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notice_e-01
Notice for TAIYO YUDEN products 
Please read this notice before using the TAIYO YUDEN products.
REMINDERS
Product information in this catalog is as of October 2011. All of the contents specified herein are subject to change
without notice due to technical improvements, etc. Therefore, please check for the latest information carefully be-
fore practical application or usage of the Products.
Please note that Taiyo Yuden Co., Ltd. shall not be responsible for any defects in products or equipment incorpo-
rating such products, which are caused under the conditions other than those specified in this catalog or individual
specification.
Please contact Taiyo Yuden Co., Ltd. for further details of product specifications as the individual specification is
available.
Please conduct validation and verification of products in actual condition of mounting and operating environment
before commercial shipment of the equipment.
All electronic components or functional modules listed in this catalog are developed, designed and intended for
use in general electronics equipment.(for AV, office automation, household, office supply, information service,
telecommunications, (such as mobile phone or PC) etc.). Before incorporating the components or devices into any
equipment in the field such as transportation,( automotive control, train control, ship control), transportation signal,
disaster prevention, medical, public information network (telephone exchange, base station) etc. which may have
direct influence to harm or injure a human body, please contact Taiyo Yuden Co., Ltd. for more detail in advance.
Do not incorporate the products into any equipment in fields such as aerospace, aviation, nuclear control, subma-
rine system, military, etc. where higher safety and reliability are especially required.
In addition, even electronic components or functional modules that are used for the general electronic equipment,
if the equipment or the electric circuit require high safety or reliability function or performances, a sufficient reliabil-
ity evaluation check for safety shall be performed before commercial shipment and moreover, due consideration to
install a protective circuit is strongly recommended at customer's design stage.
The contents of this catalog are applicable to the products which are purchased from our sales offices or distribu-
tors (so called TAIYO YUDENs official sales channel).
It is only applicable to the products purchased from any of TAIYO YUDEN s ofcial sales channel.
Please note that Taiyo Yuden Co., Ltd. shall have no responsibility for any controversies or disputes that may oc-
cur in connection with a third party's intellectual property rights and other related rights arising from your usage of
products in this catalog. Taiyo Yuden Co., Ltd. grants no license for such rights.
Caution for export
Certain items in this catalog may require specific procedures for export according to Foreign Exchange and For-
eign Trade Control Law of Japan, U.S. Export Administration Regulations, and other applicable regulations.
Should you have any question or inquiry on this matter, please contact our sales staff.
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chipvaristor01_e-01
FEATURES
ORDERING CODE
EXTERNAL DIMENSIONS/STANDARD QUANTITY
APPLICATIONS
PART NUMBERS
1005 TYPE Operating Temperature : 55~+125
Ordering Code
EHS
(
Environmental
Hazardous
Substances
)
Varistor Voltage
V1mA (V)
Varistor voltage
tolerance
Rated Voltage
DC (V)
Clamping
Voltage
V0.1A (V)
ESD Peak Voltage
150pF 330Ω
contact discharge
(kV)
Peak current
8/20μsec. (A)
Capacitance
(reference value)
1kHz 1Vrms (pF)
VR1005BBA 270 RoHS 27
±20
15 46
15
10 80
VR1005A AA 270 RoHS 27 15 46 5 40
VR1005CCA270 RoHS 27 15 46 1 15
VR1005A AA18 0 RoHS 18 10 32 10 140
VR1005A AA120 RoHS 12 7.5 22 5 130
VR1005BBA0 80 RoHS 8 5.5 15 25 650
VR1005DDA080 RoHS 8 5.5 15 20 480
VR1005A AA080 RoHS 8 5.5 15 3 100
VR1005CCA080 RoHS 8 4.5 17 8 1 33
VR1005A AA6R8 RoHS 6.8 ±303.5 15 15 3 100
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
◦High speed response realizes effective countermeasure for acute
ESD.
◦No polarity makes effective countermeasure for both directions with
one component.
◦High resistance to static electricity keeps high performance after
static electricity applied.
