Round Water-resistant Connectors (M12 Threads) XS2 CSM_XS2_DS_E_11_2 Water- and Environment-resistive FA Connectors Save Wiring and Maintenance Effort * Compact FA connectors meet IP67 requirements and ensure a 94V-0 fire retardant rating. * A wide array of connectors makes a wiring system more modular, simplifies maintenance, and reduces downtime. * Connectors with Cables and Connector Assemblies are available. * Three types of Connector Assembly: Crimping, soldering, and screw-on. * Connectors with Cables are UL certified. * Based on IEC61076-2-101 (IEC60947-5-2) and NECA 4202. Refer to Safety Precautions on page 29. Ratings and Specifications Rated current Rated voltage Contact resistance (Connector) Insulation resistance Dielectric strength (Connector) Degree of protection Insertion tolerance Cable holding strength Ambient operating temperature range Ambient humidity range Socket Appearance 4A 250 VAC/VDC 40 m max. (20 mV max., 100 mA max.) 1,000 M min. (at 500 VDC) 1,500 VAC for 1 min (leakage current: 1 mA max.). IP67 (IEC60529) 200 times Cable diameter: 6 mm 98 N/15 s 4 to 5 mm 49 N/15 s 3 mm 29 N/15 s DC type Male (plug) Female (socket) contacts contacts 1 AC type Male (plug) Female (socket) contacts contacts 1 2 4 2 4 2 3 1 4 3 2 3 1 4 3 Note: The AC and DC connectors are different as shown here and therefore cannot be connected together. Operating: - 25C to 70C * 20% to 85% *Use the robot cable within a temperature range between 0C and 70C to prevent the wires inside the cable from being broken when bending it. Materials and Finish Item Materials Finish Materials Thread bracket Finish Materials Pin block Finish O-ring/rubber bushing Cover Contacts Fire-retardant, Robot cable Non-polar DC Connectors with Standard Cable E2E models with conventional connector pin with Fire-retardant, Robot cable Cable Heat-resistant cable up to 105C Spatter-resistant Cables XS2F/H/W XS2F-LED Phosphor bronze Nickel base, 0.4-m gold plating Brass * Nickel plated * PBT resin (UL94V-0) For DC: light gray; for AC: dark gray Rubber Soft PBT resin (UL94V-0) TPU resin (UL94HB) UL AWM2464 CL3, 6 mm dia. --AWG20 (0.5mm2) Structure: 0.08 mm/110 wires 6 mm dia. --AWG20 (0.5mm2) Structure: 0.12 mm/45 wires UL AWM2464 CL3, 6 mm dia. AWG20 (0.5mm2) Structure: 0.08 mm/110 wires 6 mm dia. AWG20 (0.5mm2) Structure: 0.12 mm/45 wires 6.6 mm dia. AWG20 (0.5mm2) Structure: 0.08 mm/110 wires Standard Cable (XS2F-LED) --- XS2M/R/P XS2C/G Brass PA resin (UL94V-0) --- PBT resin (UL94V-0) PBT resin (UL94V-0) --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- UL AWM2464 5.0 mm dia. (3 conductors) 5.4 mm dia. (4 conductors) 0.34 mm2 Structure: 0.1 mm/43 wires *The T-joint of the XS2R is aluminum/white. 1 XS2 List of Products Name/Application Connectors attached to Cable Model/Type Appearance Reference page XS2W Sockets and Plugs on Cable Ends 3 XS2F Sockets on One Cable End 5 XS2F Sockets on One Cable End with Indicator 9 XS2H Plugs on One Cable End 10 XS2G Plug Assemblies 14, 16 XS2C Socket Assemblies 15, 17 Connector Assemblies (Crimping, Soldering, or Screw-on) Used to enable using connectors for sensor cables and relay cables. XY2F Crimp Tool (for Crimping Connectors) 25 XW4Z Screwdriver (for Screw-on Connectors) 28 XS2P Panel-mounting Sockets 18 Terminal Box Connectors Used to enable using connectors for terminal boxes. A T-Joints and Y-Joints Used for branching and for daisy-chain connections. T-Joints XS2R T-Joint/Y-Joint Plug/Socket Connectors B C 19 Y-Joints Sensor Connector Assemblies Used to enable using connectors in sensors. XS2M Plugs Embedded Plugs with No Screw Threads 22 Flange-mounting Plugs Panel-mounting Connectors Used to enable using I/O box connectors mounted to panels. Embedded Plugs with Screw Threads XS2M Plugs 23 Screw-mounting Plugs 2 XS2 XS2W Sockets and Plugs on Cable Ends Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS2W-D@2@-@@1-@@ 1 2 3 4 5 6 7 8 9 1. Type W: Connectors connected to cable, socket and plug on cable ends 2. AC/DC (Mating Section Form) D: For DC 3. Connector Poles 4: 4 poles 5: 5 poles 4. Contact Plating 2: 0.4-m gold plating 5. Cable Connection Direction 1: 2: 3: 4: Straight/straight L-shaped/L-shaped Straight (Socket)/L-shaped (Plug) L-shaped (Socket)/straight (Plug) 6. Cable Length A: 0.3 m (straight/straight only) B: 0.5 m (straight/straight only) C: 1 m (straight/straight only) D: 2 m E: 3 m (straight/straight only) F: 4 m (straight/straight only) G: 5 m H: 7 m (straight/straight only) J: 10 m (straight/straight only) K: 15 m (straight/straight only) L: 20 m (straight/straight only) 7. Connections Pin No. A B C D 8: Brown White Blue Black (for DC) Terminal No. A B C D E G: Brown White Blue Black Gray 8. Connectors on One End/Both Ends 1: Both ends 9. Cable Specifications F: Fire-retardant, Robot cable SA: Spatter-resistant Cable 3 XS2 XS2W Sockets and Plugs on Cable Ends Connectors with Fire-retardant, Robot cable Spatter-resistant Cable XS2W-D42@-@81-F XS2W-D421-@81-SA Dimensions (Unit: mm) Straight/Straight Connectors 14.9 dia. 14.9 dia. 40.7 44.7 L L-shaped/L-shaped Connectors 14.9 dia. 14.9 dia. 32.3 28.3 Wiring Diagram for 4 Cores 25.3 25.3 L Straight/L-shaped Connectors Cable lead colors 