Z4D-F04D - Omron Automation and Safety

Z4D-F04A/D

Compact, High-performance

Micro-displacement Sensor

HProvides resolution to 5 μm and does not

require connection to microprocessor

HEE-1010D connector with 1-m cable and

E39-L69 mounting bracket allows

convenient, quick installation and easy

maintenance

HPower and alarm indicator included in the

Z4D-F04A model

HStability/operation indicator and distance

adjuster included in the Z4D-F04D model

HNumerous applications possible when the

analog output model is integrated with

OMRON’s K3TX Intelligent Signal

Processors

HON/OFF output model (NPN open collector)

is available

Ordering Information

Output Appearance Part number

Analog Z4D-F04A

ON/OFF Z4D-F04D

JACCESSORIES (ATTACHED)

Item Z4D-F04A Z4D-F04D Part number

Mounting bracket 1pc. 1pc. E39-L69

Mounting screws (M3 x 2) 2 pcs. 2 pcs. 

Connector with 1-m cord 1pc. 1pc. EE-1010D

Screwdriver 1pc. 

Operation Manual 1 copy 1 copy 

Z4D-F04A/D

Specifications

JRATINGS/CHARACTERISTICS

Part number Z4D-F04A Z4D-F04D

Supply voltage 12 to 24 VDC±10%, ripple voltage (p-p): 10 mV max.

Current consumption 35 mA max.

Sensing range (See Note 1.) 4±1.25 mm

Light source Red LED with a wavelength of 700 nm

Spot diameter (See Note 2.) 1.5 x 1.5 mm max. (at the sensing range of 4 mm)

Connection impedance (See Note 3.) 200 kΩmin. ---

Resolution (See Note 4.) 5µmmax. ---

Hysteresis (See Note 1.) --- 40 µm

Linearity (See Note 5.) ±1% FS ---

Analog output (See Note 1.) 1to5V(1.6V/mm

±10%) ---

Control output --- NPN open collector, 12 to 24 VDC, 50 mA

max.

Residual output voltage --- 1Vmax.

Response time (See Note 6.) 5msmax. 1.5 ms max.

Temperature influence (See Note 7.) 0.15% FS/°C---

Indicator PWR indicator (green): Lit when power is

supplied

ALM indicator (red): Lit when illumination is

insufficient.

STB indicator (green): Lit when illumination

is sufficient.

OPE indicator (orange): Lit when output is

ON.

Ambient temperature Operating -10°Cto55

°C(14

°F to 131°F) with no icing

Storage -15°Cto60

°C(5

°F to 140°F) with no icing

Ambient humidity Operating 35% to 85% (with no icing)

Ambient illumination Operating 3000 lx max. (incandescent lamp), 10,000 lx max. (sunlight)

Enclosure rating IP50 (IEC standard)

Vibration resistance Destruction: 10 to 500 Hz (1-mm max. single amplitude) for 11 min for 3 times each in X, Y,

and Z directions

Shock resistance Destruction: 500 m/s2for 3 times each in X, Y, and Z directions (total of 18 times)

Dielectric strength 1,000 VAC for 1 min between current carry parts and case

Tightening torque 0.6 N Smmax.

Material ABS (Polycarbonate for the sensing part)

Weight Approx. 10 g (without connector cable)

Insulation resistance 20 MΩmin. (at 500 VDC)

Cable length 1m

Note: 1. The values are for N8.5 Munsell paper.

2. The spot diameter is defined by 1/e2of the sensor’s laser beam center. Although a sub-beam may be observed around the

main beam, this does not mean that the product is defective.

3. Refers to input impedance of a device to be connected.

4. Resolution (Z4D-F04A)

The resolution is the peak-to-peak displacement conversion value of the analog displacement output (Conditions: N8.5 Munsell

mat paper at the center of measurement point with a power ripple noise of 10 mV (p-p) max.)

Output fluctuation

Z4D-F04A/D Z4D-F04A/D

5. The value is the peak-to-peak error rate of a displacement output voltage line with N8.5 Munsell mat paper. The value varies

with the sensing object.

6. Response Time (Z4D-F04A)

The response time of the sensor (Z4D-F04A) is the time required for the analog displacement output to increase from 10% to

90% of the full value (at the rise time) or decrease from 90% to 10% of the full value (at the fall time).

