranty. 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