1 Brown 2 White 3 Blue 4 Black (DC) Contact No. 14.9 dia. 1 2 3 4 32.3 14.9 dia. 40.7 Wiring Diagram for 5 Cores 25.3 L Cable lead colors 1 Brown 2 White 3 Blue 4 Black 5 Gray Contact No. L-shaped/Straight Connectors 1 2 3 4 5 14.9 dia. 28.3 14.9 dia. 44.7 25.3 L Ordering Information Cable Cable connection Cable No. of Cable core crossCable Specifications direction diameter cable cores sectional area (mm2) length (m) (mm) Straight/Straight Fire-retardant, L-shaped/ Robot cable L-shaped 6.0 mm dia. 4 0.5 Straight (Socket)/ L-shaped (Plug) L-shaped (Socket)/ Straight (Plug) SpatterStraight/Straight resistant Cables 6.6 mm dia. 1 2 3 5 10 2 5 2 5 2 5 2 5 DC Model XS2W-D421-C81-F XS2W-D421-D81-F XS2W-D421-E81-F XS2W-D421-G81-F XS2W-D421-J81-F XS2W-D422-D81-F XS2W-D422-G81-F XS2W-D423-D81-F XS2W-D423-G81-F XS2W-D424-D81-F XS2W-D424-G81-F XS2W-D421-D81-SA XS2W-D421-G81-SA UL Minimum order -listed 10 5 1 Yes 5 5 --- Note: Ask your OMRON representative about other cable lengths, and about 5-core cables. 4 XS2 XS2F Socket on One Cable End Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS2F-@@2@-@@0-@@ 1 2 3 4 5 6 7 8 9 8. Connectors on One End/Both Ends 1. Type 0: One end F: Connector connected to cable, socket on one cable end 2. AC/DC (Mating Section Form) A: For AC D: For DC E: For DC, stainless steel lock 3. Connector Poles 9. Cable Specifications F: Standard cable (Fire-retardant, Robot cable) E: Heat-resistant cable up to 105C SA: Spatter-resistant Cable E type and SA type is a 4-core cable. Designations for DC Polarity (For Limit Switches and Sensors) 4: 4 poles 5: 5 poles 6. Cable Length 4. Contact Plating 3: 2 m 4: 5 m 2: 0.4-m gold plating 5. Cable Connection Direction 7. Connections 1: Straight 2: L-shaped 6. Cable Length A: 0.3 m B: 0.5 m C: 1 m D: 2 m E: 3 m F: 4 m G: 5 m H: 7 m J: 10 m K: 15 m L: 20 m Only the 2 m (D), 5 m (G) and 10 m (J) cables are available for cables with 5 poles. Pin No. A B 1: ----- C D Black White 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications Not designated. Note: Model number standards are different for items 6, 7, and 9 for non-polar connectors. 7. Connections Terminal No. A B C D A: Brown ----Blue (for DC) B: ----- Brown Blue (for DC) C: Brown --Blue Black D: ----Blue Brown 8: Brown White Blue Black (for DC) 9: Brown White Blue Black (for AC) Terminal No. A B C D E G: Brown White Blue Black Gray 5 XS2 XS2F Sockets on One Cable End Connectors with Fire-retardant, Robot Cable XS2F-@42@-@@0-F Non-polar DC Connectors with Standard Cable XS2F-@42@-@@0 E2E models with conventional connector pin with Fire-retardant, Robot Cable XS2F-D42@-@D0 Heart-resistant Cable up to 105C XS2F-E42@-@80-E Spatter-resistant Cables XS2F-D421-@80-SA Dimensions (Unit: mm) Straight Connectors M12 x 1 5 dia. M12 x 1 5 dia. 45 45 6 dia. 14.9 dia. DC 30 40.7 AC L 5 50 L-shaped Connectors L 25.3 6 dia. 28.3 30 5 50 14.9 dia. M12 x 1 5 dia. M12 x 1 5 dia. DC AC 45 45 Wiring Diagram Two-core model Fire-retardant, Robot cable Spatter-resistant Cables* Heat-resistant Cables up to 105C * Standard cable (non-polar DC) Fire-retardant, Robot cable (E2E models with conventional connector pin) XS2F-@42@ -@@0-F XS2F-D421@80-SA XS2F-E42@@80-E Contact No. 1 2 3 4 Blue (DC) Contact No. 1 2 3 4 Cable lead colors Contact No. Cable lead colors 1 2 3 4 Brown Blue Black (DC) Cable lead colors Brown White Blue Black (DC/AC) Contact No. 1 2 3 4 Brown Blue (AC) 1 2 3 4 Cable lead colors Black White Contact No. XS2F-D42@ -@D0 Four-core model Brown Contact No. XS2F-@42@ -@@0 Three-core model Cable lead colors 1 2 3 4 --- --- --- --- Cable lead colors Blue Brown *Spatter-resistant Cables and Heat-resistant Cables (105C) are available only for four cores and DC. 6 XS2 Ordering Information Cable Cable No. of Cable core Cable Cable outer connection cable cross-sectional length Specifications diameter direction cores area (mm2) (m) (mm) Straight Fire-retardant, Robot cable L-shaped Standard cable (non-polar) Straight L-shaped Fire-retardant, Straight Robot cable (E2E models with conventional L-shaped connector pin) Heat-resistant cable up to 105C * 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 2 2 2 2 2 2 1 2 5 10 1 2 6.0 mm dia. 2 5 2 5 2 5 2 2 4 L-shaped 4 5 10 Straight SpatterStraight/ resistant Cables Straight 0.5 6.6 mm dia. DC AC Model Model XS2F-D421-CA0-F XS2F-D421-CC0-F XS2F-D421-C80-F XS2F-D421-DA0-F XS2F-D421-DC0-F XS2F-D421-D80-F XS2F-D421-GA0-F XS2F-D421-GC0-F XS2F-D421-G80-F XS2F-D421-JA0-F XS2F-D421-JC0-F XS2F-D421-J80-F XS2F-D422-CA0-F XS2F-D422-CC0-F XS2F-D422-C80-F XS2F-D422-DA0-F XS2F-D422-DC0-F XS2F-D422-D80-F XS2F-D422-GA0-F XS2F-D422-GC0-F XS2F-D422-G80-F XS2F-D422-JA0-F XS2F-D422-JC0-F XS2F-D422-J80-F XS2F-D421-310 XS2F-D421-410 XS2F-D422-310 XS2F-D422-410 XS2F-D421-DD0 XS2F-D421-GD0 XS2F-D422-DD0 XS2F-A421-CB0-F --XS2F-A421-C90-F XS2F-A421-DB0-F --XS2F-A421-D90-F XS2F-A421-GB0-F --XS2F-A421-G90-F XS2F-A421-JB0-F --XS2F-A421-J90-F XS2F-A422-CB0-F ----XS2F-A422-DB0-F ----XS2F-A422-GB0-F ----XS2F-A422-JB0-F ----XS2F-A421-310 XS2F-A421-410 XS2F-A422-310 XS2F-A422-410 ------- 5 XS2F-D422-GD0 --- 2 5 2 5 2 5 XS2F-E421-D80-E XS2F-E421-G80-E XS2F-E422-D80-E XS2F-E422-G80-E XS2F-D421-D80-SA XS2F-D421-G80-SA ------------- Minimum ULorder listed 10 5 1 Yes 10 5 1 --- --5 --- --- Note: Ask your OMRON representative about other cable lengths. *The heat-resistant fixture material is SUS316L stainless steel without surface treatment. 