CSM_K7L-AT50_AT50D_DS_E_2_1
1
Liquid Leakage Sensor Amplifier/Liquid Leakage Sensor Amplifier with Disconnection Detection Function
K7L-AT50/AT50D
Reliable detection of a wide variety of
liquids ranging from water to
liquid chemicals with low conductivity.
Four sensing ranges available
Provides stable detection of liquids with impedance as high as
50 MΩ using inter-electrode resistance detection.
Detection of IPA and pure water possible.
Higher noise immunity with a noise canceller
circuit connected to a 3-conductor cable.
Prevents electrode corrosion with an AC detection method.
The power supply circuit and detection circuit are isolated,
allowing several Amplifiers to be installed in the same place.
After a disconnection is detected, operating status is held
to eliminate instability due to contact of the disconnected part.*1
Series includes an Explosion-proof Barrier (Sold Separately)
to enable usage in hazard atmospheres.
CE Marking and UL/CSA certification.
*2
Features
Sensing Bands boast high degree of chemical resistance. The K7L can be used in a wide range of applications, from semiconductor
production installations to food-processing equipment.
Inter-electrode Resistance Detection
Stable detection of liquids with impedances of up to 50 MΩ and
common water. Four sensing ranges are available, ensuring
detection suited to the application.
AC Detection Method
The K7L internally oscillates AC signals provided to the Sensing
Band, protecting the Sensing Band from electric corrosion and
ensuring safe operation.
Explosion-proof Barrier (Order Separately)
Series includes an Explosion-proof Barrier to enable usage in hazard
atmospheres.
Noise Canceller Function (Patent Pending)
The K7L incorporates a noise canceller circuit that uses a 3-conductor
cable, ensuring a high level of noise immunity.
*1 For the K7L-AT50D.
*2 UL File No.E138234
CSA File No. LR95291-21
CE EMI : EN55011
EMS : EN61000-6-2
For the most recent information on models that have been
certified for safety standards, refer to your OMRON website.
Refer to “Safety Precautions” on page 7.
Fresh water, pure water, distilled water,
plating liquids, chemical liquids,
IPA (isopropyl alcohol)
Oscillator
Detector
Current
Connecting cable
2
K7L-AT50/AT50D
Multiple Installation
The power supply circuit and the detection circuit are isolated,
allowing several Amplifiers to be installed in the same place.
Sensing Band with Excellent Chemical
Resistance
SUS316 and polyethylene are used for the Sensing Band's core and
sheath to ensure high resistance to both acidic and alkaline liquids.
Liquid Leakage Detection for Measuring
Baths in CMP Devices
Liquid leaked to drain pans can be detected to prevent damage to
devices and cleaning irregularities for wafers.
Detection of Condensation and Liquid
Leakage at Semiconductor Production
Installations
Detection is also possible for condensation inside cleaning devices
and liquid leaked to the surroundings.
Detection of Liquid Leakage at Pipe Joints
for Liquid Chemical Tanks
Liquid leakage at a pipe joint can be detected by wrapping the
Sensing Band around the joint.
Detection of Cleaning Fluid Level for Plating
Devices
The level of pure water is detected inside plating baths. High
sensitivity allows high-accuracy control to prevent cleaning
irregularities.
Note: Be sure to ground the baths if two or more K7L Sensors are
used in the same tank in an explosion-prevention area.
3
K7L-AT50/AT50D
Ordering Information
Characteristics
Specifications
*For the K7L-AT50D.
Product name Model
Amplifier
Liquid Leakage Sensor Amplifier K7L-AT50
Liquid Leakage Sensor Amplifier
with Disconnection Detection Function K7L-AT50D
Sensors
Sensing Band
F03-15
F03-16PE
F03-16PT
F03-16SF
F03-16SFC
Point Sensor F03-16PS
F03-16PS-F
Mounting Brackets
and Stickers
Sensing Band Stickers
F03-25
F03-26PES
F03-26PEN
F03-26PTN
Point Sensor Mounting Brackets F03-26PS
Track-mounted Socket Round terminals can be used. P2RF-08
Round terminals cannot be used. P2RF-08-E
Terminal Blocks F03-20
Ambient temperature Operating: –10 to +55°C
Ambient humidity Operating: 45% to 85%
Insulation resistance 10 MΩ at 100 VDC between case and current-carrying parts
Dielectric strength 1,000 VAC at 50/60 Hz for 1 min between case and current-carrying parts
Power consumption 1 W max.