◦1005 (0402) case size contributes to designing for high density
mounting device.
◦ESD (Electric static discharge) protection.
MULTILAYER CHIP VARISTORS
V R 1 0 0 5 A A A 1 2 0 T
Type L W T e Standard Quantity [pcs]
Taping
100504021.0±0.05 0.5±0.05 0.5±0.05 0.25±0.10 10000
(0.039±0.002) (0.020±0.002) (0.020±0.002) (0.010±0.004)
Unit : mm (inch)
Type
VRMULTILAYER
CHIP VARISTORS
=Blank space
Internal code
Standard products
=Blank space
Packaging
T Tape & Reel
External Dimensions
(L×W) mm
1005 (0402) 1.0×0.5
Capacitance
A Standard products
BSpecial products
Varistor voltage
V
6R8 6.8
080 8×100
120 12×100
180 18×100
270 27×100
Withstanding Surge Current
A Standard products
BSpecial products
Special code
A Standard products
REFLOW
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chipvaristor01_e-01
NOISE SUPPRESSION COMPONENTS
VARISTORS
FEATURES
ORDERING CODE
EXTERNAL DIMENSIONS/STANDARD QUANTITY
APPLICATIONS
PART NUMBERS
0603 TYPE (Operating Temperature : 4085
Ordering Code
EHS
(
Environmental
Hazardous
Substances
)
Varistor
Voltage
V1mA (V)
Varistor volt-
age tolerance
Rated Voltage
DC (V)
Clamping
Voltage
V0.1A (V)
ESD Peak Voltage
150pF 330Ω
contact discharge
(kV)
Peak current
8/20μsec. (A)
Capacitance
(reference value)
1kHz 1Vrms (pF)
VR063 101A120 RoHS 12 ±207.5 22 15 3 100
VR063 330A120 RoHS 12 ±207.5 22 8 1 33
VR063 101A080 RoHS 8 ±205.5 15 15 3 100
VR063 101A6R8 RoHS 6.8 ±303.5 15 8 3 100
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
◦High speed response realizes effective countermeasure for acute
ESD.
◦No polarity makes effective countermeasure for both directions with
one component.
◦High resistance to static electricity keeps high performance after
static electricity applied.
◦0603 (0201) case size contributes to designing for high density
mounting device.
◦ESD (Electric static discharge) protection.
MULTILAYER CHIP VARISTORS
Type L W T e Standard Quantity [pcs]
Taping
060302010.6±0.03 0.3±0.03 0.3±0.03 0.15±0.05 15000
(0.024±0.001) (0.012±0.001) (0.012±0.001) (0.006±0.002)
Unit : mm (inch)
Type
VRMULTILAYER
CHIP VARISTORS
=Blank space
External Dimensions (EIA)
(L×W) mm
063 (0201) 0.6×0.3
Special code
A Standard products
BSpecial products
REFLOW
V R 063330A120T
❷❸❹❺❻ ❼❽
Internal code
Standard products
=Blank space
Packaging
T Tape & Reel
Capacitance[pF]
330 33×100
101 10×101
Series name
Standard products
Blank space
Varistor voltageV
6R8 6.8
080 8×100
120 12×100
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chipv0102_reli-PRP1
chipv0102_reli_e-01
PACKAGING
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
Minimum Quantity
Type Thickness
mm (inch)
Standard Quantity [pcs]
Taping
1005105C (0402) 0.5 (0.020) 10000
063 (0201) 0.3 (0.012) 15000
Tape material
Top Tape Strength
The top tape requires a peel-off force of 0.10.7N in the direction of the arrow as
illustrated below.
Taping Dimensions
Paper tape 8mm wide (0.315inches wide)
Unit : mm (inch)
Type Chip cavity Insertion pitch Tape thickness
A B F T
1005105C
(0402)
0.65±0.1 1.15±0.1 2.0±0.05 0.80 max.
(0.026±0.004) (0.045±0.004) (0.079±0.002) (0.031 max.)
