PCB Relay G2RL Next-generation PCB Relay Available in 24 Models Low profile: 15.7 mm max. in height Contains no lead inside and features cadmium-free contacts ensuring environment-friendly use. Conforms to VDE0435 (VDE approval: C250 insulation grade for flux protection models; B400 insulation grade for fully sealed models), UL508 and CSA22.2. Meets VDE0700 requirements for household products according to VDE0110. Clearance and creepage distance: 10 mm/10 mm. VDE Tracking resistance: CTI>250 (Both standard and class F type) RC UL1446 Class F Coil Insulation system available. High sensitivity: 400 mW Ordering Information Classification C ass ca o Standard S a da d Enclosure c osu e ti ratings General-purpose Ge e a u ose High-capacity g ca ac y Class-F C ass General-purpose Ge e a u ose High-capacity g ca ac y Note: Contact form SPST-NO SPDT DPST-NO DPDT Flux protection G2RL-1A G2RL-1 G2RL-2A G2RL-2 Fully sealed G2RL-1A4 G2RL-14 G2RL-2A4 G2RL-24 Flux protection G2RL-1A-E G2RL-1-E --- --- Fully sealed G2RL-1A4-E G2RL-14-E --- --- Flux protection G2RL-1A-CF G2RL-1-CF G2RL-2A-CF G2RL-2-CF Fully sealed G2RL-1A4-CF G2RL-14-CF G2RL-2A4-CF G2RL-24-CF Flux protection G2RL-1A-E-CF G2RL-1-E-CF --- --- Fully sealed G2RL-1A4-E-CF G2RL-14-E-CF --- --- When ordering, add the rated coil voltage to the model number. Example: G2RL-1A 12 VDC Rated coil voltage Model Number Legend G2RL-jjj-j-j 1 2 3 4 5 1. Number of Poles 1: 1 pole 2: 2 poles 4. Classification None: General purpose E: High capacity (1 pole) 2. Contact Form None: jPDT A: jPST-NO 5. Approved Standards None: UL, CSA, VDE, UL Class B Insulation CF: UL, CSA, VDE, UL Class F Insulation 3. Enclosure Ratings None: Flux protection 4: Fully sealed 4 G2RL G2RL Specifications Coil Ratings Rated voltage 5 VDC 12 VDC 24 VDC 48 VDC Rated current 80.0 mA 33.3 mA 16.7 mA 8.96 mA Coil resistance 62.5 360 1,440 5,358 Must operate voltage 70% max. of the rated voltage Must release voltage 10% min. of the rated voltage Max. voltage 130% at 85C of the rated voltage Power consumption Approx. 400 mW Note: Approx. 430 mW The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. Contact Ratings Number of poles 1 pole 2 poles Contact material AgSnO2 AgNi Load Resistive load (cos=1) Resistive load (cos=1) Rated load 12 A (16 A) at 250 VAC 12 A (16 A) at 24 VDC (See note 2.) 8 A at 250 VAC 8 A at 30 VDC (See note 2.) Rated carry current 12 A (16 A) (See note 2.) 8 A (70C)/5 A (85C) (See note 2.) Max. switching voltage 440 VAC, 300 VDC Max. switching current 12 A (16 A) 8A Max. switching power 3,000 VA (4,000 VA) 2,000 VA Note: 1. Values in parentheses are those for the high-capacity model. 2. Contact your OMRON representative for the ratings on fully sealed models. Characteristics Item 1 pole 2 poles Contact resistance 100 m max. Operate (set) time 15 ms max. (Approx. 7 ms typical) Release (reset) time 5 ms max. (Approx. 2 ms typical) Max. operating frequency Mechanical: 18,000 operation/hr Electrical: 1,800 operation/hr at rated load Insulation resistance 1,000 M min. (at 500 VDC) Dielectric strength 5,000 VAC, 1 min between coil and contacts 1,000 VAC, 1 min between contacts of same polarity Impulse withstand voltage 10 kV (1.2 50 s) between coil and contact Vibration resistance Destruction: Malfunction: 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Shock resistance Destruction: Malfunction: 1,000 m/s2 Energized: Not energized: 100 m/s2 100 m/s2 Endurance (Mechanical) 20,000,000 operations (at 18,000 operations/hr) Ambient temperature Operating: Storage: Ambient humidity 5% to 85% Weight Approx. 