Response time
Operate:800 ms max.
Release:800 ms max.
When turning ON power: 2 s max.
Weight Approx. 14 g
Rated power supply voltage 12 to 24 VDC (Allowable voltage fluctuation range: 10 to 30 VDC)
Operate resistance
0 Ω to 50 MΩ, variable
Range 0: 0 to 250 kΩ. Range 1: 0 to 600 kΩ
Range 2: 0 to 5 kΩ
.Range 3: 0 to 50 kΩ
Note: The range is set using the DIP switch on the side of the Sensor Amplifier. (Refer to DIP Switch Settings.)
Set the corresponding pin of the DIP switch in the up position. (For range 0, set all 3 pins in the down position.)
The adjuster (ADJUST) on the top of the Sensor Amplifier sets the resistance value for detection within the set range.
It is factory-set to the upper limit. (Normally, the K7L can be used with the adjuster at this setting.)
With any range, resistance values can be set from 0 Ω..
Disconnection detection
function *
Detection signal: 10 VDC max., 200 ms
Detection time: 10 s max.
Recovery: Operation is recovered by resetting the power supply.
Release resistance 105% min. of operate resistance
Output configuration
NPN open-collector transistor output with 100 mA at 30 VDC max. for both liquid leakage detection and disconnection detection.
Note: If the rightmost pin of the DIP switch on the side of the Sensor Amplifier is set to the down position, the output turns ON when
liquid is detected; if it is set to the up position, the output turns OFF when liquid is detected.
Wiring distance
Connecting cable: 50 m max.
Sensing Band length: 10 m max.
Note: These values are possible on condition that a completely insulated 3-conductor VCT cable with a thickness of 0.75 mm2 and
a dielectric strength of 600 V is used together with a Liquid Sensing Band specified by OMRON. (A 0.2-mm2 cable can also
be used.)
Accessories
Terminal Block Screwdriver for ADJUST Terminator
K7L-AT50 1 1 ---
K7L-AT50D 111
K7L-AT50D-S 1 1 ---
4
K7L-AT50/AT50D
Nomenclature and DIP Switch Settings
Countermeasures Against Noise
Noise Canceller Function for Highly Sensitive Impedance
Detection
The K7L Liquid Leakage Sensor Amplifier detects liquids with
impedance as high as 50 MΩ and connects to the Sensing Band
through a cable that can be extended up to 50 meters.
Countermeasures against external noise are especially important for
the Sensing Band and connecting cable because they pick up
external noise like an antenna. The K7L incorporates the noise
canceller function described below.
Connected with 3-conductor Cable that Offsets Inductive
Noise (Patent Pending)
A VCT cable with three conductors (lines) is used. Line 1 is connected
to the Sensing Band and line 2 is left open. Lines 1 and 2 are almost
in the same position and thus will experience the same noise level.
The K7L obtains the difference between these signals. This means
that the noise signals in lines 1 and 2 are offset against each other
and a reading for the signal, without inductive noise, can be made.
K7L-AT50
LIQUID LEAKAGE
SENSOR
PW
OUT
ADJUST
Power indicator (green)
(Lit when power is supplied.)
Output indicator (red)
(Lit when output is ON.)
Resistance adjuster
OMRON Corporation
SENSOR RANGE
SENSOR
RANGE
MODE
MODE(OUTPUT)
NC
NO
0250KΩ
0600KΩ
05MΩ
050MΩ
Setting Sensing Range
*Disconnection detection is supported only by theK7L-AT50D.
DIP switch Range number Sensing range
Range 0 0 to 250 kΩ
Range 1 0 to 600 kΩ
Range 2 0 to 5 MΩ
Range 3 0 to 50 MΩ
DIP switch Output mode
Output OFF when liquid leakage/
Disconnection* detected
Output ON when liquid leakage/
Disconnection* detected
4
2
3
F7L
Sensing
Band
Signal transmission line
Line 1
Line 2
Connecting cable
Signal transmission
circuit
Subtraction circuit
Resistance
measurement
circuit
K7L-AT50/AT50D
5
Connections
External Connections
K7L-AT50
Connection Examples
K7L-AT50D
Stripping and Connecting Terminals
1. Cut into the Sensing Band approximately 4 to 6 cm in from the end
as shown in the diagram below.
