BRANCHE CONNECTEURS AEROMILITAIRES ACT series Normes MIL-DTL 38999 Series III Composite ACT Summary 1 Introduction 2 Synoptic 3 Technical characteristics 4 Part-numbering system 5 Arrangements 6 Receptacles 7 Plug / Panel seal 8 Mating and unmating dimensions 9 Mounting cutouts 10-11 Contacts and Tools ACT Introduction The Deutsch ACT is a high performance composite connector qualified to MIL-DTL-38999. What Deutsch Defense/Aerospace does better than anyone else is make wire termination devices for demanding applications. Deutsch utilized its unprecedented achievements in the area of defense/aerospace composite technology enabling us to design and produce the latest version of MIL-DTL-38999 connectors. The superior design of the ACT deliberately took into consideration the connector, its contacts, and the respective strain reliefs to favorably influence intra-system life-cycle performance and costs. Performance The total performance of the ACT connector is matched by individual components within the system. For example, the use of composite materials has increased the durability of the connector housing and coupling mechanism to 1500 cycles. Deutsch developed an extended life SAE-AS 39029 contact to meet the increased performance requirements of today's systems. Superior corrosion resistance The ACT eliminates the largest contributing factor in advanced systems malfunction... corrosion, which is the main cause of mechanical, electrical, and electromagnetic connector degradation. Electromotive force differentials between many dissimilar metals found in connectors and accessories produce galvanic action. The ACT eliminates these dissimilar metals resulting in an interconnection system that withstands over 2000 hours of salt spray. 1 ACT Synoptic SEALED receptacles TYPE 90 4 holes square flange mounting Plug TYPE 96 TYPE 94 Single hole mounting 2 ACT Technical characteristics Mechanical Shell Material Plating : Composite : W - Olive drab cadmium, M - Nickel coating : Thermoplastic and fluorinated silicone elastomer : fluoronited silicone elastomer : Copper alloy : Gold : Crimp type or printed circuit pin (consult us) : Size 22 D: 44 N Size 20 : 67 N Size 16 : 111 N Size 12 : 111 N Size 8 : 111 N : As per MIL-DTL-38999 : 300 g, 3 ms in the 3 axes : 1500 coupling and uncoupling cycles Insert Material Flat gasket and o'ring Material Contact Material Plating Type Retention Vibrations Physical shocks Durability Climatics Service temperature : : : : : Thermal shocks Sealing Salt spray resistance Cadmium plating - 65 C to + 175 C Nickel plating - 65 C to + 200 c As per MIL-DTL-38999 Leakage 16 cm3/h on mated connecting under 2,1 bars 2000 hours, class W as per MIL-DTL-38999 2000 hours class M, as per MIL-DTL-38999 Electrical Withstanding voltage at sea level : Service M : 1300 V Service I : 1800 V Service II : 2300 V at 21000 m altitude : Mated connector Unmated