7 XS2 Applicable Proximity Sensors Refer to page the E2E Datasheet for information on connecting to E2E Proximity Sensors 5-pole Connectors for DC XS2F-D52@-@G0-A Dimensions (Unit: mm) Straight Connectors Note: Use the XS2H-D521-@G0-A in combination with the XS2FD521-@G0-A. M12 x 1 45 6 dia. 5 dia. 14.9 dia. 40.7 30 5 50 L Wiring Diagram Pin Arrangements (Engagement Side) Cable lead colors Contact No. 2 4 2 Brown White Blue Black Gray 1 3 5 L-shaped Connectors 5 3 1 4 L 25.3 6 dia. 28.3 30 5 50 M12 Ordering Information Cable connection direction Straight No. of cable cores 5 Cable core cross-sectional area (mm2) 0.3 L-shaped Cable length (m) 2 5 10 5 DC Model Minimum order XS2F-D521-DG0-A XS2F-D521-GG0-A XS2F-D521-JG0-A XS2F-D522-GG0-A 5 5 5 5 Note: Ask your OMRON representative about other cable lengths. 8 XS2 XS2F Sockets on One Cable End with Indicator Model Number Legend XS2F-M12 PVC @ A @@M@ LED 1 2 3 4 5 6 7 8 1. Type F: Connector connected to cable, sockets on one cable end 4. Connector Poles 3: 3 poles 4: 4 poles 7. Applicable Sensors P: PNP N: NPN 2. Mating Section Form M12: M12 5. Cable Connection Direction A: L-shaped 8. With indicator LED: With indicator 3. Cable material PVC: PVC 6. Cable Length 2: 2 m 5: 5 m 10: 10 m Dimensions (Unit: mm) L 35 28.2 5 30 28 9.1 50 14.9 dia. 45 M12x1 Wiring Diagram 3 poles NPN type + BROWN 1 YELLOW GREEN 4 4 poles PNP type PNP type 1 + BROWN 4 BLACK BLACK YELLOW 3 - BLUE 3 GREEN - BLUE + BROWN WHITE BLACK 1 2 4 R1 R2 R3 D1 D2 D3 - BLUE 3 Ordering Information Cable Cable Cable connection No. of outer Specifications direction diameter cable cores (mm) 5 mm dia. PVC Cable length (m) 0.34 2 5 10 2 5 10 2 5 10 3 L-shaped 5.4 mm dia. Cable core cross-sectional area (mm2) 4 LED PNP NPN PNP Model XS2F-M12PVC3A2MPLED XS2F-M12PVC3A5MPLED XS2F-M12PVC3A10MPLED XS2F-M12PVC3A2MNLED XS2F-M12PVC3A5MNLED XS2F-M12PVC3A10MNLED XS2F-M12PVC4A2MPLED XS2F-M12PVC4A5MPLED XS2F-M12PVC4A10MPLED Minimum ULorder listed 1 Yes 9 XS2 XS2H Plugs on One Cable End Model Number Legend XS2H-@@21-@@0-@@ 1 2 3 4 5 6 7 8 9 1. Type H: Connector connected to cable, plug on one cable end 2. AC/DC A: For AC D: For DC 3. Connector Poles Using this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 4: 4 poles 5: 5 poles 4. Contact Plating 2: 0.4-m gold plating 5. Cable Connection Direction 1: Straight 6. Cable Length A: 0.3 m B: 0.5 m C: 1 m D: 2 m G: 5 m 7. Connections Terminal No. A B Terminal No. C D 8: Brown White Blue Black (for DC) 9: Brown White Blue Black (for AC) A B C A: Brown --- --- B: --- Terminal No. D Blue (for DC) A B C D E G: Brown White Blue Black Gray --- Brown Blue (for AC) C: Brown --- Blue Black (for DC) 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications A: Standard cable F: Fire-retardant, Robot cable SA: Spatter-resistant Cable 10 XS2 XS2H Plugs on One Cable End Connectors with Fire-retardant, Robot Cable XS2H-@421-@@0-F Spatter-resistant Cable XS2H-D421-@80-SA Dimensions (Unit: mm) Straight Connectors M12 x 1 45 5 dia. 44.7 45 6 dia. 5 dia. 14.9 dia. DC 30 AC 5 L Wiring Diagram Contact No. 50 Cable lead colors 1 2 3 4 Brown Contact No. Blue (DC) Cable lead colors Contact No. 1 2 3 4 Cable lead colors 1 2 3 4 Cable lead colors Brown White Blue Black (DC/AC) Contact No. 1 2 3 4 Brown Blue Black (DC) Brown Blue (AC) Three-core Model Two-core Model Four-core Model Connectors on DC Cable (Five Poles) XS2H-D521-@G0-A (for DC) Dimensions (Unit: mm) Straight Connectors M12 x 1 45 Note: Use the XS2F-D521-@G0-A in combination with the XS2H-D521@G0-A. 6 dia. 5 dia. 14.9 dia. 44.7 30 5 50 L Wiring diagram Pin Arrangements (Engagement Side) Cable lead colors Contact No. 2 4 1 Brown White Blue Black Gray 1 3 5 5 4 2 3 Five-core Model Ordering Information Cable Specifications No. of connector poles Cable connection direction No. of cable cores Cable Cable core Cable outer cross-sectional length diameter area (mm2) (m) (mm) 2 3 Fire-retardant, Robot cable 4 4 2 3 Straight 0.3 6.0 mm dia. 0.5 0.5 4 Spatterresistant Cables 4 4 Standard cable 5 5 6.6 mm dia. 6.0 mm dia. 0.3 1 3 5 0.3 1 0.3 1 DC AC Model Model XS2H-D421-AA0-F XS2H-D421-AC0-F XS2H-D421-A80-F XS2H-D421-B80-F XS2H-D421-CA0-F XS2H-D421-CC0-F XS2H-D421-C80-F XS2H-D421-D80-F XS2H-D421-G80-F XS2H-D421-A80-SA XS2H-D421-C80-SA XS2H-D521-AG0-A XS2H-D521-CG0-A XS2H-A421-AB0-F --XS2H-A421-A90-F --XS2H-A421-CB0-F --XS2H-A421-C90-F ------------- Minimum ULorder listed Yes 10 ----- Note: Ask your OMRON representative about other cable lengths. 