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AVX developed the initial SMT discrete wire IDC connector 5 years ago for 26-28AWG
AVX wires. Since then, we have seen this Wire-to-Board (WTB) contact technology
spread to multiple wire gauges and multiple configurations; standard connectors,
capped connectors and single contacts. All of which addresses specific application or
cost parameters set forth by our customer in demanding industrial, transportation or
commercial applications. The heart of the IDC connector is the true “gas tight” WTB
termination that is achieved once the wire is inserted between the dual phosphor bronze
contact tines. These opposing tines provide enough spring characteristics to allow the
termination to remain stable over extreme levels of temperature, shock and vibration.
The new 9177-600 family of contacts incorporates all of the above mentioned
capabilities. From low cost single contacts to fully integrated capped contacts. The
unique feature of the 600 series is the fact that it was developed for Plated Through Hole
(PTH) termination to the PCB. This addresses the rugged power type boards that have
to handle larger wire gauges up to 12AWG and 15 Amps per contact of current. The PTH
option provides robust PCB attachment and high current capabilities to replace older
technology connectors or in most cases soldering stripped wires directly to the PCB.
ELECTRICAL
• Current Rating: 15A
•
Voltage Rating: 600 VAC
ENVIRONMENTAL
• Operating Temperature:
-40ºC to +125ºC
MECHANICAL
• Insulator Material: Nylon 46, UL94VO
•
Contact Material: Phosphor Bronze
•
Plating: Tin over Nickel
•
Durability: Wires can be replaced up to 3 time
FEATURES AND BENEFITS
• IDC contact provides a “gas tight” wire termination to the PCB to meet
harsh industrial environments
• Simple, robust design offers a high performance solution to hand
soldering large gauge wires to a PCB
• A single contact an handle up to 15A for high current applications with
wire replacement up to 3 times
• The versatile family of IDC contact can accept 12-18AWG of stranded
wires and can be tested for compliance with solid wires
APPLICATIONS
• Industrial pumps, motors and driver boards
• Solar and alternative energy products
• Commercial electrical equipment
• Reference Product Specification & application
notes 201-01-141/142
9177
Series
70
Prefix
70 = Contact
001
Number of Ways
006
Plating
Option
006 = Pure Tin
all over
HOW TO ORDER – CONTACT OPTIONS
6XX
Wire Gauge Size
Code No of Details
Ways
001 1 Page 66
Code Accepted
Wire Gauge
691 12 AWG
Solid or
Stranded
601 14 AWG
Solid or
Stranded
612 16 AWG
Solid or
Stranded
622 18 AWG
Solid or
Stranded
9177
Series
60
Prefix
60 = Cap
001
Number of Ways
HOW TO ORDER – CAP OPTIONS
X
Color Options
6XX
Wire Insulation Diameter
Code Color Application
0 Black Special Order
1 White Standard
XX
Assembly Options
Code Description
00 Through Wire
99 With Stop
Code No of Details
Ways
001 1 Pages
68-69
Code Wire Insulation Diameter
(AWG) “A”
627
Ø 2.10 - 2.75 2.75
635
Ø 2.75 - 3.50 3.50
642
Ø 3.50 - 4.25 4.25
Single Thru Hole IDC Contact
12-18 AWG: WTB
9177-600
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66 072117
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Single Thru Hole IDC Contact
12-18 AWG: WTB
9177-600
NOTES:
1. IDC CONTACT OT ACCEPT WIRES FROM 12 AWG TO 18 AWG.
2. MATERIAL: PHOSPHOR BRONZE.
3. PLATING PURE TIN OVER NICKEL.
4. ALL DIMENSIONS ±0.20 UNLESS SPECIFIED.
5. PACKING IN BAGS, 800 PIECES PER BAG.
6. PRODUCT SPECIFICATION REFER TO 201-01-141.
7. OUTLINE OF CONTACT SEE PAGE 65 FOR ADDITIONAL CLEARANCE REQUIRED
FOR WIRE INSERTION TOOL.
8. FOR ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-142.
PCB LAYOUT FOR CONTACT
Code Accepted A
Wire Gauge
691 12 AWG Solid or Stranded 1.50
601 14 AWG Solid or Stranded 1.10
612 16 AWG Solid or Stranded 0.82
622 18 AWG Solid or Stranded 0.72
70-9177-001-6XX-006
CONTACT DETAILS
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Single Thru Hole IDC Contact
12-18 AWG: WTB
9177-600
ASSEMBLY TOOLING
NOTES:
1. WIRE INSERTION TOOL 06-9177-7021-0X-000, FULL PART NUMBER REFER TO TABLE.
2. TOOL PART NUMBER DEPENDENT ON WIRE INSULATION DIAMETER NOT WIRE
GAUGE OR CONTACT NUMBER.
3. ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-142
4. MATERIAL: TOOL STEEL.
5. APACE REQUIRED ON PCB FOR TOO. NO COMPONENTS IN THIS AREA.
Part Number Wire Insulation A
06-9177-7021-01-000
Ø 3.50 - 4.25 4.25
06-9177-7021-02-000
Ø 3.50 - 4.50 3.50
06-9177-7021-03-000
Ø 3.50 - 2.75 2.75
PCB CLEARANCE AREA FOR TOOL
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68 072117
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Single Thru Hole IDC Contact
12-18 AWG: WTB
9177-600
60-9177-001-6XX-X00 1 WAY WIRE THROUGH
CAP DETAILS
NOTES:
1. CAP FOR IDC WIRE TO BOARD CONNECTION, 1 WAY WITH THROUGH WIRE.
2. WIRE THROUGH CAP FOR ASSEMBLY AT ANY POSITION ON A WIRE.
3. CAP MATERIAL: GLASS FILLED NYLON 46, UL94 V-0. COLOR SEE PAGE 65.
4. CAP DESIGNED TO ACCOMMODATE WIRE INSULTATION.
DIAMETERS 2.10MM TO 2.75MM, 2.75MM TO 3.50MM AND 3.50MM TO 4.25MM.
5. ALL DIMENSIONS ±0.20 UNLESS STATED.
6. PACKED IN BAGS, QUANTITY 800 PIECES PER BAG.
7. PRODUCT SPECIFICATION REFER TO 201-01-141.
8. FOR ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-142.
Code Diameter Text
page 65 ANote 4
627 2.75 1.50
635 3.50 1.10
642 4.25 0.82
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Single Thru Hole IDC Contact
12-18 AWG: WTB
9177-600
60-9177-001-6XX-X99 1 WAY WIRE STOP
CAP DETAILS
NOTES:
1. CAP FOR IDC WIRE TO BOARD CONNECTION, 1 WAY WITH WIRE STOP.
2. WIRE STOP FOR USE AT END OF WIRE.
3. SLOT TO CHECK WIRE POSITION BEFORE ASSEMBLY.
4. CAP MATERIAL: GLASS FILLED NYLON 46, UL94 V-0. COLOR SEE PAGE 65.
5. CAP DESIGNED TO ACCOMMODATE WIRE INSULTATION.
DIAMETERS 2.10MM TO 2.75MM, 2.75MM TO 3.50MM AND 3.50MM TO 4.25MM.
6. ALL DIMENSIONS ±0.20 UNLESS STATED.
7. PACKED IN BAGS, QUANTITY 800 PIECES PER BAG.
8. PRODUCT SPECIFICATION REFER TO 201-01-141.
9. FOR ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-142.
Code Diameter Text
page 65 ANote 5
627 2.75 2.75
635 3.50 3.50
642 4.25 4.25
