Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Single Phase
IGBT Inver ter Output
400 Amperes /600 Volts
PM400DVA060
407
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM400DVA060 is a 600V,
400 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 400 60
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.72 120.0
B 2.76 70.0
C 1.14 +0.04/-0.02 29.0 +1.0/-0.5
D 4.17±0.010 106.0±0.25
E 2.20±0.010 56.0±0.25
F 1.52 38.5
G 0.16 4.0
H 0.16 4.01
J 0.40 10.16
K 0.55 14.0
L 1.02 26.0
M 0.45 11.5
Dimensions Inches Millimeters
N 0.12 3.0
P 1.50 38.0
Q 0.98 25.0
R 0.37 9.3
S M6 Metric M6
T 0.26 Dia. Dia. 6.5
U 0.72 18.3
V 0.10 2.54
W 0.025 SQ 0.64 SQ
X 0.14 Dia. 3.5 Dia.
Y 1.10 28.0
SINKSENSOUT 2
OUT 1
TEMP
GND V
CC
F
O
TH
E2 C2E1 C1
RG
IN
CI
V
NC
C
N1
S
NR
F
NO
V
N1
V
PC
C
P1
F
PO
S
PR
V
P1
SR
RREF
RFO
AMP
SINKSENSOUT 2
OUT 1
TEMP
GND V
CC
F
O
RG
IN
CI
SR
RFO
AMP
TERMINAL CODE
1. V
N1
2. S
NR
3. C
N1
4. V
NC
5. F
NO
1. V
P1
2. S
PR
3. C
P1
4. V
PC
5. F
PO
C
D
U
A
B
R
E
Q Q PN G
S NUTS - 3 TYP.
F
H
J
V
L
M
K K K
T - 4 TYP.
W SQ. PIN
(10 PLACES)
XØ (2 PLACES)
Y
PM400DVA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes / 600 Volts
408
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM400DVA060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M6 Mounting Screws (Typical) — 26 in-lb
Mounting Torque, M6 Main Terminal Screws (Typical) — 26 in-lb
Module Weight (Typical) — 510 Grams
Supply Voltage (Applied between C1-E2) VCC(surge) 500 Volts
Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (CP1-VPC, VN1-VNC)V
CIN 10 Volts
Fault Output Supply Voltage (Applied between FPO-VPC, FNO-VNC)V
FO 20 Volts
Fault Output Current (Sink Current at FO Terminals) IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 5V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC400 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 800 Amperes
Collector Dissipation (TC = 25°C) PC1136 Watts
409
PM400DVA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes / 600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 650 910 — Amperes
Short Circuit Current Delay Time toff(SC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
(VD = 15V, Lower Arm) OTrReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Tr ip Level 11.5 12.0 12.5 Volts
(-20°C ≤ Tj ≤ 125°C) UVrReset Level — 12.5 — Volts
Circuit Current IDVD = 15V, VCIN = 5V, VN1-VNC —2330mA
VD = 15V, VCIN = 5V, VP1-VPC —2330mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
Fault Output Current IFO(H) VD = 15V, VFO = 15V* — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V* — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V* 1.0 1.8 — mS
SXR Terminal Output V oltage VSXR Tj ≤ 125°C, Rin = 6.8kΩ (SPR, SNR) 4.5 5.1 5.6 Volts
*Fault output is given only when the internal SC, OT, and UV protections circuits of either an upper-arm or a lower-arm device operate to protect it.
PM400DVA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes / 600 Volts
410
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA
FWDi Forward Voltage VEC -IC = 400A, VD = 15V, VCIN = 5V — 2.20 3.30 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 400A, — 2.35 2.80 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 400A, — 2.55 3.05 Volts
Pulsed, Tj = 125°C
Inductive Load Switching Times ton 0.5 1.4 2.5 µS
trr VD = 15V, VCIN = 0 ~ 5V — 0.15 0.3 µS
tC(on) VCC = 300V, IC = 400A, — 0.4 1.0 µS
toff Tj = 125°C — 2.0 3.0 µS
tC(off) — 0.5 1.0 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT — — 0.11 °C/Watt
Rth(j-c)D Each Inverter FWDi — — 0.18 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.081 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals ≤ 400 Volts
VCE(surge) Applied across C1-E1, C2-E2 Terminals ≤ 500 Volts
VDApplied between 15 ± 1.5 Volts
VP1-VPC, VN1-VNC *
Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC ≥ 4.0 Volts
Arm Shoot-Through Blocking Time tDEAD For IPM's each Input Signal ≥ 3.5 µS
*With ripple satisfying the following conditions, dv/dt swing ≤ 5V/µs, Variation ≤ 2V peak to peak.
411
PM400DVA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes / 600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, I
C
, (AMPERES)
COLLECTOR-EMITTER VOLTAGE, V
CE(SAT)
, (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0 200 400 600
1.0
0
V
D
= 15V
2.0
3.0
CONTROL SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
V
CE(SAT)
, (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0 141822
1.0
0
2.0
3.0
I
C
= 400A
T
j
= 25°C
T
j
= 125°C
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0 102030
100
0
V
D
= 17V
13
T
j
= 25
o
C
200
300
15
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
10
3
10
4
10
0
10
-1
t
on
V
CC
= 300V
V
D
= 15V
t
off
T
j
= 25°C
T
j
= 125°C
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES,
t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
10
2
10
3
10
-1
10
-2
V
CC
= 300V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
t
c(on)
t
c(off)
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING ENERGY, P
SW(on)
, P
SW(off)
, (mJ/PULSE)
SWITCHING LOSS
CHARACTERISTICS (TYPICAL)
10
2
10
1
10
2
10
3
10
0
10
1
10
-1
P
SW(off)
P
SW(on)
V
CC
= 300V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
COLLECTOR CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
10
2
10
3
10
-1
10
-2
I
rr
t
rr
V
CC
= 300V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
10
4
10
2
10
1
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
0
10
3
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT, I
E
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
3
10
2
10
1
10
0
T
j
= 25°C
T
j
= 125°C
V
D
= 15V
0 1.0 2.0 3.0
CARRIER FREQUENCY, f
C
, (kHz)
CIRCUIT CURRENT, I
D
, (mA)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
0 102030
50
0
V
D
= 15V
100
150
T
j
=
25°C
T
j
= 25°C
T
j
= 125°C
PM400DVA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes / 600 Volts
412
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
CONTROL SUPPLY VOLTAGE, V
D,
(VOLTS)
SHORT CIRCUIT CURRENT TRIP LEVEL, (V
D
= 15V) = 1.0
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
0 131517
0.8
0
1.0
1.2
T
j
= 25°C
JUNCTION TEMPERATURE, T
j
, (°C)
SHORT CIRCUIT CURRENT TRIP LEVEL, (T
j
= 25°C) = 1.0
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
20-60 100 180
0.8
0
1.0
1.2
V
D
= 15V
JUNCTION TEMPERATURE, T
j
, (°C)
FAULT OUTPUT PULSE WIDTH TRIP LEVEL,
t
FO
(T
j
= 25°C) = 1.0
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
20-60 100 180
0.8
0
1.0
1.2
V
D
= 15V
JUNCTION TEMPERATURE, T
j
, (°C)
SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION
TRIP RESET LEVEL, UV
t
, UV
r
, (VOLTS)
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDANCY
(TYPICAL)
20 100 180
11
0
13
15
V
D
= 15V
UV
t
UV
r
-60
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.11°C/W
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.18°C/W
