NSI50350ADT4G Constant Current Regulator & LED Driver 50 V, 350 mA + 10%, 11 W Package The linear constant current regulator (CCR) is a simple, economical and robust device designed to provide a cost-effective solution for regulating current in LEDs. The CCR is based on Self-Biased Transistor (SBT) technology and regulates current over a wide voltage range. It is designed with a negative temperature coefficient to protect LEDs from thermal runaway at extreme voltages and currents. The CCR turns on immediately and is at 20% of regulation with only 0.5 V Vak. It requires no external components allowing it to be designed as a high or low-side regulator. The high anode-cathode voltage rating withstands surges common in Automotive, Industrial and Commercial Signage applications. The CCR comes in thermally robust packages and is qualified to AEC-Q101 standard and UL94-V0 Certified. Also available in SMC: NSI50350AST3G. http://onsemi.com Ireg(SS) = 350 mA @ Vak = 7.5 V Anode 1 Cathode 4 Features * * * * * * * * * Robust Power Package: 11 W Wide Operating Voltage Range Immediate Turn-On Voltage Surge Suppressing - Protecting LEDs UL94-V0 Certified SBT (Self-Biased Transistor) Technology Negative Temperature Coefficient NSV Prefix for Automotive and Other Applications Requiring Unique Site and Control Change Requirements; AEC-Q101 Qualified and PPAP Capable These Devices are Pb-Free, Halogen Free/BFR Free and are RoHS Compliant Typical Applications * Automobile: Chevron Side Mirror Markers, Cluster, Display & * * * Instrument Backlighting, CHMSL, Map Light AC Lighting Panels, Display Signage, Decorative Lighting, Channel Lettering Application Note AND8349/D - Automotive CHMSL Application Notes AND8391/D, AND9008/D - Power Dissipation Considerations 4 1 2 3 DPAK CASE 369C MARKING DIAGRAM 1 A NC 4 YWW NSI 350AG C Y = Year WW = Work Week NSI350A = Specific Device Code G = Pb-Free Package ORDERING INFORMATION Device Package Shipping NSI50350ADT4G DPAK (Pb-Free) 2500 / Tape & Reel NSV50350ADT4G DPAK (Pb-Free) 2500 / Tape & Reel For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. (c) Semiconductor Components Industries, LLC, 2014 June, 2014 - Rev. 4 1 Publication Order Number: NSI50350AD/D NSI50350ADT4G MAXIMUM RATINGS (TA = 25C unless otherwise noted) Rating Anode-Cathode Voltage Reverse Voltage Operating and Storage Junction Temperature Range ESD Rating: Human Body Model Machine Model Symbol Value Unit Vak Max 50 V VR 500 mV TJ, Tstg -55 to +175 C ESD Class 3B (8000 V) Class C (400 V) Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. ELECTRICAL CHARACTERISTICS (TA = 25C unless otherwise noted) Characteristic Symbol Min Typ Max Unit Steady State Current @ Vak = 7.5 V (Note 1) Ireg(SS) 315 350 385 mA 376.5 424 474.5 mA Voltage Overhead (Note 2) Voverhead Pulse Current @ Vak = 7.5 V (Note 3) Ireg(P) 1.8 V 1. Ireg(SS) steady state is the voltage (Vak) applied for a time duration 300 sec, using 900 mm2 DENKA K1, 1.5 mm Al, 2kV Thermally conductive dielectric, 2 oz. Cu (or equivalent), in still air. 2. Voverhead = Vin - VLEDs. Voverhead is typical value for 70% Ireg(SS). 3. Ireg(P) non-repetitive pulse test. Pulse width t 360 msec. Figure 1. CCR Voltage-Current Characteristic http://onsemi.com 2 NSI50350ADT4G THERMAL CHARACTERISTICS Characteristic Symbol Max Unit PD 4144 27.62 mW mW/C Thermal Resistance, Junction-to-Ambient (Note 4) RJA 36.2 C/W Thermal Reference, Junction-to-Tab (Note 4) RJL 1.16 C/W PD 6383 42.6 mW mW/C Thermal Resistance, Junction-to-Ambient (Note 5) RJA 23.5 C/W Thermal Reference, Junction-to-Tab (Note 5) RJL 1.07 C/W PD 8671 57.8 mW mW/C Thermal Resistance, Junction-to-Ambient (Note 6) RJA 17.3 C/W Thermal Reference, Junction-to-Tab (Note 6) RJL 0.76 C/W PD 11029 73.5 mW mW/C Thermal Resistance, Junction-to-Ambient (Note 7) RJA 13.6 C/W Thermal Reference, Junction-to-Tab (Note 7) RJL 0.72 C/W PD 4202 28.01 mW mW/C RJA 35.7 C/W RJL 5.4 C/W Total Device Dissipation (Note 4) TA = 25C Derate above 25C Total Device Dissipation (Note 5) TA = 25C Derate above 25C Total Device Dissipation (Note 6) TA = 25C Derate above 25C Total Device Dissipation (Note 7) TA = 25C Derate above 25C Total Device Dissipation (Note 8) TA = 25C Derate above 25C Thermal Resistance, Junction-to-Ambient (Note 8) Thermal Reference, Junction-to-Tab (Note 8) NOTE: Lead measurements are made by non-contact methods such as IR with treated surface to increase emissivity to 0.9. Lead temperature measurement by attaching a T/C may yield values as high as 30% higher C/W values based upon empirical measurements and method of attachment. 