5990A 1
IB L2 BOX 24 DIO 2/2/4 M12-
2A-D
01/2000
Data Sheet 5990A
This data sheet is intended to be used
in conjunction with the INTERBUS
Loop 2 System Manual
IB L2 SYS PRO UM E.
Function
The IB L2 BOX 24 DIO 2/2/4 M12-2A-D
INTERBUS Loop 2 module connects two
sensors and two actuators with 5-pos.
M12 connectors (one sensor connector and one
actuator connector double assigned).
Features
Two digital signal inputs for PNP sensors
Two digital signal outputs
each with a load capacity of 2 A
4-wire co nnec tion of sens ors
(signal, US, 0 V, functional earth ground)
3-wire co nnec tion of actu ator s
(signal, 0 V, functional earth ground)
Diagnostic and status indicators
Outputs and sensor suppl y ele ct ro nic al ly
protected against short circuits and
overloads
I/O error message upon sensor supply failure
or short-circuited output
Figure 1 Module view
59900002
24V
IN
OUT
3
4
12
04 03
0102
IB L2 B O X 24 D IO
2/2/4 M 12-2A -D
US DIAG
INTERBUS Loop 2 Input/Output Module
59900001
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
25990A
Figure 2 Local diagnostic and status
indicators and module connections
Figure 3 Pin assignment of M12 sockets
Local Diagnostic and Status Indicators
Connection
* Socket 1 / socket 2 and socket 3 / socket 4 are
internally jumpered (see Figure 3).
Pin Assignment of M12 Sockets
59900003
24V
IN 1 /2
XX
YY
OUT1/2
XX
YY
IN 2
OUT2
DIAG
US
IN
OUT
3
4
12
04 03
0102
IB L2 B O X 24 D IO
2/2/4 M 12-2A -D
US DIAG
FE
IN 2 IN 1
OUT2 OUT1
!"
59900004
Des. Color Status Meaning
US Green ON Actuator supply
available
DIAG Green ON Bus active
Flashing
0.5 Hz Communication
voltage UL pres ent,
bus not active
Flashing
2Hz I/O error
Flashing
4Hz Local bus error
XX Yellow Status of the inputs
YY Ye llow S tatus of the outpu ts
Connection Signal
01 INTERBUS Loop 2 OUT
02 INTERBUS Loop 2 IN
03 Actuator supply OUT
04 Actuator supply IN
1/2 Input 1 and input 2*
2 and 4 Input 2 and output 2
3/4 Output 1 and output 2*
FE Functional earth ground
Socket 1 2 3 4
PIN 1 +24 V +24 V - -
PIN 2 IN2 - OUT2 -
PIN 3 0V0V0V0V
PIN 4 IN1 IN2 OUT1 OUT2
PIN 5 FEFEFEFE
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
5990A 3
Internal Circuit Diagram
Figure 4 Internal wiring of the module
Connect the module to functional
earth ground (FE) using the mounting
screw.
The FE line of the actuator supply is
jumpered between the two actuator
supply interfaces (03 and 04).
Key:
24 V
24 V
24 V
24 V
IN I
LP C
2
58720005
Digital outp ut
Digit al inp u t
Optocoupler
GND
Functional earth ground
Filter
Capacitor
Supply for module electronics
LED
Sensor supply
Protocol chip
Transformer
M12 socket
INTERBUS Loop 2 connection
Actuator supply conn ection
24 V
24 V
24 V
24 V
IN I
LP C 2
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
45990A
Connection of Sensors and Actuators
Figure 5 Typical sensor and actuator connections
Connection
Meet noise immunity requirements
and enable insulation resistance
measuring!
Connect FE using the mounting
screw.
Avoid damage to the electronics!
An external power supply unit should
never be used to supply the sensors.
Avoid compensating currents!
All sensors must be insulated.
Socket 1 provides two inputs (see Figure 5).
This means that sensors with two input signals
can be connected to this socket.
If both inputs are used on socket 1, the input on
socket 2 cannot be used, as input 2, which is
dually av ail abl e, wil l be jumpered internally
(see Figure 3 on Page 2).
Socket 3 provides two outputs (see Figure 5).
This means that actuators with two output
signals can be connected to this socket.
If both outputs are used on socket 3, the output
on socket 4 cannot be used, as output 2, which
is dually available, will be jumpered internally
(see Figure 3 on Page 2).
3
4
12
US DIAG
+24 V
IN 2
OUT 1
OUT 2
OUT 2
59900006
+24 V
IN 1
IN 2
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
5990A 5
Programming Data
INTERBUS Process Data Words
Assignment of the Module Inputs to the INTERBUS Input Data Word
Assignment of the Module Outputs to the
INTERBUS Output Data Word
This module is a nibble-oriented device (two bits
are used.)
For the assignment of the illustrated
(Byte/Bit) view for your control or
computer system, please refer to the
DB GB IBS SYS ADDRESS data
sheet, Part No.9000990.