Displacement

value

Analog displace-

ment output

tr: rise time

tf: fall time

The response time of the sensor (Z4D-F04D): ON/OFF switching time

7. The value is at the sensing range of 4 mm.

JTYPICAL APPLICATIONS

Double Feed Detection Presence/absence of small parts

or solder points

Vibration Detection

Z4D-F04A/D

Engineering Data

JANALOG OUTPUT MODEL (Z4D-F04A)

Sensing Distance vs. Analog Output

Characteristics (Typical)

Analog Output Characteristics with

Difference in Sensing Object

Sensing distance (mm)

Linear output (V)

Distance (mm)

Error (%FS)

Standard paper

PBT

SPCC

Angle Characteristics with Difference

in Vertical Inclination

Temperature Characteristics

Inclination angle (_)

Error (%FS)

Positive

inclination

Negative

inclination

Standard paper

PBT

SPCC

Temperature (_C)

Error (%FS)

Vcc = 24 v

Vcc = 10.8 V

Vcc = 26.4 V

Inclination angle (_)

Error (%FS)

Standard paper

PBT

SPCC

Positive

inclination

Negative

inclination

Reflection factor (%)

Resolution (µ

Angle Characteristics with Difference

in Horizontal Inclination

Resolution Characteristics with

Difference in Reflection Rate

Z4D-F04A/D Z4D-F04A/D

JON/OFF OUTPUT MODEL (Z4D-F04D)

Sensing Distance vs. Adjuster Angle Characteristics

Standard paper

PBT

SPCC

Sensing distance (mm)

Adjustor angle ( )

Note: The PBT plastic referred in this data was detected

under its natural state.

Nomenclature

JANALOG OUTPUT (Z4D-F04A)

(1)

(2)

(1) Power (PWR) Indicator

The green PWR indicator is lit when power is applied to the

sensor.

(2) Alarm (ALM) Indicator

The red ALM indicator is lit if no object is sensed. An object may

be present, but if the reflected light is not sufficient to produce an

output from the detector, the red ALM indicator will remain on.

When the ALM indicator is lit, make necessary adjustments so

that the indicator turns OFF.

Appropriate amount of light: Not lit

Insufficient amount of light: Lit in red

JON/OFF OUTPUT (Z4D-F04D)

(5)

(3)

(4)

(3) Stability (STB) Indicator

The green STB indicator is lit when the sensor is receiving

sufficient light to process. If the indicator is not lit, adjust the

amount of light to turn on the indicator.

(4) Operation (OPE) Indicator

The sensor is synchronized with the ON/OFF output and the

orange OPE indicator is lit when the sensor has ON output.

(5) Distance Adjuster

The ON/OFF position can be set with the distance adjuster if a

sensing object is at the sensing range (4¦1.25 mm). The

ON/OFF position will shift farther from the sensor if the distance

adjuster is turned clockwise, and the ON/OFF position will shift

closer to the sensor if the distance adjuster is turned

counterclockwise.

Z4D-F04A/D

Operation

JCONNECTIONS/OUTPUT CIRCUITS

Analog Output NPN Open Collector Output

Connector

Brown

Black

Blue

Signal

processor

Output

12 to 24 VDC

0to6.5V

Signal

processor

12 to 24 VDC

Load

Output

Connector

Brown

Black

Blue

Dimensions

Unit: mm (inch)

JZ4D-F04A

Mounting Holes

Two, M3

Two, M3 X 12

Mounting holes

Receiver

Emitter

Operation indicator

Stability indicator

Mounting bracket can be

attached to this side.

Optical axis

31.9

(1.26)

7.2

(0.28)

3.1

(0.12)

18.4

(0.72)

(0.59)

15.4

(0.61)

7.2

(0.28)

(0.08)

4.6

(0.18)

5.5

(0.22) 36

(1.42)

12.2

(0.48)

2.54

(0.10)

5.9(0.23)

9.1(0.36)

25.5

(1.00)

5.08

(0.20)

1.05

(0.04)

(1.18)

(0.35)

(0.79)

4.8

(0.19)

3.1

(0.12)

1.2

(0.05) 10.7(0.42)

17.3

(0.68)

33.7

(1.33)

(0.79)

JZ4D-F04D

Mounting Holes

Two, M3

Two, M3 X 12

Mounting holes

Receiver

Emitter

Operation indicator

Stability indicator

Mounting bracket can be

attached to this side.