0603 (0201) 0.40±0.06 0.70±0.06 2.0±0.05 0.45 max.
(0.016±0.002) (0.028±0.002) (0.079±0.002) (0.018 max.)
Unit : mm (inch)
Leader and Blank portion
Reel size
Unit : mm (inch)
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chipv0102_reli-PRP2 chipv0102_reli_e-01
RELIABILITY DATA
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
1. Operating Temperature Range
Specified Value VR1005 : 55125
VR063, VR105C : 4085
2. Storage Temperature Range
Specified Value 55125
3. Rated voltage
Specified Value Refer to the part number section.
Test Methods and Remarks
Maximum DC for continuous application within operating temperature range.
4. Varistor voltage
Specified Value Refer to the part number section.
Test Methods and Remarks
Voltage between terminals at application of DC 1mA.
5. Clamp voltage
Specified Value Refer to the part number section.
Test Methods and Remarks
8/20μs, 0.1A
6. Capacitance
Specified Value Refer to the part number section.
Test Methods and Remarks
Measured at specified measuring frequency, 1 Vrms, 0V bias.
7. ESD Peak voltage
Specified Value Refer to the part number section.
Test Methods and Remarks
150pF 330Ω contact discharge (IEC61000-4-2)
Maximum ESD voltage that can be withstood without deteriorating varistor characteristics when an ESD voltage is applied once.
8. Withstanding surge current
Specified Value Refer to the part number section.
Test Methods and Remarks
Maximum current that can be withstood without deteriorating varistor characteristics when an impulse current (8/20μs) is applied once.
9. High Temperature Loading
Specified Value VR1005, 063 : ΔV1mA/V1mA≦±10
VR105C : ΔCp/Cp≦±30
Test Methods and Remarks
VR1005 : 125±3 Rated voltage 500h±12h
VR063, VR105C : 85±3 Rated voltage 500h±12h
11. Thermal Shock
Specified Value
No mechanical damage.
VR1005, VR063 : ΔV1mA/V1mA±10
VR105C : ΔCp/Cp≦±30
Test Methods and Remarks
Conditions for 1 cycle
Step1 : Minimum operating temperature 0
3 : 30±3min.
Step2 : Room temperature : 2 to 3 min.
Step3 : Maximum operating temperature 0
3 : 30±3min.
Step4 : Room temperature : 2 to 3 min.
Number of cycles : 5
12. Solderability
Specified Value More than 75% of the termination shall be covered with fresh solder.
Test Methods and Remarks
235±5, 2±0.5 sec. Solder : H63A
Flux : Rosin ethanol solution (25wt%)
13. Resistance to Soldering Heat
Specified Value
No mechanical damage such as crack.
VR1005, VR063 : ΔV1mA/V1mA≦±10
VR105C : ΔCp/Cp±30
Test Methods and Remarks
260±5, 10±1 sec. Solder : H63A
Flux : Rosin ethanol solution (25wt%)
14. Adhesive force of terminal electrodes
Specified Value Without electrode peeling.
Test Methods and Remarks
1005, 105C Type :
After samples have been soldered to the PCB, a force of 5N (0.51kgf) in the horizontal direction shall be applied for 10±1 seconds as shown in below diagram.
063 Type :
After samples have been soldered to the PCB, a force of 2N (0.20kgf) in the horizontal direction shall be applied for 10±1 seconds as shown in below diagram.
10. Humidity Loading
Specified Value VR1005, VR063 : ΔV1mA/V1mA±10
VR105C : ΔCp/Cp≦±30
Test Methods and Remarks
40±2, 90 to 95 RH, Rated voltage, 500h±12h
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chipv0102_reli-PRP3
chipv0102_reli_e-01
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
RELIABILITY DATA
15. Bending strength
Specified Value No mechanical damage.
Test Methods and Remarks
Warp : 2mm
Testing board : glass epoxy-resin substrate
Thickness : 0.8mm
Note on standard condition :
"standard condition" referred to herein is defined as follows
5 to 35 of temperature, 45 to 85% relative humidity and 86 to 106kPa of air pressure.