connector Service M : 800 V Service M : 350 V Service I : 1000 V Service I : 400 V Service II : 1000 V Service II : 500 V Insulation resistance (Ambiant temperature) : 5000 M to 25 C and 65 % HR max. Voltage drop : size 22 : test to 5 Amp. = 73 millivolts max. Size 20 : test to 7,5 Amp. = 55 millivolts max. Size 16 : test to 12 Amp. = 49 millivolts max. Size 12 : test to 23 Amp. = 42 millivolts max. Size 8 : test to 46 Amp. = 26 millivolts max. Shielding : As per MIL-DTL-38999 Size 22 20 16 12 8 Contacts current Diameter over Sealed Insulation sheath version in mm 5 A 7,5 A 13 A. 23 A. 46 A. 0,76 to 1,37 1,01 to 2,10 1,65 to 2,77 2,46 to 3,61 4,50 to 5,80 Permitted wire Sizes section in mm2 0,095 to 0,38 0,21 to 0,60 0,60 to 1,34 1,91 to 3,18 5,30 to 8,98 For more information, see MIL-DTL-38999 series III 3 ACT Part numbering system DEUTSCH System Shell Square flange receptacle * Single hole mounting receptacle Plug ACT 90 Connector type type : 90 : 94 : 96 Contact type P : Male contact S : Female contact A : Without male contact B : Without female contact U : Male PCB contact M : Female PCB contact Shell size A-B-C-D-E-F -G-H-J * J Finish Olive drab cadmium : W Nickel coating : M 35 * Arrangements (See page 5) Special modifications 3025 : Standard gold 500 cycles contact. Consult factory for availability N * Key orientation * N-A-B-C-D-E The square flange receptacle is never delivered with panel seal. For ordering panel seals see page 9. For standard contacts delivered with the connector, see page 10. MIL-DTL-38999 SYSTEM Shell type Square flange receptacle : 20 ** Single hole mounting receptacle : 24 Plug : 26 D38999 Model of designation 20 Shell size A-B-C-D-E-F -G-H-J * J Contact type P : Male contact 500 cycles S : Female contact 500 cycles H : Male, extended life 1500 cycles contact J : Female, extended life 1500 cycles contact A : Without male contact B : Without female contact 19 Arrangements (See page 5) Finish Olive drab cadmium : J Nickel coating : M * Consult factory for availability ** Consult factory for current QPL listing. 4 P N Key orientation * N-A-B-C-D-E ACT Arrangements Male insert viewed from front face. B A Disposition B-98 6 contacts size 20 Disposition B-99 7 contacts size 20 Disposition C-04 4 contacts size 16 Disposition A-35 6 contacts size 22 Disposition A-98 3 contacts size 20 Disposition B-02 2 contacts size 16 Disposition B-05 5 contacts size 20 Disposition B-35 13 contacts size 22 Disposition C-08 8 contacts size 20 Disposition C-35 22 contacts size 22 Disposition C-98 10 contacts size 20 Disposition D-05 5 contacts size 16 Disposition D-15 14 contacts size 20 1 contacts size 16 Disposition D-18 18 contacts size 20 Disposition D-19 19 contacts size 20 Disposition D-35 37 contacts size 22 Disposition E-06 6 contacts size 12 Disposition E-08 8 contacts size 16 Disposition E-26 26 contacts size 20 Disposition E-35 55 contacts size 