SPECIFICATION CONTROL DRAWING TITLE 44A0711 WIRE, ELECTRIC, RADIATION-CROSSLINKED, POLYALKENE INSULATED, NORMAL WEIGHT, AIRFRAME, 600 VOLT Date 5-25-05 Revision F This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable. CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED, EXTRUDED POLYALKENE JACKET - RADIATION-CROSSLINKED, MODIFIED PVF2, Thickness: AWG 24 - 4, .005 .001 in. AWG 2 - 0, .010 .002 in. BRAID - PET, TREATED TO PREVENT FRAYING (AWG Sizes 2-0 only) PART NUMBER 1/ 44A0711-24-* 44A0711-22-* 44A0711-20-* 44A0711-18-* 44A0711-16-* 44A0711-14-* 44A0711-12-* 44A0711-10-* 44A0711- 8-* 44A0711- 6-* 44A0711- 4-* 44A0711 - 2-* 44A0711- 1-* 44A0711- 0-* TABLE I. CONSTRUCTION DETAILS FINISHED WIRE DIAMETER OF STRANDED WIRE CONDUCTOR MAXIMUM CONDUCTOR SIZE STRANDING DIAMETER RESISTANCE AT (in.) (AWG) (number x AWG) (in.) 20c MAXIMUM (ohms/1000ft) MINIMUM 19 x 36 26.2 .026 .023 .057 .002 24 16.2 19 x 34 .033 .029 .069 .003 22 19 x 32 9.88 .041 .037 .078 .003 20 19 x 30 6.23 .051 .046 .088 .003 18 19 x 29 4.81 .058 .052 .097 .004 16 19 x 27 3.06 .073 .065 .115 .004 14 37 x 28 2.02 .090 .084 .131 .004 12 37 x 26 1.26 .114 .106 .161 .005 10 .173 .158 133 x 29 .701 .219 .006 8 .217 .198 133 x 27 .445 .269 .007 6 .274 .250 133 x 25 .280 .325 .008 4 .340 .320 665 x 30 .183 .418 .013 2 .380 .360 817 x 30 .149 .460 .015 1 .425 .405 1045 x 30 .116 .508 .017 0 PART NUMBER 1/ 44A0711-24-* 44A0711-22-* 44A0711-20-* 44A0711-18-* 44A0711-16-* 44A0711-14-* 44A0711-12-* 44A0711-10-* 44A0711- 8-* 44A0711- 6-* 44A0711- 4-* 44A0711 -2-* 44A0711- 1-* 44A0711- 0-* + See Note on Page 2 TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER (inch) ( 3%) LIFE CYCLE AND ACCELERATED AGING COLD BEND + WRAP .500 .750 .750 1.00 1.00 1.50 2.00 3.00 3.00 4.00 5.00 6.00 8.00 8.00 1.00 1.00 1.00 1.50 1.50 2.00 2.00 3.00 4.00 5.00 6.00 8.00 10.0 10.0 .250 .250 .250 .375 .375 .500 .500 .750 .750 1.00 1.25 3.00 4.00 4.00 MAXIMUM WEIGHT (lbs/1000 ft) 3.0 4.3 6.1 8.7 10.9 16.2 24.2 36.5 65.0 103. 158. 252. 305. 380. WEIGHT (lb) ( 3%) LIFE CYCLE AND ACCELERATED AGING 1.00 3.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 7.00 7.00 COLD BEND 3.00 3.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00 10.0 10.0 15.0 15.0 15.0 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Page 1 of 2 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. R Wire & Cable 501 Oakside Avenue Redwood City, CA 94063-3800 Phone: 1-800-227-8816 Fax: 1-650-361-6297 (c) 2005 Tyco Electronics Corporation. All rights reserved. Revision SPECIFICATION CONTROL DRAWING Page 2 of 2 SCD Number F WIRE RATINGS AND ADDITIONAL REQUIREMENTS + + + + TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level ACCELERATED AGING: 300 2C for 6 hours Identification legibility, (AWG 24-4 only) 225 2C for 6 hours BLOCKING: 150 2C for 24 hours BRAID COLOR: Per MIL-STD-104, Class 2, except that light brown shall be within munsell color limits (see Table III); nominal, 2.5 YR 3/6 FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum);no flaming of facial tissue HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum) IDENTIFICATION, STRIPING, OR BAND DURABILITY (AWG 24-4 only): 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Primary Insulation, Tensile Strength, 2500 lbf/in (minimum), AWG 24-12 2000 lbf/in (minimum), AWG 10-0 Elongation, 150% (minimum) INSULATION FLAWS: Primary Insulation, SparkTest, 3.0 kV (rms) at 60 Hz 4.2 kV (rms) at 3 kHz Impulse DielectricTest, 6.0 kV (peak) Finished Wire; SparkTest, 5.7 kV (rms) at 3 kHz Impulse DielectricTest, 8.0 kV (peak) INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum) JACKET COLOR (AWG 2-0 only): White LIFE CYCLE: 200 2C for 168 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in., AWG 24-12 300 2C, 0.250 in. (maximum) in 12 in., AWG 10-0 SMOKE: 200 2C. No visible smoke. SOLDERABILITY: Per MIL-STD-202, Method 208, except without steam aging, Type RMA Flux SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings THERMAL SHOCK: 150 2C, 0.060 in. (maximum), primary insulation and jacket only. VOLTAGE WITHSTAND (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes WICKING: 2.25 in. (maximum) between primary insulation and jacket. PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by color code designators except that Lt. brown shall be designated as -1L For AWG 2-0, only the braid color shall be designated. 1/ Example: AWG 20, white: 44A0711-20-9 AWG 20, white with black stripe: 44A0711-20-90 AWG 2, white jacket, Lt. brown braid: 44A0711-2-1L 1/ See footer section on page 1 + NOTE: For AWG 2-0, these tests are conducted prior to application of the braid. TABLE III. MUNSELL COLOR LIMITS HUE 5R - 5YR VALUE 3.0 - 5.0 CHROMA 4.0 - 6.0 44A0711