Optical axis

Distance adjuster

31.9

(1.26)

15.4

(0.61) 15

(0.59)

18.4

(0.72)

5.5

(0.22)

12.2

(0.48)

(1.42) 4.6 (0.18)

6.3

(0.25)

2 (0.08)

7.2 (0.28)

3.1

(0.12)

7.2

(0.28)

3.1

(0.12)

2.54

(0.10)

5.9(0.23)

9.1(0.36)

25.5

(1.00)

5.08 (0.20)

1.05 (0.04)

30 (1.18)

9 (0.35) 20 (0.79)

4.8 (0.19)

1.2

(0.05)

10.7

(0.42)

17.3

(0.68)

33.7

(1.33)

(0.79)

Z4D-F04A/D Z4D-F04A/D

JACCESSORIES

The following products are provided with the sensors. The products can also be purchased separately.

E39-L69 Mounting Bracket

Stainless steel

(SUS304)

3.2 (0.13)

5(0.20)

7.2 (0.28)

3.1

(0.12)10.7

(0.42) 16.5

(0.65)

3.2 (0.13)

3.1 (0.12)

3.1

(0.12)

7.2

(0.28)

7.2

(0.28)

7.2 (0.28) 16.5

(0.65)

10.7

(0.42)

3.1

(0.12)

(0.20) 30 (1.18)

1.2

(0.05)

EE-1010D Connector with 1-m Cable

Two, C1

(0.51) 7.62

(0.30) 2.54

(0.10)

(0.16)

0.6

(0.02) 1.4 (0.06)

2.5 (0.10)

13.5 (0.53) 1,000

(39.37)

Terminal Arrangement

No. Designation Color

1Vcc Brown (red)

2--- ---

3Output Black (white)

4GND Blue (black)

Note: Older standard colors are shown in parenthesis.

Z4D-F04A/D

Installation

JCONTROLLER CONNECTIONS

Z4D-F04A and K3TX-VD Z4D-F04D and S3D2

1 2 3 4 5 6 7 8 9

Blue

Brown

Black

11 12 13 14 15 16 17 1810

12 to 24 VDC

Z4D - F04A

K3TX-VD22j-jj

Brown

Black

Blue

0V+12 V

Note: Reverse operation is possible with the signal input

selector of the S3D2.

Note: 1. Use a K3TX DC voltage input model.

2. K3TX models are available in various output units.

Select the most appropriate K3TX model depending on

the application.

3. For details about the K3TX, refer to the K3TX Data-

sheet.

4. The diagram shown here is for a K3TX model with DC

power specifications. When using a K3TX with AC

power specifications, separate the AC power supply to

the K3TX from the DC power supply to the Z4D-F04A.

Z4D-F04A/D Z4D-F04A/D

Caution

Item Examples

Power supply

Do not exceed the maximum specified

voltage applied to the Z4D, or it may

explode or burn. Do not impose 100 VAC

on any Z4D-F model; or it may explode or

burn.

Incorrect

Sensor

Brown

Black

Blue

Incorrect

Sensor

Load

Brown

Black

Blue

Load short-circuit

Do not short-circuit the load, or the Z4D-F

may explode or burn.

Incorrect

Brown

Black

Blue

Sensor

Load

short-

circuit

Wiring

Be sure to wire the Z4D-F correctly and be

careful not to connect the polarities

incorrectly. Failure to wire the Z4D-F

correctly can result in safety hazards or

damage to the equipment.

Wrong polarity Incorrect Incorrect

Sensor

Brown

Black

Blue

Sensor

Brown

Black

Blue

Load

Wrong wiring Incorrect Incorrect

Sensor

Brown

Black

Blue

Load

Sensor

Brown

Black

Blue

Connection with no load

If connected to the power supply without

any load, internal elements may explode or

burn. Make sure to connect a proper load to

the Z4D-F.

Incorrect

Sensor

Brown

Black

Blue

+12to24V

Z4D-F04A/D

JCORRECT USE

Mounting

Install the sensor so that the optical axis of the sensor and the

surface of the sensed object meet at right angles (i.e., the panel

that incorporates the light source is parallel with the object). For

accurate results, it is recommended that the sensing distance is

set to the measurement point (4 mm).

Light source surface

Sensing object surface

Note: As the optical axis will be adjusted later, temporarily fix the

sensor.

