Product 1 08-1 349 AIM Specification 29Jan98 Rev O Connector, AMPINNERGY*, Wire-To-Board 1. SCOPE 1.1. Content This specification covers the performance, tests and quality requirements for the AMPINNERGY* wire-to-board connectors. This includes vertical and right angle receptacles assemblies, plug housings, crimp dual beam contacts for wire-to-board application. 1.2. Qualification When tests are performed on the subject product line, the procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 1.3. Qualification Test Results Successful qualification testing on the subject product line was completed on 02Dec97. The test file numbers for this testing are CTL 3451-010-002 and CTL 3451-000-003. This documentation is on file at and available fram the Americas Regional Laboratory. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. AMP Documents A. 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) Cc. Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Government or Commercial Documents D. 114-6044: Application Specification E. 501-406: Qualification Test Report 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. EG 0G00-0002-98, BAB AMP Incorporated, Harrisburg, PA This specification is a controlled document. 1of7 For latest revision call AMP FAX*/Product Info number 1-800-522-6752. * Trademark Copyright 1998 by AMP Incorporated. LOC B | Indicates change All rignts reserved. Form 404-38 20Nov96-ANF 3.2. Materials A. Contacts: (1) Dual Beam: Copper alloy, tin plated (2) PCB: Copper, tin plated B. Housings: (1) Receptacle: (2) Plug: 3.3. Ratings A. Voltage: B. Current: Cc. Temperature: Polyphthalmide, UL 94V-0 Polycarbonate, UL 94V-0 600 volts alternating current (rms) See Figure 4 for applicable current carrying capability 0 to 105C 3.4. Performance and Test Description 108-1349 Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per AMP Specification 109-1. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of product drawing and AMP Spec 114-6044. Visual, dimensional and functional per applicable quality inspection plan. ELECTRICAL Termination resistance. AR 1 milliohm maximum. AMP Spec 109-6-1. Subject samples to 50 mv maximum open circuit at 100 ma maximum. See Figure 3. Insulation resistance. 5000 megohms minimum. AMP Spec 109-28-4. Test between adjacent contacts of mated samples. Dielectric withstanding voltage. 2200 vac at sea level. 1 minute hold with no breakdown or flashover. AMP Spec 109-29-1. Test between adjacent contacts of mated samples. Temperature rise vs current. 30C maximum temperature rise at specified current. AMP Spec 109-45-1. Measure temperature rise vs current. See Figures 4 and 5. MECHANICAL Vibration, sinusoidal. No discontinuities of 1 microsecond or longer duration. See Note. AMP Spec 109-21-1. Subject mated samples to 10-55- 10 Hz traversed in 1 minute with .06 inch maximum excursion. 2 hours in each of 3 mutually perpendicular planes. See Figure 6. Figure 1 (cont) Rev O 2of 7 Form 404-34 20Nov96-ANF 108-1349 Test Description Requirement Procedure Mechanical shock, specified pulse. No discontinuities of 1 microsecond or longer duration. See Note. AMP Spec 109-26-1. Subject mated samples to 50 G's half-sine shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. See Figure 6. Durability. See Note. AMP Spec 109-27. Mate and unmate samples for 100 cycles at a maximum rate of 500 cycles per hour. Mating force. 6 pounds maximum average per contact. AMP Spec 109-42, Condition A. Measure force necessary to mate samples at a maximum rate of 1 inch per minute. Unmating force. 1 pound minimum average per contact. 6 pounds maximum average per contact. AMP Spec 109-42, Condition A. Measure force necessary to unmate samples at a maximum rate of 1 inch per minute. ENVIRONMENTAL Thermal shock. See Note. AMP Spec 109-22. Subject mated samples to 10 cycles between 0 and 105C. Humidity-temperature cycling. See Note. AMP Spec 109-23-3, Condition B. Subject mated samples to 10 cycles between 25 and 65C at 95% RH. Temperature life. See Note. AMP Spec 109-43. Subject mated samples to temperature life at 118C for 792 hours. NOTE shown in Figure 2. Figure 1 (end) Shalt meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Requalification Test Sequence Rev O 3 of 7 Form 404-34 20Nov96-AME 108-1349 3.6. Product Qualification and Requalification Test Sequence Test Group (a) Test or Examination 1 2 3 Test Sequence (b) Examination of product 1,9 1,9 1,8 Termination resistance 3,7 ef Insulation resistance 2,6 Dielectric withstanding voltage 3,7 Temperature rise vs current 3,8 Vibration 5 6(c) Mechanical shock 6 Durability 4 Mating force 2 Unmating force 8 Thermal shock Humidity-temperature cycling A(d) Temperature life 5 en = fa) See Para 4.7.A. (b) Numbers indicate sequence in which tests are performed. (c) Discontinuities shall not be measured. Energize at 18C tevel for 100% loadings per AMP Specification 709-157, (d) Precondition samples with 100 cycles durability. Figure 2 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Sample Selection Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. All test groups shall each consist of 4, 8 position mated pairs of connectors (plug housings and vertical receptacle assembly). Samples for test groups 1 and 2 shall be mounted to printed circuit board PN 93-660341-000. Samples for test group 3 shall be unmounted. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalitication testing, consisting of all or part of the original testing sequence as determined by development/preduct, quality and reliability engineering. Rev O 4ot7 Form 404-34 20Nov96-AME 108-1349 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Printed Circuit Board 93-66034 1-000 ve j , Resistance Measurement Points (x Power aed Supply NOTE Resistance measurement points are actuatly at board level. Resistance of wire is subtracted out of measurements. Figure 3 Termination Resistance Measurement Points Rev O 5ot 7 Form 404-34 20Nov96-ANF Base Rated Current NOTE 108-1349 Rated Current vs Ambient Temperature Rating for Single Circuit 1,,,, or lj. Maximum Wire Gage, Continuous Operating 35 30 2 0 I ot tf 0 10 20 30 40 50 60 70 80 90 100 110 Ambient Temperature - Centigrade Maximum Operating Temperature > NOTE .062 inch thick printed circuit board, 2 ounce copper trace, double sided, .360 inch wide trace. Figure 4A Current Carrying Capability Wire Size AWG Percent Connector Loading 18 16 14 12 10 Single Contact 50 62 5 | .87 1 50 46 57 69 | .80 | .92 100 40 50 .60 | .70 | .80 To determine acceptable current carrying capacity for the percentage connector loading and wire gage indicated, use the Multiplication Factor (F) from the above chart and multiply it times the Base rated Current for a single circuit at the maximum ambient operating temperature shown in Figure 4A. Figure 4B Current Rating Rev O 6ot 7 Form 404-34 20Nov96-AME 108-1349 Strain Relief Tape Thermocouple Location Thermocouple Wire Figure 5 Temperature Rise Measurement Points ONONONONONMOKONO Clamp Printed Circuit Board in Shaded Area Figure 6 Vibration & Mechanical Shock Mounting Fixture (Fixture 92-660368-000-1 through -004) Rev O Yor? Form 404-34 20Nov96-