ACT series Normes MIL-DTL 38999 Series III
Composite
BRANCHE CONNECTEURS AEROMILITAIRES
Summary ACT
1Introduction
2 Synoptic
3 Technical characteristics
4 Part-numbering system
5 Arrangements
6 Receptacles
7 Plug / Panel seal
8 Mating and unmating dimensions
9 Mounting cutouts
10-11 Contacts and Tools
Introduction ACT
1
The Deutsch ACT is a high performance composite connector qualified to MIL-DTL-38999. What Deutsch
Defense/Aerospace does better than anyone else is make wire termination devices for demanding applications.
Deutsch utilized its unprecedented achievements in the area of defense/aerospace composite technology enabling us to
design and produce the latest version of MIL-DTL-38999 connectors.
The superior design of the ACT deliberately took into consideration the connector, its contacts, and the respective strain
reliefs to favorably influence intra-system life-cycle performance and costs.
â– Performance
The total performance of the ACT connector is matched by individual components within the system. For example, the
use of composite materials has increased the durability of the connector housing and coupling mechanism to 1500 cycles.
Deutsch developed an extended life SAE-AS 39029 contact to meet the increased performance requirements of today’s
systems.
â– Superior corrosion resistance
The ACT eliminates the largest contributing factor in advanced systems malfunction... corrosion, which is the main cause
of mechanical, electrical, and electromagnetic connector degradation. Electromotive force differentials between many
dissimilar metals found in connectors and accessories produce galvanic action. The ACT eliminates these dissimilar metals
resulting in an interconnection system that withstands over 2000 hours of salt spray.
Synoptic ACT
2
SEALED receptacles
4 holes square flange
mounting
TYPE 90
Single hole mounting
TYPE 94
TYPE 96
Plug
Technical characteristics ACT
3
â– Mechanical
Shell Material : Composite
Plating : W - Olive drab cadmium,
M - Nickel coating
Insert Material : Thermoplastic and fluorinated silicone elastomer
Flat gasket and o’ring Material : fluoronited silicone elastomer
Contact Material : Copper alloy
Plating : Gold
Type : Crimp type or printed circuit pin (consult us)
Retention : Size 22 D: 44 N
Size 20 : 67 N
Size 16 : 111 N
Size 12 : 111 N
Size 8 : 111 N
Vibrations : As per MIL-DTL-38999
Physical shocks : 300 g, 3 ms in the 3 axes
Durability : 1500 coupling and uncoupling cycles
â– Climatics
Service temperature : Cadmium plating - 65° C to + 175° C
: Nickel plating - 65° C to + 200° c
Thermal shocks : As per MIL-DTL-38999
Sealing : Leakage ≤16 cm3/h on mated connecting under 2,1 bars
Salt spray resistance : 2000 hours, class W as per MIL-DTL-38999
2000 hours class M, as per MIL-DTL-38999
â– Electrical
Withstanding voltage at sea level : Service M : 1300 V
Service I : 1800 V
Service II : 2300 V
at 21000 m altitude : Mated connector Unmated connector
Service M : 800 V Service M : 350 V
Service I : 1000 V Service I : 400 V
Service II : 1000 V Service II : 500 V
Insulation resistance (Ambiant temperature) : 5000 MΩto 25° C and 65 % HR max.
Voltage drop : size 22 : test to 5 Amp. = 73 millivolts max.
Size 20 : test to 7,5 Amp. = 55 millivolts max.
Size 16 : test to 12 Amp. = 49 millivolts max.
Size 12 : test to 23 Amp. = 42 millivolts max.
Size 8 : test to 46 Amp. = 26 millivolts max.
Shielding : As per MIL-DTL-38999
Contacts current Diameter over Permitted wire
Size Sealed Insulation sheath Sizes
version in mm section in mm2
22 5 A 0,76 to 1,37 0,095 to 0,38
20 7,5 A 1,01 to 2,10 0,21 to 0,60
16 13 A. 1,65 to 2,77 0,60 to 1,34
12 23 A. 2,46 to 3,61 1,91 to 3,18
8 46 A. 4,50 to 5,80 5,30 to 8,98
For more information, see MIL-DTL-38999 series III
Part numbering system ACT
4
â– DEUTSCH System
â– MIL-DTL-38999 SYSTEM
*Consult factory for availability
** Consult factory for current QPL listing.
The square flange receptacle is never delivered with panel seal. For ordering panel seals see page 9.