22 Disposition E-99 21 contacts size 20 2 contacts size 16 Disposition F-11 11 contacts size 16 1 6 17 30 11 Disposition E-02 38 contacts size 22 1 contacts size 8 Disposition D-97 8 contacts size 20 4 contacts size 16 Disposition F-32 32 contacts size 20 Disposition F-35 66 contacts size 22 Disposition G-11 11 contacts size 12 Disposition G-35 79 contacts size 22 Disposition G-16 16 contacts size 16 Disposition G-39 2 contacts size 16 37 contacts size 20 Disposition G-41 41 contacts size 20 29 22 64 72 16 79 7 46 1 24 41 59 42 60 33 19 85 94 74 18 32 81 67 H H 68 26 82 76 6 93 84 21 28 Disposition H-53 53 contacts size 20 Disposition H-35 100 contacts size 22 Disposition H-55 55 contacts size 20 Disposition J-04 48 contacts size 20 8 contacts size 16 99 53 15 Disposition H-21 21 contacts size 16 Disposition G-75 4 contacts size 8 78 Disposition J-7 97 contacts size 22 2 contacts size 8 Disposition J-8 8 contacts size 8 q _ n _ o _ m __ q_ w _ k _ c_ v _ x _ r_ d _ h_ y _ i_ u _ f_ j_ Disposition J-19 19 contacts size 12 * Disposition J-20 10 contacts size 20 13 contacts size 16 4 contacts size 12 3 contacts size 8 Disposition J-24 12 contacts size 16 12 contacts size 12 Disposition J-29 29 contacts size 16 Disposition J-35 128 contacts size 22 t_ u _ s_ r_ a _ v_ q_ b _ q _ n _ m __ c_ w _ z_ y_ d _ x_ e _ k _ h_ g _ f_ Disposition J-90 40 contacts size 20 4 contacts size 16 2 contacts size 8 * Delivered without contacts, tools and sealing plugs Arrangements is not currently a MIL-DTL-38999 specification, please refer to MIL-STD-1560 5 Disposition J-43 23 contacts size 20 20 contacts size 16 Disposition J-61 61 contacts size 20 ACT Receptacles Square flange - TYPE 90 B E 31,50 max. D C1 C2 E OR OS F F G G 12,95 max. 12,95 max. 13,50 0,1 5 31,50 max. PP P With PCB contacts Contact Size 22 20 16 R S + 0.. - 0,05 0,05 1 1,5 2,6 0,50 0,70. 1,15 Size C1 C2 . 0,3 23,80 26,20 28,60 31,00 33,30 36,50 39,70 42,90 46,00 A B C D E F G H J P/N PCB contacts, page 11 B 18,26 20,62 23,01 24,61 26,97 29,36 31,75 34,93 38,10 D E F G 0,1 0,1 15,75 18,90 22,10 25,25 29,95 31,55 34,70 37,90 41,10 11,90 14,90 17,90 21,90 24,90 27,90 30,90 33,90 36,90 max. max. 15,09 18,26 20,62 23,01 24,61 26,97 29,36 31,75 34,93 19,50 19,50 19,50 19,50 19,50 19,50 18,70 18,70 18,70 3,65 3,65 3,65 3,65 3,65 3,65 4,35 4,35 4,35 P . PP Mass 0,2 0,2 max. 3,25 3,25 3,25 3,25 3,25 3,25 3,25 3,91 3,91 5,49 4,93 4,93 4,93 4,93 4,93 4,93 6,15 6,15 8,00 11,00 14,00 18,00 23,00 26,00 31,00 36,00 43,00 Single hole mounting - TYPE 94 32,50 max. 32,50 max. E 22,60 max. B E 22,60 max. M OR OS F G 12,06 0,6 F G 5 12,95 max. OA 12,95 max. With PCB contacts Contact Size 22 20 16 R S + 0.. - 0,05 0,05 1 1,5 2,6 0,50 0,70. 1,15 P/N PCB contacts, page 11 Size A B C D E F G H J A B 0,3 0,4 30,20 34,90 38,10 41,30 44,50 49,20 52,40 55,60 58,70 27,00 31,80 34,90 38,10 41,30 46,00 49,20 52,40 55,60 6 E F + 0,1.. 