ID code B3hex (179dec)
Length code 41hex (65dec)
Input address area 4 bits
Output address area 4 bits
Parameter channel (PCP) 0 bytes
Register length 4 bits
INTERBUS
reference Word Word 0
Bit 1514131211109876543210
(Byte/bit)
view Byte Byte 0 Byte 1
Bit 7654321076543210
Module Sensor Not used - - 2 1 Not used
INTERBUS
reference Word Word 0
Bit 1514131211109876543210
(Byte/bit)
view Byte Byte 0 Byte 1
Bit 7654321076543210
Module Actuator Not used - - 2 1 Not used
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
65990A
Technical Data
General Data
Housing dimensions (length x width x height) 123.4 mm x 61.3 mm x 31.9 mm
(4.858 in. x 2.413 x 1.256 in.)
Housing material PA6.6 V0, self-extinguishing (V0)
and welding-resistant
Drill hole distance 114.7 mm (4.516 in.)
Weight 175 g (+15 g accessories)
Temperature (operation) From -25°C to +55°C (-13°F to 131°F)
Temperature (storage) From -25°C to +70°C (-13°F to 158°F)
Humidity (operation) 100%, condensation permissible
Humidity (storage/transport with unused
interfaces [standard packaging i.e., not capped]) 75% permanent
(Transport climate category according to
EN 60721-3-2 Cla ss 2K2)
For a short period, slight condensation may appear on the outside of the housing if, for
example, the module is taken from a vehicle into a closed room.
Humidity (storage/transport with used interfaces
[filler plugs on all unused connections]) 100% condensation permissible
(Transport climate category according to
EN 60721-3-2 Cla ss 2K3)
The requirements of EN 50178 regarding storage and transport are met.
Air pressure (operation) 80 kPa to 106 kPa up to 2.000 m (6562 ft.) above
sea level
Air pressure (storage) 70 kPa to 106 kPa up to 3000 m (9843 ft.) above
sea level
Degree of protection IP 65/IP 67 according to IEC 60529
Class 12 according to NEMA 250
Class of protection Class 3 according to EN 50178
Resistance to oil and lyes E.g., soluble oil, lubricants, detergents. The use
of the module in aggress i ve med ia sh oul d be
decided on the basis of each individual case.
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
5990A 7
Resistance to gases that may endanger the
functions according to DIN 40046-36,
DIN 40046-37
Sulfur dioxide ( SO2) 10 cm3/m3 ± 0.3 cm3
(25°C[77°F] and 75% humidity),
Hydrogen sulfide (H2S)
1cm
3/m3 ± 0.3 cm3/m3
(25°C [77°F] and 75% humidity)
Free of substances which would hinder coating
with paint or varnish Yes
Electrical isolation
Between actuators None
Between sensors None
Between sensors and INTERBUS Loop 2 None
Between actuators and INTERBUS Loop 2 500 V AC (1 min/50 Hz)
General Data (Continued)
INTERBUS Loop 2 Interface
Connecti on meth od QUICKON co nne ction meth od
Number of pins 2
Threaded joint PG11 (green)
Permis s ible cab le dia met er 1.5 mm2 (16 A WG )
Tightening torque 1.8 Nm minimum, 2.2 Nm maximum
Signals IN+(1), IN-(2), OUT+(1), OUT-(2)
Current carrying capacity 1.8 A
Contact resistance 5 mW
Through resistance 80 mW
Maximum voltage drop between IN and OUT 0.15 V
Actuator Supply Interface
Connecti on meth od QUICKON co nne ction meth od
Number of pins 3
Threaded joint PG13.5 (black)
Permis s ible cab le dia met er 1.5 mm2 (16 A WG )
Tightening torque 1.8 Nm minimum, 2.2 Nm maximum
Signals 24 V(1), GND(2), FE(3);
Jumper between IN and OUT actuator supply
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
85990A
Functional earth ground (FE) is not connected internally!
Connect the module to functional earth ground using the mounting screw.
Current carrying capacity 10 A, maximum
Contact resistance 5 mW
Actuator Supply Interface
Supply Voltage of the Module Electronics UL (Through the Loop Cable)
Nominal voltage 24 V DC
Permissible voltage range (ripple included) 19.2 V DC to 30 V DC
Ripple within the permissible voltage range 1.2 Vpp
Current consumption 0.04 A
Protection against polarity reversal Yes (bridge rectifier)
Actuator Supply US
Status ind ic ati on Green LED (US)
Nominal voltage 24 V DC
Permissible voltage range(ripple included) 19.2 V DC to 30 V DC
Ripple within the permissible voltage range 3.6 Vpp
Protection against polarity reversal Yes (diode in connection with external fuse. The
short circuit current of the power supply unit must
be at least four times the nominal current of the
fuse.)
Class of protection Class 3 according to EN 50178
Use a power supply unit with safe isolation.