4. 400 mm2, see below PCB description, still air. 5. 900 mm2, see below PCB description, still air. 6. 1600 mm2, see below PCB description, still air. 7. 2500 mm2, see below PCB description, still air. (For NOTES 4-7: PCB is DENKA K1, 1.5 mm Al, 2kV Thermally conductive dielectric, 2 oz. Cu, or equivalent). 8. 1000 mm2, FR4, 3 oz Cu, still air. http://onsemi.com 3 NSI50350ADT4G TYPICAL PERFORMANCE CURVES 450 500 TA = -40C 400 350 300 TA = 25C TA = 25C -0.894 mA/C typ TA = 85C -0.860 mA/C typ Ireg(P), PULSE CURRENT (mA) Ireg(SS), STEADY STATE CURRENT (mA) (Minimum DENKA K1 @ 900 mm2, 1.5 mm Al, 2kV Thermally conductive dielectric, 2 oz. Cu, or equivalent) -0.508 mA/C typ 250 TA = 125C 200 TJ, maximum die temperature limit 175C 150 100 50 450 400 350 300 250 200 Non-Repetitive Pulse Test DC Test Steady State, Still Air 0 0 1 2 3 4 5 6 7 8 150 9 10 11 12 13 14 15 1 4 5 6 7 8 9 10 11 12 13 14 15 Figure 3. Pulse Current (Ireg(P)) vs. Anode-Cathode Voltage (Vak) Figure 2. Steady State Current (Ireg(SS)) vs. Anode-Cathode Voltage (Vak) 390 Ireg, CURRENT REGULATION (mA) 430 Vak @ 7.5 V TA = 25C 370 360 350 340 330 320 310 375 385 395 405 415 425 435 445 455 465 475 Vak @ 7.5 V TA = 25C 420 410 400 390 380 370 360 350 340 0 50 150 100 200 250 300 Ireg(P), PULSE CURRENT (mA) TIME (s) Figure 4. Steady State Current vs. Pulse Current Testing Figure 5. Current Regulation vs. Time 16000 PD, POWER DISSIPATION (mW) Ireg(SS), STEADY STATE CURRENT (mA) 3 Vak, ANODE-CATHODE VOLTAGE (V) Vak, ANODE-CATHODE VOLTAGE (V) 380 2 2500 mm2, Denka K1, 2 oz 14000 12000 1600 mm2, Denka K1, 2 oz 10000 8000 6000 4000 900 mm2, Denka K1, 2 oz 2000 0 -40 1000 mm2, FR4, 3 oz -20 0 20 400 mm2, Denka K1, 2 oz 40 60 80 100 TA, AMBIENT TEMPERATURE (C) Figure 6. Power Dissipation vs. Ambient Temperature @ TJ = 1755C http://onsemi.com 4 120 350 NSI50350ADT4G APPLICATIONS INFORMATION The CCR is a self biased transistor designed to regulate the current through itself and any devices in series with it. The device has a slight negative temperature coefficient, as shown in Figure 2 - Tri Temp. (i.e. if the temperature increases the current will decrease). This negative temperature coefficient will protect the LEDS by reducing the current as temperature rises. The CCR turns on immediately and is typically at 20% of regulation with only 0.5 V across it. The device is capable of handling voltage for short durations of up to 50 V so long as the die temperature does not exceed 175C. The determination will depend on the thermal pad it is mounted on, the ambient temperature, the pulse duration, pulse shape and repetition. Single LED String The CCR can be placed in series with LEDs as a High Side or a Low Side Driver. The number of the LEDs can vary from one to an unlimited number. The designer needs to calculate the maximum voltage across the CCR by taking the maximum input voltage less the voltage across the LED string (Figures 7 and 8). Figure 8. Higher Current LED Strings Two or more fixed current CCRs can be connected in parallel. The current through them is additive (Figure 9). Figure 7. Figure 9. http://onsemi.com 5 NSI50350ADT4G Other Currents generate audible sound. Dimming is achieved by turning the LEDs on and off for a portion of a single cycle. This on/off cycle is called the Duty cycle (D) and is expressed by the amount of time the LEDs are on (Ton) divided by the total time of an on/off cycle (Ts) (Figure 12). The adjustable CCR can be placed in parallel with any other CCR to obtain a desired current. The adjustable CCR provides the ability to adjust the current as LED efficiency increases to obtain the same light output (Figure 10). Figure 12. The current through the LEDs is constant during the period they are turned on resulting in the light being consistent with no shift in chromaticity (color). The brightness is in proportion to the percentage of time that the LEDs are turned on. Figure 13 is a typical response of Luminance vs Duty Cycle. 6000 5000 ILLUMINANCE (lx) Figure 10. 