When there are questions concerning measurement result
In order to provide correlation data, the test shall be conducted under condition of 20±2
of temperature, 60 to 70% relative humidity and 86 to 106kPa of air pressure.
Unless otherwise specified, all the tests are conducted under the "standard condition."
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chipv0102_reli-PRP4 chipv0102_reli_e-01
PRECAUTIONS
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
1. Circuit Design
Precautions
Verification of operating environment, electrical rating and performance
1. A malfunction in medical equipment, spacecraft, nuclear reactors, etc. may cause serious harm to human life or have severe social ramifications. As such,
any varistors to be used in such equipment may require higher safety and/or reliability considerations and should be clearly differentiated from components
used in general purpose applications.
Operating Voltage (Verification of Rated voltage)
1. The operating voltage for varistors must always be lower than their rated values.
If an AC voltage is loaded on a DC voltage, the sum of the two peak voltages should be lower than the rated value of the varistor chosen. For a circuit where
both an AC and a pulse voltage may be present, the sum of their peak voltages should also be lower than the varistor's rated voltage.
2. PCB Design
Precautions
Pattern configurations (Design of Land-patterns)
1. When varistors are mounted on a PCB, the amount of solder used (size of fillet) can directly affect varistor performance.
Therefore, the following items must be carefully considered in the design of solder land patterns :
1 The amount of solder applied can affect the ability of chips to withstand mechanical stresses which may lead to breaking or cracking. Therefore, when
designing land-patterns it is necessary to consider the appropriate size and configuration of the solder pads which in turn determines the amount of
solder necessary to form the fillets.
2 When more than one part is jointly soldered onto the same land or pad, the pad must be designed so that each component's soldering point is separated
by solder-resist.
Pattern configurations (varistor layout on panelized [breakaway] PC boards)
1. After varistors have been mounted on the boards, chips can be subjected to mechanical stresses in subsequent manufacturing processes (PCB cutting,
board inspection, mounting of additional parts, assembly into the chassis, wave soldering the reflow soldered boards etc). For this reason, planning pattern
configurations and the position of SMD varistors should be carefully performed to minimize stress.
Technical
consider-
ations
Pattern configurations (Design of Land-patterns)
1. The following diagrams and tables show some examples of recommended patterns to prevent excessive solder amounts. (larger llets which extend above
the component end terminations) Examples of improper pattern designs are also shown.
1 Recommended land dimensions for a typical chip varistor land patterns for PCBs Recommended land dimensions for reflow-soldering
Type 063 1005, 105C
Size L 0.6 1.0
W 0.3 0.5
A 0.20.30 0.450.55
B 0.20.30 0.400.50
C 0.250.40 0.450.55
Unit : mm
Excess solder can affect the ability of chips to withstand mechanical stresses. Therefore, please take proper precautions when designing land-patterns.
2 Examples of good and bad solder application
Items Not recommended Recommended
Mixed mounting of SMD
and leaded components
Component placement
close to the chassis
Hand-soldering of leaded
components near mounted
components
Horizontal component
placement
Pattern configurations (varistor layout on panelized [breakaway] PC boards)
1-1. The following are examples of good and bad varistor layout; SMD varistors should be located to minimize any possible mechanical stresses from board warp
or deflection.
Not recommended Recommended
Deflection of the board
1-2. To layout the varistors for the breakaway PC board, it should be noted that the amount of mechanical stresses given will vary depending on varistor layout.
The example below shows recommendations for better design.
1-3. When breaking PC boards along their perforations, the amount of mechanical stress on the varistors can vary according to the method used. The following
methods are listed in order from least stressful to most stressful: push-back, slit, V-grooving, and perforation. Thus, any ideal SMD varistor layout must also
consider the PCB splitting procedure.
Precautions on the use of Multilayer chip varistors.
Position the component
at a right angle to the direction
of the mechanical stresses that
are anticipated.