12 g Packaging Standard: 20 relays/stick Note: 5,000 VAC, 1 min between coil and contacts 2,500 VAC, 1 min between contacts of different polarity 1,000 VAC, 1 min between contacts of same polarity -40C to 85C (with no icing) -40C to 85C (with no icing) Values in the above table are the initial values. Approved Standards UL508 (File No. E41643) Model Contact form G2RL-1A SPST-NO G2RL-1 SPDT G2RL-1A-E SPST-NO (High capacity) G2RL-1-E SPDT (High capacity) G2RL-2A DPST-NO G2RL-2 DPDT Coil ratings 3 to 48 VDC Contact ratings 12 A at 250 VAC (General use) (R i ti ) 12 A att 24 VDC (Resistive) 16 A at 250 VAC (General use) 16 A att 24 VDC (Resistive) (R i ti ) 8 A at 277 VAC (General use) 8 A att 30 VDC (Resistive) (R i ti ) 5 G2RL G2RL CSA C22.2 (No. 14) (File No. LR31928) Model Contact form Coil ratings Contact ratings 3 to 48 VDC G2RL-1A SPST-NO G2RL-1 SPDT G2RL-1A-E SPST-NO (High capacity) G2RL-1-E SPDT (High capacity) G2RL-2A DPST-NO G2RL-2 DPDT 12 A at 250 VAC (General use) 12 A att 24 VDC (Resistive) (R i ti ) 16 A at 250 VAC (General use) (R i ti ) 16 A att 24 VDC (Resistive) 8 A at 277 VAC (General use) 8 A att 30 VDC (Resistive) (R i ti ) VDE0435 (Licence No. 119650) Model Contact form G2RL Coil ratings Contact ratings 5, 12, 18, 22, 24, 48 VDC 1 pole 12 A at 250 VAC (cos=1) 12 A at 24 VDC (L/R=0 ms) AC15: 3 A at 240 VAC DC13: 2.5 A at 24 VDC, 50 ms 1 pole (High capacity) 16 A at 250 VAC (cos=1) 16 A at 24 VDC (L/R=0 ms) AC15: 3 A at 240 VAC (NO) 1.5 A at 240 VAC (NC) DC13: 2.5 A at 24 VDC (NO), 50 ms 2 poles 8 A at 250 VAC (cos=1) 8 A at 24 VDC (L/R=0 ms) AC15: 1.5 A at 240 VAC DC13: 2 A at 30 VDC, 50 ms Engineering Data Maximum Switching Capacity DC resistive load AC resistive load DC resistive load Switching voltage (V) G2RL-1A-E, G2RL-1-E G2RL-1A, G2RL-1 G2RL-2A, G2RL-2 AC resistive load DC resistive load Switching voltage (V) Switching voltage (V) Ambient Temperature vs Maximum Coil Voltage Maximum Coil Voltage (%) Rated Carry Current (A) Ambient Temperature vs Rated Carry Current G2RL-2A, G2RL-2 Switching Current (A) AC resistive load G2RL-1A-E, G2RL-1-E Switching Current (A) Switching Current (A) G2RL-1A, G2RL-1 Note: 85 Ambient Temperature (C) Note: 6 Ambient Temperature (C) Contact your OMRON representative for the data on fully sealed models. The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. G2RL G2RL Electrical Endurance Data G2RL-1-E 16 A at 250 VAC (cos=1) 16 A at 24 VDC 8 A at 250 VAC (cos=0.4) 8 A at 30 VDC (L/R=7 ms) 30,000 operations min. 30,000 operations min. 200,000 operation min. (Normally open side operation) 10,000 operation min. (Normally open side operation) G2RL-1 12 A at 250 VAC (cos=1) 12 A at 24 VDC 5 A at 250 VAC (cos=0.4) 5 A at 30 VDC (L/R=7 ms) 50,000 operations min. 30,000 operations min. 150,000 operation min. (Normally open side operation) 20,000 operation min. (Normally open side operation) G2RL-2 8 A at 250 VAC (cos=1) 8 A at 30 VDC 30,000 operations min. 30,000 operations