0,1 - 0,7 3,00 3,00 3,00 3,00 3,00 3,70 3,70 3,70 3,70 15,75 18,90 22,10 25,25 29,95 31,55 34,70 37,90 41,10 G M 0,1 11,90 14,90 17,90 21,90 24,90 27,90 30,90 33,90 36,90 Mass max. 21,82 24,99 29,77 32,91 36,12 39,25 42,47 45,61 49,25 11,00 14,00 18,00 23,00 29,00 35,00 38,00 46,00 55,00 ACT Plug TYPE 96 31 max. F G OS Size F max. G S max. max. Mass max. A B C D E F G H J 18,40 21,10 25,40 28,70 32,20 34,90 38,10 41,10 44,30 11,90 14,90 17,90 21,90 24,90 27,90 30,90 33,90 36,90 9,00 13,00 18,00 23,00 25,00 32,00 35,00 41,00 48,00 21,80 25,00 29,40 32,50 35,70 38,50 41,70 44,90 48,00 Panel seal For square flange receptacle E B C Sealed version C OH B 4 holes O T E1 max. Front flange mounting Size A B C D E F G H J Part-Number 108-0003-10 108-0001-12 108-0001-14 108-0001-16 108-0003-18 108-0003-20 108-0003-22 108-0003-24 108-0001-25 Rear flange mounting H B max. max. 15,40 18,40 22,70 25,90 29,10 32,30 35,40 38,60 41,10 24,30 26,70 29,10 31,30 33,70 36,90 40,10 43,30 46,00 C E 0,10 max. 18,30 20,60 23,00 24,60 27,00 29,40 31,75 34,90 38,10 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 E1 T H max. max. max. 5,92 5,92 5,92 5,92 5,92 5,92 5,16 5,16 4,87 3,30 3,30 3,30 3,30 3,30 3,30 3,30 4,30 3,90 14,10 17,20 20,40 23,60 26,80 30,60 33,50 36,30 37,70 Part-Number Size 108-0004-10 108-0004-12 108-0004-14 108-0004-16 108-0004-18 108-0001-20 108-0001-22 108-0004-24 108-0012-25 A B C D E F G H J Nota : The panel seal is never delivered with receptacle. To be ordered separatly. 7 ACT Mating and unmating dimensions Square flange - TYPES 90 - 96 Front mounting 38,80 max. Type 90 Size 8,75 max. A B C D E F G H J 53,05 max. Rear mounting 35,60 max. 3,20 max. Type 90 11,90 max. Coupling torque Mating Unmating Nm mini Nm max. 0,2 0,2 0,2 0,3 0,3 0,3 0,6 0,6 0,6 0,9 1,4 1,8 2,3 2,7 3,2 3,6 4,1 4,6 Type 96 49,85 max. TYPE 94 - 96 2,30 to 3,10 max. 37,05 max. 1,50 to 3,20 max. Size Type 94 Type 96 8 A B C D E F G H J Coupling torque Mating Unmating Nm mini Nm max. 0,2 0,2 0,2 0,3 0,3 0,3 0,6 0,6 0,6 0,9 1,4 1,8 2,3 2,7 3,2 3,6 4,1 4,6 ACT Mounting cutouts For sealed receptacles - TYPE 90 - 94 Type 90 Type 94 Front panel mounting 3,20 max. 1,58 to 3,20 max. Panel cutout C1 OH O H1 C1 V C1 Size A B C D E F G H J 18,26 20,62 23,01 24,61 26,97 29,36 31,75 34,93 38,10 K V1 H mini H1 K V V1 Coupling torque Front Rear + 0,25. -0 . + 0,25. -0 . mini. mini. Nm mini Nm max . 13,11 15,08 19,05 23,01 25,81 28,98 32,16 34,93 37,69 16,66 22,22 23,42 26,59 30,96 32,94 36,12 39,29 42,47 17,70 20,88 25,58 28,80 31,98 35,15 38,28 41,50 44,68 16,99 19,53 24,26 27,53 30,68 33,86 37,06 40,01 43,41 24,60 27,00 30,20 33,30 36,50 39,30 42,50 45,70 48,80 27,80 32,60 36,00 39,60 43,30 47,00 50,60 54,20 59,70 9 3,40 4,50 6,20 7,90 9,00 10,20 11,30 12,40 13,60 4,00 5,20 6,80 8,50 9,60 10,70 12,40 13,50 14,70 ACT Contacts Standard gold 500 cycles contact (3025) Sealing plug Color code For contact P as