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chipv0102_reli-PRP5
chipv0102_reli_e-01
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
Precautions on the use of Multilayer chip varistors.
PRECAUTIONS
3. Considerations for automatic placement
Precautions
Adjustment of mounting machine
1. Excessive impact load should not be imposed on the varistors when mounting onto the PC boards.
2. The maintenance and inspection of the mounters should be conducted periodically.
Selection of Adhesives
1. Mounting varistors with adhesives in preliminary assembly, before the soldering stage, may lead to degraded varistor characteristics unless the following
factors are appropriately checked; the size of land patterns, type of adhesive, amount applied, hardening temperature and hardening period. Therefore, it is
imperative to consult the manufacturer of the adhesives on proper usage and amounts of adhesive to use.
Technical
consider-
ations
Adjustment of mounting machine
1. If the lower limit of the pick-up nozzle is low, too much force may be imposed on the capacitors, causing damage. To avoid this, the following points should
be considered before lowering the pick-up nozzle :
1 The lower limit of the pick-up nozzle should be adjusted to the surface level of the PC board after correcting for deflection of the board.
2 The pick-up pressure should be adjusted between 1 and 3N static loads.
3 To reduce the amount of deflection of the board caused by impact of the pick-up nozzle, supporting pins or back-up pins should be used under the PC
board. The following diagrams show some typical examples of good pick-up nozzle placement :
Not recommended Recommended
Single-sided mounting
Double-sided mounting
2. As the alignment pin wears out, adjustment of the nozzle height can cause chipping or cracking of the varistors because of mechanical impact on the
varistors. To avoid this, the monitoring of the width between the alignment pin in the stopped position, and maintenance, inspection and replacement of the
pin should be conducted periodically.
Selection of Adhesives
1. Some adhesives may cause reduced insulation resistance. The difference between the shrinkage percentage of the adhesive and that of the varistors may
result in stresses on the varistors and lead to cracking. Moreover, too little or too much adhesive applied to the board may adversely affect component
placement, so the following precautions should be noted in the application of adhesives.
1 Required adhesive characteristics
a. The adhesive should be strong enough to hold parts on the board during the mounting & solder process.
b. The adhesive should have sufcient strength at high temperatures.
c. The adhesive should have good coating and thickness consistency.
d. The adhesive should be used during its prescribed shelf life.
e. The adhesive should harden rapidly.
f. The adhesive must not be contaminated.
g. The adhesive should have excellent insulation characteristics.
h. The adhesive should not be toxic and have no emission of toxic gasses.
2 When the amount of adhesive is inappropriate to mount varistors on a PCB, that may cause a problem in placement of the component.
Too little adhesive may cause the varistors to fall off the board during the solder process.
Too much adhesive may cause defective soldering due to excessive flow of adhesive on to the land or solder pad.
4. Soldering
Precautions
Selection of Flux
1. Since flux may have a significant effect on the performance of varistors, it is necessary to verify the following conditions prior to use ;
1 Flux used should be with less than or equal to 0.1 wt% (equivalent to chlorine) of halogenated content. Flux having a strong acidity content should not be
applied.
2 When soldering varistors on the board, the amount of flux applied should be controlled at the optimum level.
3 When using water-soluble flux, special care should be taken to properly clean the boards.
Soldering
1. Temperature, time, amount of solder, etc. are specified in accordance with the following recommended conditions.
Technical
consider-
ations
Selection of Flux
1-1. When too much halogenated substance (Chlorine, etc.) content is used to activate the flux, or highly acidic flux is used, an excessive amount of residue after
soldering may lead to corrosion of the terminal electrodes or degradation of insulation resistance on the surface of the varistors.
1-2. Since the residue of water-soluble ux is easily dissolved by water content in the air, the residue on the surface of varistors in high humidity conditions may
cause a degradation of insulation resistance and therefore affect the reliability of the components. The cleaning methods and the capability of the machines
used should also be considered carefully when selecting water-soluble flux.
