< Tyco Product 108-5390 Electronics Specification PRE: SEE YUN JAAN 100cto7 RevE APP: LEONG SEE FAN DCRNo. D20071010002518_738349 Free Height 0.8 mm Pitch Board-to-Board Connector 1. SCOPE 1.1. Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of Free Height 0.8 mm Pitch, Board-to-Board Connector (SMT). 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. 2.1. Tyco Electronics Documents A. 109-5000 : AMP Test Specifications vs EIA and IEC Test Methods B. 114-5254 : Application Specification C. 501-5099 : Test Report D. 411-5666-1: Instruction Sheet 2.2. Commercial Standard A. MIL-STD-202 : Military Specification on Test Methods for Electronic & Electric Parts B. EIA 364 : Electrical Connector/Socket Test Procedures Including Environmental Classifications Singapore. Electronics Corporation, |Indiestes change 1 of 7 All International Rights Reserved AMP-QA-182 REV. C LOC DY Tyco Electronics 108-5390 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified in the applicable product drawing. 3.2. Materials A. Contact: Material: Receptacle Contact Copper Alloy Plug Contact - Brass Finish: 0.0002 mm min. thick gold-plated on contact area only over nickel underplate all over. B. Housing: Thermo Plastic Molded Compound: LCP 3.3. Ratings A. Voltage: 100 VAC. B. Current Rating: 0.5 A allowable current to be applied. C. Temperature Rating: -40 C to +125 C. 3.4. Performance and Test Description Product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Para 3.5. All tests shall be performed in the room temperature, unless otherwise specified. Rev E 2 of 7 AMP-QA-182 REV. Cz Tyco Electronics 108-5390 3.5. Test Requirements and Procedures Summary Test Items Requirements Procedures 3.5.1 Confirmation of product Product shall be conforming to | Visually, dimensionally and the requirements of applicable | functionally inspected per product drawing and applicable quality inspection Application Specification. plan. Electrical Requirements (TR = Termination Resistance) 3.5.2 Termination Resistance (Low 30 mQ max. (Initial) Subject mated contacts Level) ATR = 20 mQ max. (Final) assembled in housing to closed circuit current of 10mA max. at open circuit voltage of 20 mV max.. See Fig. 1a. Spec. 109-5311-1, Fig. 1 3.5.3 Dielectric Strength Neither creeping discharge nor | 500 VAC for 1 minute. flashover shall occur. Test between adjacent circuits Current leakage: 5 mA max. of mated/unmated connectors. Spec. 109-5301 3.5.4 Insulation Resistance. 500 MQ (Initial) Impressed Voltage 500 VDC. 500 MQ (Final) Test between adjacent circuits of unmated connectors. Spec. 109-5302 Physical Requirements 3.5.5 Vibration (Frequency) No electrical discontinuity Subject mated connectors to greater than 0.1 micro-sec 10-55-10 Hz transverses in 1 shall occur. minute at 1.52 mm amplitude with 100mA applied. Duration: 2 hours each for 3 mutually perpendicular planes. Spec. 109-5201 3.5.6 Physical Shock No electrical discontinuity Accelerated Velocity: 50G greater than 0.1 micro-sec Waveform: Saw tooth shock shall occur. pulse Duration: 11 m sec Velocity Change: 11.3 m/s Number of Drops: 18 Drops Spec. 109-5208 Rev E 3 of 7 AMP-QA-182 REV. Cz Tyco Electronics 108-5390 3.5.7 Connector Mating Force 0.9 N (90 gf) max. per contact Operation Speed: 100 mm/min. Measure the force required to mate connectors. Spec. 109-5206. 3.5.8 Connector Unmating Force 0.1 N (10 gf) min. per contact Operation Speed: 100 mm/min. Measure the force required to mate connectors. Spec. 109-5206 3.5.9 Durability (Repeated Mating / ATR = 20 mQ max. (Final) Operation Speed: 100 mm/min Un-mating) No. of cycles: 100 cycles Spec. 109-5213 3.5.10 | Solderability Wet Solder Coverage: 95 % For leaded: min. Solder Temp: 230 + 2C Immersion Duration: 3+/-0.5 secs Flux : Alpha 100 For lead-free : Solder Temp.: 250 + 2C Immersion Duration: 3+/-0.5 secs Flux: Sparkle ES-1020 Spec. 109-5203 Environmental Requirements 3.5.11 | Resistance to Reflow Soldering | Housing shall be free from Test Connector on PC Board. Heat and Solderability (SMT deformation and fusion, and Type) soldered area shall form For leaded: miasmal fillets. Pre-Heat: 100~150C; 60 sec min. Heat: 210C MIN; 30 sec max Peak Temperature: 240 C max For lead-free: Pre-Heat: 150~200 C; 60 sec min. Heat: 217C MIN; 60 sec min. Peak Temperature: 260C max. Spec. 109-201, Cond. B. Rev E 4of 7 AMP-QA-182 REV. Cz Tyco Electronics 108-5390 3.5.12 Thermal Shock ATR = 20 mQ max. (Final) -40C / 30 min.; +125C / 30 min. Making this a cycle, repeat 5 cycles. Spec. 109-5103 3.5.13 Humidity-temperature cycling. Insulation Resistance = 100 MQ min. ATR = 20 mQ max. (Final) Mated connector. Temp: 25~65C, R.H.: 90~95% No. of cycles: 10 Vibration (low frequency) eliminated. Spec. 109-5106 3.5.14 Salt Spray ATR = 20 mQ max. (Final) Subject mated connectors to 5% salt concentration. Duration: 24 hrs. Spec. 109-5101 MIL-STD-202, Method 101. 3.5.15 Industrial Gas (SO) ATR = 20 mQ max. (Final) SO, Gas: 10 ppm. R.H.: 90~ 95 % Temp: Room Temperature Duration: 24 hrs Spec. 109-5107 3.5.16 Temperature Life (Heat Aging) ATR = 20 mQ max. (Final) Temp.: +125 C, Duration : 4 days Spec. 109-5104 Notes: TR = Termination Resistance Rev E AMP-QA-182 REV. C 5 of 7 Tyco Electronics 108-5390 3.6. Product Qualification Test Sequence Test Group Test Items 1 2 3 4 5 6 7 8 9 10 11 Test Sequence (a) Confirmation of product | 1,9 1,9 1,5 1,5 1,5 1,5 1,5 1,5 1 1,3 1,3 Termination Resistance (Low Level) 2,6 2,8 2,4 2,4 2,4 2,4 2,4 2,4 2 Dielectric Strength 4,8 Insulation Resistance 3,7 Vibration (Frequency) 3 Physical Shock 3 Connector Mating Force 3,6 Connector Un-mating Force 47 Durability (Repeated Mate/Unmated) Reflow Soldering Heat (SMT Type; leaded) Thermal Shock 3 Humidity-temperature cycling Salt Spray 3 Industrial Gas (SO2) 3 Temperature Life (Heat Aging) Solderability 2 Reflow Soldering Heat (Lead-Free) Notes: (a) Discontinuities shall not take place in this test group, during tests. Rev E 6 of 7 AMP-QA-182 REV. C= Tyco Electronics 108-5390 Termination Resistance (Low Level) P.C. Board Measuring Points. \ \ 7 I. RN N : NS N A N v S N t . w NS N\ Power Source SUE y ) \ P.C, Board Fig.la (V-V Type) Rev E 7 of7 AMP-QA-182 REV. C