MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS Size 22 Signal and Thermocouple Contacts, Removable Crimp and Printed Board Mount DD SERIES Military/Industrial Quality Connectors MIL-DTL-24308 and MIL-C-39029 U.L. Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication U.L. File #14098 Di * EC Contact Technical Sales for details. 5/ U rE Compliant IES RoHS TR POS S F O R D E TA IL SK NIC INDU S O R IT A and compatible with other high density D-Subminiature connectors conforming to MIL-DTL-24308. A wide assortment of mounting spacers, cable support hoods and locking systems is available from stock. * pe Densi-D Series connectors are Military/Industrial quality, high density rectangular connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. These crimp removable contact connectors are qualified to MIL-DTL-24308 and MIL-C-39029. Densi-D Series connectors utilize precision machined contacts with closed barrel crimp terminations, solder cup terminations, straight and 90 printed board mount. All female contacts are of closed entry design, featuring a fluted stainless steel shroud. Six standard contact variants are offered in arrangements of 15, 26, 44, 62, 78 and 104 contacts. Densi-D Series connectors are mateable rec tive 2002 /9 DENSI-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: CLIMATIC CHARACTERISTICS: Insulators: Temperature Range: Damp Heat, Steady State: Contacts: Contact Plating: Shells: Mounting Spacers: Push-On Fastener: Vibration Lock Systems: Jackscrew Systems: Hoods: Glass filled polyester per MIL-M-24519, UL 94V-0, blue color. Male contacts - precision machined high tensile copper alloy. Female contacts - precision machined high tensile copper alloy with stainless steel shroud. Military performance - 0.000050 inch [1.27 microns] gold over copper plate. Industrial performance - gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc and cadmium plate with dichromate seal, stainless steel, passivated. Other materials and finishes available upon request. Nylon plastic and brass; zinc plate with dichromate seal. Phosphor bronze or beryllium copper with tin plate. Slide lock and lock tabs, steel with nickel plate. Steel with zinc plate and dichromate seal, or clear zinc plate. Thermoplastic UL 94V-0. Composite, brass or steel with zinc plate and dichromate seal. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 45 5 amperes nominal. 0.005 ohms maximum. 1000 V r.m.s. 5 G ohms. 0.042 inch [1.06mm]. 300 V r.m.s. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. -55C to +125C. 21 days. MECHANICAL CHARACTERISTICS: Removable Contacts: Contact Retention In Insulator: Contact Terminations: Shells: Polarization: Mounting To Angle Brackets: Mounting To Printed Board: Locking Systems: Mechanical Operations: Insert contact to rear face of insulator and release from rear face of insulator. Size 22 contacts, male - 0.030 inch [0.76mm] diameter; female - closed entry design with stainless steel shroud. 9 lbs. [40 N]. Closed barrel crimp, wire sizes 22 AWG [0.3mm2] through 30 AWG [0.05mm2] per IEC 352-2. 90 Printed Board Mount contact terminations. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and riveted fasteners with 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and nylon lock inserts. Rapid installation push-on fasteners and mounting posts. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 512-5. THERMOCOUPLE CONTACTS: Size 22 crimp contacts are available, see page 49 for details. PCB mount contacts are available, please contact Technical Sales for details. MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS D-Sub Positronic Industries connectpositronic.com FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 1 15 15 30 18 19 DD 15 1 16 9 10 10 11 31 26 44 DD 26 DD 44 1 1 1 22 21 42 43 20 21 39 60 78 40 43 59 64 84 85 62 DD 62 21 42 63 22 104 DD 104 DD 78 STANDARD SHELL ASSEMBLY M B B1 K D1 E D H 0.0360.008 [0.910.020] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS [F] OPTIONAL SHELL ASSEMBLY [0, 02] 0.1200.010 [3.080.25] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES DD 15 M DD 15 F DD 26 M DD 26 F DD 44 M DD 44 F DD 62 M DD 62 F DD 78 M DD 78 F DD 104 M DD 104 F A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] 0.032 [0.81] Total diametral float D 0.005 [0.13] [ D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places ] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 46 DD SERIES 5 1 6 MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CRIMP CONTACTS CLOSED CRIMP BARREL FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT A *Color Code A *Color Code oB DD SERIES oB oC 0.150 [3.81] Stainless Steel Shroud O0.030 [0.76] 0.150 [3.81] Part Number: FC8122D oC Part Number: MC8022D Crimp contacts may be supplied kitted with connector or ordered separately. PART NUMBER WIRE SIZE AWG/[mm2] A OB OC PART NUMBER WIRE SIZE AWG/[mm2] A OB OC FC8022D 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.518 [13.16] 0.035 [0.89] 0.047 [1.19] MC8022D 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] 0.035 [0.89] 0.047 [1.19] *M39029/57-354 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] 0.518 [13.16] 0.035 [0.89] 0.047 [1.19] *M39029/58-360 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] 0.531 [13.49] 0.035 [0.89] 0.047 [1.19] Material - Leaded nickel copper. Plating - Gold flash over nickel or 0.000050 inch [1.27] gold over copper for military specification contacts. Material - Brass. Plating - Gold flash over nickel or 0.000050 inch [1.27] gold over copper for military specification contacts. *Color Code - ORANGE/GREEN/YELLOW for military specification co