Digital Inputs
Status ind icati on LED (yellow)
Number 2
Connection method 4-wire
2-wire sensors Restricted by the input current
(see Table "Input Characteristic Curve" on
page 9)
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
5990A 9
Nominal inp ut vol tage 24 V DC
Nominal input curr ent 3 mA at 24 V, typical
Simultaneity 100%
Switchi ng thres hol d
"0" 0 V DC UIN 5VDC
"1" 11 V DC UIN 30 V DC
Delay time
"0" À "1" 1.5 ms at 24 V DC, typical
"1" À "0" 1.5 ms at 24 V DC, typical
Protective function of sensor supply Short circuit-proof
Total current of sensors 80 mA, maximum
Nominal outp ut vol tage UL - 3.5 V
Digital Inputs (Continued)
Input Characteristic Curve
Input voltage (V) Input current (mA)
-30 V < UIN < 0.7 V 0
31.0
62.3
92.5
12 2.7
15 2.9
18 3.0
21 3.2
24 3.4
27 3.6
30 3.8
Digital Outputs
Status indication LED (yellow)
Number 2
Connection method 3-wire
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
10 5990A
Minimum output voltage at nominal current US minus 1 V
Nominal current per output 2 A, maximum
Leakage current 4 mA, maxium
ON delay time INTERBUS cycle time + 100 µs
OFF delay time INTERBUS cycle time + 100 µs
Concurrent channel derating No
Derating No
Permissible load per output
Ohmic load 48 W
Inductiv e loa d 48 VA
Lamp load 24 W
Permissible switching frequency with
Ohmic load 0kHz to 1kHz
Inductive load 0 Hz to 0.2 Hz (at 1.2 H/12 W)
Lamp load 0 Hz to 10 Hz
Limitation of the voltage induced on circuit
interruption Yes
Protective function of actuator supply Short circuit/overload of outputs
Digital Outputs (Continue d)
I/O Error Messages
Failure of sensor supply Yes
Short circuit/overload of sensor supply Yes
Short circuit/overload of outputs Yes
Temperature warning for protocol chip Yes (indicated to the master)
Bus undervoltage warning Yes (indicated to the master)
Approvals
CE Yes
UL In preparatio n
INTERBUS certificat ion Yes
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
5990A 11
Conformance With EMC Directive 89/336/EEC
Conformance only exists if the module is connected to functional earth ground (FE).
Noise immunity test according to EN 50082-2:1995
Electrostatic discharge (ESD) E N 61000-4-2:1995/
IEC 6100-4-2
Criterion B
6 kV contact discharge
8 kV air discharge
Electromagnetic fields EN 61000-4-3:1993/
IEC 6100-4-3
Criterion A
Field strength: 10 V/m
Fast transients (burst) EN 61000-4-4:1995/
IEC 6100-4-4
Criterion B
Supply lines: 2 kV
Signal/data lines: 2 kV
Conducted interference EN 61000-4-6:1993/
IEC 6100-4-6
Criterion A, test voltage 7 V
Criterion B, test voltage 10 V
Functional reliability can be reduced by the influence of conducted interference caused
by high-frequency fields.
Noise emission test according to EN 50081-2:1993
Noise emission of housing EN 5501:1991 Class A
Mechanical Capability
Shock IEC 68-2-27:1987 30g, Criterion 2
Vibration (operation) IEC 68-2-6:1982 5g, Criterion 1
Vibration (transport) IEC 68-2-6:1982 5g, Criterion 4
IB L2 BOX 24 DIO 2/2/4 M12-2A-D
12 5990A
© Phoenix Contact 01/2000 Subject to technical modification TNR 90 00 98 6
Phoenix Contact GmbH & Co
Flachs mar ktst r. 8
32825 Blomberg
Germany
+ 49 - (0) 52 35 - 3-00
+ 49 - (0) 52 35 - 3-4 12 00
www.phoenixcontact.com
Ordering Data
Meaning Order Designation Order No.
INTERBUS Loop 2 module with two digital inputs
and two digital outputs IB L2 BOX 24 DIO 2/2/4 M12-2A-D 27 32 78 7
INTERBUS Loop 2 System Manual IB L2 SYS PRO UM E 27 43 49 1
Protective caps (5 pcs.)
for unused M12 sockets IBS IP PROT IO 27 59 91 9
M12 connectors for IB L2 ... modules
Straight version, with PG7/M12 SACC-M12MS-5CON-PG7 16 62 25 6
Angled version, with PG7/M12 SACC-M12MR-5CON-PG7 16 62 26 9
Loop cable 2 x 1.5 mm2 (green) with meters
marked on the cable IBSL SLC Cu2/1.5 meters 27 21 62 0
INTERBUS Loop set consisting of: IBSL ZB-SET 27 21 98 9
50 zack markers SSZB WH and
15 protective caps for M12 sockets
INTERBUS Loop set consisting of: IBSL PG-SET 27 21 99 2
10 PG13.5 grommet, compression ring,
splice ring and cap nut (black)
10 PG11 grommet, compression ring, splice
ring and cap nut (green)
5 Filler plugs for the actuator supply of the
DO and DIO modules
For further accessories for connecting M12 sockets please refer to Phoenix Contact
Catalog Part 2 "PLUSCON".