For standard contacts delivered with the connector, see page 10.
ACT 90 *J35 *N*
Connector type
Special modifications
3025 : Standard gold
500 cycles contact.
Consult factory for
availability
Finish
Olive drab cadmium : W
Nickel coating : M
Key orientation
* N - A - B - C - D - E
Contact type
P:Male contact
S:Female contact
A:Without male contact
B:Without female contact
U:Male PCB contact
M:Female PCB contact
Arrangements
(See page 5)
Shell type
Square flange receptacle : 90
* Single hole mounting receptacle : 94
Plug : 96
Shell type
Square flange receptacle : 20
** Single hole mounting receptacle : 24
Plug : 26
Shell size
A - B - C - D - E - F
- G - H - J
D38999 20 *J19 PN
Model of designation Finish
Olive drab cadmium : J
Nickel coating : M
Key orientation
* N - A - B - C - D - E
Contact type
P:Male contact 500 cycles
S:Female contact 500 cycles
H:Male, extended life 1500 cycles contact
J:Female, extended life 1500 cycles
contact
A:Without male contact
B:Without female contact
Arrangements
(See page 5)
Shell size
A - B - C - D - E - F
- G - H - J
Arrangements ACT
5
Disposition A-35
6 contacts size 22
Disposition A-98
3 contacts size 20
AB
Disposition B-02
2 contacts size 16
Disposition B-35
13 contacts size 22
Disposition B-98
6 contacts size 20
Disposition E-26
26 contacts size 20
Disposition E-35
55 contacts size 22
Disposition F-11
11 contacts size 16
Disposition F-32
32 contacts size 20
Disposition G-11
11 contacts size 12
Disposition G-39
2 contacts size 16
37 contacts size 20
Disposition G-41
41 contacts size 20
Disposition G-75
4 contacts size 8
Disposition J-7
97 contacts size 22
2 contacts size 8
Male insert viewed from front face.
30
11
6
1
1
7
1
7
16
2229 64
72
79
85
94
99
93
84
7828
21
15
6
26 76
53
46
1982
33 68
42
41 59 8118
7424
6732
60
H
H
Disposition J-19
19 contacts size 12
Disposition J-61
61 contacts size 20
h
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w
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z
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e
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f
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d
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g
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r
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k
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t
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u
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m
__
v
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c
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a
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b
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q
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q
_
Disposition J-90
40 contacts size 20
4 contacts size 16
2 contacts size 8
h
_
w
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i
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u
_f
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d
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j
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y
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r
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v
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q
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q
_
Disposition J-43
23 contacts size 20
20 contacts size 16
Disposition J-35
128 contacts size 22
Disposition J-29
29 contacts size 16
Disposition J-24
12 contacts size 16
12 contacts size 12
Disposition J-20*
10 contacts size 20
13 contacts size 16
4 contacts size 12
3 contacts size 8
Disposition H-21
21 contacts size 16
Disposition F-35
66 contacts size 22
Disposition E-99
21 contacts size 20
2 contacts size 16
Disposition G-35
79 contacts size 22
Disposition D-97
8 contacts size 20
4 contacts size 16
Disposition E-08
8 contacts size 16
*Delivered without contacts, tools and sealing plugs
Arrangements is not currently a MIL-DTL-38999 specification, please refer to MIL-STD-1560
Disposition B-99
7contacts size 20
Disposition B-05
5 contacts size 20
Disposition C-04
4contacts size 16
Disposition D-15
14 contacts size 20
1 contacts size 16
Disposition D-05
5 contacts size 16
Disposition C-98
10 contacts size 20
Disposition C-35
22 contacts size 22
Disposition C-08
8 contacts size 20
Disposition D-18
18 contacts size 20
Disposition D-19
19 contacts size 20
Disposition D-35
37 contacts size 22
Disposition E-06
6 contacts size 12
Disposition E-02
38 contacts size 22
1 contacts size 8
Disposition H-55
55 contacts size 20
Disposition J-04
48 contacts size 20
8 contacts size 16
Disposition J-8
8 contacts size 8
Disposition G-16
16 contacts size 16
Disposition H-35
100 contacts size 22
Disposition H-53
53 contacts size 20
Receptacles ACT
6
â– Square flange - TYPE 90
â– Single hole mounting - TYPE 94
P/N PCB contacts, page 11
P/N PCB contacts, page 11
C1
C2
P
PP
31,50 max.
