Page 1 of 2
Date Revision
PART NUMBER
1/
TITLE
PART NUMBER
1/
DIAMETER OF
STRANDED
CONDUCTOR
(in.)
MAXIMUM
RESISTANCE AT
20°c
(ohms/1000ft)
MANDREL DIAMETER
(inch) (± 3%)
COLD
BEND WRAP
LIFE CYCLE AND
ACCELERATED AGING
TABLE I. CONSTRUCTION DETAILS
SPECIFICATION CONTROL DRAWING
This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable.
CONDUCTOR
STRANDING
(number x AWG)
WIRE
SIZE
(AWG)
TABLE II. PERFORMANCE DETAILS
BEND TESTING
44A0711
19 x 36
19 x 34
19 x 32
19 x 30
19 x 29
19 x 27
37 x 28
37 x 26
133 x 29
133 x 27
133 x 25
665 x 30
817 x 30
1045 x 30
.023
.029
.037
.046
.052
.065
.084
.106
.158
.198
.250
.320
.360
.405
.026
.033
.041
.051
.058
.073
.090
.114
.173
.217
.274
.340
.380
.425
CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED,
EXTRUDED POLYALKENE JACKET - RADIATION-CROSSLINKED,
MODIFIED PVF2,
Thickness:
AWG 24 - 4, .005 ± .001 in.
AWG 2 - 0, .010 ± .002 in.
+
+
F
BRAID - PET, TREATED TO
PREVENT FRAYING
(AWG Sizes 2-0 only)
5-25-05
WIRE, ELECTRIC, RADIATION-CROSSLINKED, POLYALKENE INSULATED,
NORMAL WEIGHT, AIRFRAME, 600 VOLT
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
44A0711-24-*
44A0711-22-*
44A0711-20-*
44A0711-18-*
44A0711-16-*
44A0711-14-*
44A0711-12-*
44A0711-10-*
44A0711- 8-*
44A0711- 6-*
44A0711- 4-*
44A0711 -2-*
44A0711- 1-*
44A0711- 0-*
.500
.750
.750
1.00
1.00
1.50
2.00
3.00
3.00
4.00
5.00
6.00
8.00
8.00
1.00
1.00
1.00
1.50
1.50
2.00
2.00
3.00
4.00
5.00
6.00
8.00
10.0
10.0
.250
.250
.250
.375
.375
.500
.500
.750
.750
1.00
1.25
3.00
4.00
4.00
1.00
3.00
4.00
4.00
5.00
5.00
5.00
5.00
6.00
6.00
6.00
6.00
7.00
7.00
LIFE CYCLE AND
ACCELERATED AGING COLD
BEND
3.00
3.00
4.00
4.00
5.00
5.00
5.00
5.00
6.00
10.0
10.0
15.0
15.0
15.0
WEIGHT
(lb) (± 3%)
MAXIMUM
WEIGHT
(lbs/1000 ft)
DIAMETER
(in.)
.057 ± .002
.069 ± .003
.078 ± .003
.088 ± .003
.097 ± .004
.115 ± .004
.131 ± .004
.161 ± .005
.219 ± .006
.269 ± .007
.325 ± .008
.418 ± .013
.460 ± .015
.508 ± .017
26.2
16.2
9.88
6.23
4.81
3.06
2.02
1.26
.701
.445
.280
.183
.149
.116
3.0
4.3
6.1
8.7
10.9
16.2
24.2
36.5
65.0
103.
158.
252.
305.
380.
MAXIMUM
MINIMUM
44A0711-24-*
44A0711-22-*
44A0711-20-*
44A0711-18-*
44A0711-16-*
44A0711-14-*
44A0711-12-*
44A0711-10-*
44A0711- 8-*
44A0711- 6-*
44A0711- 4-*
44A0711 - 2-*
44A0711- 1-*
44A0711- 0-*
24
22
20
18
16
14
12
10
8
6
4
2
1
0
See Note on Page 2
FINISHED WIRE
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
R Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES
AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL
REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
© 2005 Tyco Electronics Corporation. All rights reserved.
SCD Number
SPECIFICATION CONTROL DRAWING 44A0711
Page 2 of 2
Revision
F
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING: 300 ± 2°C for 6 hours
Identification legibility, (AWG 24-4 only) 225 ± 2°C for 6 hours
BLOCKING: 150 ± 2°C for 24 hours
BRAID COLOR: Per MIL-STD-104, Class 2, except that light brown shall
be within munsell color limits (see Table III); nominal, 2.5 YR 3/6
FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum);no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum)
IDENTIFICATION, STRIPING, OR BAND DURABILITY (AWG 24-4 only):
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation,
Tensile Strength, 2500 lbf/in² (minimum), AWG 24-12
2000 lbf/in² (minimum), AWG 10-0
Elongation, 150% (minimum)
INSULATION FLAWS:
Primary Insulation,
SparkTest, 3.0 kV (rms) at 60 Hz
4.2 kV (rms) at 3 kHz
Impulse DielectricTest, 6.0 kV (peak)
Finished Wire;
SparkTest, 5.7 kV (rms) at 3 kHz
Impulse DielectricTest, 8.0 kV (peak)
INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum)
JACKET COLOR (AWG 2-0 only): White
LIFE CYCLE: 200 ± 2°C for 168 hours
LOW TEMPERATURE-COLD BEND: -65 ± 2°C for 4 hours
SHRINKAGE: 300 ± 2°C, 0.125 in. (maximum) in 12 in., AWG 24-12
300 ± 2°C, 0.250 in. (maximum) in 12 in., AWG 10-0
SMOKE: 200 ± 2°C. No visible smoke.
SOLDERABILITY: Per MIL-STD-202, Method 208, except without steam aging, Type RMA Flux
SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings
THERMAL SHOCK: 150 ± 2°C, 0.060 in. (maximum), primary insulation and jacket only.
VOLTAGE WITHSTAND (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes
WICKING: 2.25 in. (maximum) between primary insulation and jacket.
PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by
color code designators except that Lt. brown shall be designated as -1L
For AWG 2-0, only the braid color shall be designated.
1/ Example:
AWG 20, white: 44A0711-20-9
AWG 20, white with black stripe: 44A0711-20-90
AWG 2, white jacket, Lt. brown braid: 44A0711-2-1L
1/ See footer section on page 1
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
+ NOTE: For AWG 2-0, these tests are conducted prior to application of the braid.
+
+
+
+
HUE
VALUE
CHROMA
5R - 5YR
3.0 - 5.0
4.0 - 6.0
TABLE III.
MUNSELL COLOR LIMITS