per MIL-DTL 38999 Color code 1 2 3 Color code 3 2 1 L Connector rear face Male contact Wires strip length Female contact CONTACTS Commercial Type Size Part-number 1 CABLES Color code 2 Observations 3 SEALING PLUG Section mm2 AWG wire O over sheath L P/N Color code 724-0001-22 724-0007-22 P S 22 Orange Orange Blue Yellow Black Grey Standard contact 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow 724-0001-20 724-0007-20 P S 20 Orange Orange Blue Green Orange Brown Standard contact 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red 724-0001-16 724-0007-16 724-0001-12 724-0007-12 P S P S Orange Orange Orange Orange Blue Green Blue Green Yellow Red Green Orange Standard contact Standard contact 0,60 to 1,34 16 - 20 1,65 to 2,77 5,80 to 6,60 006-0893-16 Bleu 1,93 to 3,18 12 - 14 2,46 to 3,61 5,80 to 6,60 006-0892-12 Yellow 182-0001-08 182-0003-08 P S 182-0068-20 182-0009-20 P S 182-0069-20 182-0010-20 P S 182-0068-22 182-0009-22 P S 182-0069-22 182-0010-22 P S 16 12 - - - Power contact 5,30 to 8,98 8 4,50 to 5,80 9,20 to 9,80 182-0061-08 - 20 Yellow Yellow Purple Grey Green Purple Alumel contact 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red 20 Yellow Yellow Purple Grey Blue Grey Chromel contact 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red 22 Yellow Yellow Purple White Brown Green Alumel contact 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow 22 Yellow Yellow Purple White Red Blue Chromel contact 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow 8 DATABUS CONTACTS SIZE 8 (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD CONTACTS Part-number Type Size CABLES Color code Types SLEEVE Conduct. Braid Types max. section O max. TOOLS Crimping tool Conductor Ferrule Tool Extraction 182-0034-03 182-0035-03 P S 8 Brown-red braid simple 0,86 mm2 3,48 Thermosetting and silicone TDB-CT-08 TDB-CT-HEX Mark C 114-008 or M 81969/14-06 182-0034-04 182-0035-04 P S 8 Red-red Hight immunity double braid 0,86 mm2 3,91 Thermosetting and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or M 81969/14-06 Nota : Standard contacts delivered with connector. Size 8 and Bus contacts are delivered with protect sleeve. Contact 1500 cycles contact DEUTSCH EXTENDED LIFE FINISH Part number Military part number Type 182-0441-22 182-0447-22 SAE-AS 39029/107-620 SAE-AS 39029/106-614 p S 182-0441-20 182-0447-20 SAE-AS 39029/107-621 SAE-AS 39029/106-615 P S 182-0441-16 182-0447-16 182-0441-12 182-0447-12 SAE-AS SAE-AS SAE-AS SAE-AS P S P S 39029/107-622 39029/106-616 39029/107-623 39029/106-617 Size 1 Color code 2 3 22 Blue Blue Red Brown Black Yellow 20 Blue Blue Red Brown Bown Green Blue Blue Blue Blue Red Brown Red Brown Red Blue Orange Violet 16 12 10 ACT Tools SITIO PO TO N 0 IN CH 9 ND R AALL NE ST TOOLS Tool Insertion CONTACTS STANDARDISATION Crimping tool Extraction Pilot stop for crimping tool MIL-C M 81969/14-01 M 22520/2-01 M 22520/2-09 