DE
Ø R Ø S
G
E
B
G
5
13,50
±0,1
12,95 max.
FF
12,95 max.
31,50 max.
With PCB contacts
GG FF
EE
Ø R Ø S
32,50 max.32,50 max.
12,95 max.12,95 max.
22,60 max.22,60 max.
B
M
Ø A
5
12,06 ±0,6
Size B C1 C2 DEFGPPP Mass
..
± 0,3 max. max. ± 0,1 ± 0,1 ± 0,2 ± 0,2 max.
A23,80 18,26 15,09 19,50 3,65 15,75 11,90 3,25 5,49 8,00
B 26,20 20,62 18,26 19,50 3,65 18,90 14,90 3,25 4,93 11,00
C 28,60 23,01 20,62 19,50 3,65 22,10 17,90 3,25 4,93 14,00
D 31,00 24,61 23,01 19,50 3,65 25,25 21,90 3,25 4,93 18,00
E 33,30 26,97 24,61 19,50 3,65 29,95 24,90 3,25 4,93 23,00
F 36,50 29,36 26,97 19,50 3,65 31,55 27,90 3,25 4,93 26,00
G 39,70 31,75 29,36 18,70 4,35 34,70 30,90 3,25 4,93 31,00
H 42,90 34,93 31,75 18,70 4,35 37,90 33,90 3,91 6,15 36,00
J 46,00 38,10 34,93 18,70 4,35 41,10 36,90 3,91 6,15 43,00
Size ABEFGMMass
+ 0,1..
± 0,3 ± 0,4 - 0,7 ± 0,1 ± 0,1 max.
A 30,20 27,00 3,00 15,75 11,90 21,82 11,00
B 34,90 31,80 3,00 18,90 14,90 24,99 14,00
C 38,10 34,90 3,00 22,10 17,90 29,77 18,00
D 41,30 38,10 3,00 25,25 21,90 32,91 23,00
E 44,50 41,30 3,00 29,95 24,90 36,12 29,00
F 49,20 46,00 3,70 31,55 27,90 39,25 35,00
G 52,40 49,20 3,70 34,70 30,90 42,47 38,00
H 55,60 52,40 3,70 37,90 33,90 45,61 46,00
J 58,70 55,60 3,70 41,10 36,90 49,25 55,00
Contact RS
Size + 0..
- 0,05 ± 0,05
22 1 0,50
20 1,5 0,70.
16 2,6 1,15
Contact RS
Size + 0..
- 0,05 ± 0,05
22 1 0,50
20 1,5 0,70.
16 2,6 1,15
With PCB contacts
Plug ACT
Panel seal
7
Front flange mounting Rear flange mounting
Size Part-Number HBCEE1 THPart-Number Size
max. max. ± 0,10 max. max. max. max.
A 108-0003-10 15,40 24,30 18,30 3,00 5,92 3,30 14,10 108-0004-10 A
B 108-0001-12 18,40 26,70 20,60 3,00 5,92 3,30 17,20 108-0004-12 B
C 108-0001-14 22,70 29,10 23,00 3,00 5,92 3,30 20,40 108-0004-14 C
D 108-0001-16 25,90 31,30 24,60 3,00 5,92 3,30 23,60 108-0004-16 D
E 108-0003-18 29,10 33,70 27,00 3,00 5,92 3,30 26,80 108-0004-18 E
F 108-0003-20 32,30 36,90 29,40 3,00 5,92 3,30 30,60 108-0001-20 F
G 108-0003-22 35,40 40,10 31,75 3,00 5,16 3,30 33,50 108-0001-22 G
H 108-0003-24 38,60 43,30 34,90 3,00 5,16 4,30 36,30 108-0004-24 H
J 108-0001-25 41,10 46,00 38,10 3,00 4,87 3,90 37,70 108-0012-25 J
â– TYPE 96
Ø SGF
31 max.