4000 Dimming using PWM The dimming of an LED string can be easily achieved by placing a BJT in series with the CCR (Figure 11). 3000 2000 Lux Linear 1000 0 0 10 20 30 40 50 60 70 DUTY CYCLE (%) 80 90 100 Figure 13. Luminous Emmitance vs. Duty Cycle Reducing EMI Designers creating circuits switching medium to high currents need to be concerned about Electromagnetic Interference (EMI). The LEDs and the CCR switch extremely fast, less than 100 nanoseconds. To help eliminate EMI, a capacitor can be added to the circuit across R2. (Figure 11) This will cause the slope on the rising and falling edge on the current through the circuit to be extended. The slope of the CCR on/off current can be controlled by the values of R1 and C1. The selected delay / slope will impact the frequency that is selected to operate the dimming circuit. The longer the delay, the lower the frequency will be. The delay time should not be less than a 10:1 ratio of the minimum on time. The frequency is also impacted by the resolution and dimming steps that are required. With a delay of 1.5 microseconds on the rise and the fall edges, the minimum on time would be 30 microseconds. If the design called for a resolution of 100 dimming steps, then a total duty cycle time (Ts) of 3 milliseconds or a frequency of 333 Hz will be required. Figure 11. The method of pulsing the current through the LEDs is known as Pulse Width Modulation (PWM) and has become the preferred method of changing the light level. LEDs being a silicon device, turn on and off rapidly in response to the current through them being turned on and off. The switching time is in the order of 100 nanoseconds, this equates to a maximum frequency of 10 MHz, and applications will typically operate from a 100 Hz to 100 kHz. Below 100 Hz the human eye will detect a flicker from the light emitted from the LEDs. Between 500 Hz and 20 kHz the circuit may http://onsemi.com 6 NSI50350ADT4G Thermal Considerations P D(MAX) + As power in the CCR increases, it might become necessary to provide some thermal relief. The maximum power dissipation supported by the device is dependent upon board design and layout. Mounting pad configuration on the PCB, the board material, and the ambient temperature affect the rate of junction temperature rise for the part. When the device has good thermal conductivity through the PCB, the junction temperature will be relatively low with high power applications. The maximum dissipation the device can handle is given by: T J(MAX) * T A R qJA Referring to the thermal table on page 2 the appropriate RqJA for the circuit board can be selected. AC Applications The CCR is a DC device; however, it can be used with full wave rectified AC as shown in application notes AND8433/D and AND8492/D and design notes DN05013/D and DN06065/D. Figure 14 shows the basic circuit configuration. Figure 14. Basic AC Application http://onsemi.com 7 NSI50350ADT4G PACKAGE DIMENSIONS DPAK (SINGLE GAUGE) CASE 369C ISSUE D NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: INCHES. 3. THERMAL PAD CONTOUR OPTIONAL WITHIN DIMENSIONS b3, L3 and Z. 4. DIMENSIONS D AND E DO NOT INCLUDE MOLD FLASH, PROTRUSIONS, OR BURRS. MOLD FLASH, PROTRUSIONS, OR GATE BURRS SHALL NOT EXCEED 0.006 INCHES PER SIDE. 5. DIMENSIONS D AND E ARE DETERMINED AT THE OUTERMOST EXTREMES OF THE PLASTIC BODY. 6. DATUMS A AND B ARE DETERMINED AT DATUM PLANE H. C A A E b3 c2 B 4 L3 Z D 1 2 H DETAIL A 3 DIM A A1 b b2 b3 c c2 D E e H L L1 L2 L3 L4 Z L4 b2 e c b 0.005 (0.13) M C H L2 GAUGE PLANE C L SEATING PLANE A1 L1 DETAIL A ROTATED 905 CW INCHES MIN MAX 0.086 0.094 0.000 0.005 0.025 0.035 0.030 0.045 0.180 0.215 0.018 0.024 0.018 0.024 0.235 0.245 0.250 0.265 0.090 BSC 0.370 0.410 0.055 0.070 0.108 REF 0.020 BSC 0.035 0.050 --- 0.040 0.155 --- MILLIMETERS MIN MAX 2.18 2.38 0.00 0.13 0.63 0.89 0.76 1.14 4.57 5.46 0.46 0.61 0.46 0.61 5.97 6.22 6.35 6.73 2.29 BSC 9.40 10.41 1.40 1.78 2.74 REF 0.51 BSC 0.89 1.27 --- 1.01 3.93 --- SOLDERING FOOTPRINT* 6.20 0.244 2.58 0.102 5.80 0.228 3.00 0.118 1.60 0.063 6.17 0.243 SCALE 3:1 mm inches *For additional information on our Pb-Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. "Typical" parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. 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