11 XS2 XS2@ Sensor I/O Connectors on Cables (8-pole) Ordering Information Cable connection Applicable wire Number of cores Cable length (m) direction diameter Connector type Panel-mounting socket --- AWG22 to 28 --- --- 8 0.3 1 2 5 2 5 Panel-mounting plug Plug on one cable end Socket on one cable end Straight --- Plug and socket on cable ends Model XS2P-D821-2 XS2P-D822-2 XS2M-D824-4 XS2H-D821-AH0-C XS2H-D821-CH0-C XS2F-D821-DH0-C XS2F-D821-GH0-C XS2W-D821-DH1-C XS2W-D821-GH1-C Note: Ask your OMRON representative about other cable lengths. Ask your OMRON representative about robot cable models (-R). Pin Numbers and Cable Lead Colors XS2F/XS2H/XS2W cable lead colors 1 White 2 Brown Ratings and Characteristics Rated current Rated voltage Contact resistance Insulation resistance Dielectric strength Degree of protection Insertion durability Operating temperature 3 Green Pin number 4 5 Yellow Gray 6 Pink 7 Blue 8 Shield Materials and Finish 1.5 A 36 VDC 40 M max. (at 20 mVDC max. and 100 mA max.) 1,000 M min. (at 500 VDC) 1,000 VAC for 1 min (leakage current: 1 mA max.) IP67 200 times min. -25 to 70C Brass/nickel base, 0.4-m goldplating Bracket, body, M16 nuts Brass/nickel plated Pin block PBT resin (UL94V-0)/light gray Cover *1 PBT resin (UL94V-0) Seal rubber and O-ring *2 Rubber 6 mm dia. Standard Cable AWG24 (0.25 mm2) Cable (8 core) Structure: 0.127 mm/20 wires Contacts *1. XS2F/XS2H/XS2W only. *2. O-rings are on sockets only. Wiring Example Sensor, actuator, etc. XS2M XS2H XS2W Relay box, In-panel terminal block XS2P XS2F 12 XS2 Dimensions (Unit: mm) XS2H Plug on One Cable End (M12) 1 2 6 dia. 7 3 14.9 dia. 6 4 8 5 M12 x 1 30 44.7 L 5 50 XS2F Socket on One Cable End (M12) 2 1 7 3 6 4 6 dia. 14.9 dia. 8 5 M12 x 1 30 40.7 L 5 50 XS2W Plug and Socket on Cable Ends (M12) M12 x 1 5 2 1 7 3 6 4 6 dia. 4 14.9 dia. 14.9 dia. 8 8 6 3 7 1 5 2 44.7 M12 x 1 40.7 L XS2P-D821-2 Panel-mounting Socket (M12) with Solder Cup Pins and Rear Lock 1 2 1 3 7 7 2 10.6 dia. 4 6 3 6 6 5 5 2 4 4 3 M12 x 1 2.5 10.5 3 20.4 5 6 1 7 1 3 7 7 2 7 20 dia. 14 dia. 20 dia. 4 1.5 Seal rubber Panel 20.9 5 8.7 3 33 Panel M16 nut 5 3 XS2M-D824-4 Panel-mounting Plug (M12) with Solder Cup Pins and Front Lock M12 x 1 M16 x 1 M16 x 1 M16 nut Seal rubber 5 XS2P-D822-2 Panel-mounting Socket (M12) with Solder Cup Pins and Front Lock Panel Cutouts 7 +0.1 0 Connector Pin Numbers (from Mating Side) 1 2 +0.2 0 dia. 16 3 Panel 3 M16 nut 1 7 2 M16 x 1 8.7 20.4 6 3 5 6 5 14 dia. 3 20 dia. 14 dia. 4 M12 x 1 7 7 6 6 2 3 Seal rubber 1.5 4 7 1 24 min. 8 5 Plug 4 5 8 Socket Note 1. Mounting panel thickness: 1 to 4 mm. 2.Applicable core wire size for solder cup pins: 0.5 mm2 max. 3.The M16 nut and seal rubber are included. 13 XS2 XS2G Crimping/Soldering Plug Assemblies Dimensions (Unit: mm) XS2G-@4C@ (Crimping Model) XS2G-@42@ (Soldering Model) Straight Connectors 45 45 5 dia. M12 x 1 5 dia. 14.9 dia. DC 47.1 AC XS2G-D42@ (Soldering Model) L-shaped Connectors 14.2 dia. 45 35.7 5 dia. 14.9 dia. M12 x 1 23 DC Ordering Information Suitable cable dia. (mm) 6 mm dia. model (5 to 6 mm dia.) 4 mm dia. model (4 to 5 mm dia.) 3 mm dia. model (3 to 4 mm dia.) Suitable core size (mm2) Suitable Sheath material 0.18 to 0.3 0.5 to 0.75 * Cable Connection connection method direction Straight 0.5 max. L-shaped 0.18 to 0.3 0.5 to 0.75 * 0.5 max. PVC, PE, PUR Straight L-shaped 0.18 to 0.3 0.5 to 0.75 * 0.5 max. Straight L-shaped DC AC Model Model Crimping XS2G-D4C1 XS2G-A4C1 Soldering Soldering XS2G-D421 XS2G-D422 XS2G-A421 --- Crimping XS2G-D4C3 XS2G-A4C3 Soldering Soldering XS2G-D423 XS2G-D424 XS2G-A423 --- Crimping XS2G-D4C5 XS2G-A4C5 Soldering Soldering XS2G-D425 XS2G-D426 XS2G-A425 --- Minimum order 50 *There are two types of contacts. Note: Crimping plug contacts are sold separately. Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. XS2U Crimping Pin for XS2G Dimensions (Unit: mm) Note: A special tool must be used for crimping. For details, refer to page 25. XS2U-312@ (Plug Pin) Dimensions Slit 1 dia. C dia. 1.5 B A 2 dia. 2.3 dia. Model Suitable core size (mm2) Dimension (mm) A B C No. of slits XS2U-3121 0.18 to 0.3 20.0 6.1 0.8 1 XS2U-3122 0.5 to 0.75 20.1 6.2 1.3 0 Ordering Information Suitable core size (mm2) 0.18 to 0.3 0.5 to 0.75 Model XS2U-3121 XS2U-3122 Minimum order 100 Note: Orders are accepted in multiples of the minimum order. 14 XS2 XS2C Crimping/Soldering Socket Assemblies Dimensions (Unit: mm) XS2C-@4C@ (Crimping Model) XS2C-@42@ (Soldering Model) Straight Connectors 45 45 5 dia. M12 x 1 5 dia. M12 x 1 14.9 dia. DC L-shaped Connectors 45 AC 14.2 dia. 43.2 45 5 dia. M12 x 1 31.8 5 dia. M12 x 1 14.9 dia. 23 DC AC Ordering Information Suitable cable dia. (mm) 6 mm dia. model (5 to 6 mm dia.) 4 mm dia. model (4 to 5 mm dia.) 3 mm dia. model (3 to 4 mm dia.) Suitable core size (mm2) 0.18 to 0.3 0.5 to 0.75 * 0.5 max. 0.18 to 0.3 0.5 to 0.75 * 0.5 max. 0.18 to 0.3 0.5 to 0.75 * 0.5 max. 0.18 to 0.3 0.5 to 0.75 * 0.5 max. 0.18 to 0.3 0.5 to 0.75 * 0.5 max. 0.18 to 0.3 0.5 to 0.75 * 0.5 max. Suitable Sheath material Cable connection direction Straight L-shaped Straight PVC, PE, PUR L-shaped Straight L-shaped DC AC Model Model Crimping XS2C-D4C1 XS2C-A4C1 Soldering XS2C-D421 XS2C-A421 Crimping XS2C-D4C2 XS2C-A4C2 Soldering XS2C-D422 XS2C-A422 Crimping XS2C-D4C3 XS2C-A4C3 Soldering XS2C-D423 XS2C-A423 Crimping XS2C-D4C4 XS2C-A4C4 Soldering XS2C-D424 XS2C-A424 Crimping XS2C-D4C5 XS2C-A4C5 Soldering XS2C-D425 XS2C-A425 Crimping XS2C-D4C6 XS2C-A4C6 Soldering XS2C-D426 XS2C-A426 Connection method Minimum order 50 *There are two types of contacts. Note: Crimping plug contacts are sold separately. Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. XS2U Crimping Pin for XS2C Dimensions (Unit: mm) Note: A special tool must be used for crimping. For details, refer to page 25. Dimensions XS2U-222@ (Socket Pin) Slit C dia. 1.5 B 2 dia. 2.3 dia. Model Suitable core size (mm2) Dimension (mm) A B C No. of slits XS2U-2221 0.18 to 0.3 16.7 6.1 0.8 1 XS2U-2222 0.5 to 0.75 16.8 6.2 1.3 0 A Ordering Information Suitable core size (mm2) 0.18 to 0.3 0.5 to 0.75 Model XS2U-2221 XS2U-2222 Minimum order 100 Note: Orders are accepted in multiples of the minimum order. 15 XS2 XS2G Screw-on Plug Assemblies Dimensions (Unit: mm) XS2G-D5S7 (5-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XS2G-D5S9 (5-pole, Straight, Applicable Cable Outer Diameter: 7 mm) XS2G-D4S7 (4-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XS2G-D4S9 (4-pole, Straight, Applicable Cable Outer Diameter: 7 mm) 58.7 M12 x 1 16 dia. 20 dia. 14.9 dia. XS2G-D5S1 (5-pole, Straight, Applicable Cable Outer Diameter: 6 mm) XS2G-D4S@ (4-pole, Straight, Applicable Cable Outer Diameter: 3, 4, or 6 mm) M12 x 1 58.7 14 dia. 20 dia. 14.9 dia. XS2G-D5S2 (5-pole, L-shaped, Applicable Cable Outer Diameter: 6 mm) XS2G-D4S@ (4-pole, L-shaped, Applicable Cable Outer Diameter: 3, 4, or 6 mm) M12 x 1 39.7 20 dia. 14.9 dia. 39.6 14 dia. Ordering Information No. of poles 5 4 Suitable cable dia. (mm) 8 mm dia. model (7 to 8 mm dia.) 7 mm dia. model (6 to 7 mm dia.) 6 mm dia. model (5 to 6 mm dia.) 8 mm dia. model (7 to 8 mm dia.) 7 mm dia. model (6 to 7 mm dia.) 6 mm dia. model (5 to 6 mm dia.) 4 mm dia. model (4 to 5 mm dia.) 3 mm dia. model (3 to 4 mm dia.) Suitable core size (mm2) 0.18 to 0.75 Suitable Sheath material PVC, PE, PUR Straight connectors (for DC) Model XS2G-D5S7 XS2G-D5S9 XS2G-D5S1 XS2G-D4S7 XS2G-D4S9 XS2G-D4S1 XS2G-D4S3 XS2G-D4S5 L-shaped connectors (for DC) Model ----XS2G-D5S2 ----XS2G-D4S2 XS2G-D4S4 XS2G-D4S6 Minimum order 50 Note: XS2G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R Y-Joint Sockets/Plugs. Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. 16 XS2 XS2C Screw-on Socket Assemblies Dimensions (Unit: mm) XS2C-D5S7 (5-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XS2C-D5S9 (5-pole, Straight, Applicable Cable Outer Diameter: 7 mm) XS2C-D4S7 (4-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XS2C-D4S9 (4-pole, Straight, Applicable Cable Outer Diameter: 7 mm) 54.9 M12 x 1 20 dia. 14.9 dia. 16 dia. XS2C-D5S1 (5-pole, Straight, Applicable Cable Outer Diameter: 6 mm) XS2C-D4S@ (4-pole, Straight, Applicable Cable Outer Diameter: 3, 4, or 6 mm) M12 x 1 54.9 20 dia. 14.9 dia. 14 dia. XS2C-D5S2 (5-pole, L-shaped, Applicable Cable Outer Diameter: 6 mm) XS2C-D4S@ (4-pole, L-shaped, Applicable Cable Outer Diameter: 3, 4, or 6 mm) M12 x 1 35.9 20 dia. 14.9 dia. 39.6 14 dia. Ordering Information No. of poles 5 4 Suitable cable dia. (mm) Suitable core size (mm2) 8 mm dia. model (7 to 8 mm dia.) 7 mm dia. model (6 to 7 mm dia.) 6 mm dia. model (5 to 6 mm dia.) 8 mm dia. model (7 to 8 mm dia.) 0.18 to 7 mm dia. model (6 to 7 mm dia.) 0.75 6 mm dia. model (5 to 6 mm dia.) 4 mm dia. model (4 to 5 mm dia.) 3 mm dia. model (3 to 4 mm dia.) Suitable Sheath material PVC, PE, PUR Straight connectors (for DC) Model XS2C-D5S7 XS2C-D5S9 XS2C-D5S1 XS2C-D4S7 XS2C-D4S9 XS2C-D4S1 XS2C-D4S3 XS2C-D4S5 L-shaped connectors Minimum (for DC) order Model ----XS2C-D5S2 --50 --XS2C-D4S2 XS2C-D4S4 XS2C-D4S6 Note: Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. 17 XS2 XS2P Panel-mounting Sockets for Terminal Boxes Dimensions (Unit: mm) XS2P-@421-2 (with Solder Cup Pins) Rear Lock Model M12 x 1 Rubber bushing M12 x 1 Panel M16 x 1 20 dia.14.6 dia. DC 7.8 AC XS2P-@422-1 (with DIP Pins) XS2P-@422-2 (with Solder Cup Pins) M12 x 1 Front Lock Model Panel M16 x 1 M12 x 1 7 Panel M16 x 1 Rubber bushing 14 dia. 6 3 With DIP Pins M16 x 1 1.5 M12 x 1 17 2.5 8.7 17 23.5 27 With Solder Cup Pins 5 dia. 16 dia. 20.5 24 AC XS2P-D522-1 (with DIP Pins) XS2P-D522-2 (with Solder Cup Pins) Front Lock Model M16 nut Rubber bushing 2 dia. 20 dia. 14 dia. 7 DC 7 2.5 20.5 24 M16 nut M12 x 1 2 dia. 3 M16 x 1 1.5 2 dia. 0.8 dia. 14 dia. 14 dia. 6.8 7 3 8.7 2.5 20.5 25.5 17 6.8 7 8.7 5 23.5 With Solder Cup Pins Panel Cutout +0.1 0 7 16 dia. 17 2.5 9 3.5 With DIP Pins PCB-mounting Dimensions +0.15 16 0 dia. 5 Land 5 24 min. Four, 2.2-dia.holes 24 min. Note: The panel thickness is 1 to 4 mm. Ordering Information No. of poles Lock method Rear lock 4 5 Front lock Front lock Pin shape Solder cup pin Solder cup pin DIP pin Solder cup pin DIP pin Applicable wire diameter AWG20 to 28 DC Model XS2P-D421-2 XS2P-D422-2 XS2P-D422-1 XS2P-D522-2 XS2P-D522-1 AC Model XS2P-A421-2 XS2P-A422-2 XS2P-A422-1 ----- Minimum order 50 18 XS2 XS2R Y-Joint Plug/Socket Connectors Dimensions (Unit: mm) XS2R-D426-@11-F Connectors on Both Cable Ends (Y-Joint Plug/Socket) 15.0 M12 x 1 Socket CN2 4.6 dia. CN2 14.9 dia. 1 2 4 3 35.0 Wiring Diagram 45.5 Plug 6 dia. 14.9 dia. 18.0 1 2 4 3 14.9 dia. 8.5 Blue marking CN1 CN1 M12 x 1 Wiring Diagram 45.5 Socket CN2 CN2 4.6 dia. 14.9 dia. 1 2 4 3 1 2 3 4 L XS2R-D426-@10-F Connectors on One Cable End (Y-Joint Plug/Socket) 15.0 4 3 2 1 3 2 M12 x 1 44.7 13.6 4 1 1 2 3 4 1 2 3 4 Black 6 dia. 35.0 Blue White 18.0 1 2 4 3 14.9 dia. CN1 8.5 