Size FGSMass
max. max. max. max.
A 18,40 11,90 21,80 9,00
B 21,10 14,90 25,00 13,00
C25,40 17,90 29,40 18,00
D28,70 21,90 32,50 23,00
E 32,20 24,90 35,70 25,00
F 34,90 27,90 38,50 32,00
G 38,10 30,90 41,70 35,00
H41,10 33,90 44,90 41,00
J 44,30 36,90 48,00 48,00
â– For square flange receptacle
Nota : The panel seal is never delivered with receptacle. To be ordered separatly.
Sealed version
B
B
C
E1 max.
C
4 holes Ø T
Ø H
E
Mating and unmating dimensions ACT
8
53,05 max.
38,80 max.
8,75 max.
Front mounting
Type 90
â– Square flange - TYPES 90 - 96
â– TYPE 94 - 96
Rear mounting
1,50 to 3,20 max.
2,30 to 3,10 max.
37,05 max.
Type 94 Type 96
35,60 max.
3,20 max.
11,90 max. 49,85 max.
Type 90 Type 96
Size Coupling torque
Mating Unmating
Nm mini Nm max.
A 0,2 0,9
B 0,2 1,4
C 0,2 1,8
D 0,3 2,3
E 0,3 2,7
F 0,3 3,2
G 0,6 3,6
H 0,6 4,1
J 0,6 4,6
Size Coupling torque
Mating Unmating
Nm mini Nm max.
A0,2 0,9
B 0,2 1,4
C 0,2 1,8
D 0,3 2,3
E0,3 2,7
F 0,3 3,2
G0,6 3,6
H 0,6 4,1
J0,6 4,6
9
1,58 to 3,20 max.
3,20 max.
â– For sealed receptacles - TYPE 90 - 94
Type 90 Type 94
Front panel mounting
Panel cutout
V
C1
C1
V1
K
Ø H1Ø H
C1 H mini H1 KVV1 Coupling torque
Size + 0,25.+ 0,25.
Front Rear
- 0 .- 0 .
mini. mini. Nm mini Nm max
.
A 18,26 13,11 16,66 17,70 16,99 24,60 27,80 3,40 4,00
B 20,62 15,08 22,22 20,88 19,53 27,00 32,60 4,50 5,20
C 23,01 19,05 23,42 25,58 24,26 30,20 36,00 6,20 6,80
D 24,61 23,01 26,59 28,80 27,53 33,30 39,60 7,90 8,50
E 26,97 25,81 30,96 31,98 30,68 36,50 43,30 9,00 9,60
F 29,36 28,98 32,94 35,15 33,86 39,30 47,00 10,20 10,70
G 31,75 32,16 36,12 38,28 37,06 42,50 50,60 11,30 12,40
H 34,93 34,93 39,29 41,50 40,01 45,70 54,20 12,40 13,50
J 38,10 37,69 42,47 44,68 43,41 48,80 59,70 13,60 14,70
Mounting cutoutsACT
Contacts ACT
10
DATABUS CONTACTS SIZE 8 (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD
CONTACTS CABLES SLEEVE TOOLS
Crimping tool Tool
Part-number
Type Size Color Types Conduct. Braid Types Conductor Ferrule Extraction
code
max. section
Ø max.
182-0034-03 PThermosetting TDB-CT-HEX 114-008 or
182-0035-03 S8 Brown-red braid simple 0,86 mm23,48 and silicone TDB-CT-08 Mark C M 81969/14-06
182-0034-04 P Hight immunity Thermosetting TDB-CT-HEX 114-008 or
182-0035-04 S 8 Red-red double braid 0,86 mm23,91 and silicone TDB-CT-08 Mark D M 81969/14-06
Nota : Standard contacts delivered with connector.