min. G2RL-1A-E Pilot duty (A300), 250 VAC Pilot duty (A300), 125 VAC 250,000 operations min. 150,000 operations min. Note: The results shown reflect values measured using very severe test conditions i.e., Duty: 1 sec ON/1 sec OFF. Electrical endurance will vary depending on the test conditions. Contact your OMRON representative if you require more detailed information for the electrical endurance under your test conditions. Dimensions Note: All units are in millimeters unless otherwise indicated. G2RL-1A, G2RL-1A4 Terminal Arrangement/ Internal Connection (Bottom View) 1 Mounting Holes (Bottom View) (2.5) 3 5 Four, 1.30.1 dia. holes 4 * Indicates average dimensions. G2RL-1, G2RL-14 Terminal Arrangement/ Internal Connection (Bottom View) 1 5 Mounting Holes (Bottom View) (2.5) 3 2 Five, 1.30.1 dia. holes 4 * Indicates average dimensions. G2RL-1A-E, G2RL-1A4-E Terminal Arrangement/ Internal Connection (Bottom View) 1 3 4 8 6 5 Mounting Holes (Bottom View) Six, 1.30.1 dia. holes (2.5) * Indicates average dimensions. 7 G2RL G2RL G2RL-1-E, G2RL-14-E Terminal Arrangement/ Internal Connection (Bottom View) 1 2 3 4 8 7 6 5 Mounting Holes (Bottom View) Eight, 1.30.1 dia. holes (2.5) * Indicates average dimensions. G2RL-2A, G2RL-2A4 Terminal Arrangement/ Internal Connection (Bottom View) 1 3 4 8 6 5 Mounting Holes (Bottom View) Six, 1.30.1 dia. holes (2.5) * Indicates average dimensions. Terminal Arrangement/ Internal Connection (Bottom View) G2RL-2, G2RL-24 1 2 3 4 8 7 6 5 Mounting Holes (Bottom View) Eight, 1.30.1 dia. holes (2.5) * Indicates average dimensions. Precautions Basic Information Before actually committing any component to a mass-production situation, OMRON strongly recommends situational testing, in as close to actual production situations as possible. One reason is to confirm that the product will still perform as expected after surviving the many handling and mounting processes involved in mass production. Also, even though OMRON relays are individually tested a number of times, and each meets strict requirements, a certain testing tolerance is permissible. When a high-precision product uses many components, each depends upon the rated performance thresholds of the other components. Thus, the overall performance tolerance may accumulate into undesirable levels. To avoid problems, always conduct tests under the actual application conditions. General To maintain the initial characteristics of a relay, exercise care that it is not dropped or mishandled. For the same reason, do not remove the case of the relay; otherwise, the characteristics may degrade. Avoid using the relay in an atmosphere containing sulfuric acid (SO2), hydrogen sulfide (H2S), or other corrosive gases. Do not continuously apply a voltage higher than the rated maximum voltage to the relay. Never try to operate the relay at a voltage and a current other than those rated. Do not use the relay at temperatures higher than that specified in the catalog or data sheet. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. J117-E1-2 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Electronics Components Company C&C Components Division H.Q. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7097/Fax: (81)75-344-7049 8 Printed in Japan 0301-1.5M (0999) (O)