AMP* Connector-Specific Kit 768348-1 tor AMP-LATCH* Paddleboard Connectors AMF PROPER USE GUIDELINES Instruction Sheet 408-9838 13 MAY 93 Reva Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. AMP hand tools are intended for occasional usa and low volume applications. AMP offers a wide selection of powered application equipment for extended-use, production operations. CONNECTOR-SPECIFIC KIT 768348-1 LOWER INSERT TYPICAL APPLICATIONS MANUAL ARBOR FRAME ASSEMBLY 91085-2 (Ref) BASE ASSEMBLY UNIVERSAL ARBOR TOOL 768338- Figure 1 oad 1, INTRODUCTION This instruction sheet describes AMP Connector- Specific Kit 768348-1, lists cable requirements, and describes installation of the kit. (See Figure 1.) The connector-specific kit is used with AMP-LATCH Hand Tool Kit 768340-1 or Base Assembly Universal Arbor Tool 768338-1 (Figure 1) to terminate AMP-LATCH Pre-Assembled Paddleboard Connectors to ribbon-cable having 1.27 mm [.050 in.] centerline spacing. The Base Assembly Universal Arbor Too! is powered by either AMP Manual Arbor Frame Assembly 91085-2 or AMP Pneumatic Frame Assembly 91112-3. ae AMP Incorporalad, Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAX/PRODUCT INFO 1-800-522-6752 10f3 This AMP controlled document is subject to change. For latest revision call the AMP FAX number. Copyright 1993 by AMP Incorporated. All Intemational Rights Reserved. "Trademark Per EC M~3045, EC 0990-0071-93 AIM Fr AMP Connector-Specific Kit 768348-1 408-9838 For information conceming AMP-LATCH Connectors, refer to AMP Catalog 82012. Far detailed information on other tooling compo- nents used with Connector-Specific Kit 768348-1, refer to the following publications: 408-6732 Pneumatic Auto-Cycle Unit 91112-3 408-7777 -- Manual Arbor Frame Assembly 91085-2 408-9827 -- Base Assembly Universal Arbor Too! 768338-1 408-9828 -- AMP-LATCH Hand Tool Kit 768340-1 NOTE Alf dimensions on this sheet are in metric units [with U.S. customary units in brackets]. 2. DESCRIPTION (Figure 1) The connector-specific kit features an upper tool and lower insert. The upper tool applies an even force over the length of the connector during termination. The lower insert positions the connector on the toon assembly. Each component is marked AMP 3, CABLE REQUIREMENTS The connector-specific kit will terminate AMP-LATCH Pre-Assembied Paddleboard Connectors with 1.27 mm [.050 in.] centerline spacing to ribbon-cable with No. 26 AWG solid or stranded conductors, No. 28 AWG solid or stranded conductors, or No. 30 AWG solid conductors. Refer to Figure 2 for the recommended cable dimensions. The cable musi be cut 90 to the edge of the cable; otherwise an improper termination will result. We suggest you use a guillotine-type cable cutter, such as the Carpenter Model 95 which can be purchased from: CAUTION Carpenter Manufacturing Co., inc. Fairgrounds Drive Manlius, N.Y. 13207 A + .076 [.003] NOTE ACCUMULATIVE TOLERANCE FOR CABLE CONDUCTORS 1 THROUGH 3418 + 254 [.010] AND THROUGH 6618 + .38 [.015]. AMP-LATCH HAND TOOL KIT 768340-1 (Ref) (Includes AMP-LATCH Hand Tool Subassembly 768942-1 and Base Assembly Universal Hand Too! 768339-1. Refer to 408-9846 and 408-9826) UPPER TOOL MOUNT (Ref) SLOT OF FLUTED PLATE LOWER INSERT CONDUCTOR DIMENSION SIZE (AWG) TYPE An Br 26 Stranded or Solid 1.27 mm [-050 IN.) 0.889 mm} =X {Total No. of Figure 3 ead 4, CONNECTOR-SPECIFIC KIT INSTALLATION (Figures 3 and 4) For hand tool applications, mount the hand tool onto a suitable work surface, whenever possible, before terminating the connectors. Refer to the bench-clamping instructions in instruction sheet 408-9828, packaged with the AMP-LATCH Hand Too! Kit. 1. Slide the upper tool onte the upper too} mount. ea _#8___} Stranded or Solid | [.0351N.] onductors 2. Slide the lower insert into the slot of the fluted . Minus One) 30 Solid plate. Figure 2 ead 9831 This completes the installation procedure. 203 Rev A ANP AMP Connector-Spacific Kit 768348-1 408-9838 BASE ASSEMBLY UNIVERSAL NOTE For information conceming termination ARBOR TOOL 768338-1 procedures, refer to 408-9828 packaged with (Ref) the AMP-LATCH Hand Tool Kit, and 408-9827 RAM (Ref} packaged with the Base Assembly Universal Arbor Tool. UPPER TOOL MOUNT (Ref} 5. CONNECTOR-SPECIFIC KIT INSPECTION LOCATORS TOOL Connector-Specific Kit 768438-1 has been inspected and should be verified with information provided in Figure 5. it is recommended that the connector- specific kit be inspected immediately upon its arrival at your facility (and at regularly scheduled intervals) to ensure that the kit components have not been damaged during handling. For additional information concerning connector- specific kits, contact your local AMP representative or: CUSTOMER SERVICE (38-35) AMP INCORPORATED Figure 4 cad P.O. BOX 3608 HARRISBURG, PA 17105-3608 NUMERICAL MARKINGS PLATE CONNECTOR-SPECIFIC KIT 768348-1 UPPER TOOL 20.83.82] 7] - pet 89.92 [3.54], -___+ aw 5 ) 17.91 [.70] 4 LOWER INSERT 7 ~ 12.144 [.478} 100.08 [3.94} oO po ae A _ 21.81.86] 5.59 |.22] COMPONENT LIST ITEM NO. PART NUMBER DESCRIPTION QTY 1 43274-5 Upper Too! 1 2 543275-3 Lower insert 1 Figure 5 cad RevA 30f3