Size 8 and Bus contacts are delivered with protect sleeve.
DEUTSCH EXTENDED LIFE FINISH
Part number Military Type Size Color code
part number 123
182-0441-22
SAE-AS
39029/107-620 p Blue Red Black
182-0447-22
SAE-AS
39029/106-614 S 22 Blue Brown Yellow
182-0441-20
SAE-AS
39029/107-621 P Blue Red Bown
182-0447-20
SAE-AS
39029/106-615 S 20 Blue Brown Green
182-0441-16
SAE-AS
39029/107-622 P Blue Red Red
182-0447-16
SAE-AS
39029/106-616 S 16 Blue Brown Blue
182-0441-12
SAE-AS
39029/107-623 P Blue Red Orange
182-0447-12
SAE-AS
39029/106-617 S 12 Blue Brown Violet
22
33
11
Color code Color code
CONTACTS CABLES SEALING PLUG
Commercial Type Size Color code Observations Section AWG Ø over P/N Color
Part-number 12 3 mm2wire sheath L code
724-0001-22 P Orange Blue Black Standard
724-0007-22 S22Orange Yellow Grey contact 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow
724-0001-20 P Orange Blue Orange Standard
724-0007-20 S20 Orange Green Brown contact 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red
724-0001-16 P Orange Blue Yellow Standard
724-0007-16 S16Orange Green Red contact 0,60 to 1,34 16 - 20 1,65 to 2,77 5,80 to 6,60 006-0893-16 Bleu
724-0001-12 P Orange Blue Green Standard
724-0007-12 S12Orange Green Orange contact 1,93 to 3,18 12 - 14 2,46 to 3,61 5,80 to 6,60 006-0892-12 Yellow
182-0001-08 P Power
182-0003-08 S 8-- - contact 5,30 to 8,98 8 4,50 to 5,80 9,20 to 9,80 182-0061-08 -
182-0068-20 P Yellow Purple Green Alumel
182-0009-20 S 20 Yellow Grey Purple contact 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red
182-0069-20 P Yellow Purple Blue Chromel
182-0010-20 S 20 Yellow Grey Grey contact 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red
182-0068-22 P Yellow Purple Brown Alumel
182-0009-22 S 22 Yellow White Green contact 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow
182-0069-22 P Yellow Purple Red Chromel
182-0010-22 S 22 Yellow White Blue contact 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow
Color code
For contact P as per MIL-DTL 38999
L
Sealing plug
Male contact Female contact Wires strip length
Connector rear face
â– Standard gold 500 cycles contact (3025)
â– Contact 1500 cycles contact
Tools ACT
11
TOOLS CONTACTS STANDARDISATION
Tool Crimping tool Pilot stop for
Insertion Extraction crimping tool MIL-C
M22520/2-09
SAE-AS
39029/58-360
M 81969/14-01 M 22520/2-01 M22520/2-07
SAE-AS
39029/56-348
SAE-AS
39029/58-363
M 15570-20 M 22520/1-01 M 22520/1-04
SAE-AS
39029/56-351
SAE-AS
39029/58-364
M15570-16 M 22520/1-01 M 22520/1-04
SAE-AS
39029/56-352
SAE-AS
39029/58-365
M15570-12 M 22520/1-01 M 22520/1-04
SAE-AS
39029/56-353
Manual M 81969/14-06 M 22520/5-01 SP 593 -
SAE-AS