Wiring

Connect the sensor to the controlling device using an attached

sensor cable. DO NOT SWITCH THE POWER ON DURING

WIRING. Refer to the instructions on the sensor and the

connection diagram before connecting the sensor to the

controlling device.

Axis Adjustment

When the sensor power is switched ON, the red transmitter

indicator is lit. Move the sensor so that the red beam (see the

figure below) focuses on the object. The entire light beam should

be focused on the object or an error will result.

After the optical axis has been adjusted, tighten the mounting

screws firmly.

Surface

of object

Spot

Correct Incorrect

Z4D-F04A

Analog Output

The Z4D-04A has an output of 3 V if a sensing object is located

at the standard distance (i.e., 4¦0.3 mm). The output decreases

if the sensing object is closer to the sensor and the output

increases if the sensing object is farther from the sensor. The

output changes by 1.6 V¦10% if the sensing object moves by 1

mm. The standard upper and lower limits of the output are 6.5

and 0 V respectively. If there is no sensing object or the

reflectivity of the sensing object is low, the resulting analog output

will be the standard upper limit.

Analog Output Diagram

Analog output (V)

Z4D-F04D

ON/OFF Output Diagram

The ON/OFF position can be set with the distance adjuster if a

sensing object is at the sensing range (i.e., 4¦1.25 mm). The

ON/OFF position will shift farther from the sensor if the distance

adjuster is turned clockwise, and the ON/OFF position will shift

closer to the sensor if the distance adjuster is turned

counterclockwise.

If no sensing object is present or if the reflectivity from a sensing

object is too small to reach the sensor, the output will turn OFF.

Distance adjuster position

Z4D-F04A/D Z4D-F04A/D

Precautions

Install the sensor in a clean environment. Keep the filter (on the

front of the sensor) free from oil and dust. If affected by oil or

dust, clean the sensor as follows:

1. Use a blower brush (used to clean camera lenses) to blow

large dust particles from the surface. Do not blow the dust

away with your mouth.

2. Use a soft cloth (for lenses) with a little alcohol to remove the

remaining dust. Do not use a scrubbing action when clean-

ing. A scratch on the filter could result in the sensor malfunc-

tioning.

JCONNECTOR

When removing the connector from the sensor, be sure to hold

the connector and pull it along with the attached cable.

If pressure is applied to the cable alone, it will damage the lock

mechanism inside the connector.

JINTERFERENCE

Z4D-F04A/D microdisplacement sensors can be installed within

close proximity to each other and operate independently without

interference (refer to the figures below). However, if they are

installed at an oblique angle to each other, interference may

result.

When using the microdisplacement sensor in combination with

another type of sensor (such as a photoelectric sensor), the

sensor beams should be as close to perpendicular as possible.

JENVIRONMENT

Refrain from using the microdisplacement sensor in a strong

electromagnetic field or in an environment where the operation of

the sensor is subject to the reflection of intensive light (such as a

laser beam or an electric arc welding machine).

The microdisplacement sensor cannot accurately sense a

mirror-like object, a transparent object, one with an extremely

small reflection ratio, an object smaller than the diameter of the

sensor’s sensing spot, or an inclined object.

JWIRING

The power supply cable for the Z 4D-F04A/D should not be wired

with high-voltage lines or power lines in order to avoid

interference, damage, or malfunction.

Do not solder wires to the sensor connector, or the sensor may

malfunction.

JOTHERS

Do not use switching power supplies that generate excessive

noise, which may cause sensing errors.

The following LC filter effectively reduces noise.

Sensor Power

source

The sensor cannot sense an object accurately if the surface of

the object consists of different materials placed next to each

other (refer to the figures below). In such a case install the

sensor so that the boundaries of the materials and the sensor are

parallel.

Z4D-F04A/D

Cat. No. GC APMS-1 09/02 Specifications subject to change without notice. Printed in U.S.A.

OMRON ELECTRONICS LLC

OneEastCommerceDrive

Schaumburg, IL 60173

NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4.

1-800-55-OMRON

OMRON CANADA, INC.

885 Milner Avenue

416-286-6465

OMRON ON--LINE

Global -- http://www.omron.com

USA -- http://www.omron.com/oei

Canada -- http://www.omron.com/oci

Toronto, Ontario M1B 5V8

Mouser Electronics

Authorized Distributor

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