13.6 Blue marking CN1 30 Wiring Diagram XS2R-D426-1 CN2 4 3 2 1 CN1 4 3 2 1 27 M12 x 1 Socket CN2 CN0 24.5 Plug 18.0 4 1 2 3 14.9 dia. 2 1 4 3 XS2R-D426-5 CN2 4 3 2 1 CN1 4 3 2 1 4.5 dia. 14.9 dia. 1 2 4 3 (37) 7 Brown 50 L XS2R-D426-1 Y-Joint Plug/Socket without Cable 15 5 1 2 3 4 14.9 dia. 58.3 M12 x 1 CN0 XS2R-D426-81 12.5 CN1 4 3 2 1 CN2 4 3 2 1 CN1 4 3 2 1 4 3 2 1 CN0 4 3 2 1 CN0 XS2R-D426-82 CN2 4 3 2 1 CN1 4 3 2 1 Blue marking 4 3 2 1 CN0 Ordering Information Type Connector Connectors on both cable ends With cable Connector on one cable end Without cable Y-Joint plug/socket Cable length L (m) 0.5 1 2 3 2 5 --- DC Model XS2R-D426-B11-F XS2R-D426-C11-F XS2R-D426-D11-F XS2R-D426-E11-F XS2R-D426-D10-F XS2R-D426-G10-F XS2R-D426-1 XS2R-D426-5 XS2R-D426-81 XS2R-D426-82 Minimum order 5 10 Note: XS2G Screw-on Plugs cannot be connected side-by-side to the CN1 and CN2 connectors. Consider using a crimping or soldering model instead. Refer to page 14 for details. 19 XS2 XS2R T-Joint Plug/Socket Connectors Dimensions (Unit: mm) XS2R-D422-1 XS2R-D422-5 Aggregate Models Wiring Diagram XS2R-D422-1 B (Female) 4 4 3 3 2 2 1 1 50.6 24.6 M12 x 1 14.6 dia. A (Female) A B 1 C M12 x 1 2 3 4 C (Male) 29 XS2R-D422-5 A (Female) B (Female) 4 4 3 3 2 2 1 1 1 2 3 4 C (Male) XS2R-D423-1 Bifurcated Model Wiring Diagram 50.6 24.6 A B M12 x 1 C A (Male) B (Male) 4 4 3 3 2 2 1 1 29 1 2 3 4 C (Female) 14.6 dia. M12 x 1 XS2R-D424-1 Daisy-chain Model Wiring Diagram 50.6 24.6 M12 x 1 14.6 dia. A B C M12 x 1 A (Female) B (Male) 4 4 3 3 2 2 1 1 29 1 2 3 4 C (Female) Ordering Information Type Aggregate model Bifurcated model Daisy-chain model DC Model Minimum order XS2R-D422-1 XS2R-D422-5 XS2R-D423-1 XS2R-D424-1 20 20 XS2 XS2R Application Examples * A pair of Two-wire Sensors or Three-wire Sensors can be connected as shown in the illustration. * The XS2R-D422-5 has feedthrough connections, thus working as a connector for the extension cable. XS2R-D422-1 (Aggregate Model) Sensor Sensor XS2G/XS2H XS2R-D422-1 A XS2G/XS2H B C Photoelectric sensor Photoelectric sensor XS2W/XS2F/XS2C XS2R-D423-1 (Bifurcated Model) XS2W/XS2F/XS2C XS2R-D423-1 A XS2W/XS2F/XS2C * Two or Three-wire Sensor signals can be bifurcated. B C Proximity sensor XS2G/XS2H PLC (A) PLC (B) Sensor XS2R-D424-1 (Daisy Chain Model) A B A B C C A B C * Two-wire Sensors with contact output can be connected through a daisy chain to obtain AND output. Sensor1 Sensor2 Sensor2 Sensor3 Safety Precautions Precautions for Correct Use Do not use this product under ambient conditions that exceed the ratings. Before using the XS2R for Sensors, make sure that the wiring of the Sensors and the internal connections of the XS2R are correct. 21 XS2 XS2M Sensor-embedded Plugs Dimensions (Unit: mm) XS2M-D421 (DC) XS2M-A421 (AC) (Embedded Plug with Screw Threads) 45 Mounted Dimensions 45 5 dia. 5 dia. Resin filled M12 x 1 O-ring 6.5 9.45+0.05 dia. -0 10.5 dia. DC AC 8 dia. 9.4 dia. 1.2 4 0.7 10 6.7 min. 16 Note: After mounting, anchor the solder cups by injecting resin. XS2M-D422 (DC) XS2M-A422 (AC) (Embedded Plug without Screw Threads) 45 5 dia. 45 Mounted Dimensions 15.7 min. 5 dia. Resin filled 9.6 dia. O-ring 9.45+0.05 dia. -0 10.5 dia. DC AC 9.4 dia. 10.8 16 1.2 1.5 0.7 6.5 M12 x 1 Note: After mounting, anchor the solder cups by injecting resin. Ordering Information No. of poles 4 Mounting method Pin shape Embedded with screw threads Solder cup pin Embedded with no screw threads Applicable wire diameter AWG22 to 28 DC Model XS2M-D421 XS2M-D422 AC Model XS2M-A421 XS2M-A422 Minimum order 50 22 XS2 XS2M Panel-mounting Plugs Dimensions (Unit: mm) XS2M-D423 (For DC) XS2M-A423 (For AC) (Flange-mounting Model) Panel Cutouts M12 x 1 45 20 45 5 dia. 14 20 14 6.5 1.5 5 dia. 10 14 20 DC 10 Four, 3.2 dia. 9.4 dia.3.2 dia. 10.5 dia. 14 20 +1 0 Rubber bushing 2.5 dia. 21 16 140.1 0.7 21 min. 140.1 AC XS2M-@424-1 For DIP (Resin Body) XS2M-@424-2 Solder Cup Pins (Resin Body) (Screw-mounting Model) Panel Cutouts +0.2 0 7 Panel 16 +0.3 0 dia. Rubber bushing 1.5 M16 x 1 M12 x 1 2 dia. 5 dia. 24 min. 16 dia. 20 dia. Note: The panel thickness is 1 to 4 mm. PCB-mounting Dimensions 7 7 DC AC 2.5 3 1.5 6.5 6.8 8.7 27.7 5 17 9 Land 3.5 5 24 min. XS2M-D524-2 Solder Cup Pins (Resin Body) XS2M-D524-4 Solder Cup Pins (Metal Body) Panel Cutouts 16 dia.+0.3 0 Four, 2.2-dia. holes Panel Cutouts 7 dia.+0.2 0 16 dia.+0.1 0 7 dia.+0.1 0 3 3 1.5 M16 x 1 Seal rubber M16 nut M12 x 1 20 dia. 5 dia. M16 x 1 Seal rubber M16 nut M12 x 1 20 dia. 16 dia. 7 M12 x 1 1.5 6.5 6.8 8.7 27.7 17 2.5 9 7 M12 x 1 1.5 1.5 3.5 5.5 6.5 8.7 4.5 18.7 27.7 17 3.5 5.5 Ordering Information No. of poles Mounting method Flange-mounting 4 5 Screw-mounting Screw-mounting Pin shape Solder cup pin DIP pin Solder cup pin Solder cup pin Solder cup pin Applicable wire diameter AWG22 to 28 --AWG20 to 28 DC Model XS2M-D423 XS2M-D424-1 XS2M-D424-2 XS2M-D524-2 XS2M-D524-4 * AC Model XS2M-A423 XS2M-A424-1 XS2M-A424-2 ----- Minimum order 50 *XS2M-D524-4 plugs have a metal body. Note: 4-pole DC screw-mounting models (XS2M-D424-@) with metal bodies are also available. Ask your OMRON representative for details. 