39029/87-475
M 15570-20 M 22520/1-01 M 22520/1-04
SAE-AS
39029/88-487
SAE-AS
39029/87-476
M 15570-20 M 22520/1-01 M 22520/1-04
SAE-AS
39029/88-488
M 22520/2-09
SAE-AS
39029/87-471
M 81969/14-01 M 22520/2-01 M 22520/2-07
SAE-AS
39029/89-495
M 22520/2-09
SAE-AS
39029/87-472
M 81969/14-01 M 22520/2-01 M 22520/2-07
SAE-AS
39029/89-496
9
0
°
T
O
I
N
S
T
A
L
L
C
H
P
O
S
I
T
I
O
N
N
E
R
A
N
D
COAXIAL Contacts
Part-number Type Size MIL-C 39029
724-0004-16 P76
182-0013-16 S 16 77
182-0100-12 P 102
182-0101-12
S
12 103
182-0127-68 P 59
182-0128-68 S 860
SHIELDED CONTACTS
Part-number Type Size MIL-C 39029
182-0098-12 P28
182-0099-12 S 12 52
PCB Contacts
Part-number Type Size
724-0902-22 22
724-0902-20 20
724-0902-16 P16
724-0902-12 12
724-0904-22 22
724-0904-20 20
724-0904-16 S16
724-0904-12 12
Notes ACT
CONNECTEURS ELECTRIQUES DEUTSCH
17, rue Lavoisier z.i. n° 2 B.P. 117 27091 EVREUX CEDEX 09 (FRANCE) - Tél.: +33 (0)2 32 23 57 00 - Fax : +33 (0)2 32 23 58 00
E-mail : ced@deutsch.net - Web : www.deutsch.net -Réf.: CC 024-21 B Edition Mars 2010
Mouser Electronics
Authorized Distributor
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TE Connectivity:
ACT94MB98SC-6149 ACT94WA35PE-6149 ACT96MC04PC-6149 ACT94ME06SA ACT96WJ04BB
ACT94MJ37PN-6149 ACT94MB99PN-6149 ACT94WE99PC-6149 ACT96MG35SE-6149 ACT94MJ29PA-6149
ACT94MD05PC-6149 ACT94MC98BB ACT96MG35AD ACT94WG16SE ACT96WB02SA-6149 ACT94WH53SN-
6149 ACT94MG16PA-6149 ACT96WB05PA-6149 ACT96MD18PB-6149 ACT94MG16PB-6149 ACT96MJ43AC
ACT96WJ43BA ACT96WF35SE-3025 ACT94MD97AE ACT96WB99AA ACT96MG35AB ACT94WB35AD
ACT96MF35PD-6149 ACT96ME06PA-6149 ACT94WE35SE ACT94MG35SN ACT96WD19SD-6149 ACT96MB02BC
ACT94WJ04SC-6149 ACT94MB02SN-6149 ACT96MB05SB-6149 ACT96WG41PD-3025 ACT96WJ37SB
ACT94MH21SA ACT94ME35BD ACT96WE26SC-3025 ACT96WC04SC-6149 ACT96MD05SD-6149
ACT94MG16PD-6149 ACT94MJ04SD-3025 ACT96WG11SE-6149 ACT94MJ35PN-6149 ACT96WJ04PD-3025
ACT96MB98PA-6149 ACT96MF32PD-6149 ACT94ME35SD ACT94WG39SA-6149 ACT96MF35SD-6149
ACT94MB98BA ACT96WB05BE ACT96WC08PD-3025 ACT96WF35PN-6149 ACT94MJ04SB ACT96WC98PD-6149
ACT96WF32SE ACT94MJ35PB-3025 ACT94WB98BE ACT94MC35PA-4038 ACT94WJ61PD-6149
ACT94WE06SA ACT96WB35AE ACT96MF11AC ACT94WD18SD-6149 ACT94WJ04SB ACT96MH55SE
ACT94WJ61PC ACT94WB98PA-6149 ACT96WJ61SB-6149 ACT94MC35PA-6149 ACT94MJ35PA-6149
ACT94MH55AC ACT94MB99AE ACT94WB35SA-3025 ACT94WE35SC ACT94MH35PC-6149 ACT94MF35PN-6149
ACT94WE06PA-6149 ACT96WD05BB ACT94ME06PN-6149 ACT94WD19PA-6149 ACT96WH21PC-6149
ACT96WH21PE-6149 ACT94MH21SD ACT96MJ29BC ACT94WJ20SE-6149 ACT94WC35SE-6149
ACT94MD18PE-6149 ACT96ME99SN ACT96MF11PE ACT96WF11BD ACT96WE35SC-6149 ACT96WB02AD
ACT96MD35PA-4038 ACT94MC08PE-3025 ACT96MG11PE-6149