M 22520/2-07 SAE-AS 39029/58-360 SAE-AS 39029/56-348 M 15570-20 M 22520/1-01 M 22520/1-04 SAE-AS 39029/58-363 SAE-AS 39029/56-351 M 15570-16 M 22520/1-01 M 22520/1-04 SAE-AS 39029/58-364 SAE-AS 39029/56-352 M 15570-12 M 22520/1-01 M 22520/1-04 SAE-AS 39029/58-365 SAE-AS 39029/56-353 M 22520/5-01 SP 593 - Manual M 81969/14-06 M 15570-20 M 22520/1-01 M 22520/1-04 SAE-AS 39029/87-475 SAE-AS 39029/88-487 M 15570-20 M 22520/1-01 M 22520/1-04 SAE-AS 39029/87-476 SAE-AS 39029/88-488 M 81969/14-01 M 22520/2-01 M 81969/14-01 M 22520/2-01 PCB Contacts Part-number Type Size 724-0902-22 724-0902-20 724-0902-16 724-0902-12 724-0904-22 724-0904-20 724-0904-16 724-0904-12 22 P S 20 16 12 22 20 16 12 M 22520/2-09 M 22520/2-07 M 22520/2-09 M 22520/2-07 SAE-AS 39029/87-471 SAE-AS 39029/89-495 SAE-AS 39029/87-472 SAE-AS 39029/89-496 COAXIAL Contacts Part-number Type Size MIL-C 39029 724-0004-16 182-0013-16 182-0100-12 182-0101-12 182-0127-68 182-0128-68 P S P S P S 76 77 102 103 59 60 16 12 8 11 SHIELDED CONTACTS Part-number Type Size MIL-C 39029 182-0098-12 182-0099-12 P S 12 28 52 Notes ACT CONNECTEURS ELECTRIQUES DEUTSCH 17, rue Lavoisier z.i. n 2 B.P. 117 27091 EVREUX CEDEX 09 (FRANCE) - Tel.: +33 (0)2 32 23 57 00 - Fax : +33 (0)2 32 23 58 00 E-mail : ced@deutsch.net - We b : w w w. d e u t s c h . n e t - Ref.: CC 024-21 B Edition Mars 2010 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: ACT94MB98SC-6149 ACT94WA35PE-6149 ACT96MC04PC-6149 ACT94ME06SA ACT96WJ04BB ACT94MJ37PN-6149 ACT94MB99PN-6149 ACT94WE99PC-6149 ACT96MG35SE-6149 ACT94MJ29PA-6149 ACT94MD05PC-6149 ACT94MC98BB ACT96MG35AD ACT94WG16SE ACT96WB02SA-6149 ACT94WH53SN6149 ACT94MG16PA-6149 ACT96WB05PA-6149 ACT96MD18PB-6149 ACT94MG16PB-6149 ACT96MJ43AC ACT96WJ43BA ACT96WF35SE-3025 ACT94MD97AE ACT96WB99AA ACT96MG35AB ACT94WB35AD ACT96MF35PD-6149 ACT96ME06PA-6149 ACT94WE35SE ACT94MG35SN ACT96WD19SD-6149 ACT96MB02BC ACT94WJ04SC-6149 ACT94MB02SN-6149 ACT96MB05SB-6149 ACT96WG41PD-3025 ACT96WJ37SB ACT94MH21SA ACT94ME35BD ACT96WE26SC-3025 ACT96WC04SC-6149 ACT96MD05SD-6149 ACT94MG16PD-6149 ACT94MJ04SD-3025 ACT96WG11SE-6149 ACT94MJ35PN-6149 ACT96WJ04PD-3025 ACT96MB98PA-6149 ACT96MF32PD-6149 ACT94ME35SD ACT94WG39SA-6149 ACT96MF35SD-6149 ACT94MB98BA ACT96WB05BE ACT96WC08PD-3025 ACT96WF35PN-6149 ACT94MJ04SB ACT96WC98PD-6149 ACT96WF32SE ACT94MJ35PB-3025 ACT94WB98BE ACT94MC35PA-4038 ACT94WJ61PD-6149 ACT94WE06SA ACT96WB35AE ACT96MF11AC ACT94WD18SD-6149 ACT94WJ04SB ACT96MH55SE ACT94WJ61PC ACT94WB98PA-6149 ACT96WJ61SB-6149 ACT94MC35PA-6149 ACT94MJ35PA-6149 ACT94MH55AC ACT94MB99AE ACT94WB35SA-3025 ACT94WE35SC ACT94MH35PC-6149 ACT94MF35PN-6149 ACT94WE06PA-6149 ACT96WD05BB ACT94ME06PN-6149 ACT94WD19PA-6149 ACT96WH21PC-6149 ACT96WH21PE-6149 ACT94MH21SD ACT96MJ29BC ACT94WJ20SE-6149 ACT94WC35SE-6149 ACT94MD18PE-6149 ACT96ME99SN ACT96MF11PE ACT96WF11BD ACT96WE35SC-6149 ACT96WB02AD ACT96MD35PA-4038 ACT94MC08PE-3025 ACT96MG11PE-6149