23 XS2 XS2Z Connector Covers (Unit: mm) Water-resistive Covers XS2Z-11 XS2Z-11 9.4 M12 male screw 14.9 dia. M12 x 1 (female screw) M12 x 1 XS2Z-22 15.7 XS2Z-22 M12 x 1 M12 x 1 female screw (thread bracket) 9.2 10.6 dia. 14.9 dia. You can use the Waterresistant Cover when the connector is not connected to ensure an IP67 degree of protection. When mounting the Waterresistive Cover to a Connector, be sure to apply a torque range between 0.39 and 0.49 N*m to tighten the Waterresistive Cover. M12 x 1 Model Minimum order XS2Z-11 50 XS2Z-22 Dust Covers XS2Z-13 Suitable connector Model Mounting portion XS2G/XS2H/XS2M/XS2R/XS2W/XS5H/ M12 male screw XS5M/XS5W Brass/nickel plated XS2C/XS2R/XS2F/XS2P/XS2W/XW3B/ M12 female screw (thread bracket) XS5F/XS5W/XS5R/XS5P/XW3D Material XS2Z-13 M12 male screw XS2Z-15/XS2Z-14 XS2Z-15 XS2Z-14 M12 female screw (thread bracket) Pin block (female pins) Model XS2Z-13 XS2Z-14 XS2Z-15 Minimum order 50 Material Rubber/black The Dust Cover is for dust prevention and does not ensure IP67 degree of protection. When mounting the Dust Cover to a connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. Suitable connector Model XS2G/XS2H/XS2M/XS2R XS2C/XS2R/XS2F/XS2P/ XW3A/XW3B Mounting portion M12 male screw Pin block (female pins) M12 female screw (thread bracket) 24 XS2 Loosening-preventing C Ring XS2Z-18 Model XS2Z-18 Material POM Sputter Protective Cover XS2Z-31 Cover This C ring prevents the M12 connector from becoming loose. When you attach the C ring, press it securely between the bracket and cover. C ring M12 (bracket) Applicable connector XS2F/H/W M12 female screw (thread bracket) XS2Z-31 The Sputter Protective Cover protects the connector from weld sputter. Make sure it covers the entire connector. Pin block (female contact) Model XS2Z-31 Material Silicone rubber/black Applicable connector XS2F/XS2H/XS2W Tools Torque Wrench XY2F-0004 Crimp Tool XY2F-0002 Locator XY2F-0003 Tool in open position Tool in closed position 3 1 R TE TA N 4 PUSH POS TATE 90 I RO SE TO RO AI 8 90 TO I 7 L AL ST Use the Crimp Tool to crimp a cable core to the XS2U Crimping Pin used with the XS2C or XS2G Crimping Connector. SEL. NO. 2 TE TA O ER AND ON INSTA R LL TI TO 6 Locator guide 5 Selector dial (Set to 8.) XY2F-0002 Crimp Tool XY2F-0003 Locator * The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/201). * Mount the XY2F-0003 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XY2F-0003 Locator. 25 XS2 Pin-block Extraction Tool XY2F-0001 Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XS2C/ XS2G, soldering/crimping). Extraction Procedure (1) Disconnecting Components * Disconnect all components on the cap side from the cover. * Make sure that the pin block is outside the Tool. Tool Pin block Pin block Cover Rubber bushing Cable clamp Cap Cover Guide Cover * Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. (2) Extracting Pin Block * Insert the claws of the Tool into the four holes of the cover. Guide Pin block Holes Extracting direction Precaution Claws * The pin block must not be extracted from the same Connector more than 3 times, otherwise the proper degree of protection of the pin block or Connector will not be maintained. 26 XS2 Assembly Procedure for XS2C/XS2G Connector Assemblies (1) Connector and Cable External Diameters * Connectors for 8 ,7 ,6 , 4 , and 3 mm diameter Cables (i.e., Cables that are 7 to 8, 6 to 7, 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. * A watertight bushing for 6/7 mm diameter Cable has no stripe, that for 8/4 mm-diameter Cable has a single stripe, and that for 3 mm diameter Cable has two stripes. (2) Component Insertion Crimping/Soldering Connectors Straight Connectors Watertight Cable bushing clamp Cover Cap (3) Wiring (Processing Cable Ends) Soldering Connectors 4 6 60.5 *A * Strip 10 mm of the Cable sheath and 4 mm of each core. * Before soldering cores and solder cup pins together, soldercoat each of them. * The following conditions are recommended for soldering each solder cup pin. Soldering temperature: 3505C Soldering period: 31 s * The length marked *A should be 6.5 mm max., otherwise the proper degree of protection of the connector will not be maintained. Crimping Connectors L-shaped Connectors Crimping 4 10 -0 4 Ring (L-shaped models only) * Watertight Cable clamp Cap bushing Cover *A ring is not required for Screw-on Connectors. * As shown in the above illustration, connect the above components to the Cable with its end processed. Screw-on Connectors Confirm that you have all of the required parts. Cover Watertight bushing Cable clamp Cap *2 Ring *1 * Strip 14 mm of the Cable sheath and 4 mm of each core. * Make sure that each core is not damaged and its end strands are not spread out. * Mount the XY2F-0003 Locator to XY2F-0002 Crimping Tool, both of which are sold separately, and set the selector dial of the Crimping Tool to 8. * After mounting the crimping pins to the Locator, fully insert the cores to the crimping pins. * Squeeze the handle of the Crimp Tool to press-fit the cores to the crimping pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) Wiring Pin clamp Press Watertight bushing Cable clamp Cap Cover Insulation caps and insulation tubes are included with 5-pole Connectors (XS2C-D5S@ and XS2G-D5S@). *1.Rings are not required with 7-mm and 8-mm cables. *2.Insert the waterproof bushing for 7-mm and 8-mm cables in the direction shown in the diagram. 