2. Strip away approximately the last 9 mm of the sheath to expose
the core (SUS line).
3. To connect to the Terminal Block, push down the top of the
terminal with a screwdriver and insert the core from the side.
More Sensing Bands can be connected simply by wiring in an arch
shape.
Note: When you are finished working, sufficiently confirm that there is
an electrical connection.
*You can use a commercially available screwdriver, but we
recommend either 1) a 210-350/01 Screwdriver or 2) a 209-132
Operating Tool from Wago. Information: //www.wago.com
234
423
5
6
7
81
2
3
4
Use a class 2 power supply for the DC power supply if UL/CSA or CE Marking
compliance is required.
Note: Always use a 3-conductor cable for wiring and connect to terminals 2, 3,
and 4 on the Unit. Connect the Sensing Band between terminals 2 and 4
or terminals 3 and 4.
K7L-AT50
12 to 24 VDC
Connecting cable
(0.2 mm
2
min.)
F03-20 Terminal Block
Sensing Band
OUT+ Open-collector output
OUT- 100 mA at 30 VDC max.
Signal
transmission
Level input 1
Level input 2
NPN Output PNP Output
234
423
5
6
7
8
4
3
2
1
4-2
2-4
Connecting cable
(0.2 mm
2
min.)
F03-20 Terminal Block
Sensing Band
F03-20T Terminator
Open-collector output
100 mA at
30 VDC max.
(Bottom view)
K7L-AT50D
Liquid leakage
detection output
Disconnection
detection output
Common
OUT+
BURN OUT+
COM-
Signal
transmission
Level input 1
Level input 2
12 to 24 VDC
*Useaclass2powersupplyfortheDCpowersupplyifUL/CSAorCEMarking
complianceisrequired.
Note: Always use a 3-conductor cable for wiring and connect to terminals 2, 3, and 4
on the Unit. Connect the Sensing Band between terminals 2 and 4 or terminals
3 and 4.
9 mm
Exposed
part of
core
Insert
F03-20
Terminal
Block
4 to 6 cm
6
K7L-AT50/AT50D
Functions
Disconnection detection function (K7L-AT50D)
Operation While Monitoring for Liquid Leakage
Short-wave signals (2.5 VAC, 3.75 Hz) for liquid leakage detection
are output from terminal 4 of the K7L.
When there is no liquid leakage, the liquid leakage detection
signals that are output are interrupted by the Terminator and the
core of the Sensing Band will form an open loop.
Operation at Liquid Leakage Detection
When liquid leakage occurs within the sensing range, the liquid
leakage detection signals output from terminal 4 are input to
terminal 2 through the leaked liquid.
The voltage of the input signals will vary with the resistance of the
leaked liquid. This voltage is compared with the detection level set
at the K7L.
As a result of the comparison, if the K7L determines that liquid
leakage has occurred, the K7L’s output LED will light, and the
liquid detection output will either turn ON or OFF.
Operation While Monitoring for Disconnection
Output of disconnection detection signals starts within 2 s of power
being supplied to the K7L and is repeated at 7-s intervals.
Disconnection signals are DC signals of 10 V max. that are output
for approximately 200 ms. During this time, the K7L is in
disconnection monitoring mode, i.e. it monitors for disconnections
only and the liquid leakage detection signals are stopped.
If there is no disconnection, the disconnection detection signals
(10 VDC) that are output pass through the Terminator and return
to the K7L. The K7L takes this as normal, i.e., there is no
disconnection.
Operation at Disconnection Detection
If there is a disconnection, the signals will be interrupted at the
place where the disconnection occurred, and will not return to the
K7L.
If the signals do not return when the K7L is in disconnection
monitoring mode, it will determine that a disconnection has
occurred. The output indicator will flash, and the disconnection
output will turn ON/OFF depending on the position of the DIP
switch (right).