Soldering
1-1. Preheating when soldering
Heating : Ceramic chip components should be preheated to within 100 to 130 of the soldering.
Cooling : The temperature difference between the components and cleaning process should not be greater than 100.
Ceramic chip varistors are susceptible to thermal shock when exposed to rapid or concentrated heating or rapid cooling. Therefore, the soldering process
must be conducted with great care so as to prevent malfunction of the components due to excessive thermal shock.
Recommended conditions for soldering
[Reflow soldering]
Temperature profile
Caution
1. The ideal condition is to have solder mass (fillet) controlled to 1/2 to 1/3 of the thickness of the varistor, as shown below :
2. Because excessive dwell times can detrimentally affect solder ability, soldering duration should be kept as close to recommended times as possible.
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chipv0102_reli-PRP6 chipv0102_reli_e-01
PRECAUTIONS
Precautions on the use of Multilayer chip varistors.
This catalog contains the typical specication only due to the limitation of space. When you consider the purchase of our products, please check our specification.
For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs.
5. Cleaning
Precautions
Cleaning conditions
1. When cleaning the PC board after the varistors are all mounted, select the appropriate cleaning solution according to the type of flux used and purpose of the
cleaning (e.g. to remove soldering flux or other materials from the production process.)
2. Cleaning conditions should be determined after verifying, through a test run, that the cleaning process does not affect the varistor's characteristics.
Technical
consider-
ations
Cleaning conditions
1. The use of inappropriate solutions can cause foreign substances such as flux residue to adhere to the varistor or deteriorate the varistor's outer coating,
resulting in a degradation of the varistor's electrical properties (especially insulation resistance).
2. Inappropriate cleaning conditions (insufficient or excessive cleaning) may detrimentally affect the performance of the varistors.
1 Excessive cleaning
In the case of ultrasonic cleaning, too much power output can cause excessive vibration of the PC board which may lead to the cracking of the varistor or
the soldered portion, or decrease the terminal electrodes' strength. Thus the following conditions should be carefully checked;
Ultrasonic output : Below 20W/
Ultrasonic frequency : Below 40kHz
Ultrasonic washing period : 5 min. or less
6. Post cleaning processes
Precautions
Application of resin coating, molding, etc. to the PCB and components
1. With some type of resins a decomposition gas or chemical reaction vapor may remain inside the resin during the hardening period or while left under normal
storage conditions resulting in the deterioration of the varistor's performance.
2. When a resin's hardening temperature is higher than the varistor's operating temperature, the stresses generated by the excess heat may lead to varistor
damage or destruction. The use of such resins, molding materials etc. is not recommended.
7. Handling
Precautions
Breakaway PC boards (splitting along perforations)
1. When splitting the PC board after mounting varistors and other components, care is required so as not to give any stresses of deflection or twisting to the
board.
2. Board separation should not be done manually, but by using the appropriate devices.
Mechanical considerations
1. Be careful not to apply excessive mechanical shocks to the varistors.
1 If ceramic varistors are dropped onto the floor or a hard surface, they should not be used.
2 When handling the mounted boards, be careful that the mounted components do not come in contact with or bump against other boards or components.
8. Storage conditions
Precautions
Storage
1. To maintain the solder ability of terminal electrodes and to keep the packaging material in good condition, care must be taken to control temperature and
humidity in the storage area. Humidity should especially be kept as low as possible.
Recommended conditions
Ambient temperature : Below 40
Humidity : Below 70% RH
The ambient temperature must be kept below 30. Even under ideal storage conditions varistor electrode solderability decreases as time passes, so
should be used within 6 months from the time of delivery.
Ceramic chip varistors should be kept where no chlorine or sulfur exists in the air.
Technical
consider-
ations
Storage
1. If the parts are stored in a high temperature and humidity environment, problems such as reduced solderability caused by oxidation of terminal electrodes
and deterioration of taping/packaging materials may take place. For this reason, components should be used within 6 months from the time of delivery. If ex-
ceeding the above period, please check the solderability before using the varistors.