1 to 1.5 * After press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. 27 XS2 Insertion Pin Block Pin Clamp * Bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. Key groove Key groove XS2C use XS2G use Key 60.5 * Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. Screw-on Connectors Cable End Processing * Four-pole Connectors Insulation cap * Connect the cores to pins 1 to 4. Connecting Shielded Cables to Five-pole Connectors * Place the insulation tub on the drain line of the shield and connect ti to the terminal. * Tighten the screw and then check visually to see if there is insulation between the cores. Drain line 8 12 Insulation tube 120.5 * Loosen the screws on pins 1 to 4 and insert the cores according to the pin numbers. * Use the special Screwdriver (XW4Z-00B) * and tighten the screws securely so that the cores do not pull out (tightening torque: 0.15 to 0.2 N*m). * Five-pole Connectors * Strip the cable sheath for a total of 15 mm and strip the core covering for 8 mm for the core to connect to pin 5. 8 12 Conductors for pins 1 to 4 7 Conductors for pin 5 *When tightening the screws, use the dedicated XW4Z-00B Screwdriver that matches with the screw-slot dimensions. XW4Z-00B Screwdriver (4) Inserting Pin Block Pin Block (Soldering Model) Lock spring Polarity key 8 (Crimping Model) * Connect the core to pin 5 (in the center) first. * Insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: Pins 1 to 4: 0.15 to 0.2 N*m, Pins 5: 0.03 to 0.05 N*m), and then cut off the excess wire with wire cutters. Screw Screw Special Screwdriver Special Screwdriver Tab Cover (Straight Model) O-ring Positioning key (triangle mark) Triangle mark (L-shaped Model) * Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. * If the cover is used for an L-shaped model, the relationship between the position of the polarity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90. * Fully insert the positioning key until the positioning key is hidden by the casing. 28 XS2 Safety Precautions Pin Block (Screw-mounting Connectors) Precautions for Correct Use Triangle mark Cover lock Cover Pin block * Align the triangular marks on the pin block and cover and insert the pin block into the cover. * Press them together firmly (0.39 to 0.49 N*m) until the pin block does not come out of the cover. (5) Mounting Cap * After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand within a torque of 0.39 and 0.49 N*m. Note: If the cap is not tighten securely enough, the degree of protection (IP67) may not be maintained or vibration may cause the cap to become loose. Do not tighten the cap with pliers or similar tools; they may damage the cap. A Cutout Cable external diameter (mm) 6 mm 5 mm 4 mm 3 mm 1 0 ------2 1 ------2 1 For 6-mm-dia. cable For 4-mm-dia. cable For 3-mm-dia. cable Connector Connection and Disconnection * When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. * Do not hold the cable part when disconnecting Connectors. * Connectors mating with sockets must be fully inserted into the sockets. Tighten the thread bracket carefully so that the threads will not be damaged. * Fully tighten thread bracket within a torque range between 0.39 and 0.49 N*m and be sure that the threads of the opposite parts are hidden by the thread bracket. * When disconnecting Connectors, be sure to loosen the thread brackets first. Do not loosen the caps. * Thread brackets must be loosened in the cutout direction. Cap * After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. Connector Do not use the product in atmospheres or environments that exceed product ratings. Tightening Cap (Connector Assemblies) 1. Do not use pliers to tighten caps, otherwise the caps may be damaged. Be sure to tighten each cap by hand within a torque range between 0.39 and 0.49 N*m. 2. If caps are not tightened securely, the Connectors may not maintain their proper degree of protection (i.e., IP67) or the caps may become loose due to vibration. (6) After Assembly * Confirm the insulation between cores after completing assembly. Recommended Cables When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core sizes of 0.18 to 0.75 mm2 for crimping connectors and 0.5 mm2 maximum for soldering connectors. Loosen Thread bracket Degree of Protection * Do not impose external force continuously on the joints of pin blocks and covers, otherwise the Connectors may not keep its proper degree of protection (i.e., IP67). * The degree of protection of connectors (IP67) is not for a fully watertight structure. Do not use them underwater. * Connectors are of resin mold construction. Do not impose excessive force on them. Setup * Do not make any cable bends near the base of the Unit. * Any bends made must have a minimum radius of 40 mm. Connector Arrangement For safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side (Plug) Connecting Cable (Socket) (Plug) Panel Side (Power-supply Side) (Socket) 29 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2018.1 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2018 All Right Reserved.