234
423
5
6
7
8
4
3
2
1
K7L
2.5 VAC (3.75 Hz) Signals interrupted by
Terminator.
234
423
5
6
7
8
4
3
2
1
K7L
234
423
5
6
7
8
4
3
2
1
K7L
10 VDC max., 200 ms
Disconnection detection
signals are not interrupted
by the Terminator and
return to the K7L.
234
423
5
6
7
8
4
3
2
1
Signals are interrupted where
the disconnection occurred.
K7L
Note: 1. Disconnection detection is only performed between terminals 2 and 4. Therefore, be sure to connect the Sensing Band between
terminals 2 and 4.
2. The K7L will switch from liquid leakage detection to disconnection detection if either of the following conditions occur while liquid
leakage is detected.
Disconnection occurs between the K7L and the place where liquid is leaked.
While liquid leakage is detected, disconnection occurs between the place where liquid is leaked and the Terminator (F03-20T) and,
subsequently, the leaked liquid is removed (e.g., wiped up or dried).
3. During disconnection detection, liquid leakage will not be detected. Once disconnection has been detected, reset the power supply to
stop disconnection detection.
7
K7L-AT50/AT50D
Safety Precautions
This product is not designed or rated for ensuring
safety of persons either directly or indirectly.
Do not use it for such purposes.
Observe the following points to ensure safe operation.
1. Be sure to use a power supply voltage within the specified range.
2. Do not use the product in locations subject to flammable gases or
combustible objects.
3. Insert the connection points into Sockets until the connection is
locked securely.
4. Do not short-circuit loads connected to output terminals.
5. Be sure to connect the power supply with the correct polarity.
Do not use the Encoder under ambient conditions that exceed the
ratings.
Installation
Attach to a panel of thickness 1 to 5 mm.
Do not install in the following locations.
1. Locations subject to shock or vibration
2. Locations where the temperature or humidity lies outside the
specified range, or where condensation is likely to occur (To detect
liquids with high impedances, do not use in locations with high
humidity.)
3. Locations subject to dust
4. Locations subject to corrosive gases (particularly sulfide and
ammonia gases)
5. Outdoors or locations subject to direct sunlight
6. Near devices that generate strong high-frequency noise (e.g.,
highfrequency welding devices etc.)
You must allow sufficient leeway in ratings and performance, and
provide proper fail-safe or other safety measures when using these
products in any of the following applications. Be sure also to consult
with your OMRON representative before actually attempting any of
these applications.
1. Applications under conditions or environments not specified in
user documentation
2. Applications for nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical
equipment, amusement machines, or safety equipment
3. Applications that may have a serious influence on lives and
property and thus require particularly attention to safety
Dimensions (Unit: mm)
*The Terminal Block is made of nylon 66. Mount the Terminal Block in locations not subject to liquid chemicals using M3 screws.
WARNING
Precautions for Safe Use
Precautions for Correct Use
Application Precautions
12.8
28.8
46
K7L-AT50D
LIQUID LEAKAGE
SENSOR
K7L-AT50D
PW
OUT
ADJUST
Liquid Leakage Sensor Amplifier
K7L-AT50/AT50D
29.1
23.1
33
3.2
3.2
25
5×3=15 2.5
3.5
17.5
5.8
17
5.8
23±0.2
Two, M3
Mounting Hole
Dimensions
Terminal Block *
F03-20
3.2
3.2
25
24.1
18.1
33
3.53.5
12.5
5.8
17
5.8
18±0.2
Two, M3
Mounting Hole
Dimensions
Terminator *
F03-20T
K7L-AT50/AT50D
8
Mounting Methods
(TOP VIEW)
Terminal
Arrangement
24 dia.
9.5
35.5
19.5
30 max.
54 max.
7
Eight, M3.5 x 8
19.5
max.
71.5
max.
31.5
4
2
1
7
8
3
4
6
5
73
max.
Track-mounted Sockets *
P2RF-08 (Round terminals can be used.)
*Secure the Sockets with M3 screws at a
torque of 0.78 to 1.18 Nm.
16
4
85.5
max.
3.5 dia. hole
21.5
M3 screws
1
8
4
2
3
5
7
6
(A2)
(A1)
(24) (14)
(12)(22)
(11)(21)
Note:
Figures in parentheses
indicate DIN standard
numbers.
11.5
61
max.
35.5
39.5
2
48
max.
84 min.
(Including height of
DIN track)
(TOP VIEW)
Terminal Arrangement
3 dia.
Track-mounted Sockets *
P2RF-08-E
*Secure the Sockets with M3 screws at a
torque of 0.78 to 1.18 Nm.
10 8
2
32 dia. 5.5 dia.
Overall length
2,000 mm
2.6-dia. vinyl-insulated round cable
with 2 conductors
Conductor cross section:
0.079 mm2
Sheath: Fluoroplastic, 0.66 dia.
Electrode
Liquid Leakage Point Sensor
F03-16PS
F03-16PS-F
BOTTOM VIEW
19.2
3
8.85
10
1222.5
6 dia.
R3
24 1
R5
1
Glued surface
Point Sensor Mounting Bracket
F03-26PS
*Use a commercially available bonding agent for PVC.
Do not use adhesive tape for securing.
Stud Screw Mounting
1. Securing the Sensor with a Nut 2. Securing the Sensor with a Wing Nut
Special Bracket Mounting
*Use a commercially available bonding
agent for PVC.
9
K7L-AT50/AT50D
Liquid Leakage Sensor Amplifier K7L Q&A
Some questions that are frequently asked about the K7L are given below. Use this information when selecting a model.
Can one K7L Amplifier be used for detection in more than
one place?
Yes.
By using Terminal Blocks to connect Sensing Bands in
parallel, detection can be performed in more than place with
only one K7L Amplifier.
K7L-AT50
Note: 1. When wiring, be sure not to exceed the maximum possible
wiring distances for both the connecting cable and the
Sensing Band. Exceeding these distances may lead to
faulty operation. Connect one Sensing Band to each
Terminal Block.
2. Not applicable to K7L-AT50D.
K7L-U
Note: 1. When wiring, be sure not to exceed the maximum possible
wiring distances for both the connecting cable and the
Sensing Band. Exceeding these distances may lead to
faulty operation. Connect one Sensing Band to each
Terminal Block.
2. Not applicable to K7L-UD.
Can the K7L Amplifier be used as a replacement for the
61F-GPN-V50 Water Leakage Detector?
Yes.
Because the surge withstand capability is different, however,
do not use in locations where it will be exposed to impulses and
surges, such as outdoor roofs or in pump panels. Also, items
such as the power supply voltage and the connection sockets
are different. Check these items before application.
Can a different terminal block (e.g. a commercially
available terminal block or a terminal block constructed
by the user) be used instead of the one provided?
Yes.
When using another terminal block, however, be sure to check
that all the terminals are mutually isolated, and that there is no
danger of ground faults in connecting cables or Sensing
Bands.
Can the K7L Amplifier detect pure water?
Yes.
Even pure water, which has a resistance exceeding
10 MΩ⋅cm, can nearly always be detected if the K7L is used at
its maximum sensitivity. This is because impurities are mixed
with the water when it is leaked and the resistance drops.
Can the K7L Amplifier detect oil?
In most cases, no.
If, however, it contains
impurities such as metal
powder, as is the case with
cutting oil and used engine oil,
detection may be possible
(actual instances of detection
have been observed). The
user should confirm whether
the required kind of detection is
possible before application.
Q
A
Possible wiring distance
for wiring cable.
50 m max.
Possible wiring distance for
Sensing Band.
10 m max.
Terminal Blocks
K7L-AT50
K7L-U
400 m max.
Terminal Blocks
Q
A
Q
A
Note: For explosion-proof areas, use F03-20 Liquid Leakage
Sensor, which has been certified for intrinsic safety
and explosion-proof capability.
Q
A
Pure water
Impurities
on the drain
pan
Impurities
in the air
Detection possible if
sensing range 3 (0 to
50 MΩ) is selected
using the DIP switch.
Q
A
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omrons analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyers application or use of the Product. At Buyers request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2014.11
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2014 All Right Reserved.